SERVICE MANUAL
edition
part
Cursor ® 9 Tier 4A (interim) and Stage IIIB Engine
the following page for engine model numbers
Part number 48076828 1st
English November 2016 Replaces
numbers 84394558, 84394568, 84394551, 84394547
See
F2CFE613A*A,F2CFE613C*A,F2CFE613E*A,F2CFE613F*A,F2CFE613H*A, F2CFE613J*A,F2CFE613L*A026,F2CFE613L*A,F2CFE613N*A, F2CFE613P*A,F2CFE613R*A,F2CFE614A*A,F2CFE614B*A,F2CFE614C*A,
F2CFE614D*A,F2CFE614E*A
SERVICEMANUAL
4807682809/11/2016
Contents INTRODUCTION Engine.......................................................................................10 [10.001]Engineandcrankcase.............................................................10.1 [10.120]Enginebrake.......................................................................10.2 [10.102]Panandcovers....................................................................10.3 [10.106]Valvedriveandgears..............................................................10.4 [10.101]Cylinderheads.....................................................................10.5 [10.105]Connectingrodsandpistons.......................................................10.6 [10.114]Pumpdrives........................................................................10.9 [10.210]Liftpumpandlines...............................................................10.10 [10.206]Fuelfilters........................................................................10.11 [10.218]Fuelinjectionsystem.............................................................10.12 [10.250]Turbochargerandlines...........................................................10.13 [10.304]Enginelubricationsystem........................................................10.18 Electricalsystems.......................................................................55 4807682809/11/2016
4807682809/11/2016
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4807682809/11/2016
4807682809/11/2016 1
INTRODUCTION
Contents
Foreword........................................................................................3 Safetyrules.....................................................................................5 Basicinstructions-Importantnoticeregardingequipmentservicing...........................6 Basicinstructions-ShopandAssembly........................................................7 4807682809/11/2016 2
INTRODUCTION
INTRODUCTION Foreword disposalofproductsofachemicalandpetrochemicalnature. legislation.Wherenolegislationexists,obtaininformationfromsuppliersofoils,filters,batteries,fuels,anti-freeze, Helpfulhints • maycauseconsiderablespillage. • thatmaybeharmfultoyourhealth. • • • • Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere. • • Batteryrecycling Batteriesandelectricaccumulatorscontainseveralsubstancesthatcanhaveaharmfuleffectontheenvironmentif NHIL14GEN0038AA 1 Mandatorybatteryrecycling NOTE: ThefollowingrequirementsaremandatoryinBrazil. CONAMAResolution401/2008requiresyoutoreturnallusedbatteriestothebatterydealerwhenyoureplaceany Pointsofsaleareobligedto: • Acceptthereturnofyourusedbatteries 4807682809/11/2016 3
• Storethereturnedbatteriesinasuitablelocation
• Sendthereturnedbatteriestothebatterymanufacturerforrecycling
INTRODUCTION
4807682809/11/2016 4
INTRODUCTION Safetyrules Personalsafety FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT INDEATHORSERIOUSINJURY. Machinesafety NOTICE: Noticeindicatesasituationwhich,ifnotavoided,couldresultinmachineorpropertydamage.Thecolor ThroughoutthismanualyouwillfindthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor Information NOTE: Noteindicatesadditionalinformationwhichclarifiessteps,procedures,orotherinformationinthismanual. 4807682809/11/2016 5
INTRODUCTION Basicinstructions-Importantnoticeregardingequipmentservicing Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein type,orchangestothelawsandregulationsofdifferentcountries. 4807682809/11/2016 6
INTRODUCTION Basicinstructions-ShopandAssembly SHIMMING ROTATINGSHAFTSEALS • • • andpositionthegroovessothattheywilldeviatethefluidtowardstheinnersideoftheseal. • coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andfillthegapbetweenthesealinglip andthedustlipondoublelipsealswithgrease. • • • O-RINGSEALS SEALINGCOMPOUNDS L OCTITE RTV598 L OCTITE ®I NST ANT G ASKET 587B LUE .Beforeapplyingthesealingcompound,preparethe surfacesasdirectedonproductcontainerorasfollows: • • SPAREPARTS Onlyuse"CNHOriginalParts"or"CNHParts". partsthatareassembledduringstandardproduction.Only"CNHOriginalParts"or"CNHParts"canofferthis guarantee. • machinemodel(commercialname)andserialnumber • partnumberoftheorderedpart,whichcanbefoundinthe"Microfiches"orthe"ServicePartsCatalogue",usedfor orderprocessing 4807682809/11/2016 7
INTRODUCTION PROTECTINGTHEELECTRONIC/ELECTRICALSYSTEMSDURINGCHARGINGORWELDING 2.Nevershortanyofthechargingcomponentstoground. • positiontheweldergroundclampasclosetotheweldingareaaspossible • • isinprogress NOTICE: groundcablemustbedisconnectedfromthecombinebattery.Theelectronicmonitoringsystemandchargingsystem Removethebatterygroundcable.Reconnectthecablewhenweldingiscompleted. WARNING andgetpromptmedicalattention. TOOLS ThetoolsthatCNHsuggestsandillustrateinthismanualhavebeen: • specificallyresearchedanddesignedforusewithCNHmachines • essentialforreliablerepairoperations • • operatinginoptimaltechnicalconditions • obtainingthebestresults • savingtimeandeffort • workinginsafeconditions NOTE: Theterms"front","rear","right-hand"and"left-hand"(whenreferredtodifferentparts)aredeterminedfrom 4807682809/11/2016 8
2.2N·m ( 19lb ) 2.9N·m ( 26lb ) 3.2N·m ( 28lb ) 4.2N·m ( 37lb ) 2N·m ( 18lbin ) 2.9N·m ( 26lb ) 4.5N·m ( 40lb ) 5.9N·m ( 52lb ) 6.4N·m ( 57lb ) 8.5N·m ( 75lb ) 4N·m ( 36lbin ) 5.8N·m ( 51lb ) 7.5N·m ( 66lb ) 10N·m ( 89lb ) 11N·m ( 96lb ) 15N·m ( 128lb ) 6.8N·m ( 60lb ) 10N·m ( 89lb ) 18N·m ( 163lb ) 25N·m ( 217lb ) 26N·m ( 234lb ) 35N·m ( 311lb ) 17N·m ( 151lb ) 24N·m ( 212lb )
M10 ( 27lbft ) 49N·m ( 36lb ) ( 38lbft ) 70N·m ( 51lb ) 33N·m ( 25lb ) 48N·m ( 35lb )
M12 ( 47lbft ) 85N·m ( 63lb ) ( 67lbft ) 121N·m ( 90lb ) 58N·m ( 43lb ) 83N·m ( 61lb )
M16 ( 116lb ) ( 155lbft ) ( 166lb ) ( 222lb ) ( 106lb ) ( 151lb ) M20 ( 235lb ) ( 313lbft ) ( 325lb ) ( 433lb ) ( 214lb ) ( 295lb ) M24 ( 410lb ) 735N·m ( 500lbft ) ( 560lb ) 1016N·m ( 750lbft ) ( 370lb ) ( 510lb )
NOTE:
INTRODUCTION Torque-Minimumtighteningtorquesfornormalassembly METRICNON-FLANGEDHARDWARE NOM. SIZE CLASS8.8BOLTand CLASS8NUT CLASS10.9BOLTand CLASS10NUT LOCKNUT CL.8 W/CL8.8 BOLT LOCKNUT CL.10 W/CL10.9 BOLT
UNPLATED PLATED W/ZnCr UNPLATED PLATED W/ZnCr
4807682809/11/2016 9
( 21lb ) ( 28lb ) ( 31lb ) ( 41lb ) ( 19lb ) ( 27lb ) ( 43lb ) ( 58lb ) ( 62lb ) ( 83lb ) ( 39lb ) ( 57lb ) 8.3N·m ( 73lb ) ( 96lb ) ( 105lb ) ( 141lb ) 7.5N·m ( 66lb ) ( 96lb ) ( 179lb ) ( 240lb ) ( 257lb ) ( 343lb ) ( 163lb ) ( 240lb )
M10 40N·m ( 30lbft ) 54N·m ( 40lb ) 57N·m ( 42lbft ) 77N·m ( 56lb ) 37N·m ( 27lbft ) 53N·m ( 39lbft )
M12 70N·m ( 52lbft ) 93N·m ( 69lb ) 100N·m ( 74lb ) 134N·m ( 98lb ) 63N·m ( 47lbft ) 91N·m ( 67lbft ) M16 174N·m ( 128lb ) 231N·m ( 171lb ) 248N·m ( 183lb ) 331N·m ( 244lb ) 158N·m ( 116lb ) 226N·m ( 167lb )
M20 350N·m ( 259lb ) 467N·m ( 345lb ) 484N·m ( 357lb ) 645N·m ( 476lb ) 318N·m ( 235lb ) 440N·m ( 325lb )
M24 607N·m ( 447lb ) 809N·m ( 597lb ) 838N·m ( 618lb ) 1118N·m ( 824lbft ) 552N·m ( 407lb )
INTRODUCTION METRICFLANGEDHARDWARE NOM. SIZE CLASS8.8BOLTand CLASS8NUT CLASS10.9BOLTand CLASS10NUT LOCKNUT CL.8 W/CL8.8
LOCKNUT CL.10 W/CL10.9 BOLT
UNPLATED
BOLT
UNPLATED PLATED W/ZnCr
PLATED W/ZnCr
IDENTIFICATION MetricHexheadandcarriagebolts,classes5.6andup 20083680 1 1.Manufacturer'sIdentification MetricHexnutsandlocknuts,classes05andup 20083681 2 4807682809/11/2016
1/4 8N·m ( 71lb ) 11N·m ( 97lb ) ( 106lbin ) ( 142lbin ) 8.5N·m ( 75lbin ) ( 109lb ) 5/16 ( 150lbin ) ( 204lbin ) ( 212lbin ) ( 283lbin ) 17.5N·m ( 155lb ) ( 220lb ) 3/8 ( 22lb ) ( 30lbft ) ( 31lb ) ( 42lb ) 31N·m ( 23lbft ) 44N·m ( 33lbft ) 7/16 48N·m ( 36lb ) 65N·m ( 48lbft ) 68N·m ( 50lb ) 91N·m ( 67lb ) 50N·m ( 37lbft ) 71N·m ( 53lbft ) 1/2 74N·m ( 54lb ) 98N·m ( 73lbft ) 104N·m ( 77lbft ) 139N·m ( 103lbft ) 76N·m ( 56lbft ) 108N·m ( 80lb ) 9/16 107N·m ( 79lbft ) 142N·m ( 105lbft ) 150N·m ( 111lbft ) 201N·m ( 148lbft ) 111N·m ( 82lbft ) 156N·m ( 115lb ) 5/8 147N·m ( 108lbft ) 196N·m ( 145lbft ) 208N·m ( 153lbft ) 277N·m ( 204lbft ) 153N·m ( 113lb ) 215N·m ( 159lb ) 3/4 261N·m ( 193lbft ) 348N·m ( 257lbft ) 369N·m ( 272lbft ) 491N·m ( 362lbft ) 271N·m ( 200lb ) 383N·m ( 282lb ) 7/8 ( 310lbft ) ( 413lbft ) ( 438lbft ) ( 584lbft ) 437N·m ( 323lb ) 617N·m ( 455lb ) 1 ( 465lbft ) ( 620lbft ) ( 656lbft ) ( 875lbft ) ( 483lb ) ( 681lb )
INTRODUCTION 1.Manufacturer'sIdentification 3.ClockMarkingofPropertyClassandManufacturer'sIdentification(Optional),i.e.marks 60° apartindicateClass 120° INCHNON-FLANGEDHARDWARE NOMINAL SIZE SAEGRADE5BOLT andNUT SAEGRADE8BOLT andNUT LOCKNUT GrBW/Gr5 BOLT LOCKNUT GrCW/Gr8 BOLT UNPLATED PLATED SILVER PLATED W/ZnCr GOLD UNPLATED orPLATED SILVER PLATED W/ZnCr GOLD
NOTE: 1/4in and 5/16in hardwaretorquespecificationsareshowninpound-inches. 3/8in through 1in 4807682809/11/2016 11
1/4 ( 80lbin ) 12N·m ( 106lb ) 13N·m ( 115lb ) 17N·m ( 150lb ) ( 71lbin ) 12N·m ( 106lb ) 5/16 19N·m ( 168lb ) 25N·m ( 221lb ) 26N·m ( 230lb ) 35N·m ( 310lb ) 17N·m ( 150lb ) 24N·m ( 212lb ) 3/8 ( 25lb ) ( 33lb ) ( 35lb ) ( 46lb ) ( 22lbft ) ( 32lbft ) 7/16 ( 39lb ) ( 52lb ) ( 55lb ) ( 74lb ) 48N·m ( 35lbft ) 68N·m ( 50lbft ) 1/2 81N·m ( 60lb ) 108N·m ( 80lb ) 115N·m ( 85lb ) 153N·m ( 113lbft ) 74N·m ( 55lbft ) 104N·m ( 77lb ) 9/16 117N·m ( 86lb ) 156N·m ( 115lbft ) 165N·m ( 122lbft ) 221N·m ( 163lbft ) 106N·m ( 78lbft ) 157N·m ( 116lb ) 5/8 162N·m ( 119lb ) 216N·m ( 159lbft ) 228N·m ( 168lbft ) 304N·m ( 225lbft ) 147N·m ( 108lb ) 207N·m ( 153lb ) 3/4 287N·m ( 212lb ) 383N·m ( 282lbft ) 405N·m ( 299lbft ) 541N·m ( 399lbft ) 261N·m ( 193lb ) 369N·m ( 272lb ) 7/8 462N·m ( 341lb ) 617N·m ( 455lbft ) 653N·m ( 482lbft ) 871N·m ( 642lbft ) 421N·m ( 311lb ) 594N·m ( 438lb ) 1 693N·m ( 512lb ) ( 682lbft ) ( 722lbft ) ( 963lbft ) 631N·m ( 465lb ) 890N·m ( 656lb )
INTRODUCTION INCHFLANGEDHARDWARE NOMINAL SIZE SAEGRADE5BOLTand NUT SAEGRADE8BOLTand NUT LOCKNUT GrFW/Gr5 BOLT LOCKNUT GrGW/Gr8
orPLATED SILVER PLATED W/ZnCr
UNPLATED orPLATED
PLATED
BOLT UNPLATED
GOLD
SILVER
W/ZnCr GOLD
IDENTIFICATION InchBoltsandfree-spinningnuts 20083682 3 GradeMarkingExamples SAEGradeIdentification 1 4 2 5 120° Apart 3 6 60° Apart 4807682809/11/2016
INTRODUCTION InchLockNuts,AllMetal(Threeoptionalmethods) 20090268 4 GradeIdentification GradeCornerMarkingMethod(1)FlatsMarkingMethod(2)ClockMarkingMethod(3) GradeA NoNotches NoMark NoMarks GradeBOneCircumferentialNotch LetterB ThreeMarks GradeCTwoCircumferentialNotchesLetterC SixMarks 4807682809/11/2016
Consumable Reference PAGE LoctiteRTV598 7 Loctite®InstantGasket587 Blue 7 4807682809/11/2016
CONSUMABLESINDEX
Engine
F2CFE613A*A,F2CFE613C*A,F2CFE613E*A,F2CFE613F*A,F2CFE613H*A,
F2CFE613J*A,F2CFE613L*A026,F2CFE613L*A,F2CFE613N*A,
F2CFE613P*A,F2CFE613R*A,F2CFE614A*A,F2CFE614B*A,F2CFE614C*A, F2CFE614D*A,F2CFE614E*A
SERVICEMANUAL
4807682809/11/2016
Contents Engine-10 [10.001]Engineandcrankcase...............................................................10.1 [10.106]Valvedriveandgears................................................................10.4 [10.110]Balanceranddamper................................................................10.8 [10.206]Fuelfilters..........................................................................10.11 [10.254]Intakeandexhaustmanifoldsandmuffler.........................................10.14 [10.500]SelectiveCatalyticReduction(SCR)exhausttreatment...........................10.15 [10.414]Fananddrive......................................................................10.17 [10.304]Enginelubricationsystem..........................................................10.18 4807682809/11/2016
