Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property
INTRODUCTION
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Safety rules - Personal safety
Precautionary statements
A careful operator the best operator . Most accidents can avoided observing certain precautions. T o help prevent read the following precautions before operating this Equipment should operated only those who are responsible and instructed
Carefully review the procedures given this manual with all important that all operators familiar with and follow safety precautions.
Always disengage the lock the tractor and shut f the tractor engine before:
• Leaving the
• Lubricating.
• Cleaning unplugging any part the
• Adjusting the
Always lower the header the ground engage the transport stops when parking.
Always use the header transport stops and spring - loaded tongue safety lock when transporting the
Never work under a raised header unless securely locked with the header transport stops
Always block the wheels before working under the not start the machine until you know that everyone clear the machine and have made sure tools are lying
Keep all shields Never work around the machine loose clothing that could catch a moving not modify any shields operate the machine with any shields
Always use adequate lights and safety warning devices when transporting the machine public roads after Check with your local law enforcement agencies for specific
Long exposure loud noise can damage your W ear a suitable hearing protection device such muf ear plugs you are exposed uncomfortable noise levels.
1 sure one standing near touching the machine before raising lowering the header
INTRODUCTION
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Safety rules - Ecology and the environment
Soil, air , and water quality important for all industries and life general. When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable
• avoid skin contact with all
Most these products contain substances that may harmful your
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant engine hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available
• not allow coolant mixtures get into the soil. Collect and dispose coolant mixtures properly .
• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly some countries, this a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory
Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household
Points sale are obliged to:
• Accept the return your used batteries
• Store the returned batteries a suitable location
• Send the returned batteries the battery manufacturer for recycling
INTRODUCTION
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T orque – Minimum tightening torques for normal assembly
NOTE: the metric nominal sizes through hardware torque specifications are shown a Newton meters (pound - inches) numerical
Nominal sizes M10 through M24 hardware torque specifications are shown a Newton meters (pound - feet) numerical
Metric non - flanged hardware
Plain (PLN) unplated hardware finish with residual manufacturing oils Zinc - dichromate (ZND) – a yellow colored chemical plating formula yellow applied the hardware
Metric flanged hardware
Plain (PLN) – unplated hardware finish with residual manufacturing oils
Zinc - dichromate (ZND) – a yellow colored chemical plating formula yellow applied the hardware
INTRODUCTION
Nominal size Class (CL) 8.8 bolt and Class (CL) 8 nut Class (CL) 10.9 bolt and Class (CL) nut Locknut 8 w / 8.8 bolt Locknut w / 10.9 bolt PLN and ZND PLN and ZND ZND ZND N·m (lb in) N·m (lb in) N·m (lb in) N·m (lb in) (26) (37) 2 (18) (26) (52) (75) 4 (36) (51) (89) (128) (60) (89) (217) (31 (151) (212) N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) M10 (36) (90) (25) (35) M12 (63) 121 (67) (43) (61) M14 135 (100) 193 (142) (68) 132 (97) M16 210 (155) 301 (222) 143 (106) 205 (151) M18 299 (221) 414 (305) 203 (150) 281 (207) M20 425 (313) 587 (433) 290 (214) 400 (295) M24 735 (542) 1016 (749) 501 (370) 693 (510)
Nominal size Class (CL) 8.8 bolt and Class (CL) 8 nut Class (CL) 10.9 bolt and Class (CL) nut Locknut 8 w / 8.8 bolt Locknut w / 10.9 bolt PLN and ZND PLN and ZND ZND ZND N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) (28) (41) (19) (27) (58) (83) (39) (57) 1 1.1 (98) 15.9 (141) 7.5 (66) 1 1 (96) (239) (345) (163) (240) N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) M10 (40) (56) (27) (39) M12 (69) 134 (98) (47) (67) M14 148 (109) 213 (157) 101 (75) 145 (107) M16 231 (171) 331 (244) 158 1 16) 226 (167) M18 329 (243) 455 (336) 223 (165) 309 (228) M20 467 (345) 645 (476) 318 (235) 440 (325) M24 809 (597) 1 1 (824) 552 (407) 47851907 1 1/03/2015 7
INTRODUCTION
Identification markings
Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward
NHIL14RB00662AA
1
Metric bolt identification markings
identification
Property class
Metric hex nuts and locknuts, Classes (CL) and upward
NHIL14RB00663AA
2
Metric hex nut identification markings
• (1) – identification
• (3) – Property class
• (2) – Clockwise type markings indicate property class and may include manufacturer identification (if Example: property marks 240 ° apart (shown) the eight position indicate a Class 8 property , and marks 300 ° apart the ten position indicate a Class property .
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NOTE: the Imperial units the nominal 1 / 4 (inch) and 5 / (inch) hardware torque specifications are shown a Newton meters (pound - inches) numerical
Nominal sizes 3 / 8 (inch) through 1 (inch) hardware torque specifications are shown a Newton meters (pound - feet) numerical
Inch non - flanged hardware
Plain (PLN) – unplated hardware finish with residual manufacturing oils
Zinc - dichromate (ZND) – a yellow colored chemical plating formula yellow applied the hardware
Inch flanged hardware
Plain (PLN) – unplated hardware finish with residual manufacturing oils
Zinc - dichromate (ZND) – a yellow colored chemical plating formula yellow applied the hardware
INTRODUCTION
Nominal size SAE Grade (GR) 5 bolt and nut SAE Grade (GR) 8 bolt and nut Flange locknut F w / 5 bolt Flange locknut G w / 8 bolt PLN and ZND PLN and ZND ZND ZND N·m (lb in) N·m (lb in) N·m (lb in) N·m (lb in) 1 / 4 1 1 (97) (142) (75) (109) 5 / (204) (283) (155) (220) N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) 3 / 8 (30) (42) (23) (33) 7 / (0.4375) (48) (67) (37) (53) 1 / 2 (0.50) (73) 139 (103) (56) 108 (80) 9 / (0.5625) 142 (105) 201 (148) 1 1 1 (82) 156 15) 5 / 8 196 (145) 277 (204) 153 13) 215 (159) 3 / 4 (0.75) 348 (257) 491 (362) 271 (200) 383 (282) 7 / 8 (0.875) 561 (413) 791 (584) 437 (323) 617 (455) 1 (1.0) 841 620) 1 187 (875) 654 (483) 924 (681)
Nominal size SAE Grade (GR) 5 bolt and nut SAE Grade (GR) 8 bolt and nut Flange locknut F w / 5 bolt Flange locknut G w / 8 bolt PLN and ZND PLN and ZND ZND ZND N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) 1 / 4 (106) (150) 8 (71) (106) 5 / (0.3125) (221) (310) (150) (212) N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) 3 / 8 (33) (46) (22) (32) 7 / (0.4375) (52) 100 (74) (35) (50) 1 / 2 (0.50) 108 (90) 153 13) (55) 104 (77) 9 / 156 15) 221 (163) 106 (78) 157 16) 5 / 8 216 (159) 304 (225) 147 (108) 207 (153) 3 / 4 (0.75) 383 (282) 541 (399) 261 (193) 369 (272) 7 / 8 (0.875) 617 (455) 871 (642) 421 (31 594 (438) 1 925 (682) 1305 (963) 631 (465) 890 (656) 47851907 1 1/03/2015 9
Identification marking
Grades inch bolts and free - spinning nuts
INTRODUCTION
SAE (J995) bolt head and nut grade identification
Grade identification marking
Grade Marking description
Grade 2 line marks
Grade 5
Three line marks
Grade 8
Six line marks
Grade 2 circumferential line marks
Grade 5
T circumferential line marks located 120° apart
Grade 2
T circumferential line marks located 60° apart
Grade 2 circumferential line marks
Grade 5
T circumferential line marks located 120° apart
Grade 8
T circumferential line marks located 60° apart
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INTRODUCTION
Grades inch prevailing torque locknuts, all metal (three common marking methods) prevailing torque locknuts, the grade nut identified one three dif ferent sets markings that denote the strength level and manufacturer
Common prevailing torque locknut grade identification markings
Grade identification marking
Grade
Marking description
Grade A marks
Grade B (hex nut) and Grade F (flange nut)
Three raised indented dot marks (Marks not have
Grade C (hex nut) and Grade F (flange nut)
Six raised indented dot marks (Marks not have
Grade A
letter mark side flat
Grade B
Letter B side flat
Grade C
Letter C side flat
Grade A notches
Grade B
One circumferential notch all six corners
Grade C
T circumferential notches all six corners
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T orque – Standard torque data for hydraulics
Installation adjustable fittings straight thread O - ring bosses
NOTICE: O - ring boss fittings can used multiple times. Always inspect the O - ring for damage and lubricate the O - ring with clean hydraulic oil petroleum jelly Damaged O - rings will cause leakage and affect per -
Nonadjustable O - ring boss fittings
Inspect the components and make sure the O - sealing and threads are and free
Install the O - ring T ake special care not cut the O - ring the
NOTE: Apply electrical tape over the threads vent O - ring damage installing the Oring, and then remove the
Lubricate the threads and O - ring with clean hydraulic oil petroleum jelly
Install the O - ring (2) the groove (4) adjacent the metal backup washer (1) which assembled the extreme end the
Install the fitting into the SAE straight thread boss and hand tighten until the metal backup washer (1) tacts the face the boss (3)
NHIL14RB00661AA 1
NOTICE: not over tighten and distort the metal backup washer
Using the proper size holding the head end the fitting with a and then torque the locknut (5) and washer (1) against the face the boss (3) the proper specified torque value.
Adjustable (swivel) O - ring boss fittings
Inspect the components and make sure the port, Oring, sealing surfaces, and threads are clean, and free
Install the O - ring T ake special care not cut the O - ring the
NOTE: Apply electrical tape over the threads prevent O - ring damage installing the Oring, and then remove the
Lubricate the threads and O - ring with clean hydraulic oil petroleum jelly
Install the O - ring (2) the groove (4) adjacent the metal backup washer which assembled the extreme end the
Completely back - f the locknut (5) and washer (1)
Install the fitting into the SAE straight thread boss and hand tighten until the metal backup washer (1) contacts the face the boss (3) .
NOTICE: not over tighten and distort the metal backup washer
Position the fitting needed turning the head the fitting counterclockwise a maximum one
Using the proper size wrenches, hold the head end the fitting with a wrench, and then torque the locknut (5) and washer (1) against the face the boss (3) the proper specified torque
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INTRODUCTION
Standard torque data for hydraulic tubes and fittings
NOTICE: These torques are not recommended for tubes 12.7 ( 1 / 2 ) Outer Diameter (OD) and larger with wall thickness 0.889 ( 0.035 ) less. The torque specified for 0.889 ( 0.035 ) wall tubes each application individually
NOTE: Acronyms the following Joint Industry Council Outer Diameter
Installing and torquing ° flared fittings;
Allow the cleaning the cleaning solvent completely dry before application
Apply L OCTITE ® 569™ hydraulic sealant the ° flare and the
Install the and then torque the specified
Loosen the and then torque once more the specified
Before
Allow the cleaning the cleaning solvent completely dry before application
Apply L OCTITE ® 567™ PST P IPE S EALANT for all including stainless steel L OCTITE ® 565™ PST sealant for most other metal fittings.
NOTICE: For high filtration / zero contamination systems use L
INTRODUCTION
T ube nuts for ° flared fittings O - ring boss plugs, adjustable fitting locknuts, swivel JIC –° seats Size T ubing (in) Thread size T orque N·m (lb ft) T orque N·m (lb ft)
/ 7 / – – 12) 8 – – 10)
7.9 / 16) 1 / – (12 – 15) – (10 – 15)
/ 9 / – (21 – 24) – (15 – 20)
/ 3 / – (35 – 40) – (25 – 30) / 7 / – (53 – 58) – (35 – 40) 19.1 / 1 - 1 / 104 – 1 1 1 (77 – 82) – (60 – 70) / 1 - 3 / 122 – 136 (90 – 100) – 109 (70 – 80) (1) 1 - 5 / 149 – 163 – 120) 108 – 122 (80 – 90) - 1 / 1 - 5 / 190 – 204 (140 – 150) 129 – 158 (95 – 1 15) - 1 / 1 - 7 / 217 – 237
– 175) 163 – 190 (120 – 140) (2) 2 - 1 / 305 – 325 (225 – 240) 339 – 407 (250 – 300)
4
5
6
8
(160
Clean
face
flare
OCTITE
ODC - F REE C LEANER AND D EGREASER
the
the
and threads with L
®
cleaning solvent equivalent cleaning solvent.
Pipe thread fitting torque Thread Size (inch) T orque (Maximum) N·m (lb ft) 1 / (10) 1 / (12) 3 / (16) 1 / (30) 3 / (40)
Clean the threads with L OCTITE ® ODC
REE
LEANER AND D EGREASER cleaning solvent
installing and torquing pipe fittings;
- F
C
equivalent cleaning
47851907 1 1/03/2015
OCTITE ® 545™
Basic instructions - Shop and assembly
Shimming
For each adjustment select adjusting shims and measure the adjusting shims individually using a eter , then add the recorded not rely measuring the entire shimming which may the rated value shown each
Rotating shaft seals
For correct rotating shaft seal proceed follows:
Before assembly , allow the seal soak the oil will sealing for least thirty
Thoroughly clean the shaft and check that the working surface the shaft not
Position the sealing lip facing the
NOTE: W ith hydrodynamic take into consideration the shaft rotation direction and position the grooves that they will move the fluid towards the inner side the
Coat the sealing lip with a thin layer lubricant (use oil rather than Fill the gap between the sealing lip and the dust lip double lip seals with grease.
Insert the seal its seat and press down using a flat punch seal installation not tap the seal with a hammer
While you insert the check that the seal perpendicular the When the seal make sure that the seal makes contact with the thrust
T o prevent damage the seal lip the position a protective guard during installation
O - ring seals
Lubricate the O - ring seals before you insert them the This will prevent the O - ring seals from overturning and which would jeopardize sealing ficiency
Sealing compounds
Apply a sealing compound the mating surfaces when specified the
Before you apply the sealing compound, prepare the surfaces directed the product container .
Spare parts
Only use CNH Original Parts NEW HOLLAND Original Parts.
Only genuine spare parts guarantee the same quality , and safety original they are the same parts that are assembled during standard production. Only CNH Original Parts NEW HOLLAND Original Parts can fer this
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number the ordered which can found the parts catalog
INTRODUCTION
47851907 1 1/03/2015
INTRODUCTION
Protecting the electronic and / electrical systems during charging and welding
T o avoid damage the electronic and / electrical systems, always observe the following practices:
Never make break any the charging circuit connections when the engine including the battery
Never short any the charging components
Always disconnect the ground cable from the battery before arc welding the machine any machine
• Position the welder ground clamp close the welding area
• you weld close proximity a computer then you should remove the module from the
• Never allow welding cables lie near , across any electrical wiring electronic component while you weld.
Always disconnect the negative cable from the battery when charging the battery the machine with a battery charger
NOTICE: you must weld the unit, you must disconnect the battery ground cable from the machine battery . The electronic monitoring system and charging system will damaged this not
Remove the battery ground Reconnect the cable when you complete
W ARNING
Battery acid causes Batteries contain sulfuric
A void contact with skin, eyes clothing. Antidote (external): Flush with water . Antidote (eyes): flush with water for minutes and seek medical attention immediately . Antidote (internal): Drink large quantities water not induce Seek medical attention immediately
Failure comply could result death serious injury . W01 1
Special tools
The special tools that NEW HOLLAND suggests and illustrate this manual have been specifically researched and designed for use with NEW HOLLAND The special tools are essential for reliable repair The special tools are accurately built and rigorously tested fer ficient and long - lasting using these repair personnel will benefit from:
• Operating optimal technical conditions
• Obtaining the best results
• Saving time and fort
• W orking safe conditions
47851907 1 1/03/2015
INTRODUCTION General specification Sickle headers - models 12HS , 14HS , 16HS , and 18HS Header drive Hydraulic 1 l / min ( gpm ) 24132 kPa ( 3500 psi ) Conditioner gearbox capacity l ( ) Cutterbar T ype Counterstroking dual sickles Drive open wobble Knives fully bolted Guards T double - hardened; stub double - optional Cutting angle Adjustable from 0 - 6 ° 6° hydraulic tilt Cutting height - 157 ( 1.26.2 ) Knife stroke ( 3 ) Sickle speed 1810 strokes per minute (no load) Sickle thickness 3 ( ) Skid shoe positions Five Knife bolt seating tool RS71 1426DS Reel T ype Five - steel Reel speed - RPM Reel diameter 1066 ( ) Drive Belt and chain; chain only with variable hydraulic drive kit installed Auger T ype Full floating Auger diameter 508 ( ) Floating range ( 2 ) Auger flighting 127 ( 5 ) Auger speed 287 RPM Roll conditioner Roll type Chevron design, intermeshing (rubber steel); non - intermeshing high contact Roll length 2590 ( 102 ) Roll diameter 263 ( 10.35 ) Roll speed 717 RPM Roll pressure T orsion bar , dual crank adjustment Roll drive Spur drive gearbox and O shafts Cutting width 12HS m ( ) 14HS 4.34 m ( 14.24 ) 16HS 4.95 m ( 16.24 ) 18HS 5.56 m ( 18.24 ) Header width 12HS m ( ) 14HS 4.95 m ( 16.24 ) 16HS 5.56 m ( 18.24 ) 18HS m ( ) Header weights (shipping) 12HS , rubber rolls 1647 ( 3631 ) 14HS , rubber rolls 1770 ( 3902 ) 16HS , rubber rolls 1869 ( 4120 ) 18HS , rubber rolls 1983 ( 4372 ) 47851907 1 1/03/2015
Reel
Reel
Reel
INTRODUCTION 20100808 1
drive belt
drive chain
Left - hand wobble drive
Right - hand wobble drive
W obble drive belt
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Header gear box Drive motor Paddle Auger 1 Auger drive chain
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