Service Manual Part Number 48024945 1st Edition English 11/2016 CX130C Hydraulic Excavator
SERVICEMANUAL CX130CLCversionwithtier3emissionlevel CX130CCRAWLEREXCAVATOR-W/BLADE-BRAZILMARKET-TIER3 4802494510/11/2016
Contents INTRODUCTION Engine.......................................................................................10 [10.001]Engineandcrankcase.............................................................10.1 [10.102]Panandcovers....................................................................10.2 [10.101]Cylinderheads.....................................................................10.3 [10.103]Crankshaftandflywheel............................................................10.4 [10.216]Fueltanks..........................................................................10.5 [10.206]Fuelfilters..........................................................................10.6 [10.218]Fuelinjectionsystem...............................................................10.7 [10.250]Turbochargerandlines.............................................................10.8 [10.254]Intakeandexhaustmanifoldsandmuffler.........................................10.9 [10.414]Fananddrive....................................................................10.10 [10.304]Enginelubricationsystem........................................................10.11 [10.310]Aftercooler........................................................................10.12 [10.400]Enginecoolingsystem...........................................................10.13 [10.501]ExhaustGasRecirculation(EGR)exhausttreatment............................10.14 Hydraulicsystems.......................................................................35 4802494510/11/2016
Framesandballasting.................................................................39 [39.140]Ballastsandsupports..............................................................39.1 Tracksandtracksuspension........................................................48 [48.138]Trackrollers........................................................................48.2 [48.130]Trackframeanddrivingwheels....................................................48.3 [48.100]Tracks..............................................................................48.4 Electricalsystems.......................................................................55 [55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.1 [55.514]Cablighting........................................................................55.5 [55.DTC]FAULTCODES....................................................................55.6 Electricalsystems.......................................................................55 [55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.11 [55.512]Cabcontrols......................................................................55.12 4802494510/11/2016
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Electricalsystems.......................................................................55 [55.301]Alternator.........................................................................55.14 [55.302]Battery............................................................................55.15 [55.014]Engineintakeandexhaustsystem...............................................55.16 Electricalsystems.......................................................................55 [55.525]Cabenginecontrols..............................................................55.20 [55.301]Alternator.........................................................................55.21 [55.202]Coldstartaid.....................................................................55.22 [55.100]Harnessesandconnectors.......................................................55.27 [55.950]Hammerelectricsystem.........................................................55.28 [55.530]Camera...........................................................................55.29 [55.518]Wiperandwashersystem........................................................55.30 [55.404]Externallighting..................................................................55.31 Booms,dippers,andbuckets.......................................................84 [84.912]Dipperarm.........................................................................84.2 [84.100]Bucket..............................................................................84.3 Platform,cab,bodywork,anddecals.............................................90 4802494510/11/2016
[90.120]Mechanically-adjustedoperatorseat...............................................90.2 4802494510/11/2016
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INTRODUCTION
Contents INTRODUCTION Foreword-Importantnoticeregardingequipmentservicing(*)................................3 Safetyrules(*)..................................................................................4 Safetyrules-Generalinformation(*)...........................................................5 Safetyrules-Personalsafety(*)...............................................................6 Safetyrules-Cabprotectivestructure(*)......................................................8 Torque-Boltandnut(*)........................................................................9 Torque-Specialtorquesettings(*)...........................................................10 Basicinstructions-Shopandassembly(*)...................................................14 Generalspecification(*)......................................................................16 Generalspecification-Mainequipment(*)...................................................20 Weight(*).....................................................................................27 Dimension(*).................................................................................29 Conversionfactors(*).........................................................................32 Capacities(*).................................................................................44 Capacities(*).................................................................................45 Abbreviation(*)...............................................................................46 Productidentification-Machineorientation(*)...............................................51 4802494510/11/2016 2
INTRODUCTION Foreword-Importantnoticeregardingequipmentservicing CX130CLCversionwithtier3emissionlevel
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Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer. Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecificationsatanytimewithout illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
INTRODUCTION Safetyrules CX130CLCversionwithtier3emissionlevel
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine. DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury. FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT INDEATHORSERIOUSINJURY. Machinesafety NOTICE: ThroughoutthismanualyouwillfindthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor Information NOTE: 4802494510/11/2016 4
Personalsafety
INTRODUCTION Safetyrules-Generalinformation CX130CLCversionwithtier3emissionlevel Cleaning Inspection Bearing Needlebearing Applygreasetothesectionwheretheneedlebearingwillbeinserted. Gear Checkthatthereisnowearandnodamage. Shaft Serviceparts Lubricants(fuel,hydraulicoil) Usetheoilfromthespecifiedcompanyorspecifiedintheoperator'smanualorserviceManual. 4802494510/11/2016 5
INTRODUCTION Safetyrules-Personalsafety CX130CLCversionwithtier3emissionlevel
Checkwhetherallwarninglabelsareinplace.
Readtheoperator'smanualtogainathoroughunderstandingofmachinecontroloperations.
WARNING:
Checkthesafetymessagesintheoperator'smanualbeforestartingtheengine. Checkthatnooneiswithinthemachine’soperatingrange. Theoperator'smanualcanbepurchasedatyourCASECONSTRUCTIONdealer.
Workingwithsloppyclothesorclotheswithwhichsafetycannotbeensuredleadstodamagetothemachine
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WARNING:
WARNING:
WARNING:
WARNING:
WARNING:
WARNING: WARNING:
INTRODUCTION WARNING: Checkthatthereisnooneinthesurroundingsbeforedrainingthepressurefromhydrauliccircuitsduring WARNING: Usegloveswhenhandlinghigh-temperatureparts. WARNING: WARNING: WARNING: WARNING: Weareyeprotectionwhenusingahammertoinstallapinorwhenworkingwithagrinder. WARNING: WARNING: Checktheoil,coolant,grease,andtools. Payenoughattentiontosafety. WARNING: Someofthemachine'spartsareextremelyheavy. Forweightsandprocedures,seetheServiceManual. WARNING: Exhaustgasesaretoxic. WARNING: 4802494510/11/2016 7
INTRODUCTION Safetyrules-Cabprotectivestructure CX130CLCversionwithtier3emissionlevel Cabprotectivestructure Prohibiteditems • • Modificationsprohibited(redpart) Modificationspermittedunderconditions(gray part) todiameter 20mm ( 0.787in ))bydrillingarepossible. SMPH15CEX6544FA 1 4802494510/11/2016 8
6.9N·m ( )
19.6N·m ( )
39.2N·m ( )
58.8N·m ( )
98.1N·m ( )
156.9N· m ( 3lbft )
196.1N· m ( 6lbft )
294.2N· m ( 1lbft ) Wrench 5mm 6mm8mm10mm12mm14mm14mm17mm Hexagon socket headbolt ingtorque
8.8N·m ( 6.491lb )
21.6N·m ( 15.931lb )
42.1N·m ( 31.051lb )
78.5N·m ( 57.899lb ) 4802494510/11/2016 9
117.7N·m ( 86.811lb )
176.5N· m ( 130.18 0lbft )
245.2N· m ( 180.85 0lbft )
343.2N· m ( 253.13 1lbft )
INTRODUCTION Torque-Boltandnut CX130CLCversionwithtier3emissionlevel • LPIL12CX00005EA
•
offwithcleaningfluid,drythebolt,thenapply2-3dropsof
1
L OCTITE ® old L OCTITE ®
L
OCTITE ® Torquetable Boltnominal diameter(size) M6M8M10M12M14M16M18M20 Wrench 10mm13mm17mm19mm22mm24mm27mm30mm Hexagon bolt ingtorque
INTRODUCTION Torque-Specialtorquesettings CX130CLCversionwithtier3emissionlevel Code Retighteninglocation Boltnominal diameter Wrench Tighteningtorque Travelmotor M16 24mm ( ) Drivesprocket M16 24mm ( ) M16 24mm ( ) Upperroller M16 24mm ( ) Lowerroller M16 24mm ( ) Trackguard M16 24mm ( ) 7 Shoe M16 24mm ( ) 8 Counterweight M27 41mm ( ) 9 Turntablebearing M16 24mm ( ) 10* Swingunit M16 24mm ( ) 11* Mount M16 24mm ( ) 13* Engine Rearbracket M12 19mm ( ) 14Radiator M12 19mm 63.8-73.6N·m ( ) 15* Hydraulic pump Pump M16 14mm hexagon socket head ( ) 16* Hydraulicoiltank M16 24mm ( ) 17* Fueltank M16 24mm 232.4-276N·m ( )
24mm ( ) Lockbar
19mm 88.3-107N·m ( ) 20* JointJoint
19mm ( )
( ) Cab
( ) CAUTION: • Foritemsmarkedwith*,alwaysapply L OCTITE ®262™ Thetighteningtorqueinkgf•misdeterminedwithN ・ ・ 4802494510/11/2016
M16
M12
M12
M16 24mm
M16 17mm 19.6-29.4N·m
INTRODUCTION SMIL15CEX7166HB 1 4802494510/11/2016 11
INTRODUCTION SMIL15CEX7167GB 2 4802494510/11/2016
INTRODUCTION SMIL15CEX7168GB 3 4802494510/11/2016
INTRODUCTION Basicinstructions-Shopandassembly CX130CLCversionwithtier3emissionlevel Shimming eter,thenadduptherecordedvalues.Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,or Rotatingshaftseals NOTE: hammerormallet. O-ringseals Sealingcompounds Spareparts Whenorderingspareparts,alwaysprovidethefollowinginformation: • Machinemodel(commercialname)andProductIdentificationNumber(PIN) • Partnumberoftheorderedpart,whichcanbefoundinthepartscatalog 4802494510/11/2016