SER VICE MANUAL
W50C
W50C
W60C
W70C
W70C, W80C
W50C CWL W50C TIER 4 T OOL CARRIER
Link Product / Engine
W50C CWL W50C TIER4 Z - BAR
W60C
W70C CWL W70C TIER4 Z - BAR STD
W70C CWL W70C TIER4 HIGH SPEED
W80C CWL W80C TIER4 Z - BAR STD
W80C CWL W80C TIER4 HIGH SPEED
Engine
INTRODUCTION
[10.001] Engine and crankcase
[10.216] Fuel tanks
Four-Wheel Drive (4WD) system
Drive shaft
Front axle system
Powered front axle
[25.102] Front bevel gear set and dif ferential
[25.108] Final drive hub, steering knuckles, and shafts
Rear axle system
Powered rear axle
Rear bevel gear set and dif ferential
Planetary and final drives
Final drive steering and shafts
Hydrostatic drive
[29.100] T ransmission and steering hydrostatic control
Brakes and controls
Hydraulic service brakes
10] Parking brake parking lock
Front axle brake
Hydraulic systems
[35.000] Hydraulic systems
[35.300]
[35.106]
Main control valve
Pilot system
Auxiliary hydraulic valves and lines
High flow hydraulics
Hydraulic hand control
Hydraulic travel system
Front loader arm hydraulic system 1
Front loader bucket hydraulic system
T ool quick coupler hydraulic system
Frames and ballasting
[39.100] Frame
[39.140] Ballasts and supports
Steering
Steering control
Hydraulic control components
Cylinders
Cab climate control
[50.100] Heating
[50.200] Air conditioning
Electrical systems
Electrical system
Harnesses and connectors
Front axle control system
V and (HV AC) control system
W arning and instruments
[55.DTC] F AUL T CODES
Front loader and bucket
Arm
[90.150] Cab
Hydraulic contamination
Basic instructions - How use the maintenance standard and precautions
Basic instructions - Precaution for disassembly and assembly
Basic instructions - Electrical equipment precautions
Consumables
Product identification - Machine components
Product identification
Basic instructions - Important notice regarding equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The information this manual - - date the date the the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent countries.
case refer your NEW HOLLAND CONSTRUCTION Sales and Service
Basic instructions - Shop and assembly
Shimming
For each adjustment select adjusting shims and measure the adjusting shims individually using a eter , then add the recorded not rely measuring the entire shimming which may the rated value shown each
Rotating shaft seals
For correct rotating shaft seal
proceed follows:
Before assembly , allow the seal soak the oil will sealing for least thirty Thoroughly clean the shaft and check that the working surface the shaft not
Position the sealing lip facing the
NOTE: W ith hydrodynamic take into consideration the shaft rotation direction and position the grooves that they will move the fluid towards the inner side the
Coat the sealing lip with a thin layer lubricant (use oil rather than Fill the gap between the sealing lip and the dust lip double lip seals with grease.
Insert the seal its seat and press down using a flat punch seal installation not tap the seal with a hammer
While you insert the check that the seal perpendicular the When the seal make sure that the seal makes contact with the thrust
T o prevent damage the seal lip the position a protective guard during installation
O - ring seals
Lubricate the O - ring seals before you insert them the This will prevent the O - ring seals from overturning and which would jeopardize sealing ficiency
Sealing compounds
Apply a sealing compound the mating surfaces when specified the Before you apply the sealing compound, prepare the surfaces directed the product container .
Spare parts
Only use CNH Original Parts NEW HOLLAND CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality , and safety original they are the same parts that are assembled during standard production. Only CNH Original Parts NEW HOLLAND CONSTRUCTION Original Parts can fer this
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number the ordered which can found the parts catalog
Protecting the electronic and / electrical systems during charging and welding
T o avoid damage the electronic and / electrical systems, always observe the following practices:
Never make break any the charging circuit connections when the engine including the battery
Never short any the charging components
Always disconnect the ground cable from the battery before arc welding the machine any machine
• Position the welder ground clamp close the welding area
• you weld close proximity a computer then you should remove the module from the
• Never allow welding cables lie near , across any electrical wiring electronic component while you weld.
Always disconnect the negative cable from the battery when charging the battery the machine with a battery charger
NOTICE: you must weld the unit, you must disconnect the battery ground cable from the machine battery . The electronic monitoring system and charging system will damaged this not
Remove the battery ground
Special tools
W ARNING
Reconnect the cable when you complete
Battery acid causes burns. Batteries contain sulfuric acid. A void contact with skin, eyes clothing. Antidote (external): Flush with water . Antidote (eyes): flush with water for minutes and seek medical attention immediately Antidote (internal): Drink large quantities water milk. not induce vomiting. Seek medical attention immediately . Failure comply could result death serious injury
The special tools that NEW HOLLAND CONSTRUCTION suggests and illustrate this manual have been specifically researched and designed for use with NEW HOLLAND CONSTRUCTION The special tools are essential for reliable repair The special tools are accurately built and rigorously tested fer ficient and longlasting operation.
using these repair personnel will benefit from:
• Operating optimal technical conditions
• Obtaining the best results
• Saving time and fort
• W orking safe conditions
Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation not could result death serious injury
used with the safety alert indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information which clarifies steps, procedures, other information this manual.
Throughout this manual you will find the word Note followed additional information about a other information the manual. The word Note not intended address personal safety property damage.
Personal safety
Carefully read this Manual before proceeding with refuelling other machine
Repairs have carried out only authorized and structed staf specific precautions have taken when welding when using mallets heavy mers.
Not authorized persons are not allowed repair carry out maintenance this machine. not carry out any work the equipment without prior
Ask your employer about the safety instructions force and safety
Nobody should allowed the cab during machine maintenance unless a qualified operator helping with the maintenance
necessary move the equipment carry out pairs not lift lower the equipment from any other position than the operator ’ s seat.
Never carry out any operation the machine when the engine running, except when specifically indicated.
Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing caps, covers,
All repair and maintenance operations should carried out with the greatest care and
Service stairs and platforms used a workshop the field should built compliance with the safety rules
Any functional especially those fecting the safety the should therefore rectified immediately .
DANGER
Unexpected movement!
Make sure parking brake applied. Secure machine with wheel chocks. Failure comply will result death serious injury .
D0013A
Before performing any work the attach a maintenance progress This tag can applied the left - hand control lever , safety lever cab door
TULI12WEX2004AA 1
TULI12WEX2005AA 2
Emergency
prepared for emergencies. Always keep a fire guisher and first aid kit readily Ensure that the fire extinguisher serviced accordance with the ufacturer ’ s
SMIL12WEX0174AA 3
Equipment
W ear close fitting clothing and safety equipment appropriate for the job:
• Safety helmet
• Safety shoes
• Heavy gloves
• Reflective clothing
• W weather clothing working conditions the following personal safety equipment should hand:
• Respirators (or dust proof masks)
• Ear plugs acoustic ears protections
TULI12WEX2008AA 4
• Goggles with lateral shield masks for eyes protection not wear unbuttoned flapping clothing such torn open jackets shirts with open zips which could get caught into moving
Engine - Radiator
Never leave the engine running enclosed spaces without proper ventilation which able evacuate toxic haust Keep the exhaust manifold and tube free from combustible not refuel with the engine especially this increases fire hazard case fuel
Never attempt check adjust the belts when the gine
Never lubricate the machine with the engine
TULI12WEX2009AA 5
Pay attention rotating components and not allow anyone approach these areas avoid becoming
Hands, clothing tools getting caught the fan blades transmission can cause violent hemorrages and generate conditions grave danger For this reason avoid touching approaching all rotating moving
A surging spray the coolant from the radiator can cause serious burns and
Before checking the coolant shut - f the engine and allow machine cool down the radiator and Slowly unscrew the cap release any residual
necessary remove the cap while engine wear safety clothes and then loosen the cap slowly relieve the pressure gradually
When checking the oil and coolant use lights and lamps explicitly designated explosion proof. these types lamps are not fires explosions may occur
Hydraulic systems
Jets fluids under pressure can penetrate the skin ing serious
A void this hazard relieving pressure before ing hydraulic other
Relieve the residual pressure moving the hydraulic control levers several
T ighten all connections before applying
T o protect eyes wear a face shield safety
Protect your hands and body from possible jets fluid under
Swallowing hydraulic oil a severe health hazard.
TULI12WEX2010AA 6
TULI12WEX201 1AA 7
TULI12WEX2012AA 8
When hydraulic oil has been avoid but consult a doctor a accident see a doctor familiar with this type injury immediately .
Any fluid penetrating the skin must removed within few hours avoid serious infections.
Flammable splashes may originate because heating near lines with fluids under pressure, resulting serious not weld use torches near lines containing fluids other flammable
Lines under pressure can accidentally pierced when the heat expands beyond the area immediately
Arrange for temporary fire resistant shields protect hoses other components during welding torch
Have any visible leakage repaired immediately
Discharged oil pollutes the Soak any oil that has spilled with a proper binding Sweep binding agent and dispose separately from other
Never search for leakages with fingers; use a piece cardboard and always wear
Never repair a damaged line; always replace Replace hydraulic hoses immediately detecting any damaged moist
Always store hydraulic oil the original
TULI12WEX2013AA 9
Hoses and tubes
Always replace hoses and tubes the cone end the end connections the hose are
When installing a new loosely connect each end and make sure the hose takes the correct position fore tightening the Clamps should ened suf ficiently hold the hose without crushing and prevent
After hose replacement a moving component, check that the hose does not foul moving the component through the complete range sure any hose which has been installed not kinked
Hose connections which are crushed restrict oil flow and the productivity the ponents being Connectors which show signs movement from the original position have failed and will ultimately separate completely
A hose with a frayed outer sheath will allow the water Concealed corrosion the wire reinforcement could subsequently occur along the hose length with sultant hose failure.
Ballooning the hose indicates internal leakage due structural failure. This condition rapidly deteriorates and total hose failure soon
stretched deformed hoses generally suf fer internal structural damage which can result oil a reduction the speed operation and mate hose failure.
Free - unsupported hoses must never allowed touch each other related working surfaces. This causes chafing which reduces hose
O - rings
Replace O - seal rings and gaskets whenever they are
Never mix new and old seals O - regardless Always lubricate new seal rings and O - rings with hydraulic oil before installation relevant seats.
This will prevent the O - rings from rolling over and twisting during mounting which will jeopardize sealing.
TULI12WEX2014AA
Battery
Batteries give f explosive gases.
Never handle naked flames and unshielded light sources near batteries (No smoking addressed next
T o prevent any risk observe the following instructions:
• When disconnecting the battery always nect the negative ( cable
• T o reconnect the battery always connect the negative ( cable last.
• Never short - circuit the battery terminals with metal ob-
• not grind smoke near a battery
Battery electrolyte causes severe burns. The battery tains sulphuric A void any contact with the eyes
Antidote:
• EXTERNAL: Rinse well with water , removing any soiled
• INTERNAL: A void Drink water rinse your mouth. Consult a doctor .
• EYES: Rinse abundantly with water for min and consult a doctor .
• When the electrolyte a battery can plode you attempt charge the battery you try start the engine using a booster battery Always keep the battery charged prevent the electrolyte
Provide good ventilation when changing a battery using a battery enclosed Always protect your eyes when working near a battery
Never set tools down the battery They may induce a short causing irreparable damage the battery and injuring
Never wear metal bracelets watch straps when working the battery The metal parts may induce a short circuit resulting
Dispose used batteries separately from other waste the interests environmental
TULI12WEX2015AA 1 1
TULI12WEX2016AA
TULI12WEX2017AA
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