WE LEAD THE SMART FUTURE Smart Construction Group
Australia, China Property Development, Building Solution
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Y OR ST HI 史 历
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PROCEDURE 制造流程
17 A NEW ERA 建筑未来式
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History B
uster Keaton’s 1921 film One Week features a newlywed couple living in a prefab house. Seemingly an innovative concept, prefab building is actually “architecture’s oldest new idea”. It was during the post-war era in the early 20th century, a period of accommodation crisis, that the concept of “prefab housing” became popular across Europe, Japan and U.S. Thanks to the assembly line advanced by Henry Ford, this construction model has been fully developed in the recent decades.
Manufacturing today has gradually moved from standardisation to customisation. However, the concept of mass production is a mode of production still widely used in building and design, to reduce production cost and increase efficiency. The c ons tr u c tio n mo d e l a p p lie d b y Sma r t Construction Group, for instance, is influenced greatly by Ford’s mass production concept of prefabricated components with standardised lengths, widths and material specifications.
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模块建筑”的概念并不算新 鲜。早在 20 世纪初的美国默片里，就 已经出现了可随意拆卸和自由组装的房 屋 ：一对年轻夫妇用预先制造好的墙板， 根据说明书，像搭模型一样地搭建属于 自己的新婚小屋。故事戏剧性地反映出 美国现代化进程中对住房日益增长的需 求。汽车房屋对于 20 世纪 30 年代的美 国人早已不新鲜，而二战后的人口爆炸 和住房危机更催生了那些耗时更短、并 且易于建造的住宅，在美国、日本和欧 洲也有同样的趋势。更重要的是，逐渐 兴起的拼装住宅和 1913 年发明的福特 工业流水生产线相碰撞，为此后集成化 住宅的发展奠定了基础。
而在战后的日本，住宅产业化的概念也 开始普及，譬如 40 年代末建立的积水 化学工业株式会社住宅事业部就拥有当 时日本最先进的住宅工厂和研究机构。 在崎玉县的工厂中，建筑骨架、复合墙 体和楼板在生产线上被组装成盒子结 构，再安装上门窗和厨卫，最后运往现 场进行吊装，整个过程自动化程度很高。 尽管当代建筑越来越倾向于定制化，以 满足客户的多样需求，但 20 世纪开始 兴起的标准化生产依然持续影响著整个 建筑产业。用批量生产的方式“生产”， 而非“搭建”房屋，一方面降低了物料 和时间成本，提高了生产效率，同时降 低了污染和能源浪费 ；另一方面，这种
生产模式摆脱了人工砌筑的不稳定性， 保证预制结构的主体和设备精确度一 致，尺寸误差降低到毫米。这些正是智 慧建筑集团致力于追求而达到的。
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Modules O
ur unique Multi-Stack Building modules are engineered to deliver unparalleled structural integrity. Each module is designed to meet ISO shipping standards for ocean transport, and comprises between 5 and 7 tonnes of heavy gauge structural steel and light weight steel frame walls.
Electrical wiring and lighting installed and fitted off Fire rating material installed
Each module comes fully prefabricated with:
Multiple layers of waterproofing agents and components applied Plumbing installed and fitted off Plasterboard walls finished and painted
Floor tiling/other floor coverings installed Floor to ceiling wall tiling installed in wet areas
Double glazed windows and doors installed Appliances installed Joinery and cabinetry installed Kitchen stone benchtops installed
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模块
智慧建筑集团 (Smart Construction Group) 所使用的多模块构建系 统拥有结构完整性认证，每个模块由 5 到 7 吨的大尺寸结构钢体 和轻质的钢架墙构成。墙体采用大型钢架和各种材料混合的方式， 不仅坚固，而且隔音、隔热和防火都达到澳洲最高标准。智慧建 筑的设计，不论是个性化还是标准化的模块，均符合 ISO 海洋运 输要求，生产的模块可以承受最严酷的海运和陆运条件。譬如堪 培拉项目中所用的模块在运送过程中就经受住了时速 200km 的台 风和九级地震。 质量控制和质量合格证书对于智慧建筑系统的成功至关重要。澳 洲建筑质量标准极其严格，我们的产品质量标准必须符合并不断 超越这个要求。智慧建筑的每个住宅模块都是超过 120 个建筑材 料和内装修部件集合而成，其中大约 80 种建筑材料或部件都需要 提供澳洲建筑质量标准证书或法律规定的合格证书。智慧建筑采 用了极其严格的质量保障程序，每一步都由有澳洲资质的工程师 签字认可。
每个模块在运抵施工现场之前已经预制完成， 其中包括 ：
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电气线路和照明安装 防火等级材料 多重防水剂的应用 管道安装 石膏板墙壁以及涂漆 地板瓷砖 双层玻璃窗户和门的安装 在潮湿区域安装地板到天花板的外墙贴砖 家电安装橱柜安装 厨房大理石材质桌面
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Smart Construction has a wide network of suppliers that supply materials with standards to anywhere of the world, including Australia. From the simplest electrical cable to the steel frame, our engineers will ensure everything is compliant with the Australian Standards. The assembly stage is no different; every stage along the production lines must be signed off by our team of engineers to maintain the highest of standards and compliant with Building Code of Australia (BCA).
Procurement
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Design Whilst most people would think modular construction is limited to container housing, our system is intended for permanent construction. Smart Construction can either help you design your project or simply incorporate your existing design with elements of modular construction. Our modules can be up to 15 metres long and 5.2 metres wide, with an internal height ranging from 2.4 metres to 2.7 metres, thereby removing the design constraints associated with modular construction. Also, our system is suitable across all types of projects, including simple freestanding houses, residential units and complex high-rise structure
Assembly
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This process is the real test of the products. Smart Construction’s products is designed and built not just according to the BCA, but also to the ISO Shipping standards for ocean freights. Past projects have proven that not only can the modules withstand the rough conditions presented during transport, but they have also endured well through the extremes of oceanic weathers.
Transport
Shipping & Logistics
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Cosmetics
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Installation
Completion
The final procedure of the modular construction is to lock the modules onto their respective positions, connecting the internals and cosmetic touch-up to ready the building for Occupancy Certificate.
设计
制造流程
不同于传统印象中的集装箱式临时房屋，模块建筑的概念要宽 泛得多。而智慧建筑集团致力于建造永久性建筑，尤其是中 高层（3 到 20 层）商业和民用住宅，以及其他商业回报较高、 较快的建筑。在设计过程中，我们既可以提供完整的设计支持， 也可以根据客户的个性化需求，将他们现有的设计方案付诸实 践。 我们的模块可以达到 15 米长，5.2 米宽，3.3 米高，内部高度 在 2.4 米到 2.7 米之间。较之国际标准的集装箱（长 12.19 米， 宽 2.44 米，高 2.59 米），智慧建筑的模块内部空间更大，因 此也更加灵活。所以，这种模块系统可以用于建造各种功能的 建筑，从简单的独栋式房屋，到住宅单元楼，再到复式高层， 建筑模块可以满足不同工程的不同需求。
采购
拼裝
智慧建筑集团拥有众多供应商，能够向世界各地输出符合各地 标淮的 建筑材料。从最简单的电线到钢制框架，我们的工程 师监控并保证所有建材满足澳大利亚的行业标淮。
和其他程序一样，拼装过程中的每一 个步骤都必须经过监理工程师的批淮， 以保证达生产工艺符合澳大利亚建筑 规 范（Building Code of Australia） 的 标准。
现场安装，装潢，完成 建造智慧建筑的最后一步是将模块固定在各自的位置上。 接下来，经过对房屋细节的调整和美化，该项目就可以开 始申请入住证明 (Occupancy Certificate) 了。
交通（运输和物流） 运送的部份对模块质量的要求很高，也是检验模块是否符合标准的关键环节。智慧建筑集团 产品的设计和建造过程都必须达到澳大利亚建筑规范（Building Code of Australia）中的标准。 不仅如此，他们也必须符合国际标准化组织（ISO）的海运标准。与传统建筑相比，我们的模 块化住宅产品採用更坚固的建材和成品结构，其承重是传统建筑的 3-5 倍，远超过 BCA 的 要求，而模块的核心钢架结构更拥有 40 年质量保证。之前的项目已经证实，我们的模块不仅 可以经受严峻的运输条件，而且也经受得住最变化多端的海上自然环境。
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Time Cost Optimization O
ur extensive in-factory prefabrication significantly reduces the amount of onsite building work, and shortens the construction time: However, one shall look beyond the idea that assembly line production facilitates efficient production methods and labour produces affordable building components. In other words, the new and recent technology celebrates the customised building components. Smart Construction Group’s unique Multi-Stack Building System allows for flexible and purpose-oriented design across a range of sectors including residential and serviced apartments, student accommodation, hotels and commercial offices. Flexibility and scalability are the two pillars of Smart Construction Group. Flexible design means modules can be custom built to meet the requirements of individual project design and specifications.
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T
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建造时间 在耗时方面，模块建筑 85% 到 90% 的生产程序在工厂中预 製完成，大幅降低了工地现场的工作量，较传统建筑模式节 约了 40% 的时间成本。
Total Construction Cost ($)
4,500,000 4,000,000
Modular Cost Benefit （模块建筑节约的资金成本）
3,500,000 3,000,000 2,500,000 2,000,000
Modular Time Benefit
1,500,000
（模块建筑节约的时间成本）
1,000,000 500,000 0 0
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Development Time (Months)
智慧建筑
过去 8
建筑 未来
FROM TRADITION TO REVOLUTION
A New Era T
hough Smart Construction’s products follow the same codes and standards as traditional architecture, they demonstrate a great improvement in speed, cash-flow and sustainability. Focusing on off-site construction, Smart Construction’s products are produced in a similar way as in the manufacturing industry. Thanks to industrialization, buildings can now be mass produced in the factory where the assembly line shortens the production time significantly. Moreover, this new method of building initiates a revolution in improving efficiency and sustainability, as well as reducing cost and carbon footprint.
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In traditional construction, it is difficult, if not impossible, to control demolition and operation waste. Smart construction, on the other hand, represents a significant change for the industry with substantial “triple bottom line” impact across the economic, environmental and social aspects. With the use of lean production techniques and Building Information Modeling Software, builders, developers and investors can finally achieve the Holy Grail: higher quality, at reduced cost and shorter project turnaround time. What Smart Construction Group aims at doing is to lead the entire Australian construction industry to move to the next phase and transform to a more standardised way of design and building. Our modular system provides a faster construction solution with lower labour costs. Meanwhile, it reduces the holding costs and financial related interest for the developers, creating a better return at lower risk.
“A RC H I T E C T U R E . . . DOES NOT RE-CREATE REALITY, BUT CREATES A STRUCTURE FOR M A N ’ S H A B I TAT I O N OR USE, EXPRESSING MAN’S VALUES.” —— AYN RAND, 1969, THE ROMANTIC MANIFESTO: A PHILOSOPHY OF LITERATURE
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FUTURE
FUTURE
建筑 未来式
用预制模块搭建房屋是建筑领域中的一个不算新的概 念。在某种程度上而言，这个想法其实可以算得上古 老。从可移动的汽车房屋到矿区的集装箱住房，从 3D 打印的样板房再到成熟的集成化住宅，模块建筑 的理想贯穿著整个人类历史。而不断完善的机械化生 产和流水线作业也为产业化建筑的推广提供了技术支 撑。
模块建筑取代传统建筑模式，究竟意味著什么呢？其存在意义并不仅仅在于消 耗更短的时间和更少的劳动力，而是在精度和质量方面都超越人工作业，使浪 费更少，可持续性更高。而对于开发商来说，这种建筑方式的回报更快速，时 间和持有成本更低，风险也更低。而这就是智慧建筑的商业模式。 模块建筑的推广对经济学中的社会、环境和社会三重底线进行了重新的定义。 通过运用 lean production techniques 和建筑信息建模软件 (Building Information Modeling Software)，建筑商、开发商和投资者将实现高质量、低花费和短周转 时间的目标。智慧建筑集团所致力于实现的，就是引领整个澳大利亚建筑业从 粗放型的生产模式向技术密集型转型。
Area Economic 经济
Environmental 环境 Social 社会
Advantage 优势 Building speed 建造速度
Modular v.s. Traditional Builds 模块建筑 v.s. 传统建筑 Up to 40% faster 快 40%
Financing cost 融资成本
Up to 40% reduction 低 40%
Capital return speed 现金周转速度 Defects 缺陷 Road traffic management 道路交通管理
Up to 40% faster 快 40% Up to 80% reduction 减少 80% Up to 60% reduction 减少 60%
Energy use on site 工地现场资源消耗 Waste 浪費 Energy-in-use 用电
Up to 80% reduction 减少 80% Up to 90% reduction 减少 90% Up to 25% reduction 减少 25%
Health & Safety 安全与健康保障
Up to 80% improvement 提高 80%
Source: Buildoffsite UK. Authors, Professor John Miles, ARUP/Royal Academy of Engineering Professor, University of Cambridge, and Daniela Krug, Managing Director, Building Intellect. June 2013.
Smart Construction Group
L65 MLC Centre, 19 Martin Place NSW 2000 www.smartshg.com info@smartshg.com 工厂地址 ：广东省佛山市高明区高明大道中 501 号