walk-incubator-catalouge

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WALK IN INCUBATOR Low temperature Walk in Incubator/germinator (With humidity control)

Multiple Application

TECHNOCRACY PVT. LTD.

Models: • ACM HF Series

®

TECHNOCRACY PVT. LTD.

®

WALK IN INCUBATOR scientific institutes, food processing industries, defence

Introduction

installations and various conventional and agriculture We are manufacturers of customized walk in Incubator in

universities.

India since more than two decades. Our pre-fabricated walk in Incubator are suitable for all industrial Germinator

Salient Features

applications such as those used in food processing industries .

Laboratory applications, incubator and other general and specialized scientific applications.

We specialize in both the versions of walk in Incubator • •

Ambient Temperature Walk in Incubator / germinator Low temperature Walk in Incubator/germinator (With humidity control)

• • • • • • • •

Reliable Aesthetically designed.

Corrosion Resistant Energy Efficient CFC free cooling Long life Low Maintenance Light Weight

Construction Details:

Over a short period of time we have managed to create a

Weiber walk in Incubators are double walled convection

niche for our selves in the industrial Germinator market and

heated and cooled units. Outer body of our Incubator are

have joined the elite group of companies, who have the

constructed out of thick PCRC sheet duly pre-treated with

distinction of being the exporters of walk in Incubator in

primers and rust proofing and painted with long lasting stove

India. We have been catering to various Asian And African

enamel or elegantly powder coated.. The inner chamber is

markets besides having a strong presence in the domestic

made of heavy gauge stainless steel sheet of SS-304 grade.

market catering to wide array of clients ranging from premier

The gap between the walls is filled high grade mineral glass wool/ puf insulated, which ensures maximum thermal efficiency in our walk in Incubator. We are using 80mm thick specially designed Puf panels

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Ambient Temperature Walk in Incubator / germinator

The unit is provided with two doors , the inner door is made of

temperature sensitivity..The heaters will be placed in the

thick plexi glass/float glass, to view the specimens/culture

conditioning plenum such that there is no direct radiation

media/stocks, without disturbing the temperature of the

from the heaters onto the test specimen.Heater outputs are

chamber. This door is provided with magnetic door closer.

controlled through a SSR for superior stability and control in

The outer door is made of mild steel sheet lined with stainless

temperature.

steel from inside.. This door is provided with lock and key arrangement. The unit is mounted on a sturdy steel frame

Cooling

The unit is provided with various customized shelves in

We use ISI marked high end High Capacity ultra-low

various permutations and combinations to suit individual

temperature Semi - Hermetic . The compressors are mounted

requirements..

The triple walled back of our walk in

on anti vibration pads for better physical stability and Eco

Incubator are provided with air circulation fans for uniform

friendly Non-CFC refrigerant R-404a are used. An air-cooled

maintenance of the temperature throughout the chamber.

condenser specially designed for tropical climates is driven

The exterior surface is high wear resistance. The outer walls

by a co-axial fan. The heat exchanger coils are Inner grooved

comprises of very sturdy thick cold rolled panels

copper tubes and are finned for maximum heat transfer. For

Heating

special purposes hot gas bypass systems are used for protection against No-Load condition.

Indirect heating system is provided in our units, comprising of Stainless steel sheathed air heaters of suitable wattage.. The

Temperature Control

warm air is evenly distributed throughout the chamber

The temperature is efficiently controlled by PLC based HMI

through efficient motor fans ensuring a very good

interactive control panel of following specifcations.

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WALK IN INCUBATOR Interative ergonomic Control Unit based on Mocrocontroller

4)

Audio Alarm : This Alarm indicates the visual alarm and indiactes any failure and Temperature overshoot

1

2

14

conditions.

13

5)

40.0

20-12-10 Ab_Tp:18.8

21.34 DLY:3M

READ TEMP.:

40.0OC

Door Open : Visual indication with door open conditions.

6)

A.C Power failure : This visual indicator light up when the mains power fail and the system working in the battery mode.

3

4

5

6

7

8

9

10

11

12

7)

Low battery indicator : This LED indicates the battery backup status, This LED indicates when the battery

1)

Heater Mode : This LED indicates the heating system

charge capacity available at 25% of the total charge.

on condition and it light up when the set temperature

2)

is higher than the ambient temperature.

8)

UP : Count up key.

Cooling Mode: This LED indicates the cooling system

9)

SET : This is a set button to set any parameter on the

on condition and it light up when the set temperature

screen, by pressing of this key a cursor blink on the

is lower than the ambient temperature.

corresponding parameter, So you can select any desired parameter and use UP and Down key to set

3)

Temperature Alarm: This LED indicated the extreme

specific value/setting.

Ambient condition and the temperature failure condition.

10)

Down : Down count key.

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Ambient Temperature Walk in Incubator / germinator

11)

12)

13 )

ESC : This key is used to exit from any menu, you are

cursor blinks at YEAR

working right now.

and repeat the steps to

Print/Data download : This key is used to transfer the

move to any parameter.

Similary

the computer MS Excel/Word and Hyperterminal

cursor on any parameter and set desired value for system

software.

operation.,

you

move

Display Unit : This unit is a user intertractive interface

To increase any parameter use UP key and to decrease any

system for easy operation and

parameter use DOWN key.

it displays the

DATE, TIME, Ambient Temperature,

Compressor ON Delay Time,

Read and Set

Temperature.

Temperature Display : This seven segment display indicates the read temperature value inside the chamber.

SYSTEM SETTING 1)

21.34 DLY:3M

stored data into the printer or Data download facility in

parameter like

14)

20-12-07

DATE and TIME : From normal operational mode, press SET key ones,

After completion of all correct setting press ESC key to return back to the main menu.

Optional Features : (Can Be incorporated At Extra Cost If Desired) XLV.

Temperature set point controls relays for refrigeration compressor and evaporator fan

XLVI. Relays rated min. 200VAC: a. Compressor: min. 8 A, min. 60 LRA b. Fan: min. 4 A c. B) High/low temp alarm

The cursor blinks at XLVII. Audio and Visual Alarm. Programmable DATE (20), and for second press of KEY SET the cursor blinks at MONTH ( 12 ), and similary on Third press of key SET

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WALK IN INCUBATOR XLVIII. Alarm mute w/ ring back in 5 minutes XLIX. Touch Button Control for Alarm Mute/Ring Back.

L. Keyed alarm silence switch LI.

conductor Temperature Sensor. Set point display LIX.

(program mode) LCD and Segment Dry contacts( Remote Control ) for central alarming.

LX.

R.F based Remote Alarm System

LXI.

Built-in chart recorder/Thermal Printer standard for

External Keyed Alarm Mute. Alternate: Supervisor programmable code

blood bank units or data acquisition in the controller LII.

Door Buzzer alarm

LIII.

IR Sensor/ Micro Switch Based Door open Alarm.

through a suitable world standard

Adjustable or fixed 30s delay before alarm

RS232 and/or RS485.

LIV.

memory which can be down loaded on a computer

Power failure alarm: Automatic Power detection and Audio Visual Alarm. Adjustable or fixed 15 min delay

interface like

LXII. RS-232 I/O Port Provided, XII.

RS-232 I/O Port Provided,

before alarm LXIII. Serial Thermal Printing facility.

LV.

Programmable temp range: Touch Button Control to Program Temperature. User Settable.

LXIV. 24 hr non-volatile temperature Record Storage Capacity, and Record Download facility in MS

LVI.

Battery backup: Automatic Battery Charging Facility

WORD/Hyper terminal / MS-Excel.

inbuilt in circuit. Provides up to 24 hr of display power LXV.

Up to 1 MB data storage Facility.

LVII. Mounted temp probe LXVI. Seven Day Profile Timer with Real Time Clock.

LVIII. Dual PT-100 sensor With Ambient Sensing by Semi

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®

Ambient Temperature Walk in Incubator / germinator

Temperature Range.

is automatically maintained through a water solenoid valve and an electrical float switch. The de-mineralized water or

Temperature range of our standard walk in incubator models are 1 5o C to 60o C. However we have the capacity to modify the same to suit the individual specialized requirements of

single distilled water supply to the humidity inlet having a resistance measurement of approximately 50,000 - 200,000 Ohm/cm is provided with the unit

our customers.

Dehumidification Temperature Sensitivity Refrigeration based de-humidification system is used . The Temperature inside our walk-in incuabtor are controlled with a sensitivity of + 1 o c or better.

Illumination

desired level of lower humidity will be achieved by maintaining the precise dew point temperature. The output will automatically be activated based on the set point as well as in ramp up mode after a low temperature cycle.

Our units are provided with door operated illumination system comprising of fluorescent lights.

Front Panel

Humidity Range

Front panel of our units comprises of on/off switches , HMI

20% to 80%

Screen ,heating, cooling and mains indicator lamps, temperature controllers and voltmeters.

Humidification Air Circulation A low-pressure droplet free vapor boiler using direct vaporization system is used. Water Reservoir is provided at

•

Vacuum impregnated stator winding with dr. back

• •

varnish under red baktol non-hygroscopic.

Best IR value

the side of the chamber with an 10 x 8mm PU tube quick connector and water level is automatically controlled through a water-in solenoid valve. The wick tank water level

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®

WALK IN INCUBATOR • • •

Bright bar (EN - 8 class) shaft.

Bush bearing of branded companies.

Surge comparison testing in fans and pumps

•

eliminates into turn short circulating of the stator.

Pressure die-casted-rotor manufactured with zero

•

error.

Boats of high accuracy

Features •

Our system incorporates multiple Devices such as in line process Indicators, environment scanners and

•

temperature or humidity controllers.

Provides Astech cable for direct interface to any dot matrix or laser printer for online or offline data records

Data Acquisition And Control System For Walk In

•

printing It has Bulk data storage capacity with high data

•

retention life.

Facility to obtain nicely formatted print our of the

•

logged data or records with proper headers.

Our system provided facility to program recording

Incubator This is unique module which can be incorporated with our environmental chamber to log in temperature and environment related data with a help of a data logger unit

interval with various options to suit individual

which has a pc connectivity by means of RS 232 C interface.

This data is then analyzed and formatted with the help of our unique user friendly analysis software to enable the user to

•

requirements.

It is provided with the feature to adjust or select baud rate for any serial communication port.

get a formatted and analyzed reports of various inputs during the full operation cycle of the equipment. This is an ideal

Our system is provided with user friendly custom developed

module for pharmaceutical laboratories, process control

software which obtains and analyze the data and facilitates

applications and high research projects where maintaining a

the user to generate reports and graphs etc.

viable record of the performance of the equipment is very essential.

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®

Ambient Temperature Walk in Incubator / germinator

Optional Feature If Desired (PLC SYSTEM WITH 21 CFR Part 11 compliance software) 10)

Automatic acknowledges within specified time with alarm log but readings should be logged for that particular alarm.

11)

Door opening/closing log (Magnetic lock with passwords)

12)

Numeric

as

well

as

graphical

report

(common/individual) 13)

Roles & Priveleges for user, operator and administrator.

Features (Version2.01) SMS/mobile alert for particular equipment.

1)

2)

21 CFR Part 11 compliance software……WHO did

14)

Electronic Signature

WHAT…WHEN.

15)

Scanner Graph

Mean Kinetic Temperature (MKT), Audit Trail, Graphs,

16)

Current Reading configurable (single/multiple) by user

Tabular Reports, multiple user passwords, provided.

17)

channel wise scanner alarm report

User friendly software and windows.

18)

Print frequency programmable through software

4)

Minimum, Maximum, Average value at end of report.

19)

Page Length programmable

5)

Separate alarm report.

20)

Controller setting programmable

6)

Print/Scan frequency programmable (1 to 254

21)

MKT programmable daily, weekly monthly

3)

minutes). Internal software logging every 1.5 seconds.

7)

Data Acquisition, Monitor and control (for PLC based)

8)

Password Protection (min 3 levels)

9)

Alarm Logging with times (actual high/low readings)

Hardware requirements: The following minimum configuration of your PC is required for successful use of OSLOG software:

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®

WALK IN INCUBATOR Technical Matrix For Walk In Incubators •

Processor system PC min: Pentium IV

•

1 free USB port

•

Memory min: 512MB RAM

•

VGA screen

•

Hard disk space min: 2 GB

•

A mouse, keyboard.

•

1 CD ROM Drive: 32x

•

1 free serial port

Software requirements: Windows 2000, XP.

Temperature Control Temperature Sensitivity

± °C

0.5 or better

Spatial Deviation In Temperature

± °C

0.5 or better

Readability

°C

0.5

Temperature range

°C

15 - 60 degree C

Temperature Sensor

PT-100

Temperature Controller

Microprocessor based PLC

Display

LCD

RH

20% -80% (Subject to Temperature Graph)

Water quality

Distilled/Ionized

Safety thermostats Temperature variation Adjustments

3

Temperature Sensors

PT-100

Automatic temperature setting

Yes

Adjustable limits

Yes

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Ambient Temperature Walk in Incubator / germinator

Optional Feature If Desired (PLC SYSTEM WITH 21 CFR Part 11 compliance software)

Light control Readability or Set ability

%

optional feature-Tissue Culture Mandatory

Light intensity (Middle chamber)

Lux

optional feature- Tissue Culture Mandatory

Light intensity (Both Sides)

Lux

Optiional

Accessories Timer (999 mins)

Incorporated

Program (Real Time)

Incorporated

Data Acquisition Program

Incorporated

Serial Port (Printer)

RS232C

Incorporated

litres

22 ltr

Inspection window in door Water reservoir

Incorporated

Shelves Standard Internal Dimensions

Not applicable mm

Model Specific

Accessories Printer Report Program

Incorporated

2 x 24 characters LCD Display

Incorporated

Access Port 30 mm

Incorporated

locks

Incorporated

Power consumption Nominal power

W

14 KW

Nominal voltage

V

440 Volts Three Phase

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WALK IN INCUBATOR Humidity Vs Temperature Graph

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Ambient Temperature Walk in Incubator / germinator

Details And Phtographs Of Our Old Projects And Screen Shots WALK IN INCUBATORS - RAIPUR UNIT (Size: 6feet x 6 feet x 8 feet)

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WALK IN INCUBATOR INNER CHAMBER VIEW BAYER CROP SCIENCES MANILA PHILLIPINES PROJECT SIZE 40 FEET X 40 FEET X 10 FEET

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Ambient Temperature Walk in Incubator / germinator

TEMPERATURE RECORDER AND CONTROL UNIT BAYER CROP SCIENCE - CHAMBER

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WALK IN INCUBATOR HUMIDIFICATION SYSTEM FOR WALK IN INCUBATORS

ELECTRICAL CONTROL PANELS (MULTI CHAMBER)

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Ambient Temperature Walk in Incubator / germinator

AIR CIRCULATION MODULES

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WALK IN INCUBATOR SCREENSHOTS DATALOGGING

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Ambient Temperature Walk in Incubator / germinator

SOFTWARE OVERVIEW

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WALK IN INCUBATOR LOG GRAPHS - SCREEN SHOTS

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Ambient Temperature Walk in Incubator / germinator

LOG GRAPHS - SCREEN SHOTS

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WALK IN INCUBATOR REPORT GENERATION OVERVIEW

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Ambient Temperature Walk in Incubator / germinator

Panel Drawing - 1

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WALK IN INCUBATOR Panel Drawing II

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Ambient Temperature Walk in Incubator / germinator

Roof Support -panel overview

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WALK IN INCUBATOR Roof Support Drawing

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Ambient Temperature Walk in Incubator / germinator

Wall T Floor Drawing

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WALK IN INCUBATOR In Fitting Door Front Elevationa

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TECHNOLOGY with

We are having Representatives in 55 Countries please visit our International Dealers Section to contact your nearest ACMAS Representative

h HUMAN TOUCH TECHNOCRACY PVT. LTD.

An ISO 9001:2208 | ISO 14001:2008 | ISO 13485 WHO:GMP Products | GLP Compliant Products

www.acmasindia.com | www.scientificlaboratoryequipments.com | www.measuring-meters.com TECHNOCRACY PVT. LTD. SALES OFFICE (INDIA) 312-313, Vardhman Capital Mall, L.S.C. 10, GulabiBagh, Delhi-110052, INDIA Tel: 0091-11-23646703, 23643054 (M) +91-9313971681| Email: india@acmasindia.com SALES OFFICE (HONG KONG) Unit D 28 11/f Wing Tat Comm, Bldg 97, Bonham Strand East, Sheung Wan, HONG KONG (PRC).

Tel: 0086-13929598046 | 0086-18922303099 Email: hk@acmasindia.com SHOWROOM 141, Rai Industrial Estate, Rai, Sonepat, Haryana-131029, INDIA Tel: 0091-0-9312219738 (M) +91-9717741167 Email: info@acmasindia.com SALES OFFICE (RUSSIA) Inmed Trade Street, Ozerkovsky Embankment, Unit No 50 Straine-1, Off-502, Moscow, RUSSIA Tel: 0049-79592345 | Email: russia@acmasindia.com