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null Europe heavy duty wheeled model [ZEF400001 - ]
null Europe heavy duty wheeled model [ZEF400001 - ]
null Europe wheeled scraper model [ZEF400001 - ]
null Europe wheeled model [ZEF400001 - ]
null Europe wheeled scraper model [ZEF400001 - ] Europe
null Europe heavy duty wheeled model [ZEF400001 - ]
F3HFE613G*B001
F3HFE613B*B001
F3HFE613B*B001
F3HFE613B*B001
F3DFE613J*B001
F3DFE613J*B001
F3DFE613G*B001
F3DFE613G*B001
F3DFE613F*B001
Engine
INTRODUCTION
[10.001] Engine and crankcase
[10.216] Fuel tanks
[10.202] Air cleaners and lines
[10.310] Aftercooler
Engine cooling system
Fan and drive
Selective Catalytic Reduction (SCR) exhaust treatment
ransmission
13] Powershift transmission
Powershift transmission external controls
Gearbox internal components
Powershift transmission internal components
Front axle system
[25.100] Powered front axle
[25.102] Front bevel gear set and dif ferential
[25.310] Final drives
Rear axle system
Brakes and controls
[33.1 10] Parking brake parking lock
[33.202] Hydraulic service brakes
Hydraulic systems
Hydraulic systems
Pump control valves
Charge pump
V ariable displacement pump
Remote control valves
[35.220] Auxiliary hydraulic pump and lines
Reservoir , cooler , and filters
Combination pump units
High flow hydraulics and implement couplings
Drawbars and towing hitches
Frames and ballasting
[39.100] Frame
[39.1 10] Drawbar and hitch assembly
Steering
Steering control
Hydraulic control components
Pump
Auxiliary steering Wheels
[44.51 Front wheels
[44.520] Rear wheels
Air conditioning
Cab pressurizing system
Electrical systems
[55.000] Electrical system
[55.100] Harnesses and connectors
[55.301] Alternator
[55.302] Battery
[55.010] Fuel injection system
[55.014] Engine intake and exhaust system
[55.024] T ransmission control system
[55.045] Front axle control system
[55.046] Rear axle control system .
[55.048] Rear Power T ake-Of f (PT control system
V and (HV AC) control system
Cab V and (HV AC) controls
External lighting
Cab Power T f (PT controls
Electronic modules
Remote control valve electric control
Rear hitch electronic control system
Selective Catalytic Reduction (SCR) electrical system
[90.100] Engine hood and panels
Foreword - Important notice regarding equipment servicing
Safety rules
Safety rules - Personal safety
Safety rules - Ecology and the environment
T orque - Minimum tightening torques for normal assembly
T orque - Standard torque data for hydraulics
Basic instructions - Shop and assembly
Maintenance Chart
Hydraulic contamination
Capacities
General specification
Product identification
Product identification - Machine orientation
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The information this manual - - date the date the the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent countries. case refer your NEW HOLLAND Sales and Service
Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW
Machine safety
NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property
Safety rules - Personal safety
General safety rules
Use caution when operating the machine Raised full tanks and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven
Never permit anyone other than the operator ride the
Never operate the machine under the influence while otherwise
While driving the the seat swivel position must always straight forward and locked position with The seat swivel should only rotated for field
Stay f slopes too steep for safe Shift down before you start down a hill with a heavy A void wheeling.”
not drive high speed with the dif ferential lock Dif ficult steering will occur , and can result field use the dif ferential lock for traction but release for turning row ends.
not exceed implement transport speed the speed rating the implement Review the implements Operator ’ s Manual for specifications. Failure comply could result death serious injury .
For speeds / h ( mph ) , make sure that the weight a trailed vehicle that not equipped with brakes does NOT EXCEED times the T ractor For speeds / h ( mph ) , make sure that the weight the trailed vehicle that not equipped with does NOT EXCEED the weight the T ractor Stopping distance increases with increasing speed the weight the towed load especially hills and
Rear upset can result pulling from wrong location tractor Hitch only the drawbar Use three point hitch only with the implements designed for its use – not a drawbar
not look directly into the front rear HID (high intensity discharge) Eye damage can occur
not tamper with the ballast the front rear high intensity discharge (HID) lamp since uses high Personal injury death can occur .
T o avoid possible eye damage from microwave signals emitted the radar sensor , not look directly into the sensor face.
When digging using ground engaging attachments aware buried Contact local utilities determine the locations services.
Pay attention overhead power lines and hanging High voltage lines may require significant clearance for safety .
Hydraulic oil diesel fuel leaking under pressure can penetrate the causing serious injury
• NOT use your hand check for leaks. Use a piece cardboard paper .
• Stop remove key and relieve the pressure before connecting disconnecting fluid
• Make sure all components are good condition and tighten all connections before starting the engine izing the
• hydraulic fluid diesel fuel penetrates the seek medical attention immediately
• Continuous long term contact with hydraulic fluid may cause skin cancer A void long term contact and wash the skin promptly with soap and water
Keep clear moving Loose jewelry , long hair , and other loose hanging items can become entangled moving
W ear protective equipment when
NOT attempt remove material from any part the machine while being operated components are
Make sure all guards and shields are good condition and properly installed before operating the Never operate the machine with shields Always close access doors panels before operating the
Dirty slippery and platforms can cause Make sure these surfaces remain clean and clear
A person pet within the operating area a machine can struck crushed the machine its NOT allow anyone enter the work
Raised equipment and / loads can fall unexpectedly and crush persons Never allow anyone enter the area underneath raised equipment during
Never operate engine enclosed spaces harmful exhaust gases may build
Before starting the sure that all controls are neutral park lock
Start the engine only from the operator ’ s the safety start switch the engine can start with the transmission gear not connect short across terminals the starter Attach jumper cables described the manual. Starting gear may cause death serious injury .
Always keep and all lighting clean provide the best possible visibility while operating the
Operate controls only when seated the operator ’ s seat, except for those controls expressly intended for use from other
Before leaving the machine:
Park machine a firm level
Put all controls neutral park lock position.
Engage park Use wheel chocks
Lower all hydraulic equipment Implements, header , etc.
T urn f engine and remove key
When, due exceptional circumstances, you would decide keep the engine running after leaving the operator ’ s then the following precautions must followed:
Bring the engine low idle
Disengage all drive
W ARNING
Some components may continue run down after disengaging drive systems. Make sure all drive systems are fully disengaged. Failure comply could result death serious injury
Shift the transmission into neutral.
Apply the parking
General maintenance safety
Keep area used for servicing the machine clean and dry Clean spilled
Service machine a firm level
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the
not attempt clean, lubricate, clear obstructions make adjustments the machine while motion while the engine
Always make sure working area clear tools, parts, other persons and pets before you start operating the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing not leave equipment a raised position while parked during service, unless securely supported.
Jack lift the machine only jack lift points indicated this
Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure this Use only rigid tow
Stop the engine, remove key and relieve pressure before disconnecting connecting fluid lines.
Stop the engine and remove key before disconnecting connecting electrical
Scalding can result from incorrect removal coolant
Cooling system operates under Hot coolant can spray out a cap removed while the system Allow system cool before removing When removing a cap turn slowly allow pressure escape before completely removing the cap.
Replace damaged worn electrical
Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. T ake care when servicing such Allow surfaces cool before handling disconnecting hot W ear protective equipment when
When follow the instructions the Always disconnect the battery before welding the Always wash your hands after handling battery
Wheels and tires
Make sure tires are correctly not exceed recommended load Follow instructions the manual for proper tire inflation.
T ires are heavy Handling tires without proper equipment could cause death serious injury
Never weld a wheel with a tire Always remove tire completely from wheel prior
Always have a qualified tire technician service the tires and a tire has lost all take the tire and wheel a tire shop your dealer for Explosive separation the tire can cause serious injury
NOT weld a wheel rim until the tire completely Inflated tires can generate a gas mixture with the air that can ignited high temperatures from welding procedures performed the wheel rim. Removing the air loosening the tire the rim (breaking the bead) will NOT eliminate the This condition can exist whether tires are inflated The tire MUST completely removed from the wheel rim prior welding the wheel
Driving public roads and general transportation safety
Comply with local laws and
Use appropriate lighting meet local
Use safety chains for trailed equipment when provided with machine equipment.
Lift implements and attachments high enough above ground prevent accidental contact with
When transporting equipment machine a transport trailer , make sure properly secured.
aware overhead structures power lines and make sure the machine and / attachments can pass safely under .
T ravel speed should such that complete control and machine stability maintained all
Slow down and signal before
Pull over allow faster traf fic
Follow correct towing procedure for equipment with without
Fire and explosion prevention
Fuel oil leaked spilled hot surfaces electrical components can cause a
Crop bird flammable material can ignite hot
Always have a fire extinguisher near the
Make sure the fire extinguisher(s) maintained and serviced according the manufacturer ’ s
least once each day and the end the day remove all trash and debris from the machine especially around hot components such battery , More frequent cleaning your machine may necessary depending the operating environment and
least once each day , remove debris accumulation around moving components such cleaning More frequent cleaning your machine may necessary depending the operating environment and
Inspect the electrical system for loose connections frayed insulation. Repair replace loose damaged parts.
not store oily rags other flammable material the
not weld flame cut any items that contain flammable Clean items thoroughly with non - flammable solvents before welding flame -
not expose the machine burning
Promptly investigate any unusual smells odors that may occur during operation the
Fire extinguisher
Install appropriate fire extinguisher your machine and never remove Make sure you replace have checked refilled after every usage and / date ration according manufactures maintenance Only operate your tractor when approved fire guisher Check with your dealer for a rized fire extinguisher
General battery safety
Always wear eye protection when working with not create sparks have open flame near battery
V entilate when charging using enclosed area.
Disconnect negative ( first and reconnect negative (
When welding the machine, disconnect both terminals the battery . not smoke near a battery
When using auxiliary batteries connecting jumper cables start the use the procedure shown the ator ’ s not short across
Follow manufacturer ’ s instructions when storing and handling
Battery and related accessories contain lead and lead W ash hands after
Battery acid causes Batteries contain sulfuric A void contact with Antidote ternal): Flush with water Antidote (eyes): flush with water for minutes and seek medical attention immediately Antidote (internal): Drink large quantities water milk. not induce vomiting. Seek medical attention ately
Keep out reach children and other unauthorized persons.
Instructional seat safety
Passengers are not permitted ride the machine.
The instructional seat used only when training a new operator when a service technician diagnosing a problem.
When required for the purposes training only one person may accompany the operator and that person must seated the instructional seat.
When the instructional seat the following precautions must followed:
• Machine should driven only slow speeds and over level ground.
• A void driving highways public
• A void quick starts
• A void sharp
• Always wear correctly adjusted seat
• Keep door closed all
Operator presence system
Y our machine equipped with operator presence system prevent the use some features while the operator not the operator ’ s
The operator presence system should never disconnected the system the system must
Power T ake - Off (PT
O - driven machinery can cause death serious injury Before working near the O shaft servicing clearing the driven put the O lever the disengage stop the and remove the key
Whenever a PT O a guard must place prevent death injury the operator
When doing stationary O keep clear all moving parts and make sure appropriate guards are
Where attachments such pumps are installed the O shaft (especially the tractor O guard moved upward extended shielding equivalent the O guard must installed with the Return the PT O guard its original position immediately when the attachment
High - inertia implements not become stationary immediately when the O Allow suf ficient time for the implement a halt before cleaning adjusting O
soon the drive shaft install the guard over O
Whenever doing stationary O work always install the articulation cylinder locking blocks prevent damage injury
The use PT O adapters not O adapters not allow proper guarding the O shaft and have operational Attach only the primary O drive shaft coupling the tractor O output
Reflectors and warning lights
Flashing amber warning lights must used when operating public Refer Operator ’ s manual for proper operating instructions.
Seat belts
Seat belts must worn all times.
Seat belt inspection and maintenance:
• Keep seat belts good condition.
• Keep sharp edges and items than can cause damage away from the
• Periodically check belts, buckles, retractors, tethers, slack takesystem, and mounting bolts for damage and wear
• Replace all parts that have damage wear
• Replace belts that have cuts that can make the belt
• Check that bolts are tight the seat bracket
• belt attached make sure seat seat brackets are mounted securely
• Keep seat belts clean and dry
• Clean belts only with soap solution and warm water
• not use bleach dye the belts because this can make the belts
Operator protective structure
Y our machine equipped with operator protective such as: a Roll Over Protective Structure Falling Object Protective Structure a cab with A ROPS may a can frame a two - posted four - posted structure used for the protection the operator minimize the possibility serious injury The mounting structure and fasteners forming the mounting connection with the machine are part the ROPS.
The protective structure a special safety component your NOT attach any device the protective structure for pulling NOT drill holes the protective
The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, modification will weaken the structure and reduce your this THE PROTECTIVE STRUCTURE MUST REPLACED that will provide the same protection a new protective Contact your dealer for protective structure inspection and
After tip roll over , the following MUST performed a qualified technician before returning the machine field job - site operations:
• The protective structure MUST
• The mounting suspension for the protective operator seat and seat belts and mounting and wiring within the operator ’ s protective system MUST carefully inspected for
• All damaged parts MUST REPLACED.
NOT
DRILL
A TTEMPT
T O REP AIR THE PROTECTIVE IFICA TION ANY W A Y CAN REDUCE THE STRUCTURAL INTEGRITY THE STRUCTURE, WHICH COULD CAUSE DEA SERIOUS INJUR Y THE EVENT TIP , ROLL ACCIDENT
Seat belts are part your protective system and must worn all The operator must held the seat inside the frame order for the protective system Air - conditioning system
The air - conditioning system under high not disconnect any The release high pressure can cause serious injury
The air - conditioning system contains gases that are harmful the environment when released into the not attempt service repair the repair , recharging must performed only a trained service
Personal Protective Equipment (PPE)
W ear Personal Protective Equipment (PPE) such hard hat, eye protection, heavy gloves, hearing protection, tective
Not Operate tag
Before you start servicing the attach a Not warning tag the machine area that will
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