REP AIR MANUAL
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Legal advice (A.10.A.10)
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Foreword (SF1 SF1
Safety rules (A.50.A.10)
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Decals (SF1 SF1
Decals (A.50.A.30)
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T orque (A.90.A.10) SF1 SF1
Basic instructions (SF1 SF1
Basic instructions (A.90.A.05) SF1 SF1
Conversion factors (SF1 SF1
Abbreviation (A.92.A.20)
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General specication (SF1 SF1
Dimension (A.92.A.30) SF1 SF1
Dimension (SF1 SF1
W eight (A.92.A.40) SF1 SF1
W eight (SF1 SF1
Product identication (A.80.A.10) SF1 SF1
Product identication (A.80.A.10)
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Product identication (SF1 SF1
Product identication (A.80.A.10)
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Product identication (SF1 SF1
Product identication (A.80.A.10) SF1 SF1
Part identication (SF1 SF1
Contents INTRODUCTION
All repair and maintenance works listed this manual must carried out only qualied dealership strictly complying with the instructions given; and whenever the special Anyone who carries out the above operations without complying with the procedures shall responsible for the subsequent The manufacturer and all the organizations its distribution including - without limitationnational, regional, local dealers, reject any responsibility for damages due the anomalous behavior parts and /or components not approved the manufacturer including those use for the servicing repair the product manufactured marketed the manufacturer . any case, warranty given attributed the product manufactured marketed the manufacturer case damages due anomalous behavior parts and /or components not approved the manufacturer . The information this manual the date the the policy the manufacturer for continuous improvement. Some information could not updated due modications a technical commercial well the suit the law regulations dif ferent cast refer your Sales and Service
ASIST linked T echnical Information
This manual has been produced a new technical information system which part ASIST This new system designed deliver technical information electronically through ASIST , also CDROM and paper A coding system called ICE has been developed link the technical information ASIST and other Product Support functions e.g. W arranty .
T
echnical information written support the maintenance and service the functions systems a customers machine. When a customer has a concern his machine usually because a function system his machine not working not working ciently , not responding correctly his When you refer the technical information this manual resolve that customers concern, you will nd all the information classied using the new ICE according the functions systems that Once you have located the technical information for that function system then you will nd all the mechanical, electrical hydraulic devices, assemblies and sub for that function Y will also nd all the types information that have been written for that function system, the technical data (specications), the functional data (how the diagnostic data (fault codes and troubleshooting) and the service data install
integrating this new ICE coding into technical information and ASIST , you will able search and retrieve just the right piece technical information you need resolve that customers concern his machine. This made possible attaching 3 categories each piece technical information during the authoring
The rst category the the second category the Information T ype and the third category the Product:
• LOCA TION - the component function the that the piece technical information going describe Fuel
• INFORMA TION TYPE - the piece technical information that has been written for a particular component function the machine Capacity would a type T echnical Data that would describe the amount fuel held the Fuel
• PRODUCT - the model that the piece technical information written for .
Every piece technical information will have those 3 categories attached it. Y will able use any combination those categories nd the right piece technical information you need resolve that customers concern his machine.
That information could be:
• the description how remove the cylinder head
• a table specications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
How Use this Manual
This manual divided into Each Section then divided into Contents pages are included the beginning the then inside every Section and inside every Chapter alphabetical Index included the end a Chapter Page number references are included for every piece technical information listed the Chapter Contents Chapter
Each Chapter divided into four Information types:
• T echnical Data (specications) for all the electrical hydraulic components assemblies.
• Functional Data (how works) for all the electrical hydraulic components and
INTRODUCTION
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical hydraulic components and
• Service data (remove disassembly , assemble, install) for all the mechanical, electrical hydraulic devices, components and
Sections
Sections are grouped according the main functions a systems the machine. Each Section identied a letter C The amount Sections included the manual will depend the type and function the machine that the manual written for . Each Section has a Contents page listed alphabetic /numeric order . This table illustrates which Sections could included a manual for a particular
SECTION
A - Distribution Systems
B - Power Production
C - Power T rain
D - T ravelling
E - Body and Structure
F - Frame Positioning
G - T ool Positioning
H - W orking Arm
J - T ools and Couplers
K - Crop Processing
L - Field Processing
PRODUCT
T ractors
V ehicles with working arms:
skid steers, .....
SECTION LETTER
DISTRIBUTION SYSTEMS A
POWER PRODUCTION B
POWER TRAIN C
TRA VELLING D
BODY AND STRUCTURE E
DESCRIPTION
This Section covers the main systems that interact with most the functions the includes the central parts the lighting and grease lubrication The components that are dedicated a specic function are listed the Chapter where all the technical information for that function
This Section covers all the functions related the production power move the machine and drive various the case a pulled machine, this Section covers the power take f function where power provided from the towing machine.
This Section covers all the functions related the transmission power from the engine the axles and internal external This Section also covers the power take f function where power provided the pull machine and additional Process Drive
This Section covers all the functions related moving the including steering and covers all the axles both driven axles and non -driven including any axle suspension.
This Section covers all the main functions and systems related the structure and the body the including the the the operators cab and the The functions related the positioning the machine frame are included Section F , Frame Positioning.
INTRODUCTION
SECTION LETTER DESCRIPTION
FRAME POSITIONING F
T OOL POSITIONING G
WORKING ARM H
T OOLS AND COUPLERS J
CROP PROCESSING K
FIELD PROCESSING L
This manual contains these sections.
This Section covers all the main functions and systems related positioning the machine frame positioning the attachment the supporting machine
This Section covers all the functions related the nal and /or automatic positioning the tool once the tool positioned using the W orking Arm the machine
This Section covers all the functions related the articulated single arms mounted the front rear the A working arm can have various tools and quick couplers mounted The tools and quick couplers are included Section T ools and Couplers.
This Section covers all the functions related the specic tools that mount the rear beside the The tools described here can mounted with the positioning systems side swing) listed Section G T ool
This Section covers all the quick coupling systems, located between the tool and the positioning The tools used for eld soil preparation and planting and seeding are
This Section covers all the functions related crop
This Section covers all the eld processing functions the
Contents
Y our manual contains these The contents each Section are explained over the following
Section Contents
SECTION DISTRIBUTION SYSTEMS
SF1 SF1
Contents DISTRIBUTION SYSTEMS - A
This Section covers the main systems that interact with most the functions the includes the central parts the lighting and grease lubrication The components that are dedicated a specic function are listed the Chapter where all the technical information for that function
SECTION POWER PRODUCTION
Contents POWER PRODUCTION - B
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This section covers all the functions related the production power move the machine and drive various the case a pulled this Section covers the power take f function where power provided from the towing machine
SECTION TRA VELLING
TRA VELLING - D
REAR AXLE
SF1 SF1
WHEELS AND TRACKS Wheels
SF1 SF1
Contents
This Section covers all the functions related moving the machine, including tracks, wheels, steering and braking. covers all the axles both driven axles and non -driven including any axle
SECTION F , FRAME POSITIONING
Contents
FRAME POSITIONING - F
TRA VELLING Folding
SF1 SF1
ABILISING W orking stabilising
SF1 10, SF1
This Section covers all the main functions and systems related the positioning the machine frame positioning the attachment the supporting machine frame.
SECTION WORKING ARM
BOOM tilt
SF1 SF1
BOOM Unfold
SF1 SF1
HITCH Front Hitch
SF1 SF1
BOOM Levelling
SF1 SF1
BOOM Stabilising
SF1 10, SF1
Contents WORKING ARM - H
This Section covers all the functions related the articulated single arms mounted the front rear the A working arm can have various tools and quick couplers mounted
SECTION FIELD PROCESSING
SPRA YING
SF1 SF1
Contents FIELD PROCESSING - L
SPRA YING Pressure system
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SPRA YING Plumbing system
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SPRA YING End marker
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This Section covers all the eld processing functions the machine.
Chapters
Each Chapter identied a letter and number combination e.g. Spraying L.20.A. The rst letter identical the Section letter Chapter inside Section Field The Chapter Contents lists all the echnical (specications), (how works), (remove, install adjust, etc..) and (fault codes and troubleshooting) that have been written that Chapter for that function system the
Contents
FIELD PROCESSING - L
SPRA YINGTECHNICAL T A
Electronic Control - Calibration - 6 SF1 SF1 FlexControl
FUNCTIONAL T A
Command
Command - Detailed V iew (L.20.A.05C.10.A.50)
SF1 3 Switch Controller , SF1 3 Switch Controller
SER VICE
Windscreen
Windscreen - Assemble - F
SF1 Wheeled SF1 Wheeled Boom
DIAGNOSTIC
SPRA YING - Incorrect alignment -
SF1 Wheeled SF1 Wheeled Boom
The Chapter Index lists alphabetical order all the types information (called Information Units) that have been written that Chapter for that function system the
Contents
FIELD PROCESSING - L
Command - Detailed V iew -
SF1 3 Switch Controller , SF1 3 Switch Controller
Command - Detailed V iew (L.20.A.05C.10.A.50)
SF1 6 Switch Controller , SF1 6 Switch Controller
Command - Electrical Schema -
SF1 6 Switch Controller , SF1 6 Switch Controller
Command - Exploded view -
SF1 6 Switch Controller , SF1 6 Switch Controller
Information Units and Information Search
Each chapter composed information Each information unit has the ICE code shown parentheses which indicates the function and the type information written that information Each information unit has a page reference within that Chapter The information units provide a quick and easy way nd just the right piece technical information you are looking for .
example information unit
Stack valve - Sectional V iewInformation Unit ICE code A C ICE code classication Distribution systems Primary hydraulic power Stack valve Functional data Sectional view
CRIL03J033E01 1
Navigate the correct information unit you are searching for identifying the function and information type from the ICE
• (1) Function and (2) Information type.
• (A) corresponds the sections the repair (B) corresponds the chapters the repair (C) corresponds the type information listed the chapter T echnical Functional Diagnostic Service. (A) and (B) are also shown the page numbering the page footer THE REST THE CODING NOT LISTED ALPHA ORDER THIS MANUAL.
• Y will nd a table contents the beginning and end each section and chapter Y will nd alphabetical index the end each chapter
• referring (A) , (B) and (C) the coding, you can follow the contents index (page numbers) and quickly nd the information you are looking for
Page Header and Footer
The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following
704043S 2 Page Footer Information
Printed references found the base each page then equate
• The publication number for that Section Chapter (87045631)
• Revision number the publication (1)
• Publication date (21 /10 /2004)
• Chapter reference /a)
• Page reference (8)
0960012c 1
The safety symbol used denote possible danger and care should taken prevent bodily injury . This symbol means A TTENTION! BECOME ALER YOUR SAFETY INVOL VED! This symbol appears with text reading "Danger!", " Caution!", arning!". These words indicate three levels possible hazards, which are described below DANGER! - Indicates immediate hazardous situation which not will result death serious injury
The color associated with Danger W ARNING! - Indicates a potentially hazardous situation that not could result death serious injury
The color associated with W arning CAUTION! - Indicates a potentially hazardous situation which not may result minor moderate injury may also used alert against unsafe The color associated with Caution YELLOW A CAREFUL OPERA T THE BEST INSURANCE AGAINST ACCIDENT
CAUTION
M870 - Use rubber gloves, protective eye wear and protective clothing when cleaning working with components covered with active chemical.
CAUTION
M871 - Shut down the remove key , sure all moving parts have stopped and all pressure the systems relieved before cleaning, adjusting lubricating the equipment.
CAUTION
M880 - Always certain that all pressure the hydraulic circuits relieved before servicing disconnecting the hydraulics.
GENERAL SAFETY PRACTICES
• REVIEW this manual before each season
• NEVER allow anyone unfamiliar , untrained, complacent operate the implement.
• USE EXTREME CARE when adjusting the
• MAINT AIN YOUR IMPLEMENT proper working Unauthorized modications the machine may impair function and /or safety and fect machine life.
• KEEP CHILDREN A W A Y from chemicals and
• P ARK LEVEL GROUND and block adequately
• A VOID moving
• DISENGAGE POWER AND SHUT DOWN the tractor engine (remove the key from the tractor ignition) and certain that all moving parts have and all pressure the system relieved before adjusting, lubricating the equipment.
• KNOW the operator ’ s manual
• KEEP service area
• NOT enter tank unless another person
098001M1 2
192169C 3
098002M1 4
196149S 5
• NOT enter tight areas.
• CER T AIN machine tagged Order ’ work area
• NOT work around rotating Loose may get caught and cause serious injury .
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• CER T AIN all moving parts have stopped before
• A VOID toxic Breathe clean air
• NOT permit smoking.
7
8
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098004M1
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• WEAR protective clothing.
• AIR AND AIR HOSES COMPRESSOR HOSES may move unexpectedly when suddenly disconnected.
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• USE PROPER air nozzles. Never use compressed air clean f clothes otherwise direct toward yourself.
• A VOID getting chemicals into Use eye
• HYDRAULICS AND HYDRAULIC LEAKS A VOID high
• ESCAPING HYDRAULIC FLUID A SERIOUS HAZARD. Escaping hydraulic uid that under pressure can penetrate the skin causing serious injury Relieve pressure before disconnecting the hydraulic Check /tighten all connections BEFORE applying pressure.
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098007M1
• BEW ARE excessive hydraulic pressure. Explosive structural failure can result.
• BEW ARE air locks Large cylinder displacements can occur without hydraulic oil ow
• SHIELDS
REP AIR any damaged
• KEEP all shields
• EXTRA CAUTIOUS when repairing servicing without protective
• ELECTRICAL REMOVE the ground wire avoid arcing
• REMOVE the ground wire when
• TIRES
USE A CAGE possible when setting tires
• A VOID excessive air
• NOT OVER tires. NEVER lean over a tire while inating it.
000002C
098008M1
098009M1
W ARNING
M169B - not install make repairs a tire a T ake the tire and rim a tire shop where persons with special training and special safety tools are available. the tire not correct position the rim, too full air , the tire bead can loosen one side and cause air leak high speed and with large force. Because the air leak can thrust the tire any direction, and with much force, you will danger injury .
704010C 1
Safety Decal Locations - Wheeled Boom Sprayer
Refer Decal Descriptions
Danger - Rotating Spray Boom Hazard
2
Danger - Falling & Raising Disc Stand Clear
3
SQ78025
SP92028
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