Issuu

Part number 48068130 1st edition English January 2018 SERVICE MANUAL SR210 / SR240 / SV280 Tier 4B (final) Alpha Series Skid Steer Loader PIN NGM418237 and above; PIN NHM435463 and above TR270 / TR310 / TV370 Tier 4B (final) Alpha Series Compact Track Loader PIN NGM418237 and above; PIN NHM435463 and above

SERVICEMANUAL 4806813029/01/2018

Product

TR270TIER4B(FINAL)

[NGM418237-]

MarketProduct Engine

F5HFL463A*F001

NorthAmerica

TR270TIER4B(FINAL) NorthAmerica F5HFL463A*F001

F5HFL463A*F001

TR310TIER4B(FINAL)

[NGM418237-] NorthAmerica

TR310TIER4B(FINAL) NorthAmerica F5HFL463A*F001

F5HFL463A*F001

TV370TIER4B(FINAL)

[NHM435463-] NorthAmerica

SR210TIER4B(FINAL) NorthAmerica

SR210TIER4B(FINAL) [NHM435463-] NorthAmerica

SR240TIER4B(FINAL) NorthAmerica

SR240TIER4B(FINAL) [NHM435463-] NorthAmerica

SV280TIER4B(FINAL) NorthAmerica

F5HFL463A*F001

SV280TIER4B(FINAL)

[NHM435463-] NorthAmerica

LinkProduct/Engine

4806813029/01/2018

Contents INTRODUCTION Engine.......................................................................................10 [10.001]Engineandcrankcase.............................................................10.1 [10.216]Fueltanks..........................................................................10.2 [10.400]Enginecoolingsystem.............................................................10.3 [10.414]Fananddrive......................................................................10.4 Powercoupling...........................................................................19 Frontaxlesystem.......................................................................25 Rearaxlesystem........................................................................27 Hydrostaticdrive.........................................................................29 Brakesandcontrols....................................................................33 [33.110]Parkingbrakeorparkinglock......................................................33.1 Hydraulicsystems.......................................................................35 [35.525]Auxiliaryhydraulicvalvesandlines................................................35.5 4806813029/01/2018

Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com

Framesandballasting.................................................................39 [39.140]Ballastsandsupports..............................................................39.1 Wheels......................................................................................44 Tracksandtracksuspension........................................................48 Cabclimatecontrol.....................................................................50 [50.100]Heating.............................................................................50.1 [50.200]Airconditioning.....................................................................50.2 Electricalsystems.......................................................................55 [55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.7 [55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.8 4806813029/01/2018

4806813029/01/2018

Frontloaderandbucket...............................................................82 [82.100]Arm.................................................................................82.1 [82.300]Bucket..............................................................................82.2 Platform,cab,bodywork,anddecals.............................................90 [90.120]Mechanically-adjustedoperatorseat...............................................90.5 [90.124]Pneumatically-adjustedoperatorseat..............................................90.6

4806813029/01/2018

4806813029/01/2018 1

INTRODUCTION

Contents INTRODUCTION Safetyrules.....................................................................................5 Safetyrules.....................................................................................6 Basicinstructions-Loaderarmlockandcabtiltprocedure-radialliftmachines(*)...........8 Basicinstructions-Loaderarmlockandcabtiltprocedure-verticalliftmachines(*).......12 Fluidsandlubricants..........................................................................29 Productidentification..........................................................................32 4806813029/01/2018 2

INTRODUCTION Foreword-Importantnoticeregardingequipmentservicing

4806813029/01/2018 3

Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecificationsatanytimewithout illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.

INTRODUCTION Safetyrules-Ecologyandtheenvironment Soil,air,andwaterqualityisimportantforallindustriesandlifeingeneral.Whenlegislationdoesnotyetrulethe legislation.Wherenolegislationexists,obtaininformationfromsuppliersofoils,filters,batteries,fuels,anti-freeze, cleaningagents,etc.,withregardtotheeffectofthesesubstancesonmanandnatureandhowtosafelystore,use, Helpfulhints • • • • etc.Donotmixdrainedbrakefluidsorfuelswithlubricants.Storealldrainedfluidssafelyuntilyoucandisposeof • Donotallowcoolantmixturestogetintothesoil.Collectanddisposeofcoolantmixturesproperly. • • • • Batteryrecycling Batteriesandelectricaccumulatorscontainseveralsubstancesthatcanhaveaharmful CONSTRUCTIONstronglyrecommendsthatyoureturnallusedbatteriestoaCASE batteriesproperly.Insomecountries,thisisalegalrequirement. Mandatorybatteryrecycling NOTE: Batteriesaremadeofleadplatesandasulfuricacidsolution.Becausebatteriescontainheavymetalssuchaslead, CONAMAResolution401/2008requiresyoutoreturnallusedbatteriestothebatterydealerwhenyoureplaceany Pointsofsaleareobligedto: • Acceptthereturnofyourusedbatteries • Storethereturnedbatteriesinasuitablelocation • Sendthereturnedbatteriestothebatterymanufacturerforrecycling 4806813029/01/2018 4

Personalsafety

INTRODUCTION

Safetyrules

ThroughoutthismanualyouwillfindthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialinFAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT INDEATHORSERIOUSINJURY. Machinesafety NOTICE: Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage. ThroughoutthismanualyouwillfindthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety. Information NOTE: 4806813029/01/2018 5

INTRODUCTION

BT09A213 1 4806813029/01/2018 6

Safetyrules

INTRODUCTION Safetyrules-Personalsafety Carefullystudytheseprecautions,andthoseincludedintheexternalattachmentoperators manual,andinsistthattheybefollowedbythoseworkingwithandforyou. 1.ThoroughlyreadandunderstandthismanualandtheattachmentOperator’sManualbeforeoperatingthisorany 2.Besureallpeopleandpetsareclearofthemachinebeforestarting.Soundthehorn,ifequipped,threetimes 4.Keepallshieldsinplace.Neverworkaroundthemachineoranyoftheattachmentswhilewearinglooseclothing 5.Observethefollowingprecautionswheneverlubricatingthemachineormakingadjustments. • • Lowertheattachment,ifequipped,tothegroundorraisetheattachmentcompletelyandengagethecylinder • Engagetheparkingbrake. • • 10.Iftheattachmentormachineshouldbecomeobstructedorplugged;settheparkingbrake,shutofftheengine 13.Whentransportingonaroadorhighway,useaccessorylightsanddevicesforadequatewarningtotheoperatorsofothervehicles.Inthisregard,checklocalgovernmentregulations.Varioussafetylightsanddevicesare andattachment. 19.Extremecareshouldbetakeninkeepinghandsandclothingawayfrommovingparts. 4806813029/01/2018 7

INTRODUCTION Basicinstructions-Loaderarmlockandcabtiltprocedure-radial liftmachines DANGER Crushinghazard! Donotenterorexittheoperator'scompartmentwhiletheloaderarmsareraisedorunsupported.Rest theloaderarmsonthegroundorverifythatloaderarmisbeingsupportedbytheloaderarmstrutor loaderarmlockpinbeforeenteringorexitingtheoperator'scompartment. Failuretocomplywillresultindeathorseriousinjury. D0168A WARNING Crushinghazard!Loaderarmsareunsupportedduringsupportstrutremoval. Donotenterorexittheoperator'scompartmentwithanunsupportedloaderarm.Twopersonsare requiredduringstorage.Onepersonshouldremoveandstorethesupportstrutwhiletheoperator remainsintheoperator'scompartment. Failuretocomplycouldresultindeathorseriousinjury. W0077B Raiseandlocktheloaderarmformachineservice NOTE: continuing. 1.Sitintheoperator'sseat,fastentheseatbelt,pull 20092924 1 6.Removethesupportstrutpin (A) andletthesupport strut (B) restontheliftcylinderbarrel (C) 93106848A 2 4806813029/01/2018 8

INTRODUCTION

Tiltandlockthecabforwardformachineservice

4806813029/01/2018 9

(B) fallsontothecylinderrod (D) . 9.Pullupontheoverridecontrolknob(redcontrolknob neartheright-handsideoftheoperator’sseat).The supportstrut (B) derbarrel (C) (A) intothesupport strut (B) firmthatthesupportstrutisbracedagainstthetopof 93106854A 3 RAIL14SSL0418AA 4

1.Removethetwo,rearretainingnuts,locatedatthe 931001633 5

INTRODUCTION thecabiscompletelytiltedforward. 93107498 6 cabpivotlinkage.Ifithasthecabtiltpositionisnow RAPH12SSL0420BA 7 Tiltandsecurethecabformachineoperation RAPH12SSL0420BA 8 4806813029/01/2018

INTRODUCTION 170N·m ( 125lbft 931001633 9 Unlockandlowertheloaderarmformachineoperation WARNING portedduringsupportstrutremoval. Donotenterorexittheoperator'scompartsonshouldremoveandstorethesupportstrut compartment. Failuretocomplycouldresultindeathorseriousinjury. W0077B NOTE: handloaderarm,justabovethesupportstrutisalsoavailPlacingthesupportstrutinthestoragepositionrequires 1.Sitintheoperator'sseat,fastentheseatbelt,pull (B) isnot restingontheendofthecylinderbarrel (C) . RAIL14SSL0418AA 93106854A 11 pin (A) sitionandreinstallthesupportstrutpin (A) nowlowertheloaderarm. 93106848A 4806813029/01/2018 11

INTRODUCTION Basicinstructions-Loaderarmlockandcabtiltprocedureverticalliftmachines WARNING Crushinghazard! Donotenterorexittheoperator'scompartmentwhiletheloaderarmsareraisedorunsupported.Rest theloaderarmsonthegroundorverifythatloaderarmisbeingsupportedbytheloaderarmstrutor loaderarmlockpinbeforeenteringorexitingtheoperator'scompartment. Failuretocomplycouldresultindeathorseriousinjury. W1365A Raiseandlocktheloaderarmformachineservice 1.Sitintheoperator'sseat,fastentheseatbelt,pull 3.Removethebucketorattachmentfromthemounting 4.Parkthemachineonalevelsurface. 20092924 1 5.Fullyraisetheloaderarm. RAPH14SSL0351BA 2 4806813029/01/2018

INTRODUCTION

neartheright-handsideoftheoperator’sseat).The loaderwillbraceagainstthelocksupportpinandkeep

Onlyusetheoverridecontrolknobtolowerthe loaderarminemergencysituationswhenenginepower isnotavailableortoloweritontothelocksupportpinfor

Tiltandlockthecabforwardformachineservice 931001633

4806813029/01/2018

6.Locatetheloaderarmlockleverontheleft-handside oftheoperator’sseat. 7.Rotatethelocklevertowardtheoperator’sseat(clockRAIL14SSL0429AA 3 9.Pullupontheoverridecontrolknob(redcontrolknob

NOTE:

93107457 4

INTRODUCTION thecabiscompletelytiltedforward. RAPH11SSL0016BA 6 RAPH12SSL0420BA 7 Tiltandsecurethecabformachineoperation 2.Pushthecabbackwardintotheoperationposition. RAPH12SSL0420BA 8 4806813029/01/2018