Case CX250D, CX250D Long Reach Crawler Excavator Service Repair Manual (MEA Market)

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SERVICE MANUAL CX250D CX250D Long Reach Crawler Excavator Part number 47899898 English June 2015 © 2015 CNH Industrial Italia S.p.A. All Rights Reserved.
SERVICEMANUAL CX250DCrawlerexcavatorsLCversion(TIER4FINAL)-MEAMarket CX250DLongReachCrawlerexcavatorsLCLongReach(TIER4FINAL)MEAMarket 4789989829/06/2015
Contents INTRODUCTION Engine.......................................................................................10 [10.001]Engineandcrankcase.............................................................10.1 [10.102]Panandcovers....................................................................10.2 [10.106]Valvedriveandgears..............................................................10.3 [10.101]Cylinderheads.....................................................................10.4 [10.105]Connectingrodsandpistons.......................................................10.5 [10.218]Fuelinjectionsystem...............................................................10.9 [10.202]Aircleanersandlines............................................................10.10 [10.250]Turbochargerandlines...........................................................10.11 [10.501]ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)exhaust [10.400]Enginecoolingsystem...........................................................10.15 [10.414]Fananddrive....................................................................10.16 [10.310]Aftercooler........................................................................10.17 [10.304]Enginelubricationsystem........................................................10.18 Hydraulicsystems.......................................................................35 [35.000]Hydraulicsystems..................................................................35.1 [35.102]Pumpcontrolvalves................................................................35.4 [35.359]Maincontrolvalve..................................................................35.5 4789989829/06/2015
Framesandballasting.................................................................39 [39.140]Ballastsandsupports..............................................................39.1 Tracksandtracksuspension........................................................48 [48.134]Tracktensionunits.................................................................48.3 [48.138]Trackrollers........................................................................48.4 Cabclimatecontrol.....................................................................50 Electricalsystems.......................................................................55 [55.000]Electricalsystem...................................................................55.1 [55.100]Harnessesandconnectors.........................................................55.2 [55.525]Cabenginecontrols................................................................55.3 [55.015]Enginecontrolsystem..............................................................55.4 [55.201]Enginestartingsystem.............................................................55.5 [55.301]Alternator...........................................................................55.6 [55.302]Battery..............................................................................55.7 4789989829/06/2015
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[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls.................55.19 [55.524]Cabcontrols(Liftarm,Boom,Dipper,Bucket)...................................55.21 [55.992]Anti-theftsystem.................................................................55.29 Booms,dippers,andbuckets.......................................................84 [84.910]Boom...............................................................................84.1 Platform,cab,bodywork,anddecals.............................................90 [90.150]Cab.................................................................................90.1 4789989829/06/2015
[90.118]Protectionsandfootboards.........................................................90.3 [90.120]Mechanically-adjustedoperatorseat...............................................90.4 4789989829/06/2015
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INTRODUCTION
Contents
Safetyrules.....................................................................................4 Safetyrules–Generalinformation.............................................................5 Torque–Boltandnut.........................................................................12 Generalspecification(*)......................................................................19 Generalspecification(*)......................................................................24 Weight(*).....................................................................................37 Weight(*).....................................................................................40 Dimension(*).................................................................................42 Dimension(*).................................................................................45 Conversionfactors............................................................................46 Consumables.................................................................................58 Capacities.....................................................................................61 Abbreviation..................................................................................62 Productidentification..........................................................................65 4789989829/06/2015 2
INTRODUCTION
INTRODUCTION Foreword-Importantnoticeregardingequipmentservicing
4789989829/06/2015 3
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecificationsatanytimewithout illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.

Personalsafety

INTRODUCTION
Safetyrules
ThroughoutthismanualyouwillfindthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialinFAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT INDEATHORSERIOUSINJURY. Machinesafety NOTICE: Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage. ThroughoutthismanualyouwillfindthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety. Information NOTE: 4789989829/06/2015 4
INTRODUCTION Safetyrules–Generalinformation Cleaning Aftercleaning,drywell,andinjectoilinallparts. Inspection Bearing Needlebearing Gear Alwaysinstallnewoilseals,O-rings,andgaskets. Shaft Checkthebearingsandcheckfordamagedoilsealsontheshaft. Serviceparts InstallCASECONSTRUCTIONgenuineserviceparts. Lubricants(fuel,hydraulicoil) Usetheoilfromthespecifiedcompanyorspecifiedintheoperator'smanualorserviceManual. 4789989829/06/2015 5
INTRODUCTION Safetyrules–Personalsafety WARNING: Itgivesinformationconcerningthesafetyoftheoperatorandthoseinthesurroundings. Alwayscomplywithwarningsandprecautionssoastoavoidanyaccidents. Checkwhetherallwarninglabelsareinplace. WARNING: Readtheoperator'smanualtogainathoroughunderstandingofmachinecontroloperations. WARNING: WARNING: WARNING: Checkthesafetymessagesintheoperator'smanualbeforestartingtheengine. Checkthatnooneiswithinthemachine’soperatingrange. Theoperator'smanualcanbepurchasedatyourCASECONSTRUCTIONdealer. WARNING: Workingwithsloppyclothesorclotheswithwhichsafetycannotbeensuredleadstodamagetothemachine andinjurytotheoperator. Inordertoworkmoresafely,itisrecommendedtowearadditionalsafetyequipment. WARNING: WARNING: 4789989829/06/2015 6
INTRODUCTION WARNING: Checkthatthereisnooneinthesurroundingsbeforedrainingthepressurefromhydrauliccircuitsduring WARNING: Usegloveswhenhandlinghigh-temperatureparts. WARNING: WARNING: WARNING: WARNING: Weareyeprotectionwhenusingahammertoinstallapinorwhenworkingwithagrinder. WARNING: WARNING: Checktheoil,coolant,grease,andtools. Payenoughattentiontosafety. WARNING: Someofthemachine'spartsareextremelyheavy. Forweightsandprocedures,seetheServiceManual. WARNING: Exhaustgasesaretoxic. WARNING: 4789989829/06/2015 7
INTRODUCTION Safetyrules–ROPSjudgment 1.Purpose CompliancewithROPSishighlydependentonitsdeadweightandboom. However,thejudgmentisrequiredbecauseitsdeadweightorboompositionmaygobeyondtheassumptionde2.ROPScriteria Weight Itisnotapplicablebeyondthecriterion. TheROPS-compliantmodelshallnotexceedtheweightshowninthetable. (ThefollowingweightisshownonthedecalintheROPScab.) Grossbodyweight
Boomposition Warning • • • SMIL14CEX2001EA 1 (a)Groundpoint 4789989829/06/2015 8
Class CX130D CX160D 20500kg ( 45194.76lb )orless CX180D CX210D CX250D 32000kg ( 70547.92lb )orless CX300D CX350D 40000kg ( 88184.90lb )orless CX370D
INTRODUCTION Moreover,itcannotbesaidthatthe24-tonmodel,closetothelimitweight,withacabthatcanbearupto31-tonsand 3.Prohibitions • ficationasreducesthefunctionoftheretaininganchorintheleftrearofthecab) • SuchmodificationasaffectstheROPSstrengthoftheROPScab. Modificationprohibited(Redcomponents) Allchanges(grinding,welding,drilling,removal,etc.) Conditionalmodificationpermitted(Graycomponents) Weldinganddrillingofbars(limitedto 20mm ( 0.79in ) orlessindiameter)areallowed. Cab(CX130D/CX160D/CX180D) SMPH15CEX5805FA 2 4789989829/06/2015 9
INTRODUCTION Cab(CX210D/CX250D/CX300D) SMIL14CEX2002FA 3 4789989829/06/2015
INTRODUCTION Cab(CX350D/CX370D) SMIL14CEX2003FA 4 4789989829/06/2015 11

6.9N·m ( )

19.6N·m ( )

39.2N·m ( )

58.8N·m ( )

98.1N·m ( )

156.9N· m ( 3lbft )

196.1N· m ( 6lbft )

294.2N· m ( 1lbft ) Wrench 5mm 6mm8mm10mm12mm14mm14mm17mm Hexagon socket headbolt ingtorque

8.8N·m ( 6.491lb )

21.6N·m ( 15.931lb )

42.1N·m ( 31.051lb )

78.5N·m ( 57.899lb )

117.7N·m ( 86.811lb ) 4789989829/06/2015

176.5N· m ( 130.18 0lbft )

245.2N· m ( 180.85 0lbft )

343.2N· m ( 253.13 1lbft )

INTRODUCTION Torque–Boltandnut •
diameter(size)
LPIL12CX00005EA 1 • L OCTITE ® old L OCTITE ® L OCTITE ® Torquetable Boltnominal
M6M8M10M12M14M16M18M20
Wrench 10mm13mm17mm19mm22mm24mm27mm30mm Hexagon bolt ingtorque
INTRODUCTION Torque-Specialtorquesetting Code Retighteninglocation Boltnominal diameter Wrench Tighteningtorque Travelmotor M1624mm ( ) Drivesprocket M1624mm ( ) M1624mm ( ) Upperroller M2030mm ( ) Lowerroller M1827mm ( ) Trackguard M1827mm ( ) 7 Shoe M2030mm ( ) 8 Counterweight M3350mm ( ) Turntablebearing M2436mm ( ) 10* Swingunit M2436mm ( ) 11* Mount M1624mm ( ) 12* Frontbracket M1017mm 63.8-73.6N·m ( ) 13* Engine Rearbracket M1624mm 205.9-247.1N·m ( ) 14* Radiator M1624mm 147.2-176.6N·m ( ) 15* Hydraulic pump Pump M20 17mm hexagon socket head ( ) 16* Hydraulicoiltank
232.4-276N·m ( ) 17* Fueltank M1624mm 232.4-276N·m ( )
( ) Lockbar
( ) 20* JointJoint
( ) Cab M1624mm ( ) Battery M1017mm ( ) CAUTION: • Makesuretoapply L OCTITE ®262™ orequivalenttothelocationswiththe*mark,andtightenaccordingtothe • Tighteningtorque:N ・ m÷9.8=kgf ・ m 4789989829/06/2015
M1624mm
M1624mm
M1219mm
M1219mm
INTRODUCTION SMIL14CEX6655HB 1 4789989829/06/2015

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