Part number 47828487 1st edition English September 2015 SERVICE MANUAL Guardian™ SP.260R Guardian™ SP.300R Tier 4B (final) Sprayer PIN YFYM00925 and above
SER VICE MANUAL
.260R Angle drive adjustable axle 1000 Gallon product tank [YFYM00925 - ] , .260R Angle drive fixed axle 1000 Gallon product tank [YFYM00925] , .260R Drop box 1000 Gallon product tank [YFYM00925 - ] , SP .260R Drop box 1200 Gallon product tank [YFYM00925 - ] , SP .300C Axle T ech 2WD [YFYM00950 - ] , .300C Axle T ech 4WD [YFYM00950 - ] , .300R 2WD Drive 1000 Gallon product tank [YFYM00925 - ] , SP .300R 2WD Drive 1200 Gallon product tank [YFYM00925 - ] , .300R 4WD 1000 Gallon product tank [YFYM00925 - ] , .300R 4WD 1200 Gallon product tank [YFYM00925 - ] 47828487 24/09/2015
INTRODUCTION
[10.001] Engine and crankcase
[10.202] Air cleaners and lines
[10.206] Fuel filters .
[10.210] Lift pump and lines
[10.216]
Fan and drive
Selective Catalytic Reduction (SCR) exhaust treatment
12] Power shuttle transmission
Gearbox internal components Dropbox
Front axle system
Powered front axle front axle
Rear axle system
[27.100] Powered rear axle
[27.106] Rear bevel gear set and dif ferential
Brakes and controls
Hydraulic service brakes
10]
[35.106]
Contents
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Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
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Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Engine cooling system
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T ransmission
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
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lock Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake parking
systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.000] Hydraulic
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 47828487 24/09/2015
V ariable displacement pump
Reservoir , cooler , and filters
Main control valve
Pneumatic system .
Pneumatic system
Pneumatic operated components
Frames and ballasting
[39.100] Frame
Steering
[41.200] Hydraulic control components
Pump
Cylinders
Wheels
[44.51 Front wheels
Rear wheels
Cab climate control
Heating
V entilation
[50.200] Air conditioning
Electrical systems
Engine control system
Harnesses and connectors
V and (HV AC) control system
Engine starting system
Alternator
Battery
Cab sprayer controls
Wiper and washer system
Electrical system
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47828487 24/09/2015
Electronic modules
Spraying
[78.1 10] Chemical spraying
[78.120] Foam marking system
Accessories
Accessories
[90.105] Machine shields and guards
[90.1 18] Protections and footboards
[90.124] Pneumatically-adjusted operator seat
[90.150] Cab .
[90.151] Cab interior
[90.160] Cab interior trim and panels
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78.2
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Platform, cab, bodywork,
decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
and
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6 47828487 24/09/2015
47828487 24/09/2015 1
INTRODUCTION
T orque - Minimum tightening torques for normal assembly (*)
T orque - Standard torque data for hydraulics (*)
Basic instructions - Important notice regarding equipment servicing (*)
Basic instructions - Shop and assembly (*)
General specification - T ire and rim repair (*)
Capacities (*)
Product identification - Machine serial number (*)
Product identification - Machine orientation (*)
Product identification - Component Identification (*)
Contents INTRODUCTION Personal safety (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Safety rules - Ecology and the environment (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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See content for specific models 47828487 24/09/2015 2
(*)
Personal safety
Drop box 1000 Gallon product tank [YFYM00925 - ]
Drop box 1200 Gallon product tank [YFYM00925 - ]
Axle T ech 2WD [YFYM00950 - ]
Axle T ech 4WD [YFYM00950 - ]
2WD Drive 1000 Gallon product tank [YFYM00925 - ]
2WD Drive 1200 Gallon product tank [YFYM00925 - ]
4WD 1000 Gallon product tank [YFYM00925 - ]
4WD 1200 Gallon product tank [YFYM00925 - ]
W ARNING
Misuse hazard!
Before starting the make sure you are fully aware the location and the function each control.
Failure comply could result death serious injury .
W ARNING
Hazard bystanders!
Always sound the horn before starting the machine. Make sure the work area clear other persons, domestic before you operate the Never allow anyone the work area during machine operation.
Failure comply could result death serious injury
W ARNING
Unexpected machine movement!
Always sit the seat operate the machine. NOT bypass the key start switch. Sudden and unexpected machine movement machine runaway could Failure comply could result death serious injury .
W ARNING
Entanglement hazard!
Always keep hair and clothing away from moving parts. not wear loose clothing, jewelry , other items that could entangle with moving parts and / Failure comply could result death serious injury .
W ARNING
Escaping fluid!
Hydraulic fluid diesel fuel leaking under pressure can penetrate the skin and cause infection other injury . T o prevent personal injury: Relieve all pressure before disconnecting fluid lines performing work the hydraulic Before applying make sure all connections are tight and all components are good condition. Never use your hand check for suspected leaks under pressure. Use a piece cardboard wood for this purpose. injured leaking fluid, see your doctor immediately
Failure comply could result death serious injury .
INTRODUCTION
Angle drive adjustable axle 1000 Gallon product tank [YFYM00925 - ] Angle drive fixed axle 1000 Gallon product tank [YFYM00925 - ]
W0226A
W0304A
W0464A
W0445A
47828487 24/09/2015 3
W0178A
W ARNING
A void injury! Always the following before lubricating, maintaining, servicing the machine.
Disengage all drives.
Engage parking
Lower all attachments the ground, raise and engage all safety locks.
Shut off
Remove key from key switch.
Switch off battery key , installed.
W ait for all machine movement
Failure comply could result death serious injury .
CAUTION
Flying objects!
W ear eye protection. not strike steel parts with a steel hammer . Parts may break.
Failure comply could result minor moderate injury .
CAUTION
Flying debris!
Compressed air can propel dirt, rust, etc. into the air . W ear eye and face protection when using pressed air
Failure comply could result minor moderate injury .
W ARNING
Personal Protective Equipment (PPE)
When assembling, operating, servicing the machine, wear protective clothing and PPE necessary for the particular procedure. Some PPE that may necessary includes protective shoes, eye and / face hard heavy filter and hearing
Failure comply could result death serious injury .
W ARNING
Crushing hazard!
Unit could fall not properly supported. Follow jacking instructions provided for the unit. Use suitable jack stands. sure position them properly .
Failure comply could result death serious injury
W ARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while V entilate the charging Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery
Failure comply could result death serious injury .
W ARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric Contact with skin and eyes could result severe irritation and burns. Always wear splash - proof goggles and protective clothing (gloves and aprons). W ash hands after
Failure comply could result death serious injury .
INTRODUCTION
W0047A
C0024A
C0049A
W0353A
W0919A
W0005A
W0006A 47828487 24/09/2015 4
W ARNING
Battery gas can explode!
T o prevent explosion: Always disconnect the negative ( battery cable first. Always connect the negative ( battery cable not short circuit the battery posts with metal not weld, grind, smoke near a battery .
Failure comply could result death serious injury
DANGER
Explosion hazard!
W elding a wheel can create explosive air and gas mixture. Removing air from the tire ing the tire the wheel (breaking the bead) will NOT eliminate the W A remove the tire completely from the wheel before welding.
Failure comply will result death serious injury D0033A
W ARNING
Explosion hazard!
A tire can explode during Properly seat the tire before Never increase air pressure beyond 240 kPa (35 psi) seat the bead the wheel rim. Never use force a partially fully inflated tire. not exceed the inflation pressure recommended the tire manufacturer .
Failure comply could result death serious injury
INTRODUCTION
W001
47828487 24/09/2015 5
W0456A
Safety rules
[YFYM00925 - ]
Drop box 1200 Gallon product tank [YFYM00925 - ]
Axle T ech 2WD [YFYM00950 - ]
Axle T ech 4WD [YFYM00950 - ]
2WD Drive 1000 Gallon product tank [YFYM00925 - ]
2WD Drive 1200 Gallon product tank [YFYM00925 - ]
4WD 1000 Gallon product tank [YFYM00925 - ]
4WD 1200 Gallon product tank [YFYM00925 - ]
INTRODUCTION
Angle drive adjustable axle 1000 Gallon product tank [YFYM00925
Angle drive fixed axle 1000 Gallon product tank
box
- ]
[YFYM00925 - ] Drop
1000 Gallon product tank
BT09A213
47828487 24/09/2015 6
1
Safety rules
Angle drive adjustable axle 1000 Gallon product tank [YFYM00925 - ]
Angle drive fixed axle 1000 Gallon product tank [YFYM00925 - ]
Drop box 1000 Gallon product tank [YFYM00925 - ]
Drop box 1200 Gallon product tank [YFYM00925 - ]
Axle T ech 2WD [YFYM00950 - ]
Axle T ech 4WD [YFYM00950 - ]
2WD Drive 1000 Gallon product tank [YFYM00925 - ]
2WD Drive 1200 Gallon product tank [YFYM00925 - ]
4WD 1000 Gallon product tank [YFYM00925 - ]
4WD 1200 Gallon product tank [YFYM00925 - ]
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words DANGER, W ARNING, and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the machine.
DANGER indicates a hazardous situation that, not avoided, will result death serious injury .
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation that, not avoided, could result minor moderate injury .
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
INTRODUCTION
F
DANGER,
ARNING,
RESUL T DEA SERIOUS
AILURE T O FOLLOW
W
AND CAUTION MESSAGES COULD
INJUR Y .
47828487 24/09/2015 7
Safety rules - Ecology and the environment
Angle drive adjustable axle 1000 Gallon product tank [YFYM00925 - ]
Angle drive fixed axle 1000 Gallon product tank [YFYM00925 - ]
Drop box 1000 Gallon product tank [YFYM00925 - ]
Drop box 1200 Gallon product tank [YFYM00925 - ]
Axle T ech 2WD [YFYM00950 - ]
Axle T ech 4WD [YFYM00950 - ]
2WD Drive 1000 Gallon product tank [YFYM00925 - ]
2WD Drive 1200 Gallon product tank [YFYM00925 - ]
4WD 1000 Gallon product tank [YFYM00925 - ]
4WD 1200 Gallon product tank [YFYM00925 - ]
air , and water quality important for all industries and life
When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning with regard the fect these substances man and nature and how safely and dispose these
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable spillage.
• avoid skin contact with all
Most these products contain substances that may harmful your health.
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant engine hydraulic brake not mix drained brake fluids fuels with Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available
• not allow coolant mixtures get into the Collect and dispose coolant mixtures properly
• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly .
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component failure.
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the soil, groundwater , and waterways. NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly some this a legal
Mandatory battery recycling
NOTE: The following requirements are mandatory
Batteries are made lead plates and a sulfuric acid
Because batteries contain heavy metals such CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any batteries. not dispose batteries your household garbage.
Points sale are obliged to:
• Accept the return your used batteries
INTRODUCTION
47828487 24/09/2015 8
• Store the returned batteries a suitable location
• Send the returned batteries the battery manufacturer for recycling
INTRODUCTION
47828487 24/09/2015 9
orque - Minimum tightening torques for normal assembly
INTRODUCTION
T
Angle drive adjustable axle 1000 Gallon product tank [YFYM00925 - ] Angle drive fixed axle 1000 Gallon product tank [YFYM00925 - ] Drop box 1000 Gallon product tank [YFYM00925 - ] Drop box 1200 Gallon product tank [YFYM00925 - ]
4WD
2WD Drive 1000 Gallon product tank [YFYM00925 - ] 2WD Drive 1200 Gallon product tank [YFYM00925 - ] 4WD 1000 Gallon product tank [YFYM00925 - ] 4WD 1200 Gallon product tank [YFYM00925 - ] METRIC NON
ARE NOM. SIZE CLASS 8.8 BOL T and CLASS 8 NUT CLASS 10.9 BOL T and CLASS NUT LOCKNUT CL.8 W / CL8.8 BOL T LOCKNUT CL.10 W / CL10.9 BOL T UNPLA TED PLA TED W / ZnCr UNPLA TED PLA TED W / ZnCr N·m ( ) N·m ( ) N·m ( ) N·m ( ) 2 N·m ( ) N·m ( ) N·m ( ) N·m ( ) N·m ( ) N·m ( ) 4 N·m ( ) N·m ( ) 7.5 N·m ( ) N·m ( ) 1 1 N·m ( ) N·m ( 128 ) 6.8 N·m ( ) N·m ( ) N·m ( 163 ) N·m ( 217 ) N·m ( 234 ) N·m ( 1 ) N·m ( 151 ) N·m ( 212 ) M10 ( ) N·m ( ) ( ) N·m ( ) N·m ( ) N·m ( ) M12 N·m ( ) ( ) N·m ( ) 121 ( ) ( ) ( ) M16 158 ( 1 ) 210 ( 155 ) 225 ( 166 ) 301 ( 222 ) 143 ( 106 ) 205 ( 151 ) M20 319 N·m ( 235 ) 425 N·m ( 313 ) 440 N·m ( 325 ) 587 N·m ( 433 ) 290 N·m ( 214 ) 400 N·m ( 295 ) M24 551 N·m ( 410 ) 735 N·m ( 500 ) 762 N·m ( 560 ) 1016 N·m ( 750 ) 501 N·m ( 370 ) 693 N·m ( 510 ) NOTE: through hardware torque specifications are shown pound - M10 through M24 hardware torque specifications are shown pound47828487 24/09/2015
Axle T ech 2WD [YFYM00950 - ] Axle T ech
[YFYM00950 - ]
- FLANGED HARDW
IDENTIFICA TION
INTRODUCTION
ARE NOM. SIZE CLASS 8.8 BOL T and CLASS 8 NUT CLASS 10.9 BOL T and CLASS NUT LOCKNUT CL.8 W / CL8.8 BOL T LOCKNUT CL.10 W / CL10.9 BOL T UNPLA TED PLA TED W / ZnCr UNPLA TED PLA TED W / ZnCr 2.4 N·m ( ) 3.2 N·m ( ) 3.5 N·m ( ) 4.6 N·m ( ) 2.2 N·m ( ) 3.1 N·m ( ) 4.9 N·m ( ) 6.5 N·m ( ) 7.0 N·m ( ) 9.4 N·m ( ) 4.4 N·m ( ) 6.4 N·m ( ) 8.3 ( ) 1 1 ( ) ( 105 ) ( 141 ) 7.5 ( ) 1 1 ( ) ( 179 ) ( 240 ) ( 257 ) ( 343 ) ( 163 ) ( 240 ) M10 N·m ( ) N·m ( ) N·m ( ) N·m ( ) N·m ( ) N·m ( ) M12 N·m ( ) N·m ( ) 100 N·m ( ) 134 N·m ( ) N·m ( ) N·m ( ) M16 174 N·m ( 128 ) 231 N·m ( 171 ) 248 N·m ( 183 ) 331 N·m ( 244 ) 158 N·m ( 1 ) 226 N·m ( 167 ) M20 350 N·m ( 259 ) 467 N·m ( 345 ) 484 N·m ( 357 ) 645 N·m ( 476 ) 318 N·m ( 235 ) 440 N·m ( 325 ) M24 607 N·m ( 447 ) 809 N·m ( 597 ) 838 N·m ( 618 ) 1 1 N·m ( 824 ) 552 N·m ( 407 )
METRIC FLANGED HARDW
Metric
head
carriage bolts,
5.6
20083680 1 Identification Property Class Metric Hex nuts and locknuts, classes and 20083681 2 47828487 24/09/2015 1 1
Hex
and
classes
and
INTRODUCTION Identification Property Class Clock Marking Property Class and Identification marks ° apart indicate Class and marks 120 ° apart indicate Class INCH NON - FLANGED HARDW ARE NOMINAL SIZE SAE GRADE 5 BOL T and NUT SAE GRADE 8 BOL T and NUT LOCKNUT GrB W / Gr5 BOL T LOCKNUT GrC W / Gr8 BOL T UNPLA TED PLA TED SIL VER PLA TED W / ZnCr GOLD UNPLA TED PLA TED SIL VER PLA TED W / ZnCr GOLD 1 / 4 8 N·m ( ) 1 1 N·m ( ) ( 106 ) ( 142 ) 8.5 ( ) 12.2 N·m ( 109 ) 5 / ( 150 ) ( 204 ) ( 212 ) ( 283 ) 17.5 ( 155 ) ( 220 ) 3 / 8 ( ) ( ) ( ) ( ) N·m ( ) N·m ( ) 7 / N·m ( ) N·m ( ) N·m ( ) N·m ( ) N·m ( ) N·m ( ) 1 / 2 N·m ( ) N·m ( ) 104 N·m ( ) 139 N·m ( 103 ) N·m ( ) 108 N·m ( ) 9 / 107 N·m ( ) 142 N·m ( 105 ) 150 N·m ( 1 1 1 ) 201 N·m ( 148 ) 1 1 1 N·m ( ) 156 N·m ( 1 ) 5 / 8 147 N·m ( 108 ) 196 N·m ( 145 ) 208 N·m ( 153 ) 277 N·m ( 204 ) 153 N·m ( 1 ) 215 N·m ( 159 ) 3 / 4 261 N·m ( 193 ) 348 N·m ( 257 ) 369 N·m ( 272 ) 491 N·m ( 362 ) 271 N·m ( 200 ) 383 N·m ( 282 ) 7 / 8 420 ( 310 ) 561 ( 413 ) 594 ( 438 ) 791 ( 584 ) 437 N·m ( 323 ) 617 N·m ( 455 ) 1 630 ( 465 ) 841 ( 620 ) 890 ( 656 ) 1 187 ( 875 ) 654 ( 483 ) 924 ( 681 ) NOTE: For Imperial 1 / 4 and 5 / hardware torque specifications are shown pound - 3 / 8 through 1 hardware torque specifications are shown pound47828487 24/09/2015
INTRODUCTION INCH FLANGED HARDW ARE NOMINAL SIZE SAE GRADE 5 BOL T and NUT SAE GRADE 8 BOL T and NUT LOCKNUT GrF W / Gr5 BOL T LOCKNUT GrG W / Gr8 BOL T UNPLA TED PLA TED SIL VER PLA TED W / ZnCr GOLD UNPLA TED PLA TED SIL VER PLA TED W / ZnCr GOLD 1 / 4 9 ( ) N·m ( 106 ) N·m ( 1 ) N·m ( 150 ) 8 ( ) N·m ( 106 ) 5 / N·m ( 168 ) N·m ( 221 ) N·m ( 230 ) N·m ( 310 ) N·m ( 150 ) N·m ( 212 ) 3 / 8 ( ) ( ) ( ) ( ) ( ) ( ) 7 / ( ) ( ) ( ) 100 ( ) N·m ( ) N·m ( ) 1 / 2 N·m ( ) 108 N·m ( ) 1 N·m ( ) 153 N·m ( 1 ) N·m ( ) 104 N·m ( ) 9 / 1 N·m ( ) 156 N·m ( 1 ) 165 N·m ( 122 ) 221 N·m ( 163 ) 106 N·m ( ) 157 N·m ( 1 ) 5 / 8 162 N·m ( 1 ) 216 N·m ( 159 ) 228 N·m ( 168 ) 304 N·m ( 225 ) 147 N·m ( 108 ) 207 N·m ( 153 ) 3 / 4 287 N·m ( 212 ) 383 N·m ( 282 ) 405 N·m ( 299 ) 541 N·m ( 399 ) 261 N·m ( 193 ) 369 N·m ( 272 ) 7 / 8 462 N·m ( 341 ) 617 N·m ( 455 ) 653 N·m ( 482 ) 871 N·m ( 642 ) 421 N·m ( 1 ) 594 N·m ( 438 ) 1 693 N·m ( 512 ) 925 ( 682 ) 979 ( 722 ) 1305 ( 963 ) 631 N·m ( 465 ) 890 N·m ( 656 ) IDENTIFICA TION Inch Bolts and free - spinning nuts 20083682 3 Grade Marking Examples SAE Grade Identification 1 Grade 2 - Marks 4 Grade 2 Nut - Marks 2 Grade 5 - Three Marks 5 Grade 5 Nut - Marks 120 ° Apart 3 Grade 8 - Five Marks 6 Grade 8 Nut - Marks ° Apart 47828487 24/09/2015
INTRODUCTION
20090268 4 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A Notches Mark Marks Grade B One Circumferential Notch Letter B Three Marks Grade C T Circumferential Notches Letter C Six Marks 47828487 24/09/2015
Inch Lock Nuts, All Metal (Three optional methods)
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