Part
SERVICE MANUAL English August 2018
number 51523349 © 2018 Case New Holland Construction Equipment (India) Pvt. Ltd. All rights reserved. 570ST The KING Backhoe Loader
SERVICEMANUAL 570ST-TheKING 5152334931/08/2018
LinkProduct/Engine Product MarketProduct Engine Drive(2WD) AsiaPacific Drive(4WD) AsiaPacific 8045.45.748 5152334931/08/2018
Contents INTRODUCTION Engine.......................................................................................10 [10.001]Engineandcrankcase.............................................................10.1 [10.206]Fuelfilters..........................................................................10.2 [10.202]Aircleanersandlines..............................................................10.3 [10.254]Intakeandexhaustmanifoldsandmuffler.........................................10.4 [10.400]Enginecoolingsystem.............................................................10.5 [10.304]Enginelubricationsystem..........................................................10.6 Transmission..............................................................................21 [21.700]Torqueconverter...................................................................21.5 Four-WheelDrive(4WD)system..................................................23 Frontaxlesystem.......................................................................25 [25.100]Poweredfrontaxle.................................................................25.1 [25.102]Frontbevelgearsetanddifferential...............................................25.2 [25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3 [25.400]Non-poweredfrontaxle............................................................25.4 Rearaxlesystem........................................................................27 Brakesandcontrols....................................................................33 5152334931/08/2018
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[35.000]Hydraulicsystems..................................................................35.1 [35.300]Reservoir,cooler,andfilters........................................................35.2 [35.104]Fixeddisplacementpump..........................................................35.3 [35.739]Swingarmhydraulicsystem.....................................................35.12 [35.732]Stabilizercontrol.................................................................35.13 Framesandballasting.................................................................39 Steering.....................................................................................41 [41.101]Steeringcontrol....................................................................41.1 [41.200]Hydrauliccontrolcomponents......................................................41.2 [41.216]Cylinders...........................................................................41.3 Wheels......................................................................................44 [44.AAA]Wheelsgenericsub-group........................................................44.3 5152334931/08/2018
Frontloaderandbucket...............................................................82 [82.100]Arm.................................................................................82.1 [82.300]Bucket..............................................................................82.2
Booms,dippers,andbuckets.......................................................84 [84.910]Boom...............................................................................84.1
[84.912]Dipperarm.........................................................................84.2
Platform,cab,bodywork,anddecals.............................................90 5152334931/08/2018
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INTRODUCTION 5152334931/08/2018 1
Contents INTRODUCTION Safetyrules.....................................................................................3 Safetyrules.....................................................................................4 Safetyrules.....................................................................................7 Personalsafety.................................................................................8 Basicinstructions.............................................................................11 Basicinstructions-Fuseandrelaylocations.................................................12 Basicinstructions-Shopandassembly......................................................19 Basicinstructions-Minimumtighteningtorquesfornormalassembly.......................21 Electricalsystems-Basicinstructions-Standardtorquedataforhydraulics................26 Torque-Standardtorquedataforhydraulics.................................................28 Abbreviation-Measurements................................................................30 5152334931/08/2018 2
INTRODUCTION
Safetyrules
Personalsafety
ThroughoutthismanualyouwillfindthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
Machinesafety
NOTICE:
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT INDEATHORSERIOUSINJURY.
Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillfindthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:
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INTRODUCTION
DANGER Improperoperationorserviceofthismachinecanresultinanaccident. Donotoperatethismachineorperformanylubrication,maintenance,orrepaironituntilyouhave readandunderstoodtheoperation,lubrication,maintenance,andrepairinformation. D0010A WARNING Maintenancehazard! optimumperformancelevelsandmaximumsafetyduringmachineoperation. Failuretocomplycouldresultindeathorseriousinjury. W0132A NOTICE: anyquestionsregardingtheserviceandmaintenanceofthismachine. Usethismanualwiththeoperator'smanualtounderstandandperformthecompleteserviceprocedures.Readthe safetydecalsandinformationdecalsonthemachine.ReadtheOperator’sManualandsafetymanual.Understand Beforeyouservicethemachine,puta“DoNotOperate”tagonthesteeringwheeloroverthekeyswitch.Ensurethe
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Safetyrules
Plasticandresinparts
INTRODUCTION Safetyrules-Ductileiron DANGER Beforeyouweld,cut,ordrillholesonanypartofthismachine,makesurethatthepartisnotcast ductileiron. Failuretocomplywillresultindeathorseriousinjury. D0148A • • dumplinks • frontaxle • stabilizers • • swingtower • bucketlinkage • 5152334931/08/2018 5
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INTRODUCTION Safetyrules-Ductileiron DANGER Anyunauthorizedmodificationsmadetothismachinecanhaveseriousconsequences.Consultan authorizeddealeronchanges,additions,ormodificationsthatmayberequiredforthismachine.Do notmakeanyunauthorizedmodifications. Failuretocomplywillresultindeathorseriousinjury. D0030A dealerifyoudonotknowifapartiscastductileiron.Thefollowingarecastductileironparts:
twowheeldrivesteeringlink
dumplinks
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frontaxle
stabilizers
extendahoe
swing
bucketlinkage
AirConditioning(A/C)compressormountingbracket 5152334931/08/2018 6
INTRODUCTION Safetyrules Unlessotherwiseinstructed,alwaysperformthesestepsbeforeyouservicethemachine: 2.Placethebackhoeinthetransportpositionwiththeswinglockpininstalledfortransport. 7.Placea'DoNotOperate'tagonthekeyswitchsothatitisvisibletootherworkersorremovethekey. 5152334931/08/2018 7
INTRODUCTION
Personalsafety
1.Makesuretoarrestallfuelleaks.Anyfueloroilspilledonhotsurfaceorelectricalcomponentsmaycausefire
2.Donotallowstraw,trash,birdnestsorflammablematerialinthemachineandremovethesameastheycanignite maintainedandservicedaccordingtothemanufacturer’sinstructions. environmentandconditions. parts.
NOTICE:
7.Checkallfuses,relay,andMCB’sforcorrectratingsandvalidity.Replacethedefectiveornon-complaintparts.Do awareofsuchobservationsandactionsthereof. byanyexternalparties. arenotastandardfitmentbythecompany.
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Safetyrules-Ecologyandtheenvironment
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
NOTE: Thefollowingarerecommendationsthatmaybeofassistance:
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Helpfulhints
• Avoidfillingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable spillage.
• harmfultoyourhealth.
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• Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
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• Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof 5152334931/08/2018
INTRODUCTION
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INTRODUCTION Basicinstructions-Importantnoticeregardingequipmentservicing Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor Incaseofquestions,refertoyourCaseNewHollandConstructionEquipmentsSalesandServiceNetworks. 5152334931/08/2018
INTRODUCTION Basicinstructions WARNING Explosivegas! Batteriesemitexplosivehydrogengasandotherfumeswhilecharging.Ventilatethechargingarea. Keepthebatteryawayfromsparks,openflames,andotherignitionsources.Neverchargeafrozen Failuretocomplycouldresultindeathorseriousinjury. W0005A WARNING Hazardouschemicals! Batteryelectrolytecontainssulfuricacid.Contactwithskinandeyescouldresultinsevereirritation handsafterhandling. Failuretocomplycouldresultindeathorseriousinjury. W0006A • • • • Disconnectbattery 2.Disconnectthenegativebatterycable (1) fromthe PTIL13TLB1199AB 1 5152334931/08/2018 11
INTRODUCTION Basicinstructions-Fuseandrelaylocations Sideconsolebox (1) toloosenthepanelcover (2) 2.Removethefuseboxcoversasneeded. PTIL13TLB0302AB 1 SlNo. Fusedetails Fuserating 1 Frontworklight 15A 2 12V poweroutput 10A 3 Rearworklight 15A 4 15A 5 10A 6 Installerignition 10A 7 Wiper 10A 8 DrivinglampLOW 15A 9 DrivinglampHIGH 15A Cabindomelight 10A 11 HVAC(Iffitted) 20A Loaderselflevel 10A Sideshiftlock 10A Cluster 10A Speedometer 10A Stoplamps 10A Hazardlightscontrolignition 10A Fuelshutoff 10A 4WD(Iffitted) 10A Shuttlecontrol 10A
PTIL12TLB0441AA 2 5152334931/08/2018
Thefusesarearrangedasperthefigure 2
INTRODUCTION Lampdetails Beforeusingthemachine,itisrecommendedtocheckthatalllightsarecleanandcorrectlyoperating. SlNo. Lampdescription Lampwattage 1 Headlamp 65W / 55W 2 Frontworklight 55W 3 Rearworklight 55W 4 Stoplamp 21W 5 Parklamp 10W 6 Reverslamp 21W 7 Turnlamp 21W 8Directionindicators 5W 9 Licenseplatelamp 5W 5152334931/08/2018
INTRODUCTION Basicinstructions WARNING Crushinghazard! Ifyouservicethemachinewiththeloaderliftarmsraised,alwaysusethesupportstrut.Removethe retainingpinandplacethesupportstrutontothecylinderrod.Installtheretainingpinintothesupport Failuretocomplycouldresultindeathorseriousinjury. W0230A Raiseandsupportloaderliftarms: 1.Emptytheloaderbucket. 3.Shutdowntheengine. RCPH10TLB230AAF 1 RCPH10TLB221AAF 2 RCPH10TLB227AAF 3 5152334931/08/2018
