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Heavy duty wheeled model [ZFF403001 - ]
T9.480 Heavy duty wheeled model [ZFF403001 - ]
T9.530 Heavy duty wheeled model [ZFF403001 - ]
Wheeled scraper model [ZFF403001 - ]
T9.565 Heavy duty wheeled model [ZFF403001 - ]
Heavy duty wheeled model [ZFF403001 - ]
Wheeled scraper model [ZFF403001 - ]
T9.645 Standard wheeled model [ZFF403001 - ]
Heavy duty wheeled [ZFF403001 - ]
T9.645 Wheeled scraper model [ZFF403001 - ]
T9.700 Heavy duty wheeled model [ZFF403001 - ]
Engine
INTRODUCTION
[10.001] Engine and crankcase
[10.216] Fuel tanks
[10.202] Air cleaners and lines
[10.310] Aftercooler
Engine cooling system
Fan and drive
Selective Catalytic Reduction (SCR) exhaust treatment
Power coupling
[19.1 10] Flywheel damper
ransmission
[21.1 13] Powershift transmission
[21.135] Powershift transmission external controls
[21.155] Powershift transmission internal components
Front axle system
Powered front axle
Front bevel gear set and dif ferential
Final drives
Rear axle system
Powered rear axle
Rear bevel gear set and dif ferential
[27.120] Planetary and final drives
Power T ake-Of f (PT
Rear control
10] rear Power T f (PT
Gearbox
Brakes and controls .
[33.1 10] Parking brake parking lock
[33.202] Hydraulic service brakes
Hydraulic systems
Hydraulic systems
Pump control valves
Charge pump
V ariable displacement pump
Remote control valves
Auxiliary hydraulic pump and lines
Reservoir , cooler , and filters
Combination pump units
High flow hydraulics
Hitches, drawbars, and implement couplings
[37.100] Drawbars and towing hitches
Frames and ballasting
Frame
10] Drawbar and hitch assembly
Steering
[41.101] Steering control
[41.200] Hydraulic control components
[41.206] Pump
Cab climate control
V entilation
Air conditioning Cab pressurizing system
Electrical systems
Electrical system
Harnesses and connectors
Alternator
Battery
Fuel injection system
Engine intake and exhaust system T ransmission control system
Front axle control system
Rear axle control system
Rear Power T f (PT control system
[55.050] Heating, V entilation, and Air-Conditioning (HV AC) control system
[55.051] Cab Heating, V entilation, and Air-Conditioning (HV AC) controls
[55.404] External lighting
[55.522] Cab Power T f (PT controls
Electronic modules
[55.035] Remote control valve electric control
[55.130] Rear three-point hitch electronic control system
[55.988] Selective Catalytic Reduction (SCR) electrical system
F AUL T CODES
Engine hood and panels
Engine hood and trims
operator seat
Cab
Cab interior
Basic instructions - Shop and assembly
Hydraulic contamination (*)
Foreword - Important notice regarding
equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent damages.
The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer .
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously sold. Specifications, descriptions, and illustrative material herein are accurate known time publication but are subject change without case questions, refer your NEW HOLLAND Sales and Service Networks.
Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury .
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
W
DANGER indicates a hazardous situation not will result death serious injury
ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies steps, procedures, other information this manual.
Throughout this manual you will find the word Note followed additional information about a other information the manual. The word Note not intended address personal safety property damage.
Safety rules - Ecology and the environment
air , and water quality important for all industries and life
When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning with regard the fect these substances man and nature and how safely and dispose these
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill tanks. Such delivery systems may cause considerable
• avoid skin contact with all
Most these products contain substances that may harmful your
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant engine hydraulic brake not mix drained brake fluids fuels with Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available
• not allow coolant mixtures get into the Collect and dispose coolant mixtures properly
• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly . some this a legal
Mandatory battery recycling
NOTE: The following requirements are mandatory Brazil.
Batteries are made lead plates and a sulfuric acid Because batteries contain heavy metals such CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household
Points sale are obliged to:
• Accept the return your used batteries
• Store the returned batteries a suitable location
• Send the returned batteries the battery manufacturer for recycling
5
orque - Minimum tightening torques for
Grade nuts and studs
Steel hydraulic fittings
Straight threads with O - ring
T orque - Standard torque data for hydraulics
Installation adjustable fittings straight thread O - ring bosses
Lubricate the O - ring coating with a light oil
Install the O - ring the groove adjacent the metal backup washer which assembled the extreme end the groove (4)
Install the fitting into the SAE straight thread boss until the metal backup washer contacts the face the boss (5)
NOTE: not over tighten and distort the metal backup washer
Position the fitting turning out (counterclockwise) a maximum one Holding the pad the fitting with a tighten the locknut and washer against the face the boss (6)
Standard torque data for hydraulic tubes and fittings T ube nuts for 37° flared fittings
ring boss plugs
These torques are not recommended for tubes ( 1 / 2 ) and larger with wall thickness ( 0.035 ) The torque specified for 0.889 ( 0.035 ) wall tubes each application individually
Before installing and torquing ° flared clean the face the flare and threads with a clean solvent Loctite cleaner and apply hydraulic sealant L OCTITE ® 569™ the ° flare and the
Install fitting and torque specified loosen fitting and retorque
Pipe thread fitting torque
Before installing and tightening pipe clean the threads with a clean solvent Loctite cleaner and apply sealant L OCTITE ® 567™ PST P IPE S EALANT for all fittings including stainless steel L OCTITE ® 565™ PST for most metal fittings. For high filtration / zero contamination systems use L OCTITE ® 545™
Installation ORFS - Ring Flat Seal fittings)
When installing ORFS fittings thoroughly clean both flat surfaces the fittings (1) and lubricate the O - ring (2) with light Make sure both surfaces are aligned properly T orque the fitting specified torque listed throughout the repair
NOTICE: the fitting surfaces are not properly cleaned, the O - ring will not seal properly the fitting surfaces are not properly the fittings may damaged and will not seal properly
NOTICE: Always use genuine factory replacement oils and filters ensure proper lubrication and filtration gine and hydraulic system oils.
The use proper and keeping the hydraulic system clean will extend machine and component life.
Basic instructions - Shop and assembly
Shimming
For each adjustment select adjusting shims and measure the adjusting shims individually using a eter , then add the recorded not rely measuring the entire shimming which may the rated value shown each
Rotating shaft seals
For correct rotating shaft seal proceed follows: Before assembly , allow the seal soak the oil will sealing for least thirty
Thoroughly clean the shaft and check that the working surface the shaft not Position the sealing lip facing the fluid.
NOTE: W ith hydrodynamic take into consideration the shaft rotation direction and position the grooves that they will move the fluid towards the inner side the
Coat the sealing lip with a thin layer lubricant (use oil rather than grease). Fill the gap between the sealing lip and the dust lip double lip seals with
Insert the seal its seat and press down using a flat punch seal installation not tap the seal with a hammer
While you insert the check that the seal perpendicular the When the seal make sure that the seal makes contact with the thrust
T o prevent damage the seal lip the position a protective guard during installation
O- ring seals
Lubricate the O - ring seals before you insert them the
This will prevent the O - ring seals from overturning and twisting, which would jeopardize sealing ficiency .
Sealing compounds
Apply a sealing compound the mating surfaces when specified the procedure. Before you apply the sealing prepare the surfaces directed the product container
Spare parts
Only use CNH Original Parts NEW HOLLAND Original
Only genuine spare parts guarantee the same quality , duration, and safety original parts, they are the same parts that are assembled during standard Only CNH Original Parts NEW HOLLAND Original Parts can fer this
When ordering spare always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number the ordered which can found the parts catalog
Protecting the electronic and / electrical systems during charging and welding
T o avoid damage the electronic and / electrical systems, always observe the following practices: Never make break any the charging circuit connections when the engine including the battery
Never short any the charging components
Always disconnect the ground cable from the battery before arc welding the machine any machine
• Position the welder ground clamp close the welding area
• you weld close proximity a computer then you should remove the module from the
• Never allow welding cables lie near , across any electrical wiring electronic component while you weld.
Always disconnect the negative cable from the battery when charging the battery the machine with a battery charger
NOTICE: you must weld the unit, you must disconnect the battery ground cable from the machine battery . The electronic monitoring system and charging system will damaged this not
Remove the battery ground Reconnect the cable when you complete
W ARNING
Battery acid causes burns. Batteries contain sulfuric acid. A void contact with eyes Antidote (external): Flush with water Antidote (eyes): flush with water for minutes and seek medical attention immediately . Antidote (internal): Drink large quantities water not induce Seek medical attention immediately Failure comply could result death serious injury .
Special tools
The special tools that NEW HOLLAND suggests and illustrate this manual have been specifically researched and designed for use with NEW HOLLAND The special tools are essential for reliable repair The special tools are accurately built and rigorously tested fer ficient and long - lasting using these repair personnel will benefit from:
• Operating optimal technical conditions
• Obtaining the best results
• Saving time and fort
• W orking safe conditions
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