New Holland Durabine 416, 419, 416 Specialty Disc Header Service Repair Manual

Contents

INTRODUCTION

Hydraulic systems

[35.000] Hydraulic systems

[35.910] Head and header hydraulic drive

Frames and ballasting

10] Drawbar and hitch assembly

Wheels

[44.536] Gauge wheels

Electrical systems

Electrical system

Harnesses and connectors

External lighting

Chopping and cutting control systems

Attachments/Headers

Attachment/Header support and drives 10]

Attachment/Header cutting mechanism

Attachment/Header feed auger

Attachment/Header frame

19] Guards and shields

T orque - Standard torque data for hydraulic connections

Basic instructions - Shop and assembly

Specifications – GeneralDurabine™ 416 and Durabine™ 416 Specialty

Specifications – GeneralDurabine™ 419

Capacities

Product identification

Product identification - Machine orientation

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer

The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury

F AILURE T O FOLLOW

Machine safety

NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property

Safety rules - Personal safety

Carefully study these precautions, and those included the external attachment operators manual, and insist that they followed those working with and for you.

Thoroughly read and understand this manual and the attachment Operator ’ s Manual before operating this any other

Be sure all people and pets are clear the machine before starting. Sound the horn, equipped, three times before starting

Only the operator should the machine when Never allow anyone climb the machine while the machine equipped with Instructors this must only used for training Passengers must not allowed use the Instructors

Keep all shields place. Never work around the machine any the attachments while wearing loose clothing that might catch moving

Observe the following precautions whenever lubricating the machine making adjustments.

• Disengage all clutching levers

• Lower the attachment, equipped, the ground raise the attachment completely and engage the cylinder safety Completing these actions will prevent the attachment from lowering unexpectedly

• Engage the parking brake.

• Shut f the engine and remove the key

• W ait for all machine movement stop before leaving the operators

Always keep the machine gear while travelling

The machine should always equipped with suf ficient front rear axle weight for safe

Under some field more weight may required the front rear axle for adequate stability This especially important when operating hilly conditions / when using heavy

Always lower the shut f the set the parking engage the transmission remove the key and wait for all machine movement stop before leaving the operators

10. the attachment machine should become obstructed plugged; set the parking brake, shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform removing the obstruction

1 Never disconnect make any adjustments the hydraulic system unless the machine and / the attachment lowered the ground the safety lock(s) the engaged

Use the flashing lights highly recommended when operating a public

When transporting a road highway , use accessory lights and devices for adequate warning the tors other vehicles. this regard, check local government regulations. V arious safety lights and devices are available from your NEW HOLLAND dealer

Practice safety 365 days a year

Keep all your equipment safe operating

Keep all guards and safety devices

Always set the parking shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform service the machine and attachment.

Remember: A careful operator the best insurance against

19. Extreme care should taken keeping hands and clothing away from moving parts.

Safety rules - Ecology and the environment

Soil, air , and water quality important for all industries and life general. When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical

Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these

Helpful hints

• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable

• avoid skin contact with all Most these products contain substances that may harmful your

• Modern oils contain not burn contaminated fuels and waste oils ordinary heating

• A void spillage when you drain fluids such used engine coolant engine hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available

• not allow coolant mixtures get into the soil. Collect and dispose coolant mixtures properly .

• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly

• Repair any leaks defects the engine cooling system hydraulic system immediately

• not increase the pressure a pressurized circuit this may lead a component

• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss

Battery recycling

Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly some countries, this a legal requirement.

Mandatory battery recycling

NOTE: The following requirements are mandatory

Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household

Points sale are obliged to:

• Accept the return your used batteries

• Store the returned batteries a suitable location

• Send the returned batteries the battery manufacturer for recycling

T

orque - Nominal tightening torques for normal assembly

NOTE: the metric nominal sizes through hardware torque specifications are shown a Newton meters (pound - inches) numerical

ical

Nominal sizes M10 through M24

Metric hex head (non - flange) hardware

–

Identification markings

Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward

NHIL14RB00662AA 1

Metric bolt identification markings

identification

Property class

Metric hex nuts and locknuts, Classes (CL) and upward

NHIL14RB00663AA 2

Metric hex nut identification markings

• (1) – identification

• (3) – Property class

• (2) – Clockwise type markings indicate property class and may include manufacturer identification (if Example: property marks 240 ° apart (shown) the eight position indicate a Class 8 property , and marks 300 ° apart the ten position indicate a Class property .

NOTE: the Imperial units the nominal 1 / 4 (inch) and 5 / (inch) hardware torque specifications are shown a Newton meters (pound - inches) numerical Nominal sizes 3 / 8 (inch) through 1 (inch) hardware torque specifications are shown a Newton meters (pound - feet) numerical

Inch hex head (non - flange) hardware

Plain (PLN) – unplated

– a yellow

Inch flange head hardware

Identification marking

Grades inch bolts and free - spinning nuts

SAE (J995) bolt head and nut grade identification

Grade identification marking

Grade Marking description

Grade 2 line marks

Grade 5 Three line marks

Grade 8

Six line marks

Grade 2

circumferential line marks

Grade 5 T

circumferential line marks located 120° apart

Grade 2

circumferential line marks located 60° apart

Grade 2

circumferential line marks

Grade 5

circumferential line marks located 120° apart

Grade 8

circumferential line marks located 60° apart

INTRODUCTION

Grades inch prevailing torque locknuts, all metal (three common marking methods)

prevailing torque locknuts, the grade nut identified one three dif ferent sets markings that denote the strength level and manufacturer

Common prevailing torque locknut grade identification markings

Grade identification marking

Grade Marking description

Grade A marks

Grade B (hex nut) and Grade F (flange nut) Three raised indented dot marks (Marks not have

Grade C (hex nut) and Grade F (flange nut) Six raised indented dot marks (Marks not have

Grade A letter mark side flat

Grade B

Letter B side flat

Grade C

Letter C side flat

Grade A notches

Grade B

One circumferential notch all six corners

Grade C T circumferential notches all six corners

T orque - Standard torque data for hydraulic connections

General information

• Hydraulic connections require a minimum assembly torque order provide zero leakage rated pressure with adequate fatigue Over - torquing a hydraulic connection can also lead leakage For some NEW HOLLAND requires a dif ferent torque value than listed the ISO and SAE

• The torque values this document should used whenever possible

NOTICE: Always follow the instructions this manual for specific torque values when you service The information this section for general guidance only when a procedure contains specific torque

T olerance

• The tolerance for all torque values ± % This tolerance must include all assembly not only the torque wrench repeatability

Lubrication

Application grease other lubricants hydraulic connectors should clean hydraulic oil already the connection, not required remove the oil. Generally , application grease:

• May cause a significant change the torque required properly tighten the

• May reduce the s resistance vibration.

• Excessive grease may displace elastomer seal during

• Grease extrusion when connection tightened may mistaken for NEW HOLLAND products generally use O - Ring Boss (ORB) connectors that have T eflon™ - coated Oing the need for O - ring lubrication during For connections which are made into aluminum manifolds with stainless steel may required apply a lubricant prevent

Use L OCTITE ® and other thread - locking compounds These compounds:

• May cause a significant change the torque required properly tighten the

• Reduce the serviceability the

• May prevent the O - ring from properly sealing the compound gets the O -

T orque values for metric O - Ring Boss (ORB) port connections

*

-

* S - Series connectors are used with O - Ring Face Seals

L - Series connectors are used with °

T orque values for metric O - Ring Boss (ORB) port plugs

T orque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends)

- Gas; A - medium coarse threads

* S - Series connectors are used with O - Ring Face Seals

L - Series connectors are used with °

T orque values for metric port connections (Metric face - seal ports and stud ends)

* S - Series connectors are used with O - Ring Face Seals

L - Series connectors are used with ° flare.

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