SER VICE MANUAL
Link Product / Engine
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Engine
INTRODUCTION
Engine and crankcase
[10.106] V alve drive and gears
[10.101] Cylinder heads
Connecting rods and pistons
Crankshaft and flywheel
Fuel tanks
[10.218] Fuel injection system
[10.254] Intake and exhaust manifolds and muf fler
cooling system
10] Clutch and components
ransmission
12] Power shuttle transmission
[21.134] Power shuttle transmission external controls
Power shuttle transmission lubrication system
Power shuttle transmission internal components
Four-Wheel Drive (4WD) system
[23.202] Electro-hydraulic control
[23.304] Four-Wheel Drive (4WD) gearbox
Drive shaft
Front axle system
Powered front axle
Front bevel gear set and dif ferential
[25.108] Final drive hub, steering knuckles, and shafts
Rear axle system
Powered rear axle
[27.106] Rear bevel gear set and dif ferential
[27.120] Planetary and final drives
Power T
ake-Of f (PT
[31.104] Rear electro-hydraulic control
10] rear Power T f (PT
16] rear Power T f (PT
Brakes and controls
Hydraulic service brakes
Hydraulic systems
Hydraulic systems
[35.104] Fixed displacement pump
Remote control valves
14] hitch control valve
Hitches, drawbars, and implement couplings
[37.1 10] Rear three-point hitch
Frames and ballasting
Ballasts and supports
Steering
Hydraulic control components
[41.206] Pump .
[41.216] Cylinders
Wheels
[44.51 Front wheels
Rear wheels
Cab climate control
Heating
V entilation
[50.200] Air conditioning
Electrical systems
[55.100] Harnesses and connectors
Engine starting system
[55.301] Alternator
Fuel tank system
[55.014] Engine intake and exhaust system
[55.012] Engine cooling system
Engine oil system
Service brake electrical system
[55.031] Parking brake electrical system
[90.1 10] Operator platform less cab
14] Operator protections
[90.124] Pneumatically-adjusted operator seat
[90.100] Engine hood and panels
Engine hood and trims
Safety rules
T orque - Minimum tightening torques for normal assembly
Capacities
Advice
All repair and maintenance works listed this manual must carried out only qualified dealership strictly complying with the instructions given; and whenever the special
Anyone who carries out the above operations without complying with the procedures shall responsible for the subsequent
The manufacturer and all the organizations distribution chain, including - without limitationnational, regional, local reject any responsibility for damages due the anomalous behavior parts and / components not approved the manufacturer including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages due anomalous behavior parts and / components not approved the manufacturer .
The information this manual - - date the date the the policy the manufacturer for continuous improvement. Some information could not updated due modifications a technical commercial well suit the laws and regulations dif ferent case refer your Sales and Service
International symbols
TL75E
TL75E
TL85E
TL85E
TL85E
TL95E
TL95E
TL95E
a guide the operation the various universal symbols have been utilized the switches, and fuse box. The symbols are shown below with indication their meaning.
Foreword
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air , and water are vital factors agriculture and life Where legislation does not yet rule the treatment some the substances which are required advanced technology , common sense should govern the use and disposal products a chemical and petrochemical
The following are recommendations which may assistance:
• Become acquainted with and ensure that you understand the relative legislation applicable your country
• Where legislation exists, obtain information from suppliers oils, filters, batteries, fuels, antifreeze, cleaning with regard their fect man and nature and how safety use and dispose these Agricultural consultants many able help you
Helpful Hints
• A void filling tanks using unsuitable containers inappropriate pressurized fuel delivery systems that may cause
• you are exposed come contact with hazardous chemicals you can seriously The cants, paints, adhesives, coolant, etc. required for the function your machine can hazardous. They may attractive and harmful domestic well
• Dispose all and containers environmentally - safe manner and according local laws and Check with local environmental and recycling centers your dealer for correct disposal Store fluids and filter accordance with local laws and Use only appropriate containers for the storage chemicals petrochemical substances.
• Modern oils contain not burn contaminated fuels and / waste oils ordinary heating
• A void spillage when draining f used engine coolant mixtures, engine, gear box and hydraulic oils, brake fluids, not mix drained brake fluids fuels with Store them safely until they can disposed a proper way comply with local legislation and available
• Modern coolant antifreeze and other should replaced every two They should not allowed get into the soil but should collected and disposed safely
• The air - conditioning system contains gases that are harmful the environment when released into the atmosphere. not attempt service repair the Y our dealer air conditioning specialist has a special extractor for this purpose and will able recharge the system any
• Repair any leaks defects the engine cooling hydraulic system immediately
• not increase the pressure a pressurized circuit this could cause the components
• Protect hoses during welding penetrating weld splatter may burn a hole weaken causing the loss
• Keep out reach children other unauthorized Additional precautions are required for applied Obtain complete information from the manufacturer distributor the chemicals before you use
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TL85E Power shuttle com cabine
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TL85E
TL95E Power shuttle com cabine
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TL95E
Mandatory recycling
The battery essentially composed lead plates and sulfuric acid Since the battery contains heavy metals such CONAMA Resolution 401 / 2008 ders that all used batteries must returned the battery dealer the time replacement. not dispose the battery the Points sale are obliged cept the return your used battery , and store a suitable place and return the manufacturer for
1
Improper disposal batteries can contaminate the groundwater and The consumption taminated water can cause high blood pressure, anemia, leg and tact the acid solution with eyes causes chemical Contact the acid solution with skin causes contact the case accidental contact with the eyes skin, immediately wash with running water and seek medical
CUIL13TRO0091AA
Safety rules
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TL85E Power shuttle com cabine
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Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
Safety rules
Standard safety precautions
informed and notify personnel the laws force regulating safety , and provide documentation available for
• Keep working areas clean
• Ensure that working areas are provided with emergency They must clearly visible and always contain adequate sanitary
• Fire extinguishers must properly identified and always clear Their ficiency must checked a regular basis and personnel must trained proper interventions and priorities.
• Keep all emergency exits free obstructions and clearly
• Smoking working areas subject fire danger must strictly prohibited.
Prevention injury
• W ear suitable work attire and safety glasses with jewelry such rings and chains when working close engines and equipment
• W ear safety gloves and goggles when performing the following operations:
• T opping f changing lubrication
• Using compressed air liquids a pressure greater than 2 bar ( psi )
• W ear a safety helmet when working close hanging loads equipment working head
• Always wear safety shoes and fitting
• Use protection cream for
• Change wet clothes soon
• the presence voltages exceeding - V , verify the ficiency the ground and mass electrical Ensure that hands and feet are dry and use isolating foot W orkers should properly trained work with electricity .
• not smoke start open flame close batteries and any fuel
• Place soiled rags with diesel fuel solvents specially provided anti - fire
• not use any tool equipment for any use other than what was originally intended for Serious injury may occur
• running engine make sure there a suf ficient exhaust fan use eliminate exhaust
During maintenance
• Never open the filler cap the cooling system when the engine High temperature liquid operating pressure could result serious danger and risk W ait until the temperature decreases under ( 122 )
• Never add coolant overheated engine and use only appropriate
• Always work when the engine turned Certain circumstances require maintenance a running aware all the risks involved with such operation.
• Always use adequate and safe containers for engine fluids and used
• Keep engine clean any spilled fluids such oil, diesel fuel, and chemical solvents.
• Use solvents detergents during maintenance may emit toxic Always keep working areas W ear a safety mask necessary
• not leave soiled rags that may contain any flammable substances close the
• Always use caution when starting engine after any work has been prepared cut f intake air case engine runaway
• Never disconnect the batteries while the engine
• Disconnect the batteries prior performing any work the equipment.
• Disconnect the batteries place a load them with a load tester
• After any work verify that the battery clamp polarity correct and that the clamps are tight and safe from accidental short circuit and
• Before disconnecting any pipelines fuel verify that all pressure has been T ake all necessary precautions bleeding and draining residual Always wear the proper safety
• not alter the lengths any wires.
• not connect any electronic service tool the engine electrical equipment unless specifically approved NEW HOLLAND
• not modify the fuel system hydraulic system unless approved NEW HOLLAND Any unauthorized cation will compromise warranty assistance and may fect engine operation and life
For engine equipped with electronic control unit
• not weld any part the equipment without removing the control
• Remove the case work requiring heating over ( 176 )
• not paint the components and the electronic
• not alter any data filed the electronic control unit driving the Any manipulation alteration electronic components will void engine warranty assistance and may fect the correct working order and life span the engine.
Respect the Environment
• Respect the environment should primary importance. T ake all necessary precautions ensure safety and
• Inform the personnel the laws regarding the dispensing used engine
• Handle batteries with storing them a well ventilated environment and within anti - acid container
Safety rules
General safety regulations
General Aspects
• Strictly follow repair and maintenance procedures.
• not wear wrist jewelry , unbuttoned items unsecured clothing like torn open jackets shirts with open zippers that could get caught moving Use proved safety such anti - slip footwear , protective
• W ear safety goggles with side shields when cleaning parts using compressed air
• W orn damaged cables and chains are not not use these elements lifting towing
• Use regulation safety such approved eye and special footwear whenever you are welding. All individuals near the welding process must use regulation eye protection. Never look the welding arc without using suitable eye
• Never perform any repairs the machine there someone the operator except when the person a qualified operator who helping with the service
• Never operate the machine use accessories from a place other than the operator seat next the machine when operating the fender switches.
• Never perform any operations the machine with the engine except when specifically instructed so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases,
• Y must conduct all repair and maintenance operations with the utmost care and
• Disconnect the batteries and put warning labels all the controls warn that the machine being Lock the machine and all the equipment that you
• Never check fill the fuel tank batteries use starting fluid when you are smoking near a naked because these fluids are
• The fuel filling gun must remain contact with the filler neck. Maintain the contact until the fuel stops flowing into the tank order avoid sparks caused static electricity build -
• T o transport a faulty use a trailer a low loader platform trolley ,
• T o load and unload the machine from the mode choose a flat area that fers firm support for the wheels the truck trailer Securely fasten the machine the platform the trailer accordance with the transporter ’ s
• Always use hoist mechanisms with appropriate capacity for lifting moving heavy
• Chains must always securely fastened. The fastening device must have suf ficient capacity support the tended prohibited for bystanders near the fastening
• The work area must always clean and dry . Clean immediately any water oil spilled.
• Never use other flammable liquids for Use only non - toxic
• not allow cloths soaked with oil grease accumulate because they can cause a fire Always keep these cloths a metal container
Starting
• Never start the engine enclosed spaces that are not equipped with a suitable exhaust system gas - extraction
• Never bring your body , fingers close fans rotating
Engine
• Always loosen the radiator cap slowly before removing order dissipate the system Y must top the coolant with the engine
• not fill the fuel tank when the engine running.
• Never adjust the fuel injection pump when the machine
• Never lubricate the machine when the engine
Electrical systems
• necessary use auxiliary you must connect the cables both sides follows: (+) (+) and ( ( -). A void causing the terminals short GAS RELEASED FROM TTERIES HIGHL Y During leave the battery compartment open improve A void sparks and naked flames near the battery not
• not charge the batteries enclosed spaces.
• Always disconnect the batteries before carrying out any type servicing the electrical
Hydraulic system
• A little fluid coming out a small bore could almost but strong enough penetrate the For this reason, NEVER USE YOUR HANDS T O CHECK FOR LEAKS. Instead, use a piece cardboard timber . any fluid penetrates your seek medical assistance immediately Failure seek immediate medical assistance could result serious infections
• Always read the system pressure using suitable
Wheels and T yres
• Make sure that the tires are correctly inflated the pressure specified the manufacturer Inspect the rims and tires regularly for any
• Remain next the tire when filling with air .
• Only check the pressure when the platform unloaded and the tires are order prevent inaccurate readings caused overpressure.
• Never cut weld a rim with a full tire
• T o remove the lock both the front and rear wheels the Lift the Install stable and secure supports under the per the legislation
• Deflate the tire before removing any objects that may caught the tire
• Never inflate tires using flammable they could cause explosions and injure
Remove and install
• Lift and handle all heavy components using hoist devices appropriate capacity Y must suspend the parts using suitable hooks and Use the hoist eyes provided for this careful there are any bystanders near the hoisted load.
Safety rules
Health and safety precautions
Many the procedures involved machine maintenance and repair services involve physical hazards and other health This section lists some these hazardous procedures and the materials and equipment associated with
Acids and alkalis
A void splashing into your eyes and onto your skin and W ear suitable sleeves and protective Irritate and corrode the and Causes not inhale the
Adhesives and sealants
These are highly Y must store them smoking Use applicators when possible secondary containers. The containers must labeled.
Resin - based adhesives / sealants
Skin contact could result irritation, dermatitis, and the absorption toxic harmful chemicals through the skin. Splashes could cause eye Ensure that there adequate ventilation and avoid contact with the skin and the Follow the manufacturer ’ s
Ensure that there adequate ventilation volatile harmful toxic chemicals may
Anti - freeze
These are highly Y must store them smoking
Anti - freeze can absorbed through the skin toxic harmful quantities. Ingesting anti - freeze can cause death and you must seek medical assistance immediately
Chemicals – General
Y must always take care when using and handling chemicals such foam battery anti - brake oils and They may highly They may also emit hazardous fumes
Remove chemicals from skin and clothing soon possible after Change very dirty clothes and make provision for cleaning
Read and strictly adhere the safety recommendations the chemical
When working with wash before and before using the Keep work areas clean, organized, and free spillages. Store according local and national legislation. Keep chemicals out the reach
not
not mix except accordance with the Some substances could form other chemical substances that are toxic emit toxic harmful become explosive after not spray especially solvent - based enclosed
not apply heat flames except accordance with the Some are highly flammable could release toxic harmful
not leave containers The fumes emitted could accumulate explosive Some fumes are heavier than air and will accumulate confined not put chemicals marked
not clean your hands clothes with particularly solvents and dry out the skin and can cause irritation and Some can absorbed through the skin toxic harmful
not use empty containers store other except when they have been cleaned under not attempt snif f inhale Rapid exposure high concentrations fumes can toxic
Anti - corrosive protective material
These materials are varied and you must follow the
They may contain petroleum Y must avoid contact with the skin and the Y must carry out spraying with adequate ventilation and never enclosed
Post
clouds may
Avoid inhaling the chemical powders dusts that result from dry abrasion services. Use respiratory protection ventilation not adequate.
Electric shock
Electric shocks result from the use faulty electrical equipment from incorrect use.
Y must keep electrical equipment good condition and test frequently
Electrical equipment must protected a fuse with appropriate nominal capacity .
Use low - voltage equipment ( 1 volt ) for work lights and inspection wherever Use pneumatic ment instead electrical equipment wherever possible. the event electrocution:
• T urn f the electricity before approaching the victim.
• that not push pull the victim away from the source the electricity using a dry , non - conductive material.
• you have been start giving first
• Seek medical
Exhaust fumes
These fumes contain toxic harmful chemical Y must only run engines adequate extraction general ventilation and never enclosed
Fiber insulation
The fibrous nature cut surfaces and edges can cause skin the fect physical and not Y must take precautions avoid excessive skin T ake care when organizing your work W ear sleeves.
Fire
Many materials relating vehicle repair are highly flammable. Some release toxic harmful fumes when burned.
Scrupulously observe the fire prevention safety recommendations when storing and handling flammable materials solvents, particularly the vicinity electrical equipment welding processes.
Before using any electrical welding equipment, ensure that there risk fire. Always have appropriate fire extinguisher nearby when using welding heating
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