Engine
INTRODUCTION
Engine and crankcase
[10.202] Air cleaners and lines
[10.218] Fuel injection system
[10.254] Intake and exhaust manifolds and muf fler
Front axle system
[25.310] Final drives
Rear axle system
[27.550] Non-powered rear axle
Hydrostatic drive
T ransmission and steering hydrostatic control
Hydrostatic transmission
[29.218] Pump and motor components
ake-Of f (PT
Hydraulic pump drive
Brakes and controls
[33.1 10] Parking brake / Parking lock
Hydraulic systems
Hydraulic systems
Pump control valves
[35.104] Fixed displacement pump
Charge pump
Reservoir , cooler , and filters
Cutter control circuit
[35.910] Draper header hydraulic drive
Steering
[41.101] Steering control
Wheels
[44.520] Rear wheels
Cab climate control
Heating
V entilation
[50.200] Air conditioning
Electrical systems
[55.000] Electrical system
Fuel injection system Engine
Merger electrical control system
[55.661] Cab header controls
[55.662] Header height control
Rotary screen drive and cleaning
F AUL T CODES
Attachments/Headers
Attachment/Header cutting mechanism
Attachment/Header frame
[90.124] Pneumatically-adjusted operator seat
Cab interior
Cab doors and hatches
Basic instructions - Important notice regarding equipment servicing
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rules
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Foreword - Ecology and the environment H8000
Personal safety - not operate tag
Safety rules
T orque - Minimum tightening torques for normal assembly
T orque - Standard torque data for hydraulics
Basic instructions - Shop and assembly
Basic instructions - Hydraulic contamination
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General specification [YCG667001 [YCG667001
Capacities
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General specification - Biodiesel Fuels
Product identification [YCG667001 [YCG667001
Product overview - Machine orientation
[YCG667001 [YCG667001
Basic instructions - Important notice regarding equipment servicing
[YCG667001 [YCG667001 H8080
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the manufacturer , including those used for the servicing repair the product manufactured marketed the manufacturer . any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The information this manual - - date the date the the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent countries.
case refer your NEW HOLLAND AGRICUL TURE Sales and Service
Note the Owner
COMP ANY POLICY
Company policy , which one continuous reserves the right make changes design and cations any time without notice and without obligation modify units previously
All data given this book subject production Dimensions and weights are approximate only and the illustrations not necessarily show windrowers standard condition.
P ARTS AND ACCESSORIES
Genuine NEW HOLLAND AGRICUL TURE parts and accessories have been specifically designed for NEW HOLLAND AGRICUL TURE
W e would like point out those "NONGENUINE" parts and accessories have not been examined and released NEW HOLLAND AGRICUL TURE The installation and use such products could have negative fects upon the design characteristics your machine and thereby fect its safety . NEW HOLLAND AGRICUL TURE not liable for any damage caused the use "NONGENUINE" NEW HOLLAND AGRICUL TURE parts and
LUBRICA TION
Adequate lubrication and maintenance a regular schedule vital maintaining your T o ensure long service and ficient follow the lubrication and maintenance schedules outlined this The use proper grease and well keeping the systems will also extend machine and component
NOTICE: Always use genuine NEW HOLLAND AGRICUL TURE replacement oils and filters ensure proper operation, filtration engine and hydraulic systems. See your NEW HOLLAND AGRICUL TURE dealer for additional oil
Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words DANGER, W ARNING, and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the machine.
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation that, not avoided, could result death serious injury .
CAUTION indicates a hazardous situation not could result minor moderate injury
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
Safety rules
[YCG667001 [YCG667001 H8080
General safety rules
Use caution when operating the machine Raised full tanks and other loads will change the center gravity the machine. The machine can tip roll over when near ditches and embankments uneven
Never permit anyone other than the operator ride the machine.
Never operate the machine under the influence while otherwise
When digging using ground engaging attachments aware buried cables. Contact local utilities determine the locations
Pay attention overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety
Hydraulic oil diesel fuel leaking under pressure can penetrate the skin, causing serious injury infection.
• NOT use your hand check for Use a piece cardboard paper
• Stop remove key and relieve the pressure before connecting disconnecting fluid
• Make sure all components are good condition and tighten all connections before starting the engine izing the
• hydraulic fluid diesel fuel penetrates the seek medical attention immediately
• Continuous long term contact with hydraulic fluid may cause skin cancer A void long term contact and wash the skin promptly with soap and water .
Keep clear moving Loose jewelry , long hair , and other loose hanging items can become entangled moving parts.
W ear protective equipment when NOT attempt remove material from any part the machine while being operated components are
Make sure all guards and shields are good condition and properly installed before operating the machine. Never operate the machine with shields Always close access doors panels before operating the
Dirty slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear
A person pet within the operating area a machine can struck crushed the machine its equipment. NOT allow anyone enter the work
Raised equipment and / loads can fall unexpectedly and crush persons underneath. Never allow anyone enter the area underneath raised equipment during
Never operate engine enclosed spaces harmful exhaust gases may build
Before starting the sure that all controls are neutral park lock
Start the engine only from the operator ’ s seat. the safety start switch bypassed, the engine can start with the transmission gear not connect short across terminals the starter Attach jumper cables described the Starting gear may cause death serious injury
Always keep all and Slow Moving V ehicle (SMV) emblem clean provide the best possible visibility while operating the
Operate controls only when seated the operator ’ s except for those controls expressly intended for use from other
Before leaving the machine:
Park machine a firm level
Put all controls neutral park lock
Engage park use wheel chocks
Lower all hydraulic equipment header , T urn f engine and remove key
due exceptional you would decide keep the engine running after leaving the operator ’ s then the following precautions must followed:
Bring the engine low idle
Disengage all drive
W ARNING
Some components may continue run down after disengaging drive systems.
Make sure all drive systems are fully
Failure comply could result death serious injury .
Shift the transmission into
Apply the parking
General maintenance safety
Keep area used for servicing the machine clean and dry . Clean spilled fluids.
Service machine a firm level
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the
not attempt clear obstructions make adjustments the machine while motion while the engine
Always make sure working area clear other persons and pets before you start operating the
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing not leave equipment a raised position while parked during service, unless securely supported.
Jack lift the machine only jack lift points indicated this
Incorrect towing procedures can cause When towing a disabled machine follow the procedure this Use only rigid tow
Stop the remove key and relieve pressure before disconnecting connecting fluid
Stop the engine and remove key before disconnecting connecting electrical
Scalding can result from incorrect removal coolant
Cooling system operates under Hot coolant can spray out a cap removed while the system Allow system cool before removing When removing a cap turn slowly allow pressure escape before completely removing the cap.
Replace damaged worn electrical
exhaust and hydraulic lines may become hot during T ake care when servicing such Allow surfaces cool before handling disconnecting hot W ear protective equipment when appropriate.
When follow this instructions the Always disconnect the battery before welding the Always wash your hands after handling battery
Wheels and tires
Make sure tires are correctly not exceed recommended load Follow instructions the manual for proper tire
T ires are heavy Handling tires without proper equipment could cause death serious injury
Never weld a wheel with a tire
Always remove tire completely from wheel prior
Always have a qualified tire technician service the tires and a tire has lost all take the tire and wheel a tire shop your dealer for Explosive separation the tire can cause serious injury
NOT weld a wheel rim until the tire completely Inflated tires can generate a gas mixture with the air than can ignited high temperatures from welding procedures performed the wheel Removing the air loosening the tire the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist whether tires are inflated The tire MUST completely removed from the wheel rim prior welding the wheel
Driving public roads and general transportation safety
Comply with local laws and
Use appropriate lighting meet local
Make sure SMV emblem visible.
Use safety chains for trailed equipment when provided with machine
Lift implements and attachments high enough above ground prevent accidental contact with
When transporting equipment machine a transport trailer , make sure properly sure the SMV the equipment machine covered while being transported a trailer . aware overhead structures power lines and make sure the machine and / attachments can pass safely under .
T ravel speed should such that complete control and machine stability maintained all
Slow down and signal before
Pull over allow faster traf fic
Follow correct towing procedure for equipment with without
Fire and explosion prevention
Fuel oil leaked spills hot surfaces electrical components can cause a
Crop materials, trash, debris, bird nests, flammable material can ignite hot surfaces.
Always have a fire extinguisher near the
Make sure the fire extinguisher(s) maintained and serviced according the manufacturer ’ s
least once each day and the end the day remove all trash and debris from the machine especially around hot components such engine, transmission, exhaust, battery , etc. More frequent cleaning your machine may necessary depending the operating environment and
least once each day , remove debris accumulation around moving components such bearings, pulleys, belts, cleaning More frequent cleaning your machine may necessary depending the operating environment and
Inspect the electrical system for loose connections frayed Repair replace loose damaged
not store oily rags other flammable material the not weld flame cut any items that contain flammable material. Clean items thoroughly with non - flammable solvents before welding flamenot expose the machine flames, burning brush, explosives.
Promptly investigate any unusual smells odors that may occur during operation the
General battery safety
Always wear eye protection when working with not create sparks have open flame near battery
V entilate when charging using enclosed
Disconnect negative ( first and reconnect negative (
When welding the disconnect both terminals the battery not smoke near a battery
When using auxiliary batteries connecting jumper cables start the use the procedure shown the ator ’ s not short across
Follow manufacturer ’ s instructions when storing and handling
Battery and related accessories contain lead and lead W ash hands after This a California Proposition
Battery acid causes Batteries contain sulfuric A void contact with Antidote ternal): Flush with water Antidote (eyes): flush with water for minutes and seek medical attention immediately Antidote (internal): Drink large quantities water not induce Seek medical attention ately
Keep out reach children and other unauthorized persons.
Instructional seat safety
Passengers are not permitted ride the
The instructional seat used only when training a new operator when a service technician diagnosing a
When required for the purposes training only one person may accompany the operator and that person must seated the instructional seat.
When the instructional seat the following precautions must followed:
• Machine should driven only slow speeds and over level ground.
• A void driving highways public
• A void quick starts stops.
• A void sharp
• Always wear correctly adjusted seat belts.
• Keep door closed all
Operator presence system
Y our machine equipped with operator presence system prevent the use some features while the operator not the operator ’ s
The operator presence system should never disconnected the system the system must
Power T ake - Off (PT
O - driven machinery can cause death serious injury Before working near the O shaft servicing clearing the driven put the O lever the disengage stop the and remove the key
Whenever a PT O a guard must place prevent death injury the operator
When doing stationary O keep clear all moving parts and make sure appropriate guards are
Reflectors and warning lights
Reflectors are located the handrails the areas shown Figure 1
Flashing amber warning lights must used when operating public roads. 86070769
Seat belts
Seat belts must worn all
Seat belt inspection and maintenance:
• Keep seat belts good
• Keep sharp edges and items than can cause damage away from the
• Periodically check slack take - and mounting bolts for
• Replace all parts that have damage wear
• Replace belts that have cuts that can make the belt
• Check that bolts are tight the seat bracket
• belt attached seat, make sure seat seat brackets are mounted securely
• Keep seat belts clean and dry
• Clean belts only with soap solution and warm water .
• not use bleach dye the belts because this can make the belts
T o fasten the pull from the reel and push the tongue end (1) into the buckle end (2) until a indicates fully
T o release the push the red release button (3) the buckle and pull the tongue from the
Air - conditioning system
The air - conditioning system under high not disconnect any The release high pressure can cause serious injury .
The air - conditioning system contains gases that are harmful the environment when released into the not attempt service repair the system.
repair , recharging must performed only a trained service
Personal Protective Equipment (PPE)
W ear Personal Protective Equipment (PPE) such hard eye heavy hearing tective clothing, etc.
Not Operate tag
Before you start servicing the attach a Not warning tag the machine area that will
Hazardous chemicals
you are exposed come contact with hazardous chemicals you can seriously The required for the function your machine can They may attractive and harmful domestic animals well
Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe dling and storage first aid measures and procedures taken the event a spill accidental MSDS are available from your dealer
Before you service your machine check the MSDS for each used this This information indicates the associated risks and will help you service the machine safely Follow the information the manufacturer well the information this manual when servicing the
Dispose all and containers environmentally safe manner according local laws and Check with local environmental and recycling centers your dealer for correct disposal
Store fluids and filters accordance with local laws and Use only appropriate containers for the storage chemicals petrochemical substances.
Keep out reach children other unauthorized
Additional precautions are required for applied
Obtain complete information from the manufacturer distributor the chemicals before using
Utility safety
When digging using ground - engaging aware buried cables and other Contact your local utilities appropriate determine the locations
Make sure the machine has suf ficient clearance pass all Pay special attention overhead power lines and hanging High voltage lines may require significant clearance for safety Contact local authorities utilities obtain safe clearance distances from high voltage power
Retract raised extended necessary Remove lower radio antennas other Should a contact between the machine and electric power source occur , the following precautions must taken:
• Stop the machine movement immediately
• Apply the park stop the and remove the key
• Check you can safely leave the cab your actual position without contact with electrical stay your position and call for you can leave your position without touching jump clear the machine make sure you not make contact with the ground and the machine the same time.
• not permit anyone touch the machine until power has been shut f the power
W orking heights
When the normal use and maintenance the machine requires working heights:
• Correctly use installed steps, ladders, and railings.
• Never use railings while the machine
• not stand surfaces which are not designated steps platforms. not use the machine a ladder , platform for working
Lifting and overhead loads
Never use lifting handling equipment lift not used raised equipment a work
Know the full area movement the machine and equipment and not enter permit anyone enter the area movement while the machine
Never enter permit anyone enter the area underneath raised Equipment and / loads can fall pectedly and crush persons underneath
not leave equipment raised position while parked during unless securely Hydraulic ders must mechanically locked supported they are left a raised position for service access.
Headers other lifting and handling equipment and its load will change the center gravity the This can cause the machine top slopes uneven ground.
Load items can fall f the lifting equipment and crush the operator Care must taken when lifting a Use proper lifting equipment.
not lift load higher than necessary Lower loads Remember leave appropriate clearance the ground and other obstacles.
Equipment and associated loads can block visibility and cause not operate with insuf ficient visibility
Mounting and dismounting
Mount and dismount the machine only designated locations that have not jump f the
Make sure and platforms remain clean and clear debris and foreign Injury may result from slippery
Face the machine when mounting and
Maintain a three - point contact with steps, ladders, and handholds.
Never mount dismount from a moving
not use the steering wheel other controls accessories handholds when entering exiting the cab operator ’ s
Header lift locks
not work under the machine header unless securely blocked and / the header safety latch
Header will fall rapidly hydraulic lift system should
Rest header ground engage lift cylinder lockouts when working around raised header
The header lift locks are engaged the left - hand side the machine pushing handle
H8000
Foreword - Ecology and the environment
air , and water are vital factors agriculture and life
When legislation does not yet rule the treatment some the substances required advanced technology , sound judgment should govern the use and disposal products a chemical and petrochemical
NOTE: The following are recommendations that may assistance:
• Become acquainted with and ensure that you understand the relative legislation applicable your country
• Where legislation obtain information from suppliers cleaning with regard their fect man and nature and how safely and dispose these substances.
• Agricultural consultants many able help you
Helpful hints
• A void filling tanks using cans inappropriate pressurized fuel delivery systems that may cause considerable spillage.
• avoid skin contact with all Most them contain substances that may harmful your
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when draining f used engine coolant gearbox and hydraulic brake not mix drained brake fluids fuels with Store them safely until they can disposed a proper way comply with local legislation and available
• Modern coolant mixtures, i.e. antifreeze and other additives, should replaced every two years. They should not allowed get into the but should collected and disposed properly
• not open the air - conditioning system contains gases that should not released into the Y our NEW HOLLAND AGRICUL TURE dealer air conditioning specialist has a special extractor for this purpose and will have recharge the system properly
• Repair any leaks defects the engine cooling hydraulic system immediately .
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during welding penetrating weld splatter may burn a hole weaken them, allowing the loss
Personal safety - not operate tag
W ARNING
A void injury! Always the following before lubricating, maintaining, servicing the machine. Disengage all drives.
Engage parking brake.
Lower all attachments the raise and engage all safety
Shut off engine. Remove key from key switch.
Switch off battery key , W ait for all machine movement stop.
Failure comply could result death serious injury
Before you service the machine, put a NOT OPERA tag the instrument panel.
(1) not
(2) not remove this.
(3) See other
(4) Signed .
(5) Reason
The NOT OPERA tag can obtained from your NEW HOLLAND AGRICUL TURE dealer .
NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please