Tractor
PIN ZGLJ04271 and above
Part number 51523366 English August 2018
Link Product / Engine
[ZHLJ01382 - ]
[ZHLJ01382 - ] Europe
[ZHLJ01382 - ] Asia Pacific
[ZHLJ01382 - ] Middle East Africa
[ZHLJ01382 - ] Latin
[ZHLJ01816
[ZHLJ01816
[ZHLJ01816
[ZHLJ01816
[ZHLJ01217 - ]
[ZHLJ01217 - ]
[ZHLJ01217 - ]
[ZHLJ02071 - ] Latin America
[ZHLJ02071 - ] Australia New Zealand
cab [ZHLJ02071 - ] Middle East Africa
With cab [ZHLJ02071 - ] Europe F5DFL413B*H001 With cab [ZHLJ02071 - ] Asia Pacific F5DFL413B*H001 Without cab [ZHLJ01960 - ] Australia New Zealand F5DFL413B*H001 Without cab [ZHLJ01960 - ] Europe F5DFL413B*H001
T4.80N Without cab [ZHLJ01960 - ] Asia Pacific F5DFL413B*H001 Without cab [ZHLJ01960 - ] Latin America
T4.80N Without cab [ZHLJ01960 - ] Middle East Africa
T4.90N With cab [ZHLJ01597 - ] Australia New Zealand
T4.90N With cab [ZHLJ01597 - ] Europe F5DFL413L*C001
T4.90N With cab [ZHLJ01597 - ] Middle East Africa F5DFL413L*C001 With cab [ZHLJ01597 - ] Latin America
T4.90N With cab [ZHLJ01597 - ] Asia Pacific
T4.90N Without cab [ZHLJ01779 - ] Australia New Zealand
cab [ZHLJ00619 - ] Australia New Zealand
With cab [ZHLJ00619 - ] Latin America
With cab [ZHLJ00619 - ] Asia Pacific F5DFL413K*C001 With cab [ZHLJ00619 - ] Middle East Africa
T4.100V With cab [ZHLJ00619 - ] Europe
T4.100V
T4.100V Without cab Asia Pacific F5DFL413K*C001
T4.100V
T4.100V
T4.100V Without cab Latin America F5DFL413K*C001
-
[ZGLJ04271 - ] Australia New
F5DFL413B*H001 With cab [ZGLJ04271 - ] Middle East Africa F5DFL413B*H001 With cab [ZGLJ04271 - ] Asia Pacific F5DFL413B*H001
T4.80V With cab [ZGLJ04271 - ] Latin America
T4.80V With cab [ZGLJ04271 - ] Europe
T4.80V Without cab [ZHLJ02720 - ] Europe
F5DFL413B*H001
F5DFL413B*H001
F5DFL413B*H001
T4.80V Without cab [ZHLJ02720 - ] Latin America F5DFL413B*H001
T4.80V Without cab [ZHLJ02720 - ] Asia Pacific F5DFL413B*H001
T4.80V Without cab [ZHLJ02720 - ] Australia New Zealand
T4.80V Without cab [ZHLJ02720 - ] Middle East Africa
T4.90V With cab [ZHLJ00171 - ] Middle East Africa
T4.90V With cab [ZHLJ00171 - ] Latin America
T4.90V With cab [ZHLJ00171 - ] Australia New Zealand
T4.90V With cab [ZHLJ00171 - ] Europe
T4.90V With cab [ZHLJ00171 - ] Asia Pacific
F5DFL413B*H001
F5DFL413B*H001
F5DFL413L*C001
F5DFL413L*C001
F5DFL413L*C001
F5DFL413L*C001
F5DFL413L*C001 Without cab [ZHLJ03996 - ] Europe
F5DFL413L*C001 Without cab [ZHLJ03996 - ] Latin America
F5DFL413L*C001 51523366 22/08/2018
T4.90V Without cab [ZHLJ03996 - ] Asia Pacific
T4.90V Without cab [ZHLJ03996 - ] Middle East Africa
T4.90V Without cab [ZHLJ03996 - ] Australia New Zealand
INTRODUCTION
[10.001] Engine and crankcase
[10.1 14] Pump drives
[10.216] Fuel tanks
[10.206] Fuel filters
Air cleaners and lines
Intake and exhaust manifolds and muf fler
Exhaust Gas Recirculation (EGR) exhaust treatment
Engine cooling system
Fan and drive
Aftercooler
Engine lubrication system
Clutch mechanical release control
Clutch hydraulic release control 10] Clutch and components
[21.130] Mechanical transmission external controls
[21.100] Mechanical transmission hydraulic components
[21.140] Mechanical transmission internal components
12] Power shuttle transmission
Power shuttle transmission external controls
Power shuttle transmission hydraulic components
Power shuttle transmission internal components
Creeper
51523366 22/08/2018
T ransmission cooler and lines
18] T ransmission/Rear drive
Dif ferential Drive (4WD) system .
control
Drive (4WD) gearbox
[23.314] Drive shaft
Front axle system
Powered front axle
Front bevel gear set and dif ferential
Final drive steering and shafts
Final drives front axle
Rear axle system
[27.100]
[27.126]
T railer brake hydraulic control
Hydraulic systems
Hydraulic systems
[35.104] Fixed displacement pump
Remote control valves
Main lift system
14] hitch control valve hitch hydraulic adjustment
Front hitch controls and lines
Front hitch cylinders and lines
Hitches, drawbars, and implement couplings
[37.120] Rear three-point hitch linkage
[37.162] Front hitch
Front hitch linkage
10] Rear hitch
Frames and ballasting
[39.140] Ballasts and supports
Steering
Steering control
Hydraulic control components
Cylinders
Wheels
Front wheels
[44.520] Rear wheels
Cab climate control
Heating
V entilation
Air conditioning
Cab pressurizing system
Electrical systems
[55.100] Harnesses and connectors
[55.525] Cab engine controls
[55.015] Engine control system
[55.201] Engine starting system
[55.301] Alternator .
[55.302] Battery .
[55.01 Fuel tank system
[55.010] Fuel injection system
[55.014] Engine intake and exhaust system
[55.021] T ransmission pressure sensors and switches
[55.541] Cab Drive (FWD) controls
Drive (4WD) control system
Cab axle controls
Cab Power T f (PT controls
Rear Power T f (PT control system
[55.031] Parking brake electrical system
[55.032] T
Cab hitch controls
Rear hitch electronic control system
Wiper and washer system
External lighting
External lighting switches and relays
Cab lighting
W arning and instruments
F AUL T CODES
Accessories
Accessories
Cab
Cab interior
Cab interior trim and panels
Cab doors and hatches
10] Operator platform less cab
18] Protections and footboards
14] Operator protections operator seat operator seat
Engine hood and panels
Capacities
Capacities
Consumables Consumables
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service
Note the Owner W ARNINGS FOR AIR CONDITIONING SYSTEM
REP AIR OPERA TIONS
With cab [ZHLJ01382 - ]
With cab [ZHLJ00619 - ]
10N With cab [ZHLJ01217 - ]
10V With cab [ZHLJ01709 - ]
With cab [ZHLJ02071 - ]
With cab [ZGLJ04271 - ]
With cab [ZHLJ01597 - ]
With cab [ZHLJ00171 - ]
Starting the system low temperatures can damage the compressor . Only operate the air conditioner when the engine hot and the temperature inside the cab least ( )
When disconnecting the close the ends with plastic caps prevent foreign matter and humidity from getting inside the
Handle the thermostatic sensor carefully avoid damage that may prevent ficient system
Always use two spanners unscrew the hose fittings avoid twisting the fitting. not use any type engine oil lubricate the compressor and the Never leave the compressor oil container always make sure that tightly left exposed the oil will absorb humidity from the air and may , subsequently , damage the not transfer compressor oil from the original container another container not introduce any additives the compressor oil. Any additional substances could contain elements which are incompatible with the chemical base the refrigerant and thus alter its
Check that the thermostatic sensor correctly inserted the fins the evaporator ensure ficient system ation.
Safety rules
- TIER (INTERIM) and AGE IIIB
- TIER (INTERIM) and AGE IIIB
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words DANGER, W ARNING, and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the machine.
DANGER indicates a hazardous situation that, not avoided, will result death serious injury .
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
Safety rules SAFETY REGULA TIONS
T O PREVENT ACCIDENTS
Most accidents injuries that occur workshops are the result non - - observance simple and fundamental safety
For this MOST CASES THESE ACCIDENTS CAN A VOIDED: foreseeing possible causes and sequently acting with the necessary caution and Accidents may occur with all types vehicle, regardless how well was designed and built.
A careful and judicious service technician the best guarantee against Precise observance the most basic safety rule normally suf ficient avoid many serious
DANGER: Never carry out any lubrication maintenance operations when the engine
GENERAL
• Carefully follow specified repair and maintenance
• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety non - - slip footwear , safety
• not carry out repair operations with someone sitting the driver ’ s seat, unless the person a trained technician who assisting with the operation
• Operate the vehicle and use the implements exclusively from the driver ’ s seat.
• not carry out operations the vehicle with the engine unless specifically
• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing
• All repair and maintenance operations must carried out using extreme care and
• Service steps and platforms used a workshop the field should built compliance with the safety rules
• Disconnect the batteries and label all controls indicate that the vehicle being serviced. Block the machine and all equipment which should
• not check fill fuel tanks, accumulator batteries, nor use starting liquid when smoking near naked flames, these fluids are
• Brakes are inoperative manually released for repair maintenance such cases, the machine should kept constantly under control using blocks similar
• The fuel nozzle should always contact with the filling Maintain this position until filling operations are completed order avoid possible sparks caused the accumulation static electricity .
• Only use specified towing points for towing the tractor , connect parts carefully sure that all pins and / locks are secured position before applying traction. Never remain near the towing cables chains that are operating under load
• T ransport vehicles that cannot driven using a trailer a low - - loading platform trolley ,
• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck firmly secure the tractor the truck trailer and lock the wheels the position.
• Electric battery - - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock
• Always use suitable hoisting lifting devices when raising moving heavy
• T ake extra care bystanders are
• Never pour gasoline diesel oil into wide and low
• Never use diesel oil other inflammable liquids cleaning Use non - flammable non - toxic prietary
• W ear safety goggles with side guards when cleaning parts with compressed air
• Limit the air pressure a maximum bar ( psi ) , according local
• not run the engine confined spaces without suitable
• not use naked cause sparks the area when fuel filling handling highly inflammable
• Never use naked flames for lighting when working the machine checking for
• All movements must carried out carefully when working under , near the vehicle and wear protective ment: goggles and special footwear
• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all times.
• operating outside the position the vehicle a flat surface and lock working a lock the vehicle position and move a flat area soon safely possible.
• Damaged bent chains cables are not use them for lifting Always use suitable protective gloves when handling chains
• Chains should always safely Ensure that fastening device strong enough hold the load persons should stop near the fastening trailing chains
• Maintenance and repair operations must carried out a CLEAN and Y eliminate any water oil spillage immediately
• not create piles oil grease - - soaked rags they represent a serious fire hazard; store them a closed metal container Before starting the vehicle make sure that the driver ’ s seat locked position and always check that the area free persons
• Empty pockets all objects that may fall unobserved into the vehicle parts when
• the presence protruding metal use protective goggles goggles with side special footwear and
• Handle all parts carefully , not put your hands fingers between moving parts, wear suitable safety clothing -safety gloves and
WELDING OPERA TIONS
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NEVER LOOK A T THE WELDING ARC YOUR EYES ARE NOT SUIT ABL Y
• Where remove the part tool that requires arc welding from the tractor
• Disconnect both battery Isolate the cable ends avoid contact with each other and the tractor
• Position the welder ground clamp near possible the area where welding taking
• Remove the electronic control units located the tractor welding carried out near these control units.
• Never allow welding cables lay near across any electrical wiring electronic component while welding progress.
• Metal cables tend fray with repeated Always use suitable protective devices when handling
ART
• Never start the engine confined spaces that are not equipped with adequate ventilation for exhaust gas
• Never place the body , hands fingers near fans rotating
ENGINE
• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Coolant should topped only when the engine stopped idle
• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel spillage
• Never check adjust fan belt tension when the engine running. Never adjust the fuel injection pump when the vehicle
• Never lubricate the vehicle when the engine
ELECTRICAL SYSTEMS
• necessary use auxiliary remember that both ends the cables must connected follows: (+) with (+) and ( with ( -).
• A void short - circuiting the GAS RELEASED FROM TTERIES HIGHL Y
• During leave the battery compartment uncovered improve
• Never check the battery charge using (metal objects placed the
• A void sparks flames near the battery zone prevent explosion
• Before servicing check for fuel current Eliminate any eventual leaks before starting
• Never charge batteries confined Make sure that there adequate ventilation order prevent dental explosion hazards a result the accumulation gases released during charging operations.
• Always disconnect the battery before performing any kind servicing the electrical
HYDRAULIC SYSTEMS
• Some fluid slowly coming out from a very small port can almost invisible and strong enough penetrate the skin. Check for leaks using a piece cardboard, NEVER USE HANDS.
• any liquid penetrates skin call for medical aid immediately
• Serious skin infections may result medical attention not
• Use the specific tools when checking pressure values the hydraulic
WHEELS AND TYRES
• Check that the tyres are correctly inflated the pressure specified the manufacturer Periodically check possible damages the rims and
• Stand away from (at the side of) the tire when checking inflation
• Only check pressure when the vehicle unloaded and the tires are avoid incorrect readings a result over -pressure.
• not - - use parts recovered wheels incorrect welding brazing may heat the causing weaken and eventually damage break the wheel.
• Never nor weld a rim with the inflated tyre
• When removing the lock both the front and rear vehicle
• Always position support stands when raising the order conform current safety
• Deflate the tyre before removing any object caught into the tyre
• Never inflate tires using inflammable gases; this could cause explosion and put operator safety
REMOV AND - FITTING
• Lift and handle all heavy parts using suitable lifting equipment and make sure that all slings and hooks are correctly
• Handle all parts carefully during lifting keep eye the personnel working near the load Never insert hands fingers between always wear approved accident prevention clothing gloves and work boots).
• A void twisting chains metal cables and always wear safety gloves when handling cables
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