New Holland W270C / W300C Tier 4 Wheel loader Service Repair Manual

Page 1


SER VICE MANUAL

Engine

INTRODUCTION

Engine and crankcase

[10.202] Air cleaners and lines

Selective Catalytic Reduction (SCR) exhaust treatment

Engine cooling system

Aftercooler

ransmission

14] Mechanical transmission Four-Wheel Drive (4WD) system

[23.314] Drive shaft

Front axle system

[25.100] Powered front axle

Rear axle system

Powered rear axle

Brakes and controls

Hydraulic service

Hydraulic systems

[35.000] Hydraulic systems

[35.300] Reservoir , cooler , and filters

V ariable displacement pump

[35.525]

Front loader arm hydraulic system

Front loader bucket hydraulic system

Frames and ballasting

Frame

Steering

Steering control

[41.200] Hydraulic control components

[41.216] Cylinders

Auxiliary steering

Wheels

Front wheels

Cab climate control

Air conditioning

Electrical systems

Electrical system

[55.100] Harnesses and connectors

Engine control system

Engine starting system

[55.301] Alternator

Cold start aid

[55.01 Fuel tank system

cooling system

ransmission control system

[55.519] Cab brake controls

Parking brake electrical system Cab controls

[55.035] Remote control valve electric control

Cab V and (HV AC) controls

[55.047] Steering control system . . . . . . .

[55.524] Cab controls (Lift arm, Boom, Dipper , Bucket)

[55.415] Loader arm and bucket control system . . . . . .

Camera

Wiper and washer system

[55.404] External lighting

External lighting switches and relays

Cab lighting

Cab platform harnesses and connectors

[55.408] W arning indicators, alarms, and instruments

[55.DTC] F AUL T CODES

Booms, dippers, and buckets

Bucket

[90.150] Cab .

[90.151] Cab interior

14] Operator protections

Capacities

W270C

Capacities W300C

General specification

International symbols – Conversion factors

Ounce (US fluid)

(US liquid)

Torque

Decimal hardware

Use the torques this chart when special torques are not These torques apply fasteners with both UNC and UNF threads received from suppliers dry , when lubricated with engine oil. Not applicable special graphities, Molydisulfide other extreme pressure lubricants are

Grade 5 Nuts and Studs

1 / 4 - N·m ( 106 - 133 )

5 / - ( 204 - 248 )

3 / 8 - N·m ( 425 - 504 )

/ - N·m ( - )

/ 2

/

/ 8

/ 4

-

( - )

)

)

- 439 N·m ( 270 - 324 )

/ 8 542 - 651 ( 400 - 480 ) 787 - 944 N·m ( 580 - 696 ) 1 - 1 / 8 1085 - 1 193 N·m ( 800 - 880 )

1 - 1 / 4 1519 - 1681 N·m ( 1 120 - 1240 ) 1 - 3 / 8

- 2278 ( 1460 - 1680 ) 1 - 1 / 2

- 2983 N·m ( 1941 - 2200 )

Grade 8 Bolts, Nuts and Studs 1 / 4 - ( 142 - 177 ) 5 / - N·m ( 292 - 345 ) 3 / 8 - N·m ( 540 - 646 ) 7 / - 1 ( - ) 1 / 2 149 - 179 N·m ( 1 - 132 ) 9 /

- 260 N·m ( 160 - 192 ) 5 / 8

- 358 N·m ( 220 - 264 ) 3 / 4 515 - 618 ( 380 - 456 ) 7 / 8 814 - 976 N·m ( 600 - 720 ) 1220 - 1465 N·m ( 900 - 1081 )

1 - 1 / 8 1736 - 1953 N·m ( 1280 - 1440 )

1 - 1 / 4 2468 - 2712 ( 1820 - 2000 )

1 - 3 / 8 3227 - 3688 N·m ( 2380 - 2720 ) 1 - 1 / 2 4285 - 4827 N·m ( 3160 - 3560 )

NOTE: Use thick nuts with Grade 8

Metric hardware

Use the following torques when specifications are not given.

These values apply fasteners with coarse threads received from supplier , plated when lubricated with engine oil. These values not apply graphite Molydisulfide grease oil used.

Grade 8.8 Bolts, Nuts and Studs

Grade 10.9 Bolts, Nuts, and Studs

Grade

and Studs

Steel hydraulic fittings

Basic instructions

Coolant solution

Put only ethylene - glycol coolant solution the cooling Use good quality ethylene - glycol that has a high boiling point with additives prevent leakage. not use non - approved anti - rust additives. Anti - rust additives and ethylene - glycol can mix and work against each other , reducing anti - corrosion forming deposits the cooling and causing damage the cooling system and radiator Contact your Dealer who can supply you with the suitable coolant

Anti - freeze / Anti - corrosion

Use anti - freeze all seasons protect the cooling system from corrosion and risk

For areas where the ambient temperature over - (32.8 ) use a blend 50% ethylene - glycol based anti -

For areas where the temperature below - ( - ) - advisable use a blend 40% water and 60% anti -

Fuel

Use diesel fuel suitable for the ambient temperature conditions ( ASTM D975

Use fuel which ASTM (American Society for T esting and Materials) D975 standard (North fuel must comply with specification standard 590 ITS EQUIV ALENT

Use grade No. 2 fuel. The use other types fuel can result a loss power the engine and may cause high fuel

very low ambient temperatures, use a mixture fuels No. 1 and No. 2 necessary . Consult your fuel supplier for appropriate fuel supply

the temperature falls below the fuel cloud point (point which wax begins form) the wax crystals will cause power loss will prevent the engine from

cold weather , fill the fuel tank the end the work order prevent the formation

Engine oil

NEW HOLLAND A MBRA U NITEK - 4

ENGINE OIL SAE

15W - recommended for your This oil insures correct lubrication your engine all working See General specification choose the correct oil for climate /

NEW HOLLAND A MBRA U NITEK - 4

ENGINE OIL SAE

15W - cannot use only oil the API CI4 category

NOTE: not put any performance additive other ditive the Oil change intervals shown this manual are based tests carried out utilizing NEW LAND CONSTRUCTION lubricants.

Fuel storage

LELI12WL30004AA 1

Prolonged storage fue l can lead the accumulation impurities and condensation the Engine trouble can often traced the presence water the

The storage tank must placed outside and the temperature the fuel should kept low Drain f water and impurities regularly

Hydraulic fluid

NEW HOLLAND A MBRA H YDROSYSTEM specifically designed for high pressure applications and for NEW HOLLAND CONSTRUCTION hydraulic Y our NEW HOLLAND CONSTRUCTION Dealer can provide draulic fluid fulfill dif ferent climate / temperature Refer the General specification

T ransmission component oil

Extreme pressure oil should used for enclosed transmission Choose oil that manufactured for your climate / temperature conditions such NEW HOLLAND A MBRA MUL G 134™ HYDRAULIC TRANSMISSION OIL See General specification

Grease

The type grease use depends ambient temperature such as: NEW HOLLAND A MBRA

Environment

Before you service this machine and dispose and obey environmental not drain oil fluids the ground into containers that leak. Check with your local environmental, recycling center your Dealer for correct disposal

Center , rear and front drive shaft bolts

Lock nut for yoke front drive shaft

136 - 149 N·m ( 100 - 1 )

339 - 373 N·m ( 250 - 275 ) 84547255C 15/03/2013

Capacities

T ank urea (AD Blue)

Capacities

Capacities

General specification

Hydraulic oil temperature chart

T ransmission oil temperature chart

LELI12WL30001EA 1
LEIL12WHL001 1BA 2

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