Zip Global Plus Brochure

Zip GlobalPlus Water Filters. ™

Superior high volume commercial water filtration for the food service industry.

For drinking water applications.

For boiling water applications.

For freezing water applications.

Zip HydroTap Sparkling Boiling, chilled and sparkling filtered water, instantly.

Zip Hydroboil Boiling filtered water, instantly.

Zip Chilltap Chilled filtered water, instantly.

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Superior experience.

Zip GlobalPlus meets the growing water filtration needs of the Australian food service industry.

Zip has installed hundreds of thousands of filtered instant boiling water systems and filtered chilled drinking water systems in Australian homes, offices, hotels, motels, restaurants, factories, hospitals, clinics, schools, universities and public buildings in every part of Australia.

Over the past 30 years, Zip has become world leader in instant boiling water, with millions of people in more than 60 countries now using Zip Hydroboil on-wall boiling filtered water systems and Zip HydroTap underbench filtered boiling and chilled filtered water systems, every day.

Our practical experience in supplying, installing and maintaining those filtered water systems has led Zip to introduce a new and superior range of state-of-the-art water filters and filtration accessories to meet the particular needs of Australia’s big and growing food service industry.

We would like to invite you to take advantage of our water filtration experience to bring your food service water filtration systems up to date, improving operational efficiency, simplifying installation, filter replacement and maintenance service, and reducing filtration costs.

Michael Crouch AO Executive Chairman Zip Heaters (Aust) Pty Ltd A member of the Zip Industries Group

Superior range.

Zip GlobalPlus meets most filtration challenges with 6 primary filter models.

What is an NSF standard?

The NSF International organisation is the largest and longest established organisation in the world for authoritative testing of water filtration systems. Filters compliant with NSF Standard 42 are rated for their performance in reducing offensive tastes and odours, together with reduction of other contaminants and turbidity. Filters compliant with NSF Standard 53 are rated for their performance in relation to health issues, such as reducing the incidence of micro-organisms, particularly the harmful cysts cryptosporidium and giardia.* What is a micron rating?

One millimetre is (of course) one thousandth of a metre. And one micron is one thousandth of a millimetre. Earlier filters had a nominal rating of 5.0 micron, which meant they filtered out contaminants as tiny as 1/200 of a millimetre. Zip GlobalPlus filters have a micron rating of 3.0, 1.0 and 0.2 micron. Filters with nominal micron ratings of over 1.0 may qualify for NFS Standard 42 but only filters with nominal micron ratings smaller than 1.0 can qualify for NFS Standard 53, for effective filtration of micro-organisms. * Whilst Standard 42 compliant filters may be certified to comply with the Standard by varying degrees, Standard 53 compliant filters either comply or they do not.

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Zip GlobalPlus filters complying with NSF Standard 42

Micron Rating

Litres/minute

Capacity (Litres)

Dimensions (HxD)

Zip GlobalPlus Water Filter ZGP 25S

1.0

5.7

37,854

350 mm x 82 mm

Zip GlobalPlus Water Filter ZGP 45S

3.0

7.9

94,635

300 mm x 118 mm

Zip GlobalPlus Water Filter ZGP 65S

3.0

12.6

132,000

380 mm x 118 mm

Zip GlobalPlus filters complying with NSF Standard 53

Micron Rating

Litres/minute

Capacity (Litres)

Dimensions (HxD)

Zip GlobalPlus Water Filter ZGP 40S

0.2

7.9

94,635

300 mm x 118 mm

Zip GlobalPlus Water Filter ZGP 60S

0.2

12.6

132,000

380 mm x 118 mm

Zip GlobalPlus filter for Extreme Mineral Scale Control

Cartridge Type

Litres/minute

Zip GlobalPlus Water Filter ZGP 195

Water Softening

Filter Head Type

Order Code

Litres/minute

Valved head with 3/8 inch female inlet and outlet

92337

12.6

3.8

Dimensions (HxD)

525 mm x 118 mm

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Superior technology.

Zip GlobalPlus brings you today’s most advanced food service filter technology.

Enlarged pharmaceutical-grade filter membrane surface area for longer filter life.

A large surface area is key to high flow rates, high particle retention and long cartridge life. Our new ZGP filters feature a pharmaceutical-grade micro-porous pleated nylon membrane and offer you at least 20 times the membrane surface area of typical standard water filters. The result is better flow, lower pressure drop, better particle retention, and longer cartridge life.

Pre-activated polycarbon block technology for superior taste and odour control.

New carbon block technology has far more capacity for removal of chlorine odour and chlorine taste than earlier carbon block filters, as well as featuring a bacterial inhibition agent for improved cartridge hygiene.

The polycarbon block also filters out many other organic chemicals to conform to NSF/ANSI Standard 42, and releases virtually no carbon fines.

Pre-filter wrap to trap particles greater than 5 micron, for increased filtering efficiency.

For increased filtration efficiency, Zip GlobalPlus advanced filter cartridges are equipped with an internal pre-filter wrap, trapping particles over 5 micron in size before the incoming water flows through to the microporous pleated nylon membrane and the polycarbon block.

Rugged polypropylene case with twin o-ring head.

Zip GlobalPlus filter cartridges are designed for simple installation and even simpler routine regular replacement – changing filters is as quick and easy as changing a light globe. Totally hygienic, and so simple to dispose of hygienically. The rugged polypropylene case is designed to be shockproof and the twin o-ring head is designed to achieve a watertight seal.

Superior service AND MAINtenance.

Zip GlobalPlus filtration is supported by a national network of trained Zip service technicians for installation and maintenance.

Zip Global Plus Order Codes – Installation & Maintenance

Complete Filter & Head Kits

Replacement Filter Only

92342 GlobalPlus ZGP25S Filter & Head

92321 GlobalPlus ZGP25S Filter Only

92343 GlobalPlus ZGP40S Filter & Head

90992 GlobalPlus ZGP40S Filter Only

92344 GlobalPlus ZGP45S Filter & Head

92319 GlobalPlus ZGP45S Filter Only

92345 GlobalPlus ZGP60S Filter & Head

92323 GlobalPlus ZGP60S Filter Only

92346 GlobalPlus ZGP65S Filter & Head

92993 GlobalPlus ZGP65S Filter Only

92347 GlobalPlus ZGP195 Filter & Head

92325 GlobalPlus ZGP195 Filter Only

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No other organisation in Australia is as well equipped to attend to your water filtration service needs as Zip. In addition to our own fleet of Zip mobile service technicians covering all of the major Australian cities, we have a national network of trained Zip Service Providers covering every town and region Australia and New Zealand, including many remote areas in which major industries are located.

Local knowledge we have accumulated over the last 25 years is crucially important to our food service industry clients as water supply conditions vary greatly from one area to another.

We also provide regional training of hydraulic consultants and plumbing contractors in the correct selection, specification, installation and maintenance of filtered water systems.

The Zip team offers you prompt and expert site inspection, filtration equipment installation, routine filter replacement service, and remedial service whenever you may require it.

What’s more, our Customer Service team includes water filtration specialists, to help you deal with special water filtration problems and decide which Zip GlobalPlus water filtration systems are right for your site or your equipment.

Hot beverage filtration.

Coffee, tea and espresso.

Overview Systems for brewing and dispensing coffee, tea and espresso hot beverages require filtration not only to reduce offensive chlorine taste and odour, but also to filter out sediment and organic residuals that can wreak havoc with the equipment and lead to expensive replacement costs.

Problems - Excess chlorine and organic residuals can cause bitter taste in brewed beverages.

- Scale build-up on sensors and heating coils can lift maintenance costs significantly.

- Reports indicate 3 mm of scale on heating elements can lift energy consumption 50%.

- Excess sediment can clog the spray head in any brew basket fitted to the system.

Challenge To optimise product consistency and minimise downtime and service calls by: a) reducing chlorine taste and odour for better tasting tea, coffee and espresso, b) filtering out sediment and abrasive hard particles from the water supply, c) inhibiting the formation of damaging mineral scale deposits on sensors and coils.

Solutions - Zip GlobalPlus filter 25S as shown below filters out chlorine taste and odour and particles >1.0 micron, as per NSF/ANSI Standard 42, and inhibits scale formation.

- Where the risk of scale formation is extreme, consideration should also be given to the use of a water softening cartridge such as Zip GlobalPlus filter ZGP 195 as shown.

Filter Model

Order Code

Micron Rating

Scale Inhibitor

Scale Removal

Litres/Minute* Filter Capacity

NSF 42

NSF 53

ZGP 25S

92321

1.0

Yes

No

5.7

37,854 L

Yes

No

ZGP 195

92325

-

Yes

Yes

3.8

4,542 L*

No

No

*Capacity of filter when water supply is rated to contain 150 ppm of calcium and/or magnesium.

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Chilled drink filtration.

Post-mix or fountain systems.

Overview Chilled drinks are often the most essential part of convenience stores, restaurants and fast food outlets. For high volume chilled beverage applications, Zip GlobalPlus recommends filters giving high flow rates and a total capacity high enough to minimise filter replacement costs.

Problems - Water borne contaminants can lead to improper carbonation, off-tastes, off-colours.

- Excess sediment abrasion can shorten the life of pumps, seals, o-rings and valves.

Challenge To maximise customer satisfaction and minimise downtime and service calls by: a) reducing solids and chlorine taste and odour, for crystal clear, better tasting drinks, b) filtering out harmful sediment and abrasive hard particles from the water supply, and c) where necessary, reduce the risk of contamination by cryptosporidium or giardia.

Solutions - Zip GlobalPlus filter cartridges recommended below reduce chlorine taste and odour and solids as per NSF 42, for crystal clear drinks and consistent customer satisfaction.

- Cartridges complying with NSF 53 also reduce the risk of contamination from water borne micro-organisms including protozoic cysts such as cryptosporidium and giardia.

Filter Model

Order Code

Micron Rating

Scale Inhibitor

Litres/Minute*

Carbonator Dispenser

Filter Capacity

NSF 42

NSF 53

ZGP 45S

92319

3.0

Yes

7.9

Single High Flow

94,635 L

Yes

No

ZGP 40S

90992

0.2

Yes

7.9

Single High Flow

94,635 L

Yes

Yes

ZGP 65S

92323

3.0

Yes

12.6

Double Head

132,000 L

Yes

No

ZGP 60S

90993

0.2

Yes

12.6

Double Head

132,000 L

Yes

Yes

*Larger systems. Dual-manifold and triple-manifold systems are available for larger flow requirements.

Ice system filtration.

Cube or flake systems.

Overview Ice machines are the backbone of the food service industry. Whether it is serving drinks or keeping food fresh, large amounts of ice are key to quality service. For cleaner, clearer, consistently great-tasting ice with reduced risk of contaminants, Zip GlobalPlus is the first choice.

Problems - Excess sediment particles can clog distribution tubes and solenoid valves.

- Abrasive particles can reduce the working life of pumps, valves, o-rings and seals.

- Scale build-up on evaporator plates can increase maintenance costs significantly.

- Excess chlorine residues can cause chlorine smell and corrosion in ice bins.

Challenge To minimise downtime and service calls by: a) filtering out sediment and abrasive hard particles from the water supply, b) reducing the effects of chlorine corrosion on metal surfaces, and c) inhibiting the formation of damaging mineral scale deposits on evaporator plates.

Solutions - Zip GlobalPlus filter cartridges recommended below reduce chlorine taste and odour as per NSF 42, for cleaner ice taste, clarity, consistency and customer satisfaction.

- Cartridges complying with NSF 53 also reduce the risk of contamination from water borne micro-organisms including protozoic cysts such as cryptosporidium and giardia.

- Cartridges featuring built-in scale inhibitor reduce downtime and service calls by reducing the ability of metallic salts to precipitate on evaporator plates as hard scale.

Filter Model

Order Code

Micron Rating

Scale Inhibitor

Litres/Minute*

For 24 hr Ice Capacity

Filter Capacity

NSF 42

NSF 53

ZGP 25S

92321

1.0

Yes

5.7

< 90 kg

37,854 L

Yes

No

ZGP 45S

92319

3.0

Yes

7.9

90 – 270 kg

94,635 L

Yes

No

0.2

Yes

7.9

90 – 270 kg

94,635 L

Yes

Yes

ZGP 40S

90992

ZGP 65S

92323

3.0

Yes

12.6

270 – 450 kg

132,000 L

Yes

No

ZGP 60S

90993

0.2

Yes

12.6

270 – 450 kg

132,000 L

Yes

Yes

Larger systems. Dual-manifold and triple-manifold systems are available for larger flow requirements.

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Steam treatment filtration.

Ovens and other steam equipment.

Overview Steam equipment is one of the most expensive-to-maintain items in a commercial kitchen. Many equipment failures are caused by poor water quality. Heating water accelerates the precipitation of scale forming salts in food service equipment.

Particulate matter, corrosive chlorine and scale can all be greatly reduced by using Zip GlobalPlus water filter systems.

Problems - Scale buildup increases energy consumption, increases power costs.

- Shards of mineral scale can block blow-down drains.

- Scale buildup can result in excessive service calls and increased operating costs.

Challenge To minimise downtime and service calls by eliminating scale build-up or reducing it to the point where normal equipment servicing schedules can be maintained.

Solutions - Zip GlobalPlus filters 45S and 65S as shown below filter out chlorine taste and odour and particles >3.0 micron, as per NSF/ANSI Standard 42, and inhibit scale formation.

- Where the risk of scale formation is extreme, consideration should also be given to the use of a water softening cartridge such as Zip GlobalPlus filter ZGP 195 as shown.

Filter Model

Order Code

Micron Rating

Scale Inhibitor

Scale Removal

Litres/Minute*

Filter Capacity

NSF 42

NSF 53

ZGP 45S

92319

3.0

Yes

No

7.9

94,635 L

Yes

No

ZGP 65S

92323

3.0

Yes

No

12.6

132,000 L

Yes

No

ZGP 195

92325

-

Yes

Yes

3.8

4,542 L*

No

No

*Larger systems. Dual-manifold and triple-manifold systems are available for larger flow requirements.

Centralised water Filtration systems as used by leading international quick service restaurants.

Simplifies installation A single filtration installation can service multiple applications on any single site â&#x20AC;&#x201C; with worthwhile savings in installation costs as well as ongoing service costs.

WATER SOURCE

One, two or three filter cartridges are installed in parallel,providing a high flow filtered water source for such equipment as coffee and tea brewers, espresso machines, post-mix systems, ice block or ice flake machines, and steam cooking equipment.

Simplifies servicing When each item of equipment on any site has its own filter replacement cycle, the filter replacement labour costs can be far higher than with a centralised water filtration system.

Central Water Filtration System

Centralised water filtration also makes it easier to manage filter replacement responsibly â&#x20AC;&#x201C; replacement scheduling is linked to one simply measured criterion â&#x20AC;&#x201C; total water throughput.

Minimises service costs The cost of filter cartridges themselves is but one component of total filter replacement costs.

Labour and downtime costs often are a significant factor.

By reducing the number of filter installations to be serviced and the number of service calls required, filter replacement costs often can be reduced dramatically.

Manifold Type

Order Code

Litres/minute

Single Head Manifold

92338

12.6

Dual Head Manifold

92339

37.8

Triple Head Manifold

92340

57.8

Zip GlobalPlus also offers you a choice of reverse osmosis systems for food service equipment.

Call Zip for advice on reverse osmosis and details of equipment available.

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Coffee Brewer Chilled Post-Mix Espresso Machine

Ice Machine

Steam Oven

Zip GlobalPlus

™

Superior high volume commercial water filtration for the food service industry.

1800 42 43 44 www.zipindustries.com

Australia Zip Heaters (Aust) Pty Ltd (61 2) 9796 3100 www.zipindustries.com

United Kingdom Zip Heaters (UK) Ltd (44) 870 608 8888 www.zipheaters.co.uk

New Zealand Zenith Heaters (64 9) 838 8612 www.zenithheaters.co.nz

Also in Germany, South Africa, Hong Kong, Singapore, Thailand, Taiwan, Cyprus, Philippines, Middle East and China.

Notice.

Products shown in this brochure are protected by international patents. Copyright 2012 Zip Heaters (Aust) Pty Ltd. Zip reserves the right to change product specifications without notice. Whilst every endeavour is made to ensure accuracy, no responsibility is taken for any errors or omissions in data. The terms “Zip”, “GlobalPlus”, “HydroTap”, “Hydroboil” and “Chilltap” are trade marks. Brochure GP1207A1. July 2012.