New Holland H7460 , H7560 Mower Conditioner Service Repair Manual

Page 1

InstallationofAdjustableFittingsinStraightThreadO-RingBosses9 StandardTorqueDataforHydraulicTubesandFittings9 ........................... PipeThreadFittingTorque10 InstallationofORFS(O-ringFlatFaced)Fittings10 ...............................

SECTION00-GENERALINFORMATION-CHAPTER1 00-1 SECTION00-GENERALINFORMATION Chapter1-GeneralInformation CONTENTS SectionDescription Page SpecialTools 2 Specifications 2 ModelH7460 2 ModelH7560 4 Lubrication 6 ................................................................. RecommendedLubricantsandCoolants6
MinimumHardwareTighteningTorques7 ...........................................

SPECIALTOOLS

ToolNumber

Section31

NHO1386

610R

LocalManufacture

LocalManufacture

LocalManufacture

Section58

FNH23ET95

FNH01221-2

FNH01221-3

MODELH7460

OverallWidth

Description/Use

Pivottonguegearboxneckcapscrews

Snapringremover

Necklocknutremoval

Holdingtoolforneckhousing

Neckrollingtorquemeasurement

Topcapbearingcover

Cutterbartieboltholdingtool

Cutterbarwrench

SPECIFICATIONS

StandardTongueSwivelHitchTongue

Transportposition4801mm(15ft9in)4801mm(15ft9in)

Fieldposition7087mm(23ft3in)7595mm(24ft11in)

OverallLength

Transportposition8966mm(29ft5in)9271mm(30ft5in)

Fieldposition7366mm(24ft2in)7670mm(25ft2in)

Height

Transportposition2032mm(6ft8in)2032mm(6ft8in) Fieldposition1727mm(5ft8in)1727mm(5ft8in)

GroundClearance457mm(18in)457mm(18in)

WheelTreadWidth3772mm(148.5in)3772mm(148.5in)

Weight2948kg(6500lb)2948kg(6500lb)

SECTION00-GENERALINFORMATION-CHAPTER1 00-2
........................

Driveline

SECTION00-GENERALINFORMATION-CHAPTER1

TractorRequirement75kW(100Hp)orgreaterwithstandard ............... category2or3ASAEhitchandPTO locations.Tworemotehydrauliccircuits capableof104bar(1500psi).

InputSpeed1000rpmonly Drive1000rpmPTOwithslipclutch/overrunning ............................ clutch,enclosedgearsand(3)HBbanded beltswithspringloadedidlers.

Header

CuttingWidth4699mm(15ft7in) .....................

FlotationVertical&radial

WindrowWidth914mmto2438mm(3ftto8ft) ...................

HeaderLiftHydraulic(master-slavesystem)

CutterBar

TypeModular

No.ofDiscs8counter-rotating,4co-rotating

KnivesperDisc2 ...................

DiscCuttingDiameter500mm(19.7in)

DiscDriveBevelgearsinsealedmodules ........................

DiscSpeed3000RPM

CuttingHeight,Approximate24mm-81mm(0.95in-3.20in)

CuttingBarAngle-2° to-10°

Conditioner

TypeIntermeshingrolls Drive4HBV-belt,enclosedgearswithu-jointdrives toupper&lowerrolls.

Rolls

TypeMoldedrubberwithintermeshingchevrondesign.

Length2591mm(102in)

Diameter264mm(10.38in) ......................... Speed740rpm

OperatingSpeed0to14km/h(0to9mph) ..........................

TransportSpeed32km/h(20mph)maximum

Capacity3.36H/hr(8.97A/hr)@10km/h(6mph)& 80%fieldefficiency.

Tire31.5x13.5Lx15,6plytubelessagricultural ribimplementtire

TirePressure207kPaor2.07bar(30psi).

Jack2000lbcapacityside-wind

TongueShiftHydraulic ..............................

00-3

MODELH7560

OverallWidth

StandardTongueSwivelHitchTongue

Transportposition4801mm(15ft9in)4801mm(15ft9in) Fieldposition7087mm(23ft3in)7595mm(24ft11in)

OverallLength

Transportposition8966mm(29ft5in)9271mm(30ft5in) Fieldposition7366mm(24ft2in)7670mm(25ft2in)

Height

Transportposition2032mm(6ft8in)2032mm(6ft8in)

Fieldposition1727mm(5ft8in)1727mm(5ft8in) .....................

GroundClearance457mm(18in)457mm(18in) .........................

WheelTreadWidth3772mm(148.5in)3772mm(148.5in)

Weight2894kg(6380lb)2894kg(6380lb) ...................................

Driveline

TractorRequirement74kW(100Hp)orgreaterwithstandard category2or3ASAEhitchandPTO locations.Tworemotehydrauliccircuits capableof104bar(1500psi).

InputSpeed1000rpmonly ......................

Drive1000rpmPTOwithslipclutch/overrunning clutch,enclosedgearsand(3)HBbanded beltswithspringloadedidlers.

Header

CuttingWidth4750mm(15ft7in)

FlotationVertical&radial

WindrowWidth914mmto2438mm(3ftto8ft) ...................

HeaderLiftHydraulic(master-slavesystem)

CutterBar

TypeModular

No.ofDiscs8counter-rotating,4co-rotating ......................

KnivesperDisc2

DiscCuttingDiameter500mm(19.7in)

DiscDriveBevelgearsinsealedmodules

DiscSpeed3000rpm

CuttingHeight,Approximate24mm-81mm(0.95in-3.20in) ........

CuttingBarAngle-2° to-10°

Conditioner

TypeFlail

Drive4HBV-belt,enclosedgearswithu-jointdrives ............................ torotor.

00-4
SECTION00-GENERALINFORMATION-CHAPTER1

Rolls

SECTION00-GENERALINFORMATION-CHAPTER1

Length2591mm(102in) ...........................

Diameter560mm(22in)

Speed1011rpm(726rpmoptional) ...........................

OperatingSpeed0to14km/h(0to9mph)

TransportSpeed32km/h(20mph)maximum

Capacity3.36H/hr(8.97A/hr)@10km/h(6mph)& ................................. 80%fieldefficiency.

Tire31.5x13.5Lx15,6plytubelessagricultural ...................................... ribimplementtire

TirePressure207kPaor2.07bar(30psi). .............................

Jack2000lbcapacityside-wind

TongueShiftHydraulic

00-5

LUBRICATION

Adequatelubricationandmaintenanceonaregularscheduleisvitaltomaintainingyourequipment.Toensure longserviceandefficientoperation,followthelubricationandmaintenanceschedulesoutlinedinthismanual. Theuseofproperfuels,oils,greaseandfilters,aswell askeepingthe systemsclean,willalsoextendmachine andcomponentlife.

IMPORTANT: Alwaysusegenuine NewHolland replacementparts,oilsandfilterstoensureproperoperation, filtrationofengineandhydraulicsystems.Seeyour NewHolland dealerforadditionaloilquantities.

RECOMMENDEDLUBRICANTSANDCOOLANTS

Lubricant TypeandDescription PartNumber ContainerSize

EngineOil

AMBRASUPERGOLDSSLENGINEOILSAE10W-40 86994335 2.5G/9.46L

AMBRASUPERGOLDHSPENGINEOILSAE10W 86641050 5G/18.93L

AMBRASUPERGOLDHSPENGINEOILSAE10W-30 9613313 1QT/.946L 86641052 1G/3.785L 9613314 2.5G/9.46L 9673508DS 5G/18.93L

AMBRASUPERGOLDHSPENGINEOILSAE30 9613286 1QT/.946L 86641043 1G/3.785L 9613289 2.5G/9.46L 86641044 5G/18.93L

AMBRASUPERGOLDHSPENGINEOILSAE40 9624812DS 55G/208.2L

AMBRASUPERGOLDHSPENGINEOILSAE15W-40 86641081 1QT/.946L 86641082 1G/3.785L 86641084 2.5G/9.46L 86641083 5G/18.93L

AMBRASUPERGOLDHSPENGINEOILSAE20W-50 86994337 5G/18.93L

AMBRAAUTOSUPREMESAE5W-30 9673589DS 1QT/.946L

AMBRAAUTOSUPREMESAE10W-30 86641101 1QT/.946L

TransmissionOil

AMBRAMULTITRAN

HydraulicOil

86639558 1G/3.785L 86639559 2.5G/9.46L 86639560 5G/18.93L

AMBRAMULTITRANSSL 86994339 2.5G/9.46L

AMBRAMULTIBIOS 86994341 2.5G/9.46L

AMBRAMULTIG134

AMBRAHYDROSYSTEM46HYDFLUID

ATFOil

GearOil

Grease

9624655DS 1QT/.946L

9624656DS 1G/3.785L

9624450 2.5G/9.46L

9624451 5G/18.93L

86109085 5G/18.93L

AMBRAHYDROSYSTEM68HYDFLUID 86994331 5G/18.93L

AMBRAHYDROSYSTEM100HYDFLUID 86994343 5G/18.93L

AMBRAHYDRODEX3ATF

AMBRAHYPOIDE90GEARLUBE

AMBRAHYPOIDE140GEARLUBE

9613304 1QT/.946L

9613312 2.5G/9.46L

9613295 1QT/.946L

9613294 2.5G/9.46L

86994348 16G/60.6L

87027134* 1QT/.946L

87027135 2.5G/9.46L 86994351 16G/60.6L

AMBRATRANSAXLEFLUID 86994352 5G/18.93L

AMBRAHYPOIDESSLGEARLUBE 86994354 1QT/.946L

AMBRAGR-9MULTI-PURPOSEGREASE 9613310 TUBE-14OZ

AMBRAHI-TEMPGREASE 9861804DS TUBE-14OZ

AMBRACORNHEADGREASE 94107DS TUBE-14OZ

AMBRAGR75MDGREASE 87400001 TUBE-14OZ

AMBRAGR1000SYNTHETICGREASE 86994355 TUBE-14OZ

LIMITEDSLIPADDITIVE B96606

BrakeFluid BRAKELHMFLUID(MineralBasedOil) 86541699DS 1QT/.946L

Coolant ESE-M97B18-D,EthyleneGlycolCoolantConcentrate FGCC2701DS 1G/3.785L

PropyleneGlycolConcentrate FGCC2711DS 1G/3.785L

SECTION00-GENERALINFORMATION-CHAPTER1 00-6

M41.7(15)*2.2(19)*2.6(23)*3.4(30)*3.7(33)*4.8(42)*2.3(20)*

M65.8(51)*7.6(67)*8.9(79)*12(102)*13(115)*17(150)*7.8(69)*

M814(124)*18(159)*22(195)*28(248)*31(274)*40(354)*19(169)*

M1028(21)36(27)43(32)56(41)61(45)79(58)38(28)

M1249(36)63(46)75(55)97(72)107(79)138(102)66(49)

M16121(89)158(117)186(137)240(177)266(196)344(254)164(121)

M20237(175)307(226)375(277)485(358)519(383)671(495)330(243)

M24411(303)531(392)648(478)839(619)897(662)1160(855)572(422)

NOTE:Torquevaluesshownwith*areinchpounds.

SECTION00-GENERALINFORMATION-CHAPTER1 00-7
IDENTIFICATION HEXCAPSCREWANDCARRIAGEBOLTS CLASSES5.6ANDUP MANUFACTURERíSIDENTIFICATION PROPERTYCLASS HEXNUTSANDLOCKNUTS CLASSES05ANDUP MANUFACTURERíSIDENTIFICATION MINIMUMHARDWARETIGHTENINGTORQUES INNEWTON-METERS(FOOTPOUNDS)FORNORMALASSEMBLYAPPLICATIONS METRICNON-FLANGEDHARDWAREANDLOCKNUTS SIZEUNPLATEDPLATEDUNPLATEDPLATEDUNPLATEDPLATEDW/CL8.8 W/ZnCrW/ZnCrW/ZnCrBOLT CLASS5.8CLASS8.8CLASS10.9 PROPERTYCLASS LOCKNUT CL.8 NOMINAL CLOCKMARKING 86529681REVF5.1

SAEGRADE2SAEGRADE5SAEGRADE8LOCKNUTS

NOMINALUNPLATEDPLATEDUNPLATEDPLATEDUNPLATEDPLATEDGR.BGR.CNOMINAL SIZEorW/ZnCrorW/ZnCrorW/ZnCrw/GR5w/GR8SIZE PLATEDPLATEDPLATEDBOLTBOLT SILVERGOLDSILVERGOLDSILVERGOLD

1/46.2(55)*8.1(72)*9.7(86)*13(112)*14(121)*18(157)*8.5(75)*12.2(109)*1/4

5/1613(115)*17(149)*20(178)*26(229)*28(250)*37(324)*17.5(155)*25(220)*5/16

3/823(17)30(22)35(26)46(34)50(37)65(48)31(23)44(33)3/8

7/1637(27)47(35)57(42)73(54)80(59)104(77)50(37)71(53)7/16

1/257(42)73(54)87(64)113(83)123(91)159(117)76(56)108(80)1/2

9/1681(60)104(77)125(92)163(120)176(130)229(169)111(82)156(115)9/16

5/8112(83)145(107)174(128)224(165)244(180)316(233)153(113)215(159)5/8

3/4198(146)256(189)306(226)397(293)432(319)560(413)271(200)383(282)3/4

7/8193(142)248(183)495(365)641(473)698(515)904(667)437(323)617(455)7/8

1289(213)373(275)742(547)960(708)1048(773)1356(1000)654(483)924(681)1

NOTE:Torquevaluesshownwith*areinchpounds.

IDENTIFICATION

CAPSCREWSANDCARRIAGEBOLTS

LOCKNUTS

GRADEIDENTIFICATION

GRADEANONOTCHES

GRADEBONECIRCUMFERENTIALNOTCH

GRADECTWOCIRCUMFERENTIALNOTCHES

GRADEIDENTIFICATION

GRADEANOMARKS

GRADEBTHREEMARKS

GRADECSIXMARKS

MARKSNEEDNOTBELOCATED

GRADEIDENTIFICATION ATCORNERS

GRADEANOMARK

SECTION00-GENERALINFORMATION-CHAPTER1 00-8
MINIMUMHARDWARETIGHTENINGTORQUES INNEWTON-METERS(FOOTPOUNDS)FORNORMALASSEMBLYAPPLICATIONS INCHNON-FLANGEDHARDWAREANDLOCKNUTS
SAEGRADE2SAEGRADE5SAEGRADE8 REGULARNUTSSAEGRADE5 HEXNUTS SAEGRADE8 HEXNUTS
GRADEBLETTERB GRADECLETTERC 86529681REVF5.2

INSTALLATIONOFADJUSTABLE FITTINGSINSTRAIGHTTHREADO-RING BOSSES

1.LubricatetheO-ringbycoatingitwithalightoil orpetroleum.InstalltheO-ringinthegroove adjacenttothemetalbackupwasherwhichis assembledattheextremeendofthegroove,4.

2.InstallthefittingintotheSAEstraightthreadboss untilthemetalbackupwashercontactstheface oftheboss,5.

NOTE: Donotovertightenanddistortthemetal backupwasher.

3.Positionthefittingbyturningout(counter-clockwise) uptoamaximumofoneturn.Holdingthepadofthe fittingwithawrench,tightenthelocknutandwasher againstthefaceoftheboss,6.

Thesetorquesarenotrecommendedfortubesof1/2 inch(12.7mm)ODandlargerwithwallthicknessof 0.035inch(0.889mm)orless.Thetorqueis specifiedfor0.035inch(0.889mm)walltubeson eachapplicationindividually.

Beforeinstallingandtorquing37° flaredfittings, cleanthefaceoftheflareandthreadswithaclean

solventorLoctitecleanerandapplyhydraulicsealant Loctite™ no.569tothe37° flareandthethreads.

Installfittingandtorquetospecifiedtorque,loosen fittingandretorquetospecifications.

SECTION00-GENERALINFORMATION-CHAPTER1 00-9
1 STANDARDTORQUEDATAFORHYDRAULICTUBESANDFITTINGS 4 5 6 8 10 12 14 16 20 24 32 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 2 6.4 7.9 9.5 12.7 15.9 19.1 22.2 25.4 31.8 38.1 50.8 7/16-20
9/16-18 3/4-18 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 9 12 21 35 53 77 90 110 140 160 225 12 15 24 40 53 82 100 120 150 175 240 12 16 29 47 72 104 122 149 190 217 305 16 20 33 54 79 111 136 163 204 237 325 6 10 15 25 35 60 70 80 95 120 250 10 15 20 30 40 70 80 90 115 140 300 8 14 20 34 47 81 95 108 129 163 339 14 20 27 41 54 95 109 122 158 190 407 TUBENUTS FOR37° FLAREDFITTINGS O-RINGBOSSPLUGS ADJUSTABLEFITTING LOCKNUTS,SWIVEL JIC-37° SEATS TORQUETORQUE SIZE TUBING OD THREAD SIZE POUND FOOT NEWTON METERS POUND FOOT NEWTON METERS Min.Max. Min.Max. Min.Max. Min.Max. In.mm
1/2-20

PIPETHREADFITTINGTORQUE

Beforeinstallingandtighteningpipefittings,clean thethreadswithacleansolventorLoctitecleaner andapplysealantLoctiteno.567forallfittings includingstainlesssteelorno.565formostmetal fittings.Forhighfiltration/zerocontamination systemsuseno.545.

ThreadSize

Torque(Maximum)

1/8inch-27 13N⋅m(10lbft)

1/4inch-18 16N⋅m(12lbft)

3/8inch-14 22N m(16lbft)

1/2inch-14 41N⋅m(30lbft)

3/4inch-14 54N m(40lbft)

INSTALLATIONOFORFS(O-RINGFLAT FACED)FITTINGS

WheninstallingORFSfittingsthoroughlycleanboth flatsurfacesofthefittings,1,andlubricatetheO-ring, 2,withlightoil.Makesurebothsurfacesarealigned properly.Torquethefittingtospecifiedtorquelisted throughouttheservicemanual.

IMPORTANT: Ifthefittingsurfacesarenotproperly cleaned,theO-ringwillnotsealproperly.Ifthefitting surfacesarenotproperlyaligned,thefittingsmaybe damagedandwillnotsealproperly.

IMPORTANT: AlwaysusegenuineNewHolland replacementoilsandfilterstoensureproper lubricationandfiltrationofengineandhydraulic systemoils.

Theuseofproperoils,grease,andkeepingthe hydraulicsystemcleanwillextendmachineand componentlife.

00-10
SECTION00-GENERALINFORMATION-CHAPTER1
50011183 2 1 1 2
SECTION31-IMPLEMENTPOWERTAKEOFF(PTO)-CHAPTER1 31-1
Chapter1-DriveLines(StandardTongue) CONTENTS SectionDescription Page H7460/H7560SwivelHitchDriveline3 Introduction 3 PrimaryPTO 4 FrontHalfRemoval4 FrontHalfInstallation4 .................................................... RearHalfRemoval4 RearHalfInstallation5 ..................................................... IntermediatePTO5 FrontHalfRemoval5 ...................................................... FrontHalfInstallation6 RearHalfRemoval7 ...................................................... RearHalfInstallation7 Jackshaft 8 .................................................................. Removal 8 Disassembly9 ............................................................ Inspection9 Assembly 9 Installation10 SecondaryPTO11 FrontHalfRemoval11 ..................................................... FrontHalfInstallation11 RearHalfRemoval11 ..................................................... RearHalfInstallation11 SlideLock 14 ................................................................... Disassembly14 Assembly14 ............................................................ Auto-LokSlideLock17 Auto-LokSlideLock-Disassembly17 ...................................... Auto-LokSlideLock-Assembly18 StandardDrivelineGuards-Disassembly19 ................................. SecondaryDrivelineGuards-Disassembly20 StandardDrivelineGuards21 .................................................
SECTION31-IMPLEMENTPOWERTAKEOFF(PTO)
SECTION31-IMPLEMENTPOWERTAKEOFF(PTO)-CHAPTER1 31-2
..........................................................
SectionDescription Page Disassembly21 Reassembly21 U-Joints:SwivelHitchUnits22 Disassembly22 Reassembly25

H7460/H7560SWIVEL HITCHDRIVELINE

INTRODUCTION

TheprimaryPTO,1,ontheswivelhitchmodelsuses apairofU-jointstotransferpowerfromthetractorto thelowerswivelhitchgearbox.TheU-jointsare locatedatthetractorendoftheprimaryPTOshaft, 2,andlowergearboxend,3,allowingthetractorto turnthedrivelineduringPTOoperation.

Thelowerswivelhitchgearboxturnstheupper gearbox,whichtransferspowertotheintermediate PTO.

TheintermediatePTO,1,runsfromtheupper gearbox,2,toapointmidwayalongthetongue.The intermediatePTOusesaclampyoke,3,atthe gearboxendandattachestothejackshaft,4,using aslipclutchassembly,5.

ThesecondaryPTOshaft,1,attachestotherearof thejackshaft,2,usinganAuto-Lokyoke,3,and attachestothecentergearbox,4,usingaclamphub assembly,5.

SECTION31-IMPLEMENTPOWERTAKEOFF(PTO)-CHAPTER1 31-3
19985235 1 2 3 1
19994422 1 2 3 4 5 2
19994458 1 2 3 4 5 3

PRIMARYPTO

FrontHalfRemoval

IMPORTANT: ThePTOshaftsareveryheavyand awkward;usecautionnottodroptheshaft assembliesaspersonalinjuryordamagetothe componentsmayresult.

1.ToservicethefronthalfoftheprimaryPTO,1, pullthefronthalffromtherearhalf,2,ofthe primaryPTO.

RefertotheSlideLok,DrivelineGuards,andU-joints sectionsinthismanualtoservicethefronthalfofthe primaryPTO.

FrontHalfInstallation

Alignthefemalesplinesonthefronthalfofthe primaryPTOwiththemalesplinesontherearhalfof theprimaryPTOandslidethetwoshaftstogether.

NOTE: Ensuretheshieldsfittogetherproperlyand thetwohalvestelescopefreely.

RearHalfRemoval

IMPORTANT: ThePTOshaftsareveryheavyand awkward;usecautionnottodroptheshaft assembliesaspersonalinjuryordamagetothe componentsmayresult.

1.ToservicetherearhalfoftheprimaryPTO,1,pull thefronthalf,2,fromtherearhalfoftheprimary PTO.

2.Removetheprotectiveshieldingbysqueezing thesidestogetheruntiltheyreleasefromthe retainingpins.

3.Pullbacktheslidelock,3,andslidetheprimary PTOoffthelowerswivelgearbox.

4.RefertotheSlideLok,DrivelineGuards,and U-jointssectionsinthismanualtoservicethe rearhalfoftheprimaryPTO.

SECTION31-IMPLEMENTPOWERTAKEOFF(PTO)-CHAPTER1 31-4
19985198 1 2 4
19985235 1 2 3 5

RearHalfInstallation

1.Pullbacktheslidelock,1,andslidetheprimary PTOonthelowerswivelgearbox.

2.Installtheprotectiveshieldingbysqueezingthe sidestogetheruntilthemountingholesalignwith theretainingpins,andreleasetheshield.

3.Alignthefemalesplinesonthefronthalf,2,ofthe primaryPTOwiththemalesplinesontherear half,3,oftheprimaryPTOandslidethetwo shaftstogether.

NOTE: Ensuretheshieldsfittogetherproperlyand thetwohalvestelescopefreely.

INTERMEDIATEPTO

FrontHalfRemoval

IMPORTANT: ThePTOshaftsareveryheavyand awkward;usecautionnottodroptheshaft assembliesaspersonalinjuryordamagetothe componentsmayresult.

1.Removetheprotectiveshielding,1,bysqueezingthesidestogetheruntiltheyreleasefromthe retainingpins.Slidetheshieldrearwardonthe shafttogainaccesstotheretainingbolts.

2.Removethetwo1/2inchx3inchyokebolts,1, andlocknutsfromtheclampyoke,2,andslide theintermediatePTOofftheupperswivel gearboxoutputshaft.

3.Toservicethefronthalf,3,oftheintermediate PTOpullthefronthalffromtherearhalfofthe primaryPTO.

4.RefertotheSlideLok,DrivelineGuards,and U-jointssectionsinthismanualtoservicethe rearhalfoftheprimaryPTO.

SECTION31-IMPLEMENTPOWERTAKEOFF(PTO)-CHAPTER1 31-5
19985235 1 2 3 6
19994437 1 7
19994433 1 2 3 8

FrontHalfInstallation

1.Alignthemaleyokeshaftonthefronthalf,1,of theintermediatePTOwiththefemaleyoketube ontherearhalfoftheintermediatePTOandslide thetwoshaftstogether.

NOTE: Inthefemaleyoketubeoftheintermediate PTOthereisaphase,themaleyokeshaftwillonly fitintwopositions.

2.InstalltheintermediatePTO,shieldandposition overthePTOwiththesmallendoftheshield facingthegearboxes.

NOTE: Ensuretheshieldsfittogetherproperlyand thetwohalvestelescopefreely.

3.SlidetheintermediatePTOontotheupper gearboxoutputshaftuntiltheclampyokebolt holesalignwiththegrooveintheoutputshaft.

4.Installthetwo1/2inchx3yokebolts,2,andlock nuts.Torqueto159N m(117lbft).

5.Installtheprotectiveshieldingbysqueezingthe sidestogetheruntilthemountingholesalignwith theretainingpins,andreleasetheshield.

SECTION31-IMPLEMENTPOWERTAKEOFF(PTO)-CHAPTER1 31-6
19994433 1 2 9

RearHalfRemoval

IMPORTANT: ThePTOshaftsareveryheavyand awkward;usecautionnottodroptheshaft assembliesaspersonalinjuryordamagetothe componentsmayresult.

1.Removetheprotectiveshieldingbypullingone sideofshieldfromtheretainingpin,thenpullthe othersidefromtheretainingpin.Slidetheshield rearwardontheshafttogainaccesstothe retainingbolts.

2.Removethetwo1/2inchx2inchyokebolts,1, andlocknutsformtheslipclutchshaft,2,and slidetheintermediatePTOoffthesplinedshaft.

NOTE: Usecautionnottoloosethespacer,3,and shimswhenremovingtherearhalfofthePTO.

3.PulltherearhalfoftheintermediatePTOfrom thefronthalf.

4.RefertotheDrivelineGuards,U-jointssections, andtheSlipClutchsectionsinthismanualto servicetherearhalfoftheintermediatePTO.

RearHalfInstallation

1.Alignthemaleyokeshaftonthefronthalfofthe intermediatePTOwiththefemaleyoketubeon therearhalfoftheintermediatePTOandslide thetwoshaftstogether.

NOTE: Inthefemaleyoketubeoftheintermediate PTOthereisaphase,themaleyokeshaftwillonly fitintwopositions.

2.SlidetheintermediatePTOontothesplinedshaft untiltheclampyokeboltholesalignwiththe grooveintheshaft.

3.Installthetwo1/2inchx2inchyokebolts,1, Figure10,andlocknutsformtheslipclutch shaft.Torqueto159N m(117lbft).

4.Installtheprotectiveshieldingbypullingoneside ofshieldontheretainingpin,andthenpullthe othersideontheretainingpin.

SECTION31-IMPLEMENTPOWERTAKEOFF(PTO)-CHAPTER1 31-7
19994455 1 2 3 10

NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please

Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual
write to
admin@servicemanualperfect.com
me:

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.