New Holland T5.90 / T5.100 / T5.110 / T5.120 Tier 4B (final) Tractor Service Repair Manual ( PIN HLR
PIN HLRT5120AJLE00620 and above
T5.100 W ith cab, with Dual Command™ transmission [HLRT5100CJLE03039T5.100 W ithout cab, with Dual Command™ transmission [HLRT5100JJLE03967T5.1 W ith cab, with Dual Command™ transmission [HLRT51 10CJLE04173T5.1 W ithout cab, with Dual Command™ transmission [HLRT51 10CJLE04139T5.120 W ith cab, with Dual Command™ transmission [HLRT5120AJLE00620T5.120 W ithout cab, with Dual Command™ transmission [HLRT5120EJLE001T5.90 W ith cab, with Dual Command™ transmission [HLRT5090AJLE03730T5.90 W ithout cab, with Dual Command™ transmission [HLRT5090PJLE03963 - ]
Link Product / Engine
Without with Dual Command™ transmission [HLR T5100JJLE03967 - ]
T5.100 With cab, with Dual Command™ transmission [HLR T5100CJLE03039 - ]
T5.1 Without cab, with Dual Command™ transmission [HLR T51 10CJLE04139 - ]
With with Dual Command™ transmission [HLR T51 10CJLE04173 - ]
T5.120 Without cab, with Dual Command™ transmission [HLR T5120EJLE001 - ]
T5.120 With cab, with Dual Command™ transmission [HLR T5120AJLE00620 - ]
Without with Dual Command™ transmission [HLR T5090PJLE03963 - ]
With with Dual Command™ transmission [HLR T5090AJLE03730 - ]
Contents
INTRODUCTION
[10.001] Engine and crankcase
[10.216] Fuel tanks
[10.206] Fuel filters
[10.202] Air cleaners and lines .
[10.254] Intake and exhaust manifolds and muf fler
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment
[10.400] Engine cooling system .
[10.414] Fan and drive
[10.310] Aftercooler
[10.304] Engine lubrication system
Clutch mechanical release control
Clutch hydraulic release control
[18.1 10] Clutch and components
[18.1 12] Slip clutch flywheel damper
14] Mechanical transmission
Mechanical transmission external controls
Mechanical transmission hydraulic components
10] Master clutch housing
Power shuttle transmission external controls
[21.104] Power shuttle transmission hydraulic components
[21.154] Power shuttle transmission internal components
[21.160] Creeper
T ransmission cooler and lines
18] T ransmission/Rear drive
T ransmission/Rear drive internal components Drive (4WD) system .
Drive shaft
Front axle system .
[25.100] Powered front axle
[25.102] Front bevel gear set and dif ferential
[27.100] Powered rear axle
[27.106] Rear bevel gear set and dif ferential
[27.120] Planetary and final drives
Combination pump units
Remote control valves
Main lift system
14] hitch control valve
16] hitch cylinder
Hitches, drawbars, and implement couplings .
10]
Drawbars and towing hitches
Rear hitch external controls
Rear hitch
Rear hitch linkage
Steering
[41.101] Steering control
[41.106] T rods
[41.200] Hydraulic control components
[41.216] Cylinders
Wheels
Front wheels
Rear wheels
Cab climate control
[50.100] Heating
[50.104] V entilation
[50.200] Air conditioning
Electrical systems
Harnesses and connectors
Cab engine controls
Engine control system
Engine starting system
Alternator
Cold start aid
Fuel tank system
Fuel injection system
Engine intake and exhaust system
Selective Catalytic Reduction (SCR) electrical system
Electronic modules
Cab transmission controls
T ransmission control system
T ransmission speed sensors
T ransmission temperature sensors
Rear Power T f (PT control system
Parking brake electrical system
Cab controls
Cab V and (HV AC) controls V and (HV AC) control system
[55.523] Cab hitch controls .
Rear hitch electronic control system
Wiper and washer system
External lighting
External lighting switches and relays W arning and instruments
[55.035] Remote control valve electric control
Front loader and bucket
Arm
Accessories
Cab
Cab interior
Cab interior trim and panels
Cab doors and hatches
Cab windshield and windows
10] Operator platform less cab
[90.1 18] Protections and footboards .
operator seat
operator seat
Engine hood and panels Engine hood and trims
16] Fenders and guards
General specification
General specification Front loader and bucket
Consumables
Capacities
Identification plates
Product identification
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service
Note the Owner W ARNINGS FOR AIR
REP AIR OPERA TIONS
CONDITIONING SYSTEM
Starting the system low temperatures can damage the compressor Only operate the air conditioner when the engine hot and the temperature inside the cab least ( 68.00 )
When disconnecting the hoses, close the ends with plastic caps prevent foreign matter and humidity from getting inside the
Handle the thermostatic sensor carefully avoid damage that may prevent ficient system
Always use two spanners unscrew the hose fittings avoid twisting the not use any type engine oil lubricate the compressor and the
Never leave the compressor oil container open, always make sure that tightly closed. left exposed the oil will absorb humidity from the air and may , subsequently , damage the not transfer compressor oil from the original container another container not introduce any additives the compressor oil. Any additional substances could contain elements which are incompatible with the chemical base the refrigerant and thus alter its
Check that the thermostatic sensor correctly inserted the fins the evaporator ensure ficient system
ASafety rules ACCIDENT PREVENTION
Most accidents injuries that occur workshops are the result non - observance simple and fundamental safety
For this MOST CASES THESE ACCIDENTS CAN A VOIDED: foreseeing possible causes and sequently acting with the necessary caution and Accidents may occur with all types machine, regardless how well the machine question was designed and
careful and prudentmechanic the best insurance against any Precise observance the most basic safety rule normally suf ficient avoid many serious
DANGER: Never carry out any lubrication maintenance operations when the engine
GENERALITIES
• Carefully follow specified repair and maintenance
• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety clothing, e.g: non - - slip footwear , gloves, safety goggles, helmets, etc.
• not carry out repair operations with someone sitting the driver ’ s unless the person a trained technician who assisting with the operation
• Operate the vehicle and use the implements exclusively from the driver ’ s
• not carry out operations the vehicle with the engine unless specifically
• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing
• All repair and maintenance operations must carried out with the greatest care and
• Service stairs and platforms used a workshop the field should built compliance with the safety rules force.
• Disconnect the batteries and label all controls indicate that the vehicle being Block the machine and all equipment which should
• not check fill fuel accumulator nor use starting liquid when smoking near naked these fluids are
• Brakes are inoperative manually released for repair maintenance such the machine should kept constantly under control using blocks similar
• The fuel nozzle should always contact with the filling aperture. Maintain this position until filling operations are completed order avoid possible sparks caused the accumulation static electricity
• Only use specified towing points for towing the tractor . Connect the parts carefully and make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under load
• T o move a disabled use a trailer a low - boy ,
• When loading unloading the vehicle from the trailer , other means select a flat area capable sustaining the trailer truck wheels, firmly secure the tractor the truck trailer and lock the wheels the
• For electrical battery - chargers and similar equipment use exclusive auxiliary power supplies with a ficient ground avoid electrical shock
• Always use lifting equipment and similar appropriate capacity lift move heavy
• T ake extra care bystanders are
• Never pour gasoline diesel oil into wide and low
• Never use diesel oil other inflammable liquids cleaning Use non - flammable non - toxic prietary
• W ear safety goggles with side guards when cleaning parts with compressed air .
• Limit the air pressure a maximum bar ( psi ) , according local
• not run the engine confined spaces without suitable
• not use naked cause sparks the area when fuel filling handling highly inflammable
• Never use naked flames for lighting when working the machine checking for
• All movements must carried out carefully when working under , near the vehicle and wear protective ment: goggles and special footwear
• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all
• operating outside the workshop, position the machine a flat surface and lock position. working a slope, lock the vehicle position and move a flat area soon possible order ensure a safety
• Damaged bent chains cables are not use them for lifting Always use suitable protective gloves when handling chains
• Chains should always safely Ensure that the connection strong enough hold the expected persons should stop near the fastening trailing chains
• Maintenance and repair operations must carried out a CLEAN and Y eliminate any water oil spillage immediately .
• not create piles oil grease - - soaked rags they represent a serious fire hazard; store them a closed metal container Before starting the vehicle make sure that the driver ’ s seat locked position and always check that the area free persons
• Empty pockets all objects that may unintentionally fall into the vehicle parts when
• the presence protruding metal use protective goggles goggles with side special footwear and gloves.
• Handle all parts carefully , not put your hands fingers between moving wear suitable safety clothing -safety gloves and
WELDING OPERA TIONS
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NOT LOOK A T ARC WITHOUT PROPER EYE
• Where remove the part tool that requires arc welding from the tractor
• Disconnect both cables from the battery Isolate the cable ends avoid contact with each other and the tractor
• Position the welder ground clamp near possible the area where welding taking place.
• Remove the electronic control units located the tractor welding carried out near these control
• Never allow welding cables lay on, near across any electrical wiring electronic component while welding
• Metal cables tend fray with repeated Always use suitable protective devices when handling
ART
• Never start the engine confined spaces that are not equipped with adequate ventilation for exhaust gas
• Never bring your body , fingers near fans rotating
MOT
• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Coolant should topped only when the engine stopped idle
• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel spillage
• Never check adjust fan belt tension when the engine
Never adjust the fuel injection pump when the vehicle
• Never lubricate the vehicle when the engine
ELECTRICAL SYSTEMS
• necessary use auxiliary the cables must connected both sides follows: (+) with (+) and ( with (
• A void short - circuiting the
GAS RELEASED FROM TTERIES HIGHL Y
• During leave the battery compartment uncovered improve
• not check change placing metal articles across battery
• A void sparks flames near the battery zone prevent explosion
• Before servicing check for fuel current Eliminate any eventual leaks before starting
• Never charge batteries confined Make sure that there adequate ventilation order prevent dental explosion hazards a result the accumulation gases released during charging
• Always disconnect the battery before performing any kind servicing the electrical system.
HYDRAULIC SYSTEMS
• Some fluid slowly coming out from a very small port can almost invisible and strong enough penetrate the Check for leaks using a piece NEVER USE
• any liquid penetrates skin call for medical aid immediately
• Serious skin infections may result medical attention not
• Use the specific tools when checking pressure values the hydraulic
WHEELS AND TYRES
• Make certain that tires are correctly inflated the pressure indicated the Manufacturer Periodically check possible damages the rims and
• Stand away from (at the side of) the tyre when checking inflation
• Only check pressure when the vehicle unloaded and the tyres are avoid incorrect readings a result over -
• not - use parts recovered wheels incorrect welding brazing may heat the material, causing weaken and eventually damage break the
• Never nor weld a rim with the inflated tire
• When removing the lock both the front and rear vehicle
• Always position support stands when raising the order conform current safety
• Deflate the tyre before removing any object caught into the tyre
• Never inflate tyres using inflammable gases; this could cause explosion and put operator safety
REMOV AND - FITTING
• Lift and handle all heavy parts using suitable lifting equipment and make sure that all slings and hooks are correctly
• Handle all parts carefully during lifting careful personnel working near the load Never insert hands fingers between parts, always wear approved accident prevention clothing (goggles, gloves and work
• A void twisting chains metal cables and always wear safety gloves when handling cables chains.
Safety rules - Ecology and the environment
Soil, air , and water quality important for all industries and life general. When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable
• avoid skin contact with all Most these products contain substances that may harmful your
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant engine hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available
• not allow coolant mixtures get into the soil. Collect and dispose coolant mixtures properly .
• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly some countries, this a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory
Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household
Points sale are obliged to:
• Accept the return your used batteries
• Store the returned batteries a suitable location
• Send the returned batteries the battery manufacturer for recycling
Personal safety CAB AIR CONDITIONING SYSTEM
SAFETY REGULA TIONS
• The refrigerant must handled with great care order avoid personal injury; always use safety goggles and
• Liquid refrigerant can cause freezing the skin and serious damage the sometimes resulting permanent
• Keep the refrigerant container away from heat Heat will cause increase pressure the refrigerant and could cause the container
• refrigerant comes into contact with a naked flame a hot metal surface produces a toxic gas, which ous
• order avoid accidents follow the simple precautions described below
• The operation emptying and charging the system must carried out a well - ventilated well away from any naked
• During the charging and emptying take the necessary precautions protect the face and above all the eyes from accidental contact with
• the event accident, proceed follows:
- refrigerant splashes into the wash immediately with a few drops mineral then wash them thoroughly with a solution boric acid and water (one spoonful acid 1 / 4 cup water) and seek medical assistance immediately
- freezing the skin caused contact with liquid refrigerant may treated gradually warming the injured area with cold water , followed the application a greasy cream. Request medical assistance.
- the air conditioning system contains a mixture refrigerant and oil under high pressure; under circumstances loosen pipe fittings / unions work the pipes without having first drained the
- not loosen remove the compressor oil level check cap with the system
- not heat the refrigerant container the temperature exceeds ( 122.00 ) the pressure will increase very rapidly .
- keep the air conditioning system away from heat sources prevent explosions a result increase pressure the system
• When transferring refrigerant from one container another , only use homologated liquid refrigerant containers equipped with safety
• Never fill liquid refrigerant containers over % ( % ) their maximum capacity
• not modify the settings safety valves and the control
• Never connect the recovery / recycling and evacuation / charging stations electrical power outlets with voltages other than those specified; not leave the stations powered unless they are used immediately
Engine cooling system - Basic instructions
Depending the date your cooling system may equipped with conventional ethylene glycol coolant such NEW HOLLAND AMBRA AGRIFLU Organic Acid T echnology (OA coolant solution such NEW HOLLAND AMBRA ACTIFULL™ EXTENDED LIFE COOLANT . Y can easily identify NEW HOLLAND AMBRA ACTIFULL™ EXTENDED LIFE COOLANT its yellow color Y should never mix the coolant
The coolant solution used must meet the following CNH Industrial material specifications for either coolant type:
• T3624 for T coolant
• T3620 for conventional coolant
The decal shown located near the fill point the ing system whenever the factory fill NEW HOLLAND AMBRA ACTIFULL™ EXTENDED LIFE COOLANT
This decal available three dif ferent sizes. See the ble below for the associated part
CNH Industrial part number Size
47757330 x 47757331 x 47757332 100 x 100
47757330 1
NOTICE: NEVER mix T coolant with conventional Under circumstances should you top off a cooling system with only water Y can use a refractometer check the concentration Y should not use tal Coolant Additives (SCA) when using NEW HOLLAND AMBRA
Change the coolant solution the change interval
you need change a machine from conventional coolant T coolant vice versa, you should follow the coolant procedure below attain the full benefit the
Changing coolant types
T o change coolant from T coolant conventional coolant (or vice versa):
Empty the engine cooling system draining the coolant into a suitable container .
Fill the system with clean water
Start the engine and run the engine for least min
NOTE: Make sure that you activate the heating system (if equipped) circulate fluid through the heater core.
Repeat Steps 1 3 for a total two
Fill the system with conventional coolant (or T coolant).
Operate the engine until Inspect the machine for you are changing T then attach the decal (CNH Industrial part number 47757330 ) indicate the use T coolant the cooling
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