VICE
Power shuttle 12x12, new cab [HCCZTL75EFC438462 - TL75E Power shuttle 12x12, without cab [HCCZTL75EFC438462 - TL85E Power shuttle 12x12, without cab [HCCZTL85EFC438462 - TL85E Power shuttle 12x12, new cab [HCCZTL85EFC438462 - TL95E Power shuttle 12x12, without cab [HCCZTL95EFC438462 - TL95E Power shuttle 12x12, new cab [HCCZTL95EFC438462 - ]
TL75E Power shuttle cabine nova [HCCZTL75EFC438462 - ] Latin America
TL75E Power shuttle 12x12, sem cabine
[HCCZTL75EFC438462 - ]
TL85E Power shuttle 12x12, sem cabine [HCCZTL85EFC438462 - ] Latin
TL85E Power shuttle cabine nova [HCCZTL85EFC438462 - ]
Latin America
8045.05.260
8045.05.260
TL95E Power shuttle 12x12, sem cabine
[HCCZTL95EFC438462 - ]
TL95E Power shuttle cabine nova [HCCZTL95EFC438462 - ]
Latin America
8045.05.260
Engine
[10.001] Engine and crankcase
[10.106] V alve drive and gears
[10.101] Cylinder heads
Connecting rods and pistons
Crankshaft and flywheel
Fuel tanks
Fuel injection system
Intake and exhaust manifolds and muf fler
Engine cooling system
Clutch
[18.1 10] Clutch and components
[18.1 12] Slip clutch flywheel damper
ransmission
12]
Power shuttle transmission
Power shuttle transmission external controls
Power shuttle transmission lubrication system
Power shuttle transmission internal components Drive (4WD) system control
[23.304]
[23.314]
Front axle system
Powered front axle
Front bevel gear set and dif ferential
Rear axle system
[27.100] Powered rear axle
[27.106] Rear bevel gear set and dif ferential
[27.120] Planetary and final drives
Rear control
10] rear Power T f (PT
[31.1 16] rear Power T f (PT
Brakes and controls
Hydraulic service brakes Hydraulic systems
[35.000] Hydraulic systems
[35.104] Fixed displacement pump
Remote control valves
14] hitch control valve
Hitches, drawbars, and implement couplings
[37.1 10] Rear three-point hitch
Frames and ballasting
[39.140] Ballasts and supports
Steering
Hydraulic control components
Pump
Cylinders
Wheels
[44.51 Front wheels
[44.520] Rear wheels
[50.100] Heating
[50.104] V entilation
[50.200] Air conditioning
Electrical systems
Harnesses and connectors
[55.201] Engine starting system
[55.301] Alternator
[55.302] Battery .
[55.01 Fuel tank system
[55.014] Engine intake and exhaust system
[55.012] Engine cooling system
[55.013] Engine oil system
[55.640] Electronic modules
[55.513] Cab transmission controls
[55.030] Service brake electrical system
[55.031] Parking brake electrical system
[55.408] W arning indicators, alarms, and instruments
14] Operator protections operator seat
Engine hood and panels
Engine hood and trims
Safety rules (*)
Safety rules - Personal safety
Safety rules - Ecology and the environment
T orque - Minimum tightening torques for normal assembly
T orque - Standard torque data for hydraulics
Basic instructions - Shop and assembly
Fluids and lubricants (*)
(*) See content for specific models
All repair and maintenance works listed this manual must carried out only qualified dealership strictly complying with the instructions given; and whenever the special
Anyone who carries out the above operations without complying with the procedures shall responsible for the subsequent
The manufacturer and all the organizations distribution chain, including - without limitationnational, regional, local reject any responsibility for damages due the anomalous behavior parts and / components not approved the manufacturer including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages due anomalous behavior parts and / components not approved the manufacturer .
The information this manual - - date the date the the policy the manufacturer for continuous improvement. Some information could not updated due modifications a technical commercial well suit the laws and regulations dif ferent case refer your Sales and Service
a guide the operation the various universal symbols have been utilized the and fuse The symbols are shown below with indication their
plug for cold start
informed and notify personnel the laws force regulating safety , and provide documentation available for
• Keep working areas clean
• Ensure that working areas are provided with emergency They must clearly visible and always contain adequate sanitary
• Fire extinguishers must properly identified and always clear Their ficiency must checked a regular basis and personnel must trained proper interventions and priorities.
• Keep all emergency exits free obstructions and clearly
• Smoking working areas subject fire danger must strictly prohibited.
• W ear suitable work attire and safety glasses with jewelry such rings and chains when working close engines and equipment
• W ear safety gloves and goggles when performing the following operations:
• T opping f changing lubrication
• Using compressed air liquids a pressure greater than 2 bar ( psi )
• W ear a safety helmet when working close hanging loads equipment working head
• Always wear safety shoes and fitting
• Use protection cream for
• Change wet clothes soon
• the presence voltages exceeding – V , verify the ficiency the ground and mass electrical Ensure that hands and feet are dry and use isolating foot W orkers should properly trained work with electricity .
• not smoke start open flame close batteries and any fuel
• Place soiled rags with diesel fuel solvents specially provided anti - fire
• not use any tool equipment for any use other than what was originally intended for Serious injury may occur
• running engine make sure there a suf ficient exhaust fan use eliminate exhaust
• Never open the filler cap the cooling system when the engine High temperature liquid operating pressure could result serious danger and risk W ait until the temperature decreases under ( 122 )
• Never add coolant overheated engine and use only appropriate
• Always work when the engine turned Certain circumstances require maintenance a running aware all the risks involved with such operation.
• Always use adequate and safe containers for engine fluids and used
• Keep engine clean any spilled fluids such oil, diesel fuel, and chemical solvents.
• Use solvents detergents during maintenance may emit toxic Always keep working areas W ear a safety mask necessary
• not leave soiled rags that may contain any flammable substances close the
• Always use caution when starting engine after any work has been prepared cut f intake air case engine runaway
• Never disconnect the batteries while the engine
• Disconnect the batteries prior performing any work the equipment.
• Disconnect the batteries place a load them with a load tester
• After any work verify that the battery clamp polarity correct and that the clamps are tight and safe from accidental short circuit and
• Before disconnecting any pipelines fuel verify that all pressure has been T ake all necessary precautions bleeding and draining residual Always wear the proper safety
• not alter the lengths any wires.
• not connect any electronic service tool the engine electrical equipment unless specifically approved NEW HOLLAND
• not modify the fuel system hydraulic system unless approved NEW HOLLAND Any unauthorized cation will compromise warranty assistance and may fect engine operation and life
For engine equipped with electronic control unit
• not weld any part the equipment without removing the control
• Remove the case work requiring heating over ( 176 )
• not paint the components and the electronic
• not alter any data filed the electronic control unit driving the Any manipulation alteration electronic components will void engine warranty assistance and may fect the correct working order and life span the engine.
• Respect the environment should primary importance. T ake all necessary precautions ensure safety and
• Inform the personnel the laws regarding the dispensing used engine
• Handle batteries with storing them a well ventilated environment and within anti - acid container
General Aspects
• Strictly follow repair and maintenance procedures.
• not wear wrist jewelry , unbuttoned items unsecured clothing like torn open jackets shirts with open zippers that could get caught moving Use proved safety such anti - slip footwear , protective
• W ear safety goggles with side shields when cleaning parts using compressed air
• W orn damaged cables and chains are not not use these elements lifting towing
• Use regulation safety such approved eye and special footwear whenever you are welding. All individuals near the welding process must use regulation eye protection. Never look the welding arc without using suitable eye
• Never perform any repairs the machine there someone the operator except when the person a qualified operator who helping with the service
• Never operate the machine use accessories from a place other than the operator seat next the machine when operating the fender switches.
• Never perform any operations the machine with the engine except when specifically instructed so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases,
• Y must conduct all repair and maintenance operations with the utmost care and
• Disconnect the batteries and put warning labels all the controls warn that the machine being Lock the machine and all the equipment that you
• Never check fill the fuel tank batteries use starting fluid when you are smoking near a naked because these fluids are
• The fuel filling gun must remain contact with the filler neck. Maintain the contact until the fuel stops flowing into the tank order avoid sparks caused static electricity build -
• T o transport a faulty use a trailer a low loader platform trolley ,
• T o load and unload the machine from the mode choose a flat area that fers firm support for the wheels the truck trailer Securely fasten the machine the platform the trailer accordance with the transporter ’ s
• Always use hoist mechanisms with appropriate capacity for lifting moving heavy
• Chains must always securely fastened. The fastening device must have suf ficient capacity support the tended prohibited for bystanders near the fastening
• The work area must always clean and dry . Clean immediately any water oil spilled.
• Never use other flammable liquids for Use only non - toxic
• not allow cloths soaked with oil grease accumulate because they can cause a fire Always keep these cloths a metal container
Starting
• Never start the engine enclosed spaces that are not equipped with a suitable exhaust system gas - extraction
• Never bring your body , fingers close fans rotating
• Always loosen the radiator cap slowly before removing order dissipate the system Y must top the coolant with the engine
• not fill the fuel tank when the engine running.
• Never adjust the fuel injection pump when the machine
• Never lubricate the machine when the engine
• necessary use auxiliary you must connect the cables both sides follows: (+) (+) and ( ( -). A void causing the terminals short The gas that the batteries release highly During leave the battery compartment open improve A void sparks and naked flames near the battery not
• not charge the batteries enclosed spaces.
• Always disconnect the batteries before carrying out any type servicing the electrical
• A little fluid coming out a small bore could almost but strong enough penetrate the For this reason, never use your hands check for leaks. Instead, use a piece cardboard wood. any fluid penetrates your seek medical assistance immediately Failure seek immediate medical assistance could result serious infections
• Always read the system pressure using suitable
• Make sure that the tires are correctly inflated the pressure specified the manufacturer Inspect the rims and tires regularly for any
• Remain next the tire when filling with air .
• Only check the pressure when the platform unloaded and the tires are order prevent inaccurate readings caused overpressure.
• Never cut weld a rim with a full tire
• T o remove the lock both the front and rear wheels the Lift the Install stable and secure supports under the per the legislation
• Deflate the tire before removing any objects that may caught the tire
• Never inflate tires using flammable they could cause explosions and injure
• Lift and handle all heavy components using hoist devices appropriate capacity Y must suspend the parts using suitable hooks and Use the hoist eyes provided for this careful there are any bystanders near the hoisted load.
Many the procedures involved machine maintenance and repair services involve physical hazards and other health This section lists some these hazardous procedures and the materials and equipment associated with
A void splashing into your eyes and onto your skin and W ear suitable sleeves and protective Irritate and corrode the and Causes not inhale the
These are highly Y must store them smoking Use applicators when possible secondary containers. The containers must labeled.
Resin - based adhesives / sealants
Skin contact could result irritation, dermatitis, and the absorption toxic harmful chemicals through the skin. Splashes could cause eye Ensure that there adequate ventilation and avoid contact with the skin and the Follow the manufacturer ’ s
Ensure that there adequate ventilation volatile harmful toxic chemicals may
Anti - freeze
These are highly Y must store them smoking
Anti - freeze can absorbed through the skin toxic harmful quantities. Ingesting anti - freeze can cause death and you must seek medical assistance immediately
Y must always take care when using and handling chemicals such foam battery anti - brake oils and They may highly They may also emit hazardous fumes
Remove chemicals from skin and clothing soon possible after
Change very dirty clothes and make provision for cleaning
Read and strictly adhere the safety recommendations the chemical
When working with wash before and before using the Keep work areas clean, organized, and free spillages. Store according local and national legislation. Keep chemicals out the reach
not
not mix except accordance with the
Some substances could form other chemical substances that are toxic emit toxic harmful become explosive after not spray especially solvent - based enclosed
not apply heat flames except accordance with the Some are highly flammable could release toxic harmful
not leave containers The fumes emitted could accumulate explosive Some fumes are heavier than air and will accumulate confined not put chemicals marked
not clean your hands clothes with particularly solvents and dry out the skin and can cause irritation and Some can absorbed through the skin toxic harmful
not use empty containers store other except when they have been cleaned under not attempt snif f inhale Rapid exposure high concentrations fumes can toxic
Anti - corrosive protective material
These materials are varied and you must follow the They may contain petroleum Y must avoid contact with the skin and the Y must carry out spraying with adequate ventilation and never enclosed
clouds may
Avoid inhaling the chemical powders dusts that result from dry abrasion services. Use respiratory protection ventilation not adequate.
Electric shocks result from the use faulty electrical equipment from incorrect use.
Y must keep electrical equipment good condition and test frequently
Electrical equipment must protected a fuse with appropriate nominal capacity .
Use low - voltage equipment ( 1 volt ) for work lights and inspection wherever Use pneumatic ment instead electrical equipment wherever possible.
the event electrocution:
• T urn f the electricity before approaching the victim.
• that not push pull the victim away from the source the electricity using a dry , non - conductive material.
• you have been start giving first
• Seek medical
These fumes contain toxic harmful chemical Y must only run engines adequate extraction general ventilation and never enclosed
Fiber insulation
The fibrous nature cut surfaces and edges can cause skin the fect physical and not Y must take precautions avoid excessive skin T ake care when organizing your work W ear sleeves.
Many materials relating vehicle repair are highly flammable. Some release toxic harmful fumes when burned.
Scrupulously observe the fire prevention safety recommendations when storing and handling flammable materials solvents, particularly the vicinity electrical equipment welding processes.
Before using any electrical welding equipment, ensure that there risk fire. Always have appropriate fire extinguisher nearby when using welding heating
See fire. Used for soundproofing. Cured foams used seat cushions and finishes. Follow the manufacturer ’ s
Components that have not reacted are irritants and could harmful the eyes and the skin. W ear sleeves and protective Individuals with chronic respiratory bronchial a history allergic illnesses must not work with proximity uncured and aerosol clouds can cause irritation and sensitization and may toxic
Y must apply these materials with adequate respiratory protection and adequate not remove the respirator when you have finished spraying. Keep the respirator until the fumes and clouds disperse.
Burning uncured components and cured foams can generate toxic and harmful not permit the presence naked flames, the use electrical equipment during the application foam, and until the fumes / clouds have The hot cutting cured partially cured foam must performed environment with a ventilation system with
Ingesting kerosene can cause irritation the mouth and The greatest danger from ingesting kerosene the possibility breathing into the Liquid contact dries the skin and can cause irritation Splashes the skin and the eyes cause mild
A void contact with the eyes and the skin far possible and ensure that there adequate
When the quantities are large the exposure period skin contact with fuel oils with a high boiling point can cause serious skin including skin cancer
See such carbon and are stored cylinders with pressures 140 bar ( 2000 / in2 Y need take suf ficient care when handling them prevent physical damage the cylinders and the valve The content each cylinder must clearly identified with suitable
Y must store the cylinders a well - ventilated protected from and direct Y must not store combustible gases near oxygen
careful prevent leaks from the cylinders and the gas and avoid ignition Only qualified personnel may perform services using the
Y must keep all equipment and tools good condition and you must use the correct safety equipment whenever necessary
Never use tools equipment for any purpose other than that for which they are Never overload equipment such chassis bases and hoisting The damage caused overloading does not always appear immediately and could cause a fatal accident the next time that the equipment used.
not use faulty damaged equipment particularly high - speed such emery A damaged emery wheel can disintegrate suddenly and cause serious injury Use protective goggles whenever you use equipment for
Oil test equipment, lubrication test equipment, and high - pressure air test equipment, accordance with local legislation
Always keep high - pressure equipment good condition and carry out regular maintenance, particularly tions and Never point a high - pressure nozzle the skin the fluid can cause serious
V arious laws and regulations lay down the health and safety requirements for working with materials and equipment Always observe the regulations and laws force the country which you are
W orkshops must comply with the relevant regulations and laws. Consult the local supervisory authorities related government bodies you are any
A void prolonged recurrent contact with mineral particularly used
Thoroughly wash the skin after tasks using not use paraf other solvents remove oil from the Lubricants and greases can cause mild eye
Y must avoid repeated prolonged skin contact wearing protective clothing where necessary not allow your work clothes become contaminated with W ash dry clean work clothes regularly Discard oil - soaked not use used engine oil a lubricant for applications where might come into contact with the
Y should preferably perform spraying a ventilated cab with exhaust system remove the fumes and spray from the breathing Individuals working cabs must use respiratory Personnel carrying out smallscale repair work must use respirators with air supply
Contact dries out the and prolonged recurrent contact can cause irritation and Some can absorbed through the skin toxic harmful quantities. Splashes into the eyes can cause serious irritation and even lead
W ear protective sleeves, protective goggles and protective clothing. Ensure that there good ventilation during use, avoid inhaling and spray and keep containers securely not use enclosed not apply heat except accordance with specific and detailed instructions from the manufacturer
This process emits a high level ultraviolet radiation that can burn the eyes and skin the welder and other people nearby Gas - protected welding processes are particularly dangerous this Personal protection mandatory Barriers protect other people are also necessary Y also need use suitable eye and skin protection because metal splashes.
The heat arc welding will produce gases and fumes from the metals that are being and from the coatings applied contamination the worked surfaces. These gases and fumes may toxic and you must avoid inhaling Y may need use ventilation with extraction remove smoke from the work particularly cases where there not enough general ventilation places where a considerable amount welding expected take extreme cases, where adequate ventilation cannot you may need use respirators with air supply
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