L565, Lx565, Lx665 SKID‐STEER LOADER
REPAIR MANUAL CONTENTS
SECTION 1 - GENERAL INFORMATION
SECTION 2 – ENGINE
SECTION 3 - ELECTRICAL SYSTEM
SECTION 4 - FINAL DRIVE, AXLES, BRAKES, GEARBOXES
SECTION 5 - HYDROSTATIC SYSTEM AND STEERING SYSTEM
SECTION 6 - HYDRAULIC SYSTEM
SECTION 7 - SEAT, CAB, ROPS, BOOM LOCK, BOOM, ATTACHMENT MOUNTING PLATE
SECTION 8 - OPTIONAL EQUIPMENT
INTRODUCTION1-2 .............................................
SAFETYINFORMATION
PrecautionaryStatements1-3 .................................
SafetyPrecautionInformation1-4 .............................
SafetyDecals1-8 ............................................
GeneralSafetyInformation1-12 ................................
HARDWARETORQUESPECIFICATIONSCHART1-15 ...............
HYDRAULICTUBEANDFITTINGINSTALLATION1-17 ...............
HYDRAULICTUBEANDFITTINGTORQUESPECIFICATIONS1-17 ...
PROPERLYSUPPORTINGARAISEDMACHINE1-18 ................
CABANDBOOMTILTPROCEDURE1-19 ...........................
CRANINGTHESKID-STEERLOADER1-25 ..........................
DRILLINGHOLESINOVERHEADDASH1-28 ........................
ADAPTINGATTACHMENTSREQUIRING12VELECTRICAL POWER1-28 ......................................................
HYDRAULICSYSTEMCOMPATIBILITY1-30 .........................
ACCESSORYRELAYANDENGINEFUSEBLOCK1-31 ............... SPECIFICATIONS1-32 ............................................. INDEX1-37 .......................................................
INTRODUCTION
Thisservicemanualprovidesthetechnical informationneededtoproperlyserviceand maintaintheModelsL565,LX565,andLX665 skid-steerloaders.Useitinconjunctionwiththe operatorísmanualwhichissuppliedwiththe loader.Keepbothmanualsavailableforready reference.
TheL___designatesafactorystandardbuilt unit.
TheLX___designatesafactorydeluxebuilt unit.Optionsfactoryinstalledincludeworklights, taillights,andauxiliaryboomhydraulics.
TheL565,LX565,andLX665havemany similaritieswiththemajordifferencesbeing enginehorsepowerandliftingcapacity.
WheneverworkingonNewHollandequipment, leftandrightsidesofthemachinearedetermined bystandingbehindtheunit,lookinginthe directionoftravel.
Theeasiestandleasttime-consumingremoval, disassembly,andreassemblyproceduresare detailedinthemanual.Modifyingthese proceduresisnotrecommended.
NewHollandskid-steerloadersaredesigned withemphasisonsafetyforoperatorprotection. However,carelessandnegligentoperationcan stillresultinseriousinjurytopersonsordamage toproperty.Besuretoreadandfollowallsafety instructionsinthismanual.
YourNewHollanddealerisinterestedinyour obtainingthemostfromyourinvestmentandwill begladtoansweranyquestionsyoumayhave aboutyourloader.Whenmajorserviceis required,yourdealerísstaffoftrainedservice techniciansisreadytoserveyou.
Wheninneedofparts,alwaysordergenuine NewHollandservicepartsfromyourNew Hollanddealer.Bepreparedtogiveyourdealer themodelandserialnumberoftheengineand loader(thelocationofthesenumbersis describedlaterinthissection).Recordtheserial numbershere.
LoaderModel
LoaderSerialNumber
EngineModel
EngineSerialNumber
CAUTION:THISSYMBOLISUSED THROUGHOUTTHISBOOKWHENEVER YOUROWNPERSONALSAFETYIS INVOLVED.TAKETIMETOBECAREFUL!
ABOUTIMPROVEMENTS
NewHollandiscontinuallystrivingtoimproveitsproducts.Wemust,therefore,reservetherighttomake improvementsorchangeswhenitbecomespracticalandpossibletodoso,withoutincurringany obligationtomakechangesoradditionstotheequipmentsoldpreviously.
ALLSPECIFICATIONSARESUBJECTTOCHANGEWITHOUTNOTICE.
PRECAUTIONARY STATEMENTS
PERSONALSAFETY
Throughoutthismanualandonmachinedecals,youwillfindprecautionarystatements(ìCAUTIONî, ìWARNINGî,andìDANGERî)followedbyspecificinstructions.Theseprecautionsareintendedforthe personalsafetyofyouandthoseworkingwithyou.Pleasetakethetimetoreadthem.
CAUTION:THEWORDìCAUTIONîISUSEDWHEREASAFEBEHAVIORALPRACTICEACCORDINGTOOPERATINGANDMAINTENANCEINSTRUCTIONSANDCOMMONSAFETY PRACTICESWILLPROTECTTHEOPERATORANDOTHERSFROMACCIDENTINVOLVEMENT.
WARNING:THEWORDìWARNINGîDENOTESAPOTENTIALORHIDDENHAZARDWHICHHAS APOTENTIALFORSERIOUSINJURY.ITISUSEDTOWARNOPERATORSANDOTHERSTOEXERCISEEVERYAPPROPRIATEMEANSTOAVOIDASURPRISEINVOLVEMENTWITHMACHINERY.
DANGER:THEWORDìDANGERîDENOTESAFORBIDDENPRACTICEINCONNECTIONWITH ASERIOUSHAZARD.
FAILURETOFOLLOWTHEìCAUTIONî,ìWARNINGî,ANDìDANGERîINSTRUCTIONSMAY RESULTINSERIOUSBODILYINJURYORDEATH.
MACHINESAFETY
Additionalprecautionarystatements(ìATTENTIONîandìIMPORTANTî)arefollowedbyspecificinstructions.Thesestatementsareintendedformachinesafety.
ATTENTION:ThewordìATTENTIONîisusedtowarntheoperatorofpotentialmachinedamageifa certainprocedureisnotfollowed.
IMPORTANT:ThewordìIMPORTANTîisusedtoinformthereaderofsomethingheneedstoknowto preventminormachinedamageifacertainprocedureisnotfollowed.
SAFETYPRECAUTIONINFORMATION
UNSAFEOPERATINGPRACTICESANDIMPROPERUSEOFTHESKID-STEERLOADERAND ITSATTACHMENTSONTHEPARTOFTHEOPERATORCANRESULTININJURIES.OBSERVE THEFOLLOWINGSAFETYPRECAUTIONSATALLTIMES:
1.FORSERVICING,THELOADERSHOULDBEONLEVELTERRAIN,ENGINESTOPPEDWITH THEWHEELSBLOCKEDORTHEENTIRELOADERSOLIDLYSUPPORTEDWITHTHE WHEELSOFFTHEGROUNDBEFORESERVICINGANYCOMPONENTOFTHEDRIVETRAIN.
2.FORSERVICINGUNDERTHEOPERATORíSSEAT,RAISETHESEATANDPANASSEMBLY TOTHERAISEDLATCHEDPOSITIONANDSECURELYLATCH.
3.DONOTOPERATETHELOADERUNLESSTHESEATISLATCHEDINTHEOPERATE POSITION.
4.DONOTSERVICETHELOADERWITHARAISEDBOOMUNLESSTHEBOOMISRESTING ONTHEBOOMLOCKPINS.
5.DONOTSERVICETHELOADERWITHTHEENGINERUNNINGUNLESSTHELOADERIS PROPERLYANDSECURELYSUPPORTEDWITHALLFOURWHEELSOFFTHEGROUND.
6.USECAUTIONWHENSERVICINGTHEUNITAROUNDMOVINGPARTS.
7.DONOTTILTTHEBOOMANDCABWITHOUTPROPERINSTRUCTION.
8.DONOTTILTTHEBOOMANDCABWITHOUTUSINGTHEPROPERCABTILTINGTOOL.
9.REINSTALLALLSHIELDSREMOVEDFORSERVICE.
10.NEVERLOOSENANYHYDRAULICCONNECTIONSBEFORERELIEVINGTHEPRESSUREIN THEHYDRAULICSYSTEM.
11.WEAREYEPROTECTIONSUCHASGOGGLES,ETC.
12.WEAREARPROTECTIONSUCHASEARPLUGS,ETC.WHENYOUFEELTHENOISELEVEL ISUNCOMFORTABLE.
13.IFANYSERVICINGORADJUSTMENTSREQUIRETHEBATTERYTOBEDISCONNECTED, DISCONNECTTHE(-)NEGATIVEGROUNDCABLE.
14.WHENSERVICINGELECTRICALCOMPONENTS,DISCONNECTTHE(-)NEGATIVE GROUNDCABLE.
15.IFTHEELECTRONICINSTRUMENTCLUSTER(EIC)REQUIRESREMOVALFROMTHEDASH AREAORTHESKID-STEERLOADER,DISCONNECTTHE(-)NEGATIVEGROUNDBATTERY CABLE.THISWILLSHUTOFFPOWERTOTHEEICANDPREVENTDAMAGETOTHEEIC BOARDORBLOWINGTHE5-AMPFUSESIFTHEBOARDISACCIDENTALLYGROUNDED.
16.IFWELDINGISREQUIREDONTHESKID-STEERLOADER,DISCONNECTTHE(-)NEGATIVE GROUNDCABLE.FAILURETODISCONNECTTHEBATTERYMAYRESULTINDAMAGETO THEEIC(ELECTRONICINSTRUMENTCLUSTER)MONITORINGSYSTEMANDOTHER ELECTRICALCOMPONENTS.
17.IFWELDINGISREQUIREDONANATTACHMENT,REMOVETHEATTACHMENTFROMTHE SKID-STEERLOADER.
18.GIVECOMPLETEANDUNDIVIDEDATTENTIONTOTHEJOBATHANDSOTHATCOMPLETE CONTROLOFTHELOADERISMAINTAINEDATALLTIMES.
19.DRIVESLOWLYOVERROUGHGROUNDANDONSLOPES;KEEPALERTFORHOLES, DITCHESANDOTHERIRREGULARITIESTHATMAYCAUSETHELOADERTOOVERTURN.
20.AVOIDSTEEPHILLSIDEOPERATIONWHICHCOULDCAUSETHELOADERTOOVERTURN.
21.NEVERTRANSPORTALOADEDBUCKETATFULLHEIGHT.OPERATETHELOADERWITH THELOADASLOWASPOSSIBLEUNTILITBECOMESNECESSARYTORAISETHEBOOM TODISCHARGETHELOADINTOATRUCK,CONTAINER,ETC.
22.REDUCESPEEDWHENTURNINGSOTHEREISNODANGEROFTHELOADER OVERTURNING.
23.NEVERDRIVEUPORBACKUPAHILLORINCLINEWITHARAISEDBOOMORTHELOADER COULDOVERTURN.
24.ALWAYSLOOKBEHINDYOUBEFOREBACKINGUPTHELOADER.
25.MAINTAINPROPERTRANSMISSIONOILLEVELTOPREVENTLOSSOFHYDROSTATIC BRAKING.
26.DONOTALLOWPASSENGERSTORIDEONTHELOADERATANYTIME.
27.DONOTALLOWCHILDRENTOOPERATETHELOADERORRIDEONTHELOADERATANY TIME.
28.DONOTALLOWANYONETOOPERATETHELOADERWITHOUTPROPERINSTRUCTION. OSHAREQUIRESTHATALLOPERATORSBEINSTRUCTEDONTHEPROPEROPERATION OFTHEMACHINEBEFORETHEYOPERATETHEUNIT.
29.DONOTOPERATETHELOADERINANYPOSITIONOTHERTHANWHILEINTHE OPERATORíSSEATWITHTHESEATBELTSECURELYFASTENED.
30.BEFORESTARTINGTHEENGINE,BESURETHATALLOPERATINGCONTROLSAREIN NEUTRALANDTHEPARKINGBRAKEISENGAGED.
31.NEVEROPERATETHELOADERENGINEINACLOSEDBUILDINGWITHOUTADEQUATE VENTILATION.
32.REFUELTHELOADEROUTDOORSWITHTHEENGINESHUTOFF.REPLACETHEFUEL CAPSECURELY.USEANAPPROVEDFUELCONTAINER.DONOTSMOKEWHEN HANDLINGFUEL.AVOIDSPILLINGFUEL.
33.AFTEROPERATINGTHEENGINE,NEVERTOUCHTHEMUFFLER,EXHAUSTPIPE,ENGINE ORRADIATORUNTILTHEYHAVEHADTIMETOCOOL.
34.DRESSAPPROPRIATELY-WEARRELATIVELYTIGHT-FITTINGCLOTHINGWHEN OPERATINGTHELOADER.LOOSEORTORNCLOTHINGCANCATCHINMOVINGPARTS ORCONTROLS.
35.BEFORESERVICINGTHELOADER,ORANYOFITSATTACHEDEQUIPMENT,BESURE THATTHEATTACHMENTSARELOWEREDTOTHEGROUNDORTHATTHEBOOMARMS ARESUPPORTEDBYTHEBOOMLOCKPINS.
36.DONOTWORKUNDEROVERHANGS,ELECTRICWIRES,ORWHERETHEREISDANGER OFASLIDE.
37.WEARANAPPROVEDSAFETYHATWHENOPERATINGTHEMACHINEANDWHILEINANY WORKAREA.
38.WHENDRIVINGTHELOADERONAROADORHIGHWAY,USEWARNINGLIGHTSOR WARNINGDEVICESASMAYBEREQUIREDBYLOCALORSTATEGOVERNMENT REGULATIONS.HEADLIGHTS,WARNINGLIGHTSANDSMVSIGNSAREAVAILABLE THROUGHYOURNEWHOLLANDDEALER.
39.KEEPTHELOADERCLEAN.DONOTALLOWTRASH,DEBRISOROTHERARTICLESTO ACCUMULATEINTHECAB,FLOORORFOOTCONTROLPEDALAREATHATMAYHINDER SAFEMACHINEOPERATION.
40.NEVEROPERATETHELOADERWITHANYOFTHESHIELDINGREMOVED.
41.NEVEROPERATETHELOADERWITHOUTWINDOWSAND/ORSCREENSINPLACE.
42.NEVEREXTENDANYPARTOFTHEBODYOUTSIDEOFTHEOPERATORíSAREA.
43.ALWAYSPROPERLYTIEDOWNTHESKID-STEERLOADERTOATRUCKORTRAILER BEFORETRANSPORT.
44.MAKESUREALLBYSTANDERSAREATASAFEDISTANCEAWAYFROMTHELOADER BEFORESTARTINGTHEENGINE.
45.DONOTALLOWANYONENEARTHELOADERWHILETHEENGINEISRUNNINGANDTHE LOADERISOPERATIONAL.
46.WHENUSINGTHESKID-STEERLOADERTOCRANEOBJECTS,DONOTALLOWANYONE TORIDEONOBJECTSBEINGCRANED.
47.DONOTUSETHESKID-STEERLOADERASAWORKPLATFORMFORSUPPORTING MATERIALS.
48.DONOTLIFTPERSONNELORALLOWPERSONNELTOWORKWHILESTANDINGINTHE BUCKETORONOTHERATTACHMENTS.THISISNOTAMAN-LIFT.
OSHAREQUIREMENTSNOWMAKEITTHEEMPLOYERíSRESPONSIBILITYTOFULLY INSTRUCTEACHOPERATORINTHEPROPERANDSAFEOPERATIONOFALLOPERATIVE EQUIPMENT.BOTHEMPLOYERANDEMPLOYEESHOULDTHOROUGHLYFAMILIARIZE THEMSELVESWITHTHEFOLLOWINGSECTIONS.
CAUTION!
SOMEPICTURESINTHISMANUALSHOWSAFETYSHIELDSREMOVEDOROPENTOSHOW PARTSBEINGSERVICEDORFORCLARITY.ALLSHIELDSSHOULDBECLOSEDOR REPLACEDPRIORTOOPERATINGTHEMACHINE.
DANGER!
FASTENSEATBELT
BEFORESTARTINGENGINE!
THISLOADERISAVERYSTABLEUNITBUTITCANBEUPSETIFSTOPPEDSUDDENLYWHEN THEBUCKETISRAISEDANDLOADED.
THEREFORE,DONOTSTARTTHEENGINEBEFORESECURELYFASTENINGTHESEATBELT, ANDCARRYTHELOADLOW.
SAFETYDECALS
Thefollowingsafetydecalshavebeenplacedon yourmachineintheareasindicated.Theyare intendedforthepersonalsafetyofyouandthose workingwithyou.Pleasetakethismanual,walk aroundyourmachineandnotethecontentand
locationofthesewarningsigns.Reviewthese decalswithyourmachineoperators.
Keepthedecalslegible.Iftheyarenot,obtain replacementsfromyourNewHollanddealer.
1.DANGER:DONOTALLOW PASSENGERSTORIDEONTHELOADER ATANYTIME.DONOTGETUNDER BOOMUNLESSSUPPORTEDBYTHE BOOMLOCKPINS.
Part#86521685
2.CAUTION:DONOTALLOWANYONETO OPERATETHELOADERWITHOUT PROPERINSTRUCTION.
Part#86521688
3.DANGER:BEFOREEXITINGTHE LOADER,LOWERTHELIFTARMSAND ATTACHMENTTOTHEGROUNDOR RESTLIFTARMSONTHEBOOMSTOPS. STOPENGINEANDENGAGETHE PARKINGBRAKE.
Part#86521683
4.WARNING:DONOTOVERLOAD!NEVER LIFTMORETHANTHEMAXIMUMSAE LOADRATINGOFTHELOADER.NEVER TRANSPORTALOADEDBUCKETAT FULLHEIGHT.OPERATETHELOADER WITHTHELOADASLOWASPOSSIBLE.
Part#86521716 L565,LX565-682kg/1500lbs. (Mfg.Rating)
Part#86521717 LX665-770kg/1700lbs. (Mfg.Rating)
5.WARNING:NEVEROPERATETHE LOADERWITHOUTTHESEATBELT SECURELYFASTENED.
Part#86521686
6.WARNING:KEEPCLEAROFMOVING PARTS.KEEPBYSTANDERSCLEAROF THELOADERATALLTIMESUNLESS THEBOOMISDOWNONTHEGROUND ORTHEBOOMISRESTINGONTHE BOOMLOCKPINSANDENGINEISOFF. NEVEREXTENDANYPARTOFTHE BODYOUTSIDEOFTHEOPERATORíS AREA.
Part#86521673
7.WARNING:KEEPCLEAR!ROTATING FAN-STOPENGINE.
Part#9828825
8.WARNING:DONOTALLOWANYONE NEARTHELOADERWHILETHEENGINE ISRUNNINGANDTHELOADERIS OPERATIONAL.
Part#86509972
9.CAUTION:DONOTSPRAYETHERINTO AIRINTAKE.EXPLOSIONANDINJURY COULDRESULT.
Part#796286
10.DANGER:USEONLYTHENEW HOLLANDCABJACKKITTOTILTTHE CAB.READINSTRUCTIONSBEFORE TILTINGCAB.DONOTREMOVECAB HARDWAREUNTILCABJACKIS INSTALLED.FAILURETODOSOMAY CAUSECABTOFALLCAUSING SERIOUSINJURYORDEATH.
Part#86521713
11.DANGER:(LOCATEDONTHECAB TILTINGJACK)NEWHOLLAND SKID-STEERLOADERCABTILTING TOOL.READCABTILTING INSTRUCTIONSANDUSEWITHPROPER MOUNTINGBRACKETSBEFORE TILTINGCAB.
Part#86508506
GENERALSAFETYINFORMATION
HANDLEFLUIDSSAFELY
Whenyouworkaroundfuelorotherflammable material,donotsmokeorworknearheatersor otherfirehazards.
Donotstoreflammablematerialinopen containers.
Storeflammablefluidsawayfromfirehazards.
Donotincinerateorpuncturepressurized containers.
Makesuremachineiscleanofdirt,grease,oil, anddebris.
Donotstoreoilyrags;theycanigniteandburn spontaneously.
Keepafirstaidkitandfireextinguisherhandy.
Keepemergencynumbersfordoctors, ambulanceservice,hospital,andfiredepartment nearyourtelephone.
Ifanaccidentoccurs,seeadoctorimmediately. Anyfluidinjectedintotheskinmustbesurgically removedwithinafewhoursorgangrenemay result.Doctorsunfamiliarwiththistypeofinjury shouldreferenceaknowledgeablemedical source.
AVOIDHEATINGNEARPRESSURIZED FLUIDLINES
Flammablespraycanbegeneratedbyheating nearpressurizedfluidlines,resultinginsevere burnstoyourselfandbystanders.
Donotheatbywelding,soldering,orusinga torchnearpressurizedfluidlines.
Pressurizedlinescanbeaccidentallycutor damagedwhenheatgoesbeyondtheimmediate flamearea.
USECAREINHANDLINGAND SERVICINGBATTERIES
PreventBatteryExplosions
Keepsparks,lightedmatches,andopenflame awayfromthetopofthebattery.Batterygascan explode.
Nevercheckbatterychargebyplacingametal objectacrosstheposts.Useavoltmeteror hydrometer.
Donotchargeafrozenbattery;itmayexplode. Warmthebatteryto60° F(16° C).
USECAREAROUNDHIGH-PRESSURE FLUIDLINES
Escapingfluidunderpressurecanpenetratethe skincausingseriousinjury.
Avoidthehazardbyrelievingpressurebefore disconnectinghydraulicorotherlines.
Tightenalllineconnectionsbeforeapplying pressure.
Checkforleakswithapieceofcardboard.
Protecthandsandbodyfromhigh-pressure fluids.
WARNING:IFANYSERVICINGOR ADJUSTMENTSREQUIRETHEBATTERYTO BEDISCONNECTED,ORWELDINGIS REQUIREDONTHESKID-STEERLOADER, DISCONNECTTHE(-)NEGATIVEGROUND CABLE.FAILURETODISCONNECTTHE BATTERYMAYRESULTINDAMAGETOTHE EIC(ELECTRONICINSTRUMENTCLUSTER) MONITORINGSYSTEMANDOTHER ELECTRICALCOMPONENTS.
WARNING:IFWELDINGONAN ATTACHMENTISREQUIRED,FIRST REMOVETHEATTACHMENTFROMTHE LOADERBOOMATTACHINGPLATE.
WARNING:STARTINGANENGINEWITHA BOOSTERBATTERYREQUIRESEXTREME CAREASBATTERIESPRODUCE EXPLOSIVEGASES.THESLIGHTEST SPARKCANCAUSEANEXPLOSION.
FOLLOWTHESESAFETYTIPS:
1.ALWAYSSHIELDYOUREYESWHEN CHARGINGORWORKINGNEARA BATTERY.ALWAYSPROVIDEGOOD VENTILATION.
2.COVERTHEBATTERYWITHAPIECEOF CARPETOROTHERHEAVYMATERIAL. DONOTREMOVETHEBATTERYVENT CAPS.
3.CONNECTONECABLETOTHE(+) POSITIVETERMINALOFTHEWEAK BATTERY.CONNECTTHEOTHEREND OFTHECABLETOTHE(+)POSITIVE TERMINALOFTHESTRONGER BATTERY.
4.CONNECTTHESECONDCABLETOTHE (-)NEGATIVETERMINALOFTHE STRONGERBATTERY.
5.CONNECTTHEREMAINING(-) NEGATIVECABLEENDTOTHEENGINE BLOCKORSTARTERGROUND TERMINAL.
6.REVERSETHISPROCEDUREWHEN DISCONNECTINGTHEBOOSTER.
USESAFESERVICEPROCEDURES
WearProtectiveClothing
Wearclose-fittingclothing.
Wearsafetyglassesorfaceshieldasrequired.
Wearothersafetyequipmentappropriatetothe job.
Wearearplugsorearmuffsasrequired.
SERVICEMACHINESAFELY
Usecautionwhenworkingaroundmovingparts. Ifservicingrequirestheboomtobeintheraised position,removeanyattachmentfromtheboom mountingplateandsupporttheboomonthe boomlockpins.Ifservicingrequiresthecomplete loadertobeinthesupportedposition,supportthe unitwithadequatejackstandsorblockingwithall fourwheelsofftheground.
BEFORESERVICINGTHELOADERORANY OFITSATTACHEDEQUIPMENT,BESURE THATTHEATTACHMENTSARELOWERED TOTHEGROUNDORTHEBOOMARMSARE SUPPORTEDBYTHEBOOMLOCKPINS.
USEPROPERTOOLS
Usetoolsappropriateforthejob. Iftiltingofthecabisrequired,usethepropertools andfollowtheprocedurefortiltingthecabin Section1ofthismanual.
REVIEWSAFETYEQUIPMENT,SIGNS ANDSHIELDS
Replacemissingordamagedsafetydecals. Reinstallallshieldingremovedforservicing. Replaceanydamagedormissingshielding.
CONTROLS
Operateunitandcheckmachinefunctionsfor properoperation.
Checkseatbeltforproperoperation,wear,and damage-Replaceasneeded.
CheckoperatorrestraintsystemandEICfor properoperation.
Checkboomandbucketspoollocksforproper operation.
Checkmechanicalboomlocksforproper operation.
Checkparkingbrakeforproperoperationand adjustment.
Theskid-steerloadermodelandserialnumber tagislocatedontherightfrontinteriorofthe operatoríscabat1.
Theenginemodelandserialnumberislocated ontheleftsideoftheblockat1.
Forthetighteningtorquesforreassembly,use thefollowinghardwaretorquechartunlessthe torqueisspecifiedintheinstructions.
2534-05
Figure1-1
4800-11
Figure1-2
MINIMUMHARDWARETIGHTENINGTORQUES
INFOOTPOUNDS(NEWTON-METERS)FORNORMALASSEMBLYAPPLICATIONS
INCHHARDWAREANDLOCKNUTS
SAEGRADE2SAEGRADE5SAEGRADE8LOCKNUTS
NOMINALUNPLATEDPLATEDUNPLATEDPLATEDUNPLATEDPLATEDGR.BGR.CNOMINAL SIZEorW/ZnCrorW/ZnCrorW/ZnCrw/GR5w/GR8SIZE PLATEDPLATEDPLATEDBOLTBOLT SILVERGOLDSILVERGOLDSILVERGOLD
1/455*(6.2)72*(8.1)86*(9.7)112*(13)121*(14)157*(18)61*(6.9)86*(9.8)1/4
5/16115*(13)149*(17)178*(20)229*(26)250*(28)324*(37)125*(14)176*(20)5/16
3/817(23)22(30)26(35)34(46)37(50)48(65)19(26)26(35)3/8
7/1627(37)35(47)42(57)54(73)59(80)77(104)30(41)42(57)7/16
1/242(57)54(73)64(87)83(113)91(123)117(159)45(61)64(88)1/2
9/1660(81)77(104)92(125)120(163)130(176)169(229)65(88)92(125)9/16
5/883(112)107(145)128(174)165(224)180(244)233(316)90(122)127(172)5/8
3/4146(198)189(256)226(306)293(397)319(432)413(560)160(217)226(306)3/4
7/8142(193)183(248)365(495)473(641)515(698)667(904)258(350)364(494)7/8
1213(289)275(373)547(742)708(960)773(1048)1000(1356)386(523)545(739)1
NOTE:Torquevaluesshownwith*areinchpounds.
IDENTIFICATION
CAPSCREWSANDCARRIAGEBOLTS
SAEGRADE2SAEGRADE5SAEGRADE8
REGULARNUTSSAEGRADE5 HEXNUTS SAEGRADE8 HEXNUTS
LOCKNUTS
GRADEIDENTIFICATION
GRADEANONOTCHES
GRADEBONECIRCUMFERENTIALNOTCH
GRADECTWOCIRCUMFERENTIALNOTCHES
GRADEIDENTIFICATION
GRADEANOMARKS
GRADEBTHREEMARKS
GRADECSIXMARKS
MARKSNEEDNOTBELOCATED
GRADEIDENTIFICATION ATCORNERS
GRADEANOMARKS GRADEBLETTERB GRADECLETTERC
MINIMUMHARDWARETIGHTENINGTORQUES
M415*(1.7)19*(2.2)23*(2.6)30*(3.4)33*(3.7)42*(4.8)16*(1.8)
M651*(5.8)67*(7.6)79*(8.9)102*(12)115*(13)150*(17)56*(6.3)
M8124*(14)159*(18)195*(22)248*(28)274*(31)354*(40)133*(15)
M1021(28)27(36)32(43)41(56)45(61)58(79)22(30)
M1236(49)46(63)55(75)72(97)79(107)102(138)39(53)
M1689(121)117(158)137(186)177(240)196(266)254(344)97(131)
M20175(237)226(307)277(375)358(485)383(519)495(671)195(265)
M24303(411)392(531)478(648)619(839)662(897)855(1160)338(458)
NOTE:Torquevaluesshownwith*areinchpounds.
INSTALLATIONOFADJUSTABLE FITTINGSINSTRAIGHTTHREAD ORINGBOSSES
1.LubricatetheOringbycoatingitwithalight oilorpetroleum.InstalltheOringinthe grooveadjacenttothemetalbackupwasher whichisassembledattheextremeendofthe groove,4.
2.InstallthefittingintotheSAEstraightthread bossuntilthemetalbackupwashercontacts thefaceoftheboss,5.
NOTE:Donotovertightenanddistortthe metalbackupwasher.
3.Positionthefittingbyturningout (counterclockwise)uptoamaximumofone turn.Holdingthepadofthefittingwitha wrench,tightenthelocknutandwasher againstthefaceoftheboss,6.
Thesetorquesarenotrecommendedfortubesof 12.7mm(1/2″)ODandlargerwithwallthickness of0.889mm(0.035″)orless.Thetorqueis specifiedfor0.889mm(0.035″)walltubeson eachapplicationindividually.
Beforeinstallingandtorquing37° flaredfittings, cleanthefaceoftheflareandthreadswitha
cleansolventorLoctitecleanerandapply hydraulicsealantLoctiteno.569tothe37° flare andthethreads.
Installfittingandtorquetospecifiedtorque, loosenfittingandretorquetospecifications.
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