John Deere RUBBER TRACK SYSTEM Parts Catalog Manual（PC2603）

A2 RUBBER TRACK SYSTEM

HP8902

-UN-10AUG99

RUBBER TRACK SYSTEM (MANUFACTURED 1997-

)

(SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE)

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

1

PN=1

A3 RUBBER TRACK SYSTEM

NOTE THE RUBBER TRACK SYSTEM IS AVAILABLE FOR JOHN DEERE 9500, 9600, CTS, 9510, 9610 AND CTS-2 COMBINES. THE RUBBER TRACK SYSTEM IS NOT COMPATIBLE WITH THE 9500 SIDEHILL. FOR 9500 MAXIMIZER™ COMBINE PARTS INFORMATION, REFER TO JOHN DEERE PARTS CATALOG - PC2179.

FOR 9600 MAXIMIZER™ COMBINE PARTS INFORMATION, REFER TO JOHN DEERE PARTS CATALOG - PC2181.

FOR CTS COMBINE (NORTH AMERICAN VERSION), REFER TO JOHN DEERE PARTS CATALOG - PC2341.

FOR 9510 MAXIMIZER™ COMBINE PARTS INFORMATION, REFER TO JOHN DEERE PARTS CATALOG - PC2701.

FOR 9610 MAXIMIZER™ COMBINE PARTS INFORMATION, REFER TO JOHN DEERE PARTS CATALOG - PC2702.

FOR CTS-2 COMBINE PARTS INFORMATION, REFER TO JOHN DEERE PARTS CATALOG - PC2752.

SERIAL NUMBERS WHEN WRITING OR FILLING OUT WARRANTY CLAIMS, USE ALL NUMBERS, LETTERS AND SPACES SHOWN ON THE SERIAL NUMBER PLATE. THE SERIAL NUMBER IS ATTACHED TO THE FACE OF THE MAIN PIVOT FRAME EXAMPLES: L 97 001 0822 R 97 001 0822 L - DESIGNATES LEFT-HAND R - DESIGNATES RIGHT-HAND 97 - DESIGNATES YEAR OF MANUFACTURE 001 - DESIGNATES SEQUENTIAL UNIT NUMBER 0822 - DESIGNATES THE DATE OF MANUFACTURE

SERIAL NUMBER LISTING INFORMATION SERIAL NUMBER INFORMATION IS LISTED TO SHOW ON WHICH MACHINES EACH PART CAN BE USED; FOR EXAMPLE: THE PART CAN BE USED ON ALL MACHINES. 000000THE PART CAN BE USED ON ALL MACHINES BEGINNING WITH THE SERIAL NUMBER LISTED. -000000 THE PART CAN BE USED ON ALL MACHINES UP TO AND INCLUDING THE SERIAL NUMBER LISTED. 000000-000000 THE PART CAN BE USED ON ALL MACHINES BETWEEN AND INCLUDING THE SERIAL NUMBERS LISTED. WHEN XXXXXX’S ARE LISTED IN PLACE OF A SERIAL NUMBER, A SERIAL NUMBER CHANGE WAS MADE BUT THE EXACT SERIAL NUMBER WAS NOT AVAILABLE WHEN THE CATALOG WAS PRODUCED.

DIRECTION ARROW ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE UNIT. "RIGHT-HAND" AND "LEFTHAND" SIDES ARE DETERMINED BY FACING IN THE DIRECTION OF MACHINE FORWARD TRAVEL.

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RUBBER TRACK SYSTEM PC2603

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A4 RUBBER TRACK SYSTEM

BOX-ENCLOSED ILLUSTRATIONS A KEY NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCLOSING ALL PARTS SOLD AS A SERVICE ASSEMBLY.

BOLT AND CAP SCREW STRENGTH IDENTIFICATION BOLTS AND CAP SCREWS REQUIRED TO HAVE HIGH-STRENGTH QUALITIES EQUIVALENT TO SAE GRADE 8 ARE IDENTIFIED THROUGHOUT THIS CATALOG BY THE DESCRIPTION HS SAE 8.

ALL STANDARD BOLTS AND CAP SCREWS ARE SAE GRADE 5 OR LOWER.

COMPLETE GOODS LISTINGS COMPLETE GOODS ARE LISTED IN BOLD FACE TYPE. ORDER SEPARATELY. DO NOT INCLUDE ON REPLACEMENT PARTS ORDER.

SI UNITS OF MEASURE METRIC DIMENSIONS ARE GIVEN, WHERE APPLICABLE, THROUGHOUT THIS PARTS CATALOG.

CHANGE INDICATOR LINE CHANGES AFFECTING THE ORDERING OF PARTS ARE IDENTIFIED BY VERTICAL LINES MARKED IN THE LEFTHAND MARGIN OF REVISED PARTS LISTING IMAGES. A LINE IS ALSO AT THE LEFT-HAND EDGE OF THE SAME PART NUMBER IN THE NUMERICAL INDEX TO SHOW THE LOCATION OF REVISED INFORMATION.

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

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A5 RUBBER TRACK SYSTEM ALPHABETICAL INDEX GRID

PAGE

GRID

A B8 A10 A12 A10 A14 A14 A17

ACCUMULATOR, ONE HALF GALLON INDIVIDUAL REPAIR PARTS ..........................................

ADJUSTABLE IDLER ASSEMBLY AND FRONT ARM ......

AIR SUSPENSION ................................................................

ARM, FRONT AND ADJUSTABLE IDLER ASSEMBLY ......

ARM, REAR ..........................................................................

AXLE, IDLER ........................................................................

AXLES, BOGEY WHEEL ......................................................

36 10 12 10 14 14 18

A10 A14 A16

BEARING, BOGEY WHEEL ..................................................

BEARINGS, BOGEY WHEEL AXLE ....................................

BEARINGS, IDLER WHEEL..................................................

BELT AND DRIVE WHEEL ..................................................

BOGEY WHEEL ASSEMBLY................................................

BOGEY WHEEL AXLES ......................................................

BOX, GEAR, TRANSFER......................................................

BRAKE SHOES AND DRUM ................................................

BUSHINGS, MAIN FRAME PIVOT ......................................

IDLER ASSEMBLY, ADJUSTABLE AND FRONT ARM ......

IDLER AXLE ..........................................................................

IDLER WHEEL ASSEMBLY ..................................................

10 14 16

L B10

B A19 A17 A16 B3 A19 A17 A20 B1 A8

PAGE

I

LABELS, SAFETY ................................................................

38

M 20 18 16 30 20 18 22 28 8

A8 A22 A24 A6

MAIN FRAME PIVOT BUSHINGS ........................................

MOUNTING, FINAL DRIVE SINGLE REDUCTION AND HIGH CLEARANCE ............

MOUNTING, FINAL DRIVE - PLANETARY ........................

MOUNTING, TRACK FRAME ..............................................

8 24 26 6

O B8

ONE HALF GALLON ACCUMULATOR INDIVIDUAL REPAIR PARTS ..........................................

36

C A20 B7 A14

CASE, GEAR, TRANSFER ..................................................

CYLINDER, TENSION INDIVIDUAL REPAIR PARTS ..........................................

CYLINDER, TENSION AND ATTACHING HARDWARE ....

P

22 34 14

A8

PIVOT BUSHINGS, MAIN FRAME ......................................

8

R D A14 B10 A22 A24 B3 B1

DECALS, SAFETY ................................................................

DRIVE MOUNTING, FINAL SINGLE REDUCTION AND HIGH CLEARANCE ............

DRIVE MOUNTING, FINAL - PLANETARY ........................

DRIVE WHEEL AND BELT ..................................................

DRUM AND SHOES, BRAKE ..............................................

24 26 30 28

F A22 A24 A6 A8 A6 A10

FINAL DRIVE MOUNTING SINGLE REDUCTION AND HIGH CLEARANCE ............

FINAL DRIVE MOUNTING - PLANETARY ..........................

FRAME MOUNTING, TRACK ..............................................

FRAME, MAIN, PIVOT BUSHINGS ......................................

FRAME, SHIPPING ..............................................................

FRONT ARM AND ADJUSTABLE IDLER ASSEMBLY ......

REAR ARM, TENSION CYLINDER & IDLER AXLE............

14

38

24 26 6 8 6 10

S B10 B10 A6 B1 A12

SAFETY DECALS..................................................................

SAFETY LABELS ..................................................................

SHIPPING FRAME ................................................................

SHOES AND DRUM, BRAKE ..............................................

SUSPENSION, AIR ..............................................................

38 38 6 28 12

T B7 A14 B5 A6 A20

TENSION CYLINDER INDIVIDUAL REPAIR PARTS ..........................................

TENSION CYLINDER AND ATTACHING HARDWARE ......

TENSION CYLINDER HYDRAULICS ..................................

TRACK FRAME MOUNTING ................................................

TRANSFER GEAR CASE ....................................................

34 14 32 6 22

G A20

GEAR CASE, TRANSFER ....................................................

H A19 A16 B5

4

HUB, BOGEY WHEEL ..........................................................

HUB, IDLER WHEEL ............................................................

HYDRAULICS, TENSION CYLINDER ..................................

W

22

20 16 32

A19 A16 A17 B3

WHEEL ASSEMBLY, BOGEY ..............................................

WHEEL ASSEMBLY, IDLER ................................................

WHEEL AXLES, BOGEY ......................................................

WHEEL, DRIVE AND BELT ..................................................

RUBBER TRACK SYSTEM PC2603

20 16 18 30

(11-AUG-99) PN=4

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RUBBER TRACK SYSTEM MEMORANDA

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

5

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A6 RUBBER TRACK SYSTEM TRACK FRAME MOUNTING HP8884

6

-UN-10AUG99

THIS PARTS LISTING IS CONTINUED RUBBER TRACK SYSTEM PC2603

(11-AUG-99) PN=6

A7 RUBBER TRACK SYSTEM TRACK FRAME MOUNTING - CONTINUED KEY

1 2 3 4 5 6 7

8 9 10 11 12 13 14 ..

PART NO.

PART NAME

QTY

14M7300 14M7278 14M7431 H130288 H130287

FLANGE NUT NUT NUT NUT SPACER

12 24 2 2 2

AH165202 AH164391 H146868 H146868 H130286 H133635 H144998 H133634 H152906 AH128722 H156127

MOWER DECK MOUNTING PARTS DOWEL PIN DOWEL PIN STUD STUD STUD STUD STUD SPACER SLEEVE

1 1 4 8 1 1 1 1 1 2 12

24M7243 19M7963 19M8288 19M8288 24M7243 14M7278 H87691 AH150593

WASHER CAP SCREW CAP SCREW CAP SCREW WASHER NUT BUSHING COMPLETE GOODS/SHIP. BUNDLE

12 12 12 12 12 12 2 1

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

SERIAL NO.

-642629 642630-

REMARKS

M20, SINGLE REDUCTION FINAL DRIVE M24, PLANETARY FINAL DRIVE M30 M30 36 X 69.850 X 14 MM (1.417" X 2-3/4" X 0.551") (SUB FOR AH146175) R.H. (SUB FOR AH146176) L.H. SINGLE REDUCTION FINAL DRIVE PLANETARY FINAL DRIVE 9500 9500, 9510 CTS, CTS-2 9600 AND 9610 W/SINGLE REDUCTION FINAL DRIVE 9600 AND 9610 W/PLANETARY FINAL DRIVE PLANETARY FINAL DRIVE 21.500 X 45 X 22 MM, SINGLE REDUCTION FINAL DRIVE 25.400 X 50 X 6 MM, PLANETARY FINAL DRIVE M20 X 100, SINGLE REDUCTION FINAL DRIVE M24 X 90, PLANETARY FINAL DRIVE M24 X 90, PLANETARY FINAL DRIVE 25.400 X 50 X 6 MM, PLANETARY FINAL DRIVE M24, PLANETARY FINAL DRIVE 9.652 X 28.956 X 35.052 MM SHIPPING FRAME

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A8 RUBBER TRACK SYSTEM MAIN FRAME PIVOT BUSHINGS HP8883

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THIS PARTS LISTING IS CONTINUED RUBBER TRACK SYSTEM PC2603

(11-AUG-99) PN=8

A9 RUBBER TRACK SYSTEM MAIN FRAME PIVOT BUSHINGS - CONTINUED KEY

1 2 3 4 5 6 7

PART NO.

H152745 H170357 JD7763 19M7814 AH163817 AT184336 E12379

PART NAME

WASHER BUSHING LUBRICATION FITTING SCREW CAP HYDRAULIC HOSE NUT

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

QTY

4 4 4 8 1 4 4

SERIAL NO.

REMARKS

(SUB FOR H152748) M12 X 50 (SUB FOR H153517)

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A10 RUBBER TRACK SYSTEM FRONT ARM AND ADJUSTABLE IDLER ASSEMBLY HP8885

10

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THIS PARTS LISTING IS CONTINUED RUBBER TRACK SYSTEM PC2603

(11-AUG-99) PN=10

A11 RUBBER TRACK SYSTEM FRONT ARM AND ADJUSTABLE IDLER ASSEMBLY - CONTINUED KEY

PART NAME

QTY

17 18

H152741 AH146864 AH149752 T122720 34M7186 19M8639 19M7785 H157868 24M7028 24M7242 AH165222 H163999 JD7759 19M8011 H164001 H157615 H157616 H157617 H157696 T68818 H164002

RETAINER AXLE KINGPIN BUSHING SPRING PIN CAP SCREW SCREW RETAINER WASHER WASHER SUPPORT PIN LUBRICATION FITTING CAP SCREW BEARING CAP SHIM SHIM SHIM SHIM SEAL SLEEVE

2 1 1 2 1 2 3 2 4 2 1 1 1 8 2 AR AR AR AR 2 2

..

TY15969

ADHESIVE

1

..

AH157937

KIT

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

SERIAL NO.

REMARKS

(A) (A) 16 X 95 MM M20 X 70 M10 X 25 10.500 X 20 X 2 MM 21.400 X 42 X 5 MM (SUB FOR AH146870) (A) (A) (A) M12 X 30 (A) (A) .508 MM (A) .254 MM (A) .127 MM (A) 1.0 MM (A) (A) USED WITH SERIAL NUMBERS ( -L97001XXXX) AND ( -R97001XXXX) ONLY; REQUIRES TY15969 MAXIMUM STRENGTH RETAINING COMPOUND FOR INSTALLATION MAXIMUM STRENGTH RETAINING COMPOUND; REQUIRED FOR INSTALLATION OF SLEEVES H164002 TRACK DRIVE BUSHING REPLACEMENT KIT; INCLUDES ALL PARTS MARKED (A)

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A12 RUBBER TRACK SYSTEM AIR SUSPENSION HP8886

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THIS PARTS LISTING IS CONTINUED RUBBER TRACK SYSTEM PC2603

(11-AUG-99) PN=12

A13 RUBBER TRACK SYSTEM AIR SUSPENSION - CONTINUED KEY

PART NO.

1 2A 2B 3 4 5A 5B 6A 6B 7 8 9 10

19M7393 H159205 H170718 14M7169 AH146979 19H2719 A15719 K40006 11M7084 15H658 AH150490 AH145385 AH146871 AH147118 19H2676

11

PART NAME

CAP SCREW LINK LINK LOCK NUT LINK CHAIN CAP SCREW PIN LOCK NUT COTTER PIN FITTING TIRE VALVE STEM ABSORBER ARM ARM CAP SCREW

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

QTY

4 8 4 4 2 4 4 4 4 1 1 1 1 1 6

SERIAL NO.

REMARKS

M14 X 50 -XXXXXX M14 -XXXXXX 11.125 X 47.625 MM -XXXXXX 11.125 MM 5 X 25 MM

R.H. L.H. 3/8" X 1"

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A14 RUBBER TRACK SYSTEM REAR ARM, TENSION CYLINDER AND IDLER AXLE HP8887

14

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THIS PARTS LISTING IS CONTINUED RUBBER TRACK SYSTEM PC2603

(11-AUG-99) PN=14

A15 RUBBER TRACK SYSTEM REAR ARM, TENSION CYLINDER AND IDLER AXLE - CONTINUED KEY

PART NAME

QTY

5 6 7 8 9 10 11 12 13 14 15 16 17

JD7759 19M8011 H164001 H157615 H157616 H157617 H157696 T68818 T122720 H164000 AH165223 34M7186 H152741 AH164289 19M7785 AH149862 T140425 H159887 AH150166 H164002

LUBRICATION FITTING CAP SCREW BEARING CAP SHIM SHIM SHIM SHIM SEAL BUSHING PIN CYLINDER SPRING PIN RETAINER AXLE SCREW HYDRAULIC CYLINDER SNAP RING PIN PIN SLEEVE

1 8 2 AR AR AR AR 2 2 1 1 1 2 1 1 1 2 1 1 1

..

TY15969

ADHESIVE

1

..

AH157938

KIT

1

1 2 3 4

PART NO.

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

SERIAL NO.

REMARKS

(A) (A) M12 X 30 (A) (A) .508 MM (A) .254 MM (A) .127 MM (A) 1.0 MM (A) (A) (A) (SUB FOR AH146869) (A) 16 X 95 MM (SUB FOR AH146865) M10 X 25

(A) USED WITH SERIAL NUMBERS ( -L97001XXXX) AND ( -R97001XXXX) ONLY; REQUIRES TY15969 MAXIMUM STRENGTH RETAINING COMPOUND FOR INSTALLATION MAXIMUM STRENGTH RETAINING COMPOUND; REQUIRED FOR INSTALLATION OF SLEEVE H164002 TRACK DRIVE BUSHING REPLACEMENT KIT; INCLUDES ALL PARTS MARKED (A)

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A16 RUBBER TRACK SYSTEM IDLER WHEEL ASSEMBLY HP8888

KEY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

-UN-10AUG99

PART NO.

H152741 RE62719 H152740 JD10266 JD7298 15H638 H152409 AT121137 15H254 AH146764 CA25242 T46438 11H227 AH160573 R35192

PART NAME

RETAINER SEAL RETAINER BEARING CONE BEARING CUP PIPE PLUG HUB ROLLER BEARING PIPE PLUG WHEEL WASHER NUT COTTER PIN BEARING CAP WHEEL BOLT

QTY

1 1 1 1 1 2 1 1 1 1 1 1 1 1 8

SERIAL NO.

REMARKS

1/8" MATCHED SET 1/4", (USE WITH H164329) 1.890" X 2.972" X 0.157" 1-3/4" 3/8" X 3" CAP WITH HOLE

NOTE: QUANTITIES SHOWN FOR ONE ASSEMBLY.

16

RUBBER TRACK SYSTEM PC2603

(11-AUG-99) PN=16

RUBBER TRACK SYSTEM MEMORANDA

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

17

PN=17

A17 RUBBER TRACK SYSTEM BOGEY WHEEL AXLES HP8889

18

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THIS PARTS LISTING IS CONTINUED RUBBER TRACK SYSTEM PC2603

(11-AUG-99) PN=18

A18 RUBBER TRACK SYSTEM BOGEY WHEEL AXLES - CONTINUED KEY

PART NAME

QTY

5 6 7

JD7759 19M8011 H164001 H157615 H157616 H157617 T68818 H164000 H164002

LUBRICATION FITTING CAP SCREW BEARING CAP SHIM SHIM SHIM SEAL PIN SLEEVE

2 16 4 AR AR AR 4 2 2

8 9 10 11 12 ..

T122720 34M7186 H152743 AH164228 AH164304 TY15969

BUSHING SPRING PIN RETAINER AXLE KNEE SUPPORT ADHESIVE

4 2 6 1 1 1

..

AH157938

KIT

1

1 2 3 4

PART NO.

RUBBER TRACK SYSTEM PC2603

(11-AUG-99)

SERIAL NO.

REMARKS

(A) (A) M12 X 30 (A) (A) 0.50 MM (A) 0.25 MM (A) 0.13 MM (A) (A) (A) USED WITH SERIAL NUMBERS ( -L97001XXXX) AND ( -R97001XXXX) ONLY; REQUIRES TY15969 MAXIMUM STRENGTH RETAINING COMPOUND FOR INSTALLATION (A) (A) 16 X 95 MM 0.50 MM (SUB FOR AH146867) (SUB FOR AH146868) MAXIMUM STRENGTH RETAINING COMPOUND; REQUIRED FOR INSTALLATION OF SLEEVES H164002 TRACK DRIVE BUSHING REPLACEMENT KIT; INCLUDES ALL PARTS MARKED (A)

19

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