PART CATALOG HONDA CS1

CITY SPORT - ONE

PARTS CATALOG EDISI 1

13 KWC I 1 AHJ

DAFTAR

ISI

PETUNJUK PEMAKAIAN

1

KELOMPOK MESIN

2

KELOMPOK RANGKA

3

INDEKS PART NUMBER

4

INDEKS DESCRIPTION

5

PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA CITY SPORT - ONE (KWCA)

1

I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modiďŹ kasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.

Nomor-nomor yang dibutuhkan : (a) Parts mesin

:

Part Number dan Nomor seri mesin

(b) Parts rangka

:

Part Number dan Nomor seri rangka

(c) Parts karburator

:

Part Number dan Nomor identifkasi karburator

2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.

Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi dan komponen model

Nomor kode

Kode warna Kode subkontraktor Kode modiďŹ kasi

(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi dan tipe

Dimensi

Pengerjaan permukaan secara kimiawi SO

1

2. Kode warna

5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.

Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun.

Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

1

Kode warna pabrik seperti DSM, CSR, AFB dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut : Kode Warna Kode pabrik Kode HONDA NHA30M R333C NHB12M YR293M

DSM CSR AFB DGM

6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah.

Warna

7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan.

Digital Silver Metallic Candy Scarlet Red Affinity Black Metallic Diablo Gold Metallic

8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya.

3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY................ Assembly L.E.D .............. Light emitting diode COMP .............. Complete.

MPH ............... Miles per hour R....................... Right L (100L) .......... Link(100 Links) L. ...................... Left A.C ................. Alternating current STD .................. Standard D.C ................. Direct current MM ................... Milimeter IN ................... Inlet G ...................... Gram EX. ................. Exhaust T(22)................. Tooth (22Teeth) FR .................. Front A ....................... Ampere RR .................. Rear V ....................... Volt Hex ................. Hexagonal W ...................... Watt A.M ................. Attaching mark WL .................... With labelling T.M ................. Transcript mark WOL. ................ Without labelling C.D.I ............... Capacitive KPH .................. Kilometers per hour Discharge Ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

Part Bolt (Screw) Pin O-Ring Oil seal Tube

2

Contoh 6x12 8x14 9.5x1.6 14x24x5 5x130

Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm

9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.

Model

Kode daerah pemasaran

Tipe

No. Seri Mesin yang berlaku mulai

No. Seri Rangka yang berlaku mulai

No. Identifikasi Karburator yang berlaku

CS125MC9

IN

Indonesia

JBA1E********

MH1JBA****K******

AVK5AD A

*

Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah AVK5AD A KC 7

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

1

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut.

1. F.R.T. didasarkan atas kondisi servis sebagai berikut : NOMOR SERI RANGKA

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.

2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit DAFTAR KONVERSI NOMOR SERI MESIN

Jam 0.1 0.2 0.3 0.4 0.5

Menit 6 12 18 24 30

Jam 0.6 0.7 0.8 0.9 1.0

Menit 36 42 48 54 60

3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring Service item/Bagian yang diservis NOMOR IDENTIFIKASI KARBURATOR

F.R.T.

Cylinder

1.4

Clutch spring

0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

3

b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket.

Service item/Bagian yang diservis

1

No.

Cylinder head gasket Piston

1.

F.R.T.

2.

1.0 1.5 F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly.

Service item/Bagian yang diservis

F.R.T.

Gearshift drum

* 3.9

Crankshaft

* 4.1

Pembongkaran crankcase

* 3.7

Pekerjaan yang terulang adalah pembongkaran crankcase.

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

Pemeriksaan waktu pengapian Penyetelan dan pembersihan busi Penyetelan tappet

F.R.T. 0.2 0.1 0.3

4.

Penyetelan stasioner karburator

0.1

5.

Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin)

0.1

6.

Penyetelan kopling

0.1

7.

Pembersihan elemen saringan udara

0.3

8.

Pengukuran tekanan kompressi

9.

Pemeriksaan cairan batere dan berat jenisnya

10.

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 *

3.

Service item/Bagian yang diservis

11.

12.

Pengukuran tinggi pelampung karburator Pembersihan saringan oli mesin Penyetelan gas tangan

0.1 0.2 0.6 0.6 0.1

Rangka 4. Pengerjaan lain disamping penggantian parts

No.

a. Penurunan dan pemasangan No.

Service item/Bagian yang diservis

F.R.T.

1.

Mesin

1.5

2.

Kepala silinder

1.1

3.

Karburator

0.4

Service item/Bagian yang diservis

F.R.T.

1.

Penyetelan rem depan

0.1

2.

Penyetelan rem belakang

0.1

3.

Pemeriksaan cara kerja rem

0.1

4.

Penyetelan arah lampu depan

0.1

5.

Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket)

0.1

c. Pembongkaran No. 1.

4

Service item/Bagian yang diservis Karburator

F.R.T. 0.7

ENGINE GROUP E-1

CYLINDER HEAD COVER

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2 E-4

CAM CHAIN

E-5

CYLINDER/TENSIONER

E-6

RIGHT CRANKCASE COVER

E-7

WATER PUMP

E-8

OIL PUMP

E-9

CLUTCH

5

ENGINE GROUP E-10

STARTING CLUTCH

E-11

LEFT CRANKCASE COVER

E-12

GENERATOR

E-13

STARTER MOTOR

E-14

CRANKSHAFT/PISTON

E-15

CRANK SHAFT/PISTON

E-16

TRANSMISSION

E-17

GEAR SHIFT DRUM

E-18

KICK STARTER SPINDLE

2

6

ENGINE GROUP E-19

CARBURETOR

2

7

FRAME GROUP F-1

HEADLIGHT

METER

F-3 HANDLE LEVER/CABLE/MIRROR

F-4 FRONT BRAKE MASTER CYLINDER

F-5 STEERING HANDLE/HANDLE COVER/ SWITCH

F-6

STEERING STEM

F-7

F-8

F-9

FRONT BRAKE CALIPER

3

8

F-2

FRONT FENDER

FRONT FORK

FRAME GROUP F-10

FRONT WHEEL

F-13

REAR WHEEL

F-11 RR. BRAKE MASTER CYLINDER

F-12

F-14

F-15

FUEL TANK

REAR BRAKE CALIPER

SEAT/GRAB RAIL

3

F-16

SIDE COWL

F-17

AIR CLEANER

F-17-1

SUB AIR CLEANER

9

FRAME GROUP F-18

AIR INJECTION CONTROL VALVE

F-19

EXHAUST MUFFLER

F-20 PEDAL/KICK STARTER ARM

F-21

STEP

F-22

STAND

F-23

F-24

REAR CUSHION

F-25

REAR FENDER

F-26

SWINGARM

3

10

FRONT WINKER

FRAME GROUP F-27

F-30

REAR COMBINATION LIGHT

FRAME BODY

F-28

BATTERY

F-29

WIRE HARNESS

F-31

RADIATOR

F-32

TOOLS

3

F-33

FRONT COWL

F-34

BODY COVER

F-35

UTILITY BOX

11

FRAME GROUP F-36

3

12

CAUTION LABEL

F-37

MARK/STRIPE

E-1 Cylinder Head Cover

2 Service item 1 2 3

F.R.T.

COVER, CYLINDER HEAD ................... 0.6 GASKET, CYLINDER HEAD COVER .... 0.6 VALVE, PAIR CHECK ............................ 0.5

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

12310-KGH-901 12391-KWC-900 18601-KGB-612 18612-KGH-901 90002-KGH-900

COVER ASSY., CYLINDER HEAD GASKET, HEAD COVER VALVE COMP., REED COVER, REED VALVE BOLT, FLANGE, 5X14

1 1 1 1 2

6 7 8

90017-KGH-901 90543-MV9-671 94301-10120

BOLT, HEAD COVER RUBBER, MOUNTING DOWEL PIN, 10X12

2 2 1

QTY

Notes

13

E-2 Cylinder Head

2 Service item

F.R.T.

1 HEAD, CYLINDER .................................. 3.1 .INCLUDES: Engine removal and installation .INCLUDES: Valve adjust and reface 2 GUIDE, INTAKE VALVE(ONE) ................ 3.2 GUIDE, EXHAUST VALVE(ONE) ............ 3.2 GUIDE, VALVE :FOR 1 VEHICLE ........... 3.5 .INCLUDES: Engine removal and installation .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 3 HOLDER, CAMSHAFT ............................ 2.1 .INCLUDES: Engine removal and installation 4 GASKET, CYLINDER HEAD ................... 2.4 .INCLUDES: Engine removal and installation 7 INSULATOR, THROTTLE BODY/ CARBURETOR........................................ 0.7 15 PLUG, SPARK ......................................... 0.1

14

PC KWCA 03-08

No.

Part Number

Description

QTY

1 2 3 4 5

12200-KWC-900 12204-KGH-305 12210-KGH-901 12251-KTY-D31 14125-KGH-900

HEAD COMP., CYLINDER GUIDE, EX. VALVE (O.S.) HOLDER COMP., CAMSHAFT GASKET, CYLINDER HEAD PLUNGER, CAM SETTING

1 2 1 1 1

6 7 8 9 10

14126-KGH-901 16211-KGH-902 16219-KW6-841 90483-028-000 92900-08032-0E

SPRING, PLUNGER INSULATOR, CARBURETOR BAND, INSULATOR WASHER, 8MM BOLT, STUD, 8X32

1 1 2 4 2

11 12 13 14 15

94030-08280 94301-10120 94520-35000 95701-06105-00 98059-58816 98059-58826

NUT, HEX., 8MM DOWEL PIN, 10X12 CIRCLIP, INTERNAL, 35MM BOLT, FLANGE, 6X105 PLUG, SPARK (CR8E) PLUG, SPARK (U24ESR-N)

4 4 1 2 1 1

Notes

E-3 Camshaft / Valve

2 Service item

F.R.T.

2 CAMSHAFT................................................... 2.2 .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 3 ARM, INTAKE VALVE ROCKER(ONE) ...... 2.2 ARM, EXHAUST VALVE ROCKER(ONE).. 2.2 ARM, VALVE ROCKER :FOR 1 VEHICLE . 2.3 .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 5 VALVE, INTAKE(ONE)................................. 2.7 VALVE :FOR 1 VEHICLE ............................ 2.9 INCLUDES: Engine removal and installation .INCLUDES: Refacing 6

VALVE, EXHAUST(ONE) ....................... 2.7 VALVE :FOR 1 VEHICLE ....................... 2.9 .INCLUDES: Engine removal and installation .INCLUDES: Refacing

No.

Part Number

Description

1 2 3 4 5

12209-KGH-902 14100-KGH-901 14431-KGH-901 14451-KGH-901 14711-KGH-901

SEAL, VALVE STEM CAMSHAFT COMP. ARM, VALVE ROCKER SHAFT, ROCKER ARM VALVE, IN.

2 1 2 2 1

6 7 8 9 10

14721-KWC-900 14751-KWC-900 14761-KWC-900 14771-KM3-001 14777-KGH-901

VALVE, EX. SPRING, VALVE OUTER SPRING, VALVE INNER RETAINER, VALVE SPRING SEAT, VALVE SPRING

1 2 2 2 2

11 12 13 14

14781-MA6-000 90005-ZM3-000 90012-KGF-910 90206-001-001

COTTER, VALVE BOLT, FLANGE, 5X18 SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING

4 2 2 2

QTY

Notes

7 SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE).............................. 2.5 SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) ......................... 2.5 SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE ........................ 2.6 .INCLUDES: Engine removal and installation PC KWCA 03-08

15

E-4 Cam Chain

2 Service item

16

F.R.T.

No.

1

SPROCKET, CAM ..................................... 2.0 .INCLUDES: Engine removal and installation

2

CHAIN, CAM ............................................. 2.2 .INCLUDES: Engine removal and installation

1 2 3 4 5

3

TENSIONER, CAM CHAIN ....................... 2.2 .INCLUDES: Engine removal and installation

6 7

5

GUIDE, CAM CHAIN................................. 2.4 .INCLUDES: Engine removal and installation

PC KWCA 03-08

QTY

Part Number

Description

14321-KGH-901 14401-KVB-901 14510-KGH-900 14515-KGH-900 14610-KGH-901

SPROCKET, CAM (34T) CHAIN, CAM (90L) TENSIONER, CAM CHAIN PLATE, TENSIONER SETTING GUIDE, CAM CHAIN

1 1 1 1 1

90083-GB6-911 96001-06014-00

BOLT, KNOCK, 5MM BOLT, FLANGE, 6X14

2 1

Notes

E- 5 Cylinder / Tensioner

2 Service item

F.R.T.

1 CYLINDER ............................................. 2.7 .INCLUDES: Engine removal and installation 2 GASKET, CYLINDER ............................. 2.6 .INCLUDES: Engine removal and installation 3 (4) LIFTER, TENSIONER ....................... 1.9 .INCLUDES: Engine removal and installation

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

12100-KGH-901 12191-KGH-901 14520-KSS-901 14560-KGH-900 90005-KGH-900

CYLINDER COMP. GASKET, CYLINDER LIFTER ASSY., TENSIONER GASKET, TENSIONER LIFTER SCREW, PAN, 6X6

1 1 1 1 1

6 7 8

91306-MG3-001 94301-10120 96001-06022-00

O-RING, 1.5X9.5 DOWEL PIN, 10X12 BOLT, FLANGE, 6X22

1 2 2

QTY

Notes

17

E-6 Right Crankcase Cover

2 Service item

F.R.T.

1 COVER, CRANKCASE :RIGHT ............ 1.0 4 GASKET, CRANKCASE COVER :RIGHT 0.8

18

6 HOSE, MAIN WATER ............................

8 9) LEVER, CLUTCH .............................

0.4 0.9

13 OIL SEAL, KICK STARTER SPINDLE ..

0.9

PC KWCA 03-08

No.

QTY

Part Number

Description

1 2 3 4 5

11330-KWC-900 11333-KGH-901 11334-KGH-901 11393-KGH-901 15651-KGH-901

COVER COMP., R. CRANKCASE PLATE, R. COVER RUBBER, R. COVER GASKET, R. COVER GAUGE, OIL LEVEL

1 1 1 1 1

6 7 8 9 10

19502-KGH-901 19506-KGH-900 22810-KGH-901 22815-KW7-931 32112-KGH-911

HOSE, WATER CLAMP, WATER HOSE LEVER COMP., CLUTCH SPRING, CLUTCH LEVER CLAMPER, WIRE

1 2 1 1 1

11 12 13 14 15

90702-KWC-900 91203-750-004 91204-MC7-003 91205-KF0-003 91307-035-000

DOWEL PIN, 8X16 OIL SEAL, 12X18X4 OIL SEAL, 16X28X7 OIL SEAL, 12X20X5 O-RING, 18X3

2 1 1 1 1

16 17 18 19 20

94520-22000 95005-50150-30 95701-06014-00 96001-06030-00 96001-06040-00

CIRCLIP, INTERNAL, 22MM TUBE, 5X150 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X40

1 1 2 5 4

Notes

E-7 Water Pump

2 Service item 1 2 3 5

F.R.T.

IMPELLER, WATER PUMP ....................

MECHANICAL SEAL, WATER PUMP ....

(4) COVER, WATER PUMP ..................

SHAFT, WATER PUMP ..........................

0.9 1.0 0.4 0.9

6 SPROCKET OR GEAR, WATER PUMP DRIVEN .................................................. 0.9 11 OIL SEAL, IMPELLER SHAFT ............... 1.0

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

19215-KGH-901 19217-P72-014 19221-KWC-900 19226-KGH-901 19241-KGH-901

IMPELLER, WATER PUMP SEAL, MECHANICAL COVER, WATER PUMP GASKET, WATER PUMP COVER SHAFT, WATER PUMP

1 1 1 1 1

6 7 8 9 10

19242-KGH-901 90423-KW6-900 90478-700-001 90608-072-001 91105-KTM-970

GEAR, WATER PUMP DRIVEN (23T) WASHER, 7X13X1.2 WASHER A, 6MM WASHER, 12MM ROLLER, 4X23.8

1 1 1 1 1

11 12 13

91205-KF0-004 96001-06022-00 96001-06065-00

OIL SEAL, 12X20X5 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X65

1 2 1

QTY

Notes

19

E-8 Oil Pump

2 Service item

F.R.T.

1 PUMP ASSY., OIL................................... 0.9 4 (3) ROTOR, OIL PUMP ........................... 0.9

20

PC KWCA 03-08

QTY

No.

Part Number

Description

1 2 3 4 5

15100-KWC-900 15133-KGH-901 15331-436-001 15332-436-001 90702-KFM-900

PUMP ASSY., OIL GEAR, OIL PUMP DRIVEN (23T) ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER DOWEL PIN, 8X12

1 1 1 1 2

6 7 8 9

91105-KTM-970 93301-05012-0J 94540-06019 95701-06035-00

ROLLER, 4X23.8 BOLT, HEX., 5X12 E-RING, 6MM BOLT, FLANGE, 6X35

1 2 1 3

Notes

E-9 Clutch

2 Service item

F.R.T.

1 OUTER, CLUTCH ................................... 1.1 3 CENTER, CLUTCH ................................. 1.1 4 (5) DISC, CLUTCH FRICTION ................ 1.1 .NOTE: Same time for two units or more 6 PLATE, CLUTCH PRESSURE ................

7 (16) PLATE, CLUTCH LIFTER ................

8 SPRING, CLUTCH .................................. .NOTE: Same time for two units or more 9 ROD, CLUTCH LIFTER...........................

10 GEAR, PRIMARY DRIVE ........................

PC KWCA 03-08

1.1 0.9 0.9 0.8 1.1

No.

Part Number

Description

1 2 3 4 5

22100-KTY-D30 22105-KWC-900 22120-KGH-600 22201-KGH-600 22321-KGH-600

OUTER COMP., CLUTCH GUIDE, CLUTCH OUTER CENTER COMP., CLUTCH DISK, CLUTCH FRICTION PLATE, CLUTCH

1 1 1 5 4

6 7 8 9 10

22355-KGH-600 22361-KGH-600 22401-KW7-931 22849-KGH-900 23121-KGH-900 23122-KGH-900 23123-KGH-900

PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH ROD, CLUTCH LIFTER GEAR A, PRIMARY DRIVE (20T) (WHITE) GEAR B, PRIMARY DRIVE (20T) (BLUE) GEAR C, PRIMARY DRIVE (20T) (YELLOW)

1 1 4 1 1 1 1

11 12 13 14 15

90008-KT7-001 90231-KM7-702 90401-KY4-902 90434-KGH-901 90501-GBL-730

BOLT, FLANGE, 6X25 NUT, LOCK, 14MM WASHER, PLAIN, 17MM WASHER, 20MM WASHER, 14MM

4 2 1 1 2

16

91007-KE1-003

BEARING, RADIAL BALL, 6903

1

QTY

Notes

21

E - 10 Starting Clutch

2 Service item 1 2 3

22

F.R.T.

GEAR, STARTER DRIVEN .................... 0.9 OUTER, STARTING CLUTCH ............... 1.0 GEAR, STARTER REDUCTION ............ 0.8

PC KWCA 03-08

QTY

No.

Part Number

Description

1 2 3 4 5

28110-KWC-900 28120-KRM-851 28131-KPP-900 28132-KGH-911 28133-KGH-911

GEAR COMP., STARTING DRIVEN (53T) OUTER COMP., STARTING CLUTCH GEAR, STARTER REDUCTION (13T/5 SHAFT, REDUCTION GEAR COLLAR, STARTER REDUCTION

1 1 1 1 1

6

90085-KWC-740

BOLT, SOCKET, 6X14

6

Notes

E - 11 Left Crankcase Cover

2 Service item

F.R.T.

1 COVER, CRANKCASE :LEFT.................. 0.9 2 COVER, CRANKCASE :LEFT REAR....... 0.2 3 GASKET, CRANKCASE COVER :LEFT .. 0.8

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

11341-KWC-900 11360-KWC-900 11395-KGH-901 90084-428-000 90087-KGH-900

COVER, L. CRANKCASE COVER, COMP L REAR GASKET, L. COVER CAP, A.C. GENERATOR CAP, 30MM

1 1 1 1 1

6 7 8 9 10

90702-KFM-901 91303-377-000 91356-KGH-901 96001-06022-00 96001-06030-00

DOWEL PIN, 8X12 O-RING, 13.8X2.5 O-RING, 30MM BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X30

2 1 1 2 6

11

96001-06040-00

BOLT, FLANGE, 6X40

3

QTY

Notes

23

E - 12 Generator

2 Service item 1 2

24

F.R.T.

ROTOR OR FLYWHEEL ........................ 1.0 STATOR.................................................. 1.1

PC KWCA 03-08

QTY

No.

Part Number

Description

1 2 3 4 5

31110-KWC-901 31120-KWC-901 32111-KWC-900 90439-SB2-010 94050-12001

FLYWHEEL COMP. STATOR COMP. CLAMPER, A.C. GENERATOR CORD WASHER, SPECIAL, 24X12X2.3 NUT, FLANGE, 12MM

1 1 1 1 1

6 7

96001-06016-00 96600-06020-01

BOLT, FLANGE, 6X16 BOLT, SOCKET, 6X20

2 3

Notes

E - 13 Starter Motor

2 Service item 1 2 5 7

F.R.T.

MOTOR, STARTING ................................

TERMINAL, BRUSH(STARTER) ..............

HOLDER, BRUSH(STARTER) .................

CABLE, STARTER MOTOR .....................

PC KWCA 03-08

0.4 0.6 0.6 0.5

No.

Part Number

Description

1 2 3 4 5

3120A-KWC-900 31201-KPW-901 31204-KG8-004 31205-KPW-901 31206-KPW-901

MOTOR ASSY., STARTING TERMINAL SET, BRUSH SPRING, CARBON BRUSH BOLT, SETTING HOLDER SET, BRUSH

1 1 2 2 1

6 7 8 9 10

31207-MBE-009 32410-KWC-900 90071-MB0-001 91309-425-004 91320-MB0-008

RING CABLE, STARTER MOTOR NUT-WASHER, 6MM O-RING, 24.4X3.1 O-RING

2 1 2 1 3

11

95701-06025-00

BOLT, FLANGE, 6X25

2

QTY

Notes

25

E - 14 Crankshaft / Piston

2 Service item

F.R.T.

1 CRANKCASE :RIGHT ............................ 5.2 .INCLUDES: Engine removal and installation CRANKCASE :BOTH ............................. 6.3 .INCLUDES: Engine removal and installation 2

26

3

CRANKCASE :LEFT ............................... 5.8 .INCLUDES: Engine removal and installation CRANKCASE :BOTH ............................. 6.3 .INCLUDES: Engine removal and installation SCREEN, OIL FILTER ............................ 0.8

6

SWITCH, GEAR CHANGE ..................... 0.7

PC KWCA 03-08

QTY

No.

Part Number

Description

1 2 3 4 5

11100-KWC-900 11200-KWC-900 15421-035-010 15517-KGH-901 24322-KWC-900

CRANKCASE COMP., R. CRANKCASE COMP., L. SCREEN, OIL FILTER ORIFICE, 1.8 COLLAR, CHANGE SWITCH

1 1 1 1 1

6 7 8 9 10

35759-KWC-901 35761-KGH-901 90031-KGH-901 90407-259-000 90488-425-000

CONTACT ASSY., CHANGE SWITCH CLIP, SWITCH CORD BOLT, CYLINDER STUD PACKING, DRAIN COCK, 12.5X20 WASHER, SEALING, 6MM

1 1 4 1 1

11 12 13 14 15

90702-KFM-900 91305-KK4-003 91310-KE8-003 92800-12000 95701-06025-00

DOWEL PIN, 8X12 O-RING, 16.5X2.5 O-RING, 21.5X2 BOLT, DRAIN PLUG, 12MM BOLT, FLANGE, 6X25

2 1 1 1 1

16 17 18 19 20

95701-06035-00 95701-06065-00 96001-06014-00 96001-06040-00 96001-06055-00

BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X65 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X55

2 2 1 5 1

21 22

96001-06065-00 96001-06075-01

BOLT, FLANGE, 6X65 BOLT, FLANGE, 6X75

2 1

Notes

E - 15 Crank Shaft /Piston

2 Service item

F.R.T.

1 MAINSHAFT, TRANSMISSION ............. 4.1 2 COUNTERSHAFT, TRANSMISSION .... 4.1 11 SPROCKET, DRIVE .............................. 0.2 28 BEARING, MAINSHAFT : LEFT. ............ 4.1 BEARING, MAINSHAFT : BOTH............ 4.3 BEARING, MAINSHAFT : AND COUNTERSHAFT : ALL ......................... 4.5 29 BEARING, COUNTERSHAFT : RIGHT.. 5.0 BEARING, COUNTERSHAFT : BOTH.... 4.3 BEARING, MAINSHAFT : AND COUNTERSHAFT : ALL.......................... 4.5 30 BEARING, MAINSHAFT : RIGHT............ 4.1 BEARING, MAINSHAFT : BOTH............. 4.3 BEARING, COUNTERSHAFT :LEFT....... 4.1

PC KWCA 03-08

No.

Part Number

Description

1

13000-KGH-901

CRANKSHAFT COMP.

2

13011-KGH-405 13012-KGH-405 13013-KGH-405 13014-KGH-405 13015-KGH-405

RING SET, PISTON (STD.) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00)

1 (1) (1) (1) (1)

3

13101-KWC-900 13102-KWC-305 13103-KWC-305 13104-KWC-305 13105-KWC-305

PISTON PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00)

1 (1) (1) (1) (1)

4 5

13111-KGH-902 13115-GN5-910

PIN, PISTON CLIP, PISTON PIN, 13MM

1 2

6 7 8 9 10

13420-KPP-860 13422-KPP-860 13425-KGH-900 13427-KPP-860 13538-KGH-901

WEIGHT COMP., BALANCER GEAR A, B, C, BALANCER DRIVEN (43T) RUBBER, BALANCER DUMPER SPRING, BALANCER GEAR SPRING, THRUST

1 1 2 2 1

QTY

Notes

1

27

E - 15 Crank Shaft /Piston

2 Service item

28

PC KWCA 03-08

F.R.T.

QTY

No.

Part Number

Description

11 12 13 14 15

90401-KPP-900 90741-KFB-001 90741-KGH-900 91001-KGH-901 91002-KGH-901

WASHER, 28.2X45X1.0 KEY, WOODRUFF, 4MM KEY, WOODRUFF, 4MM BEARING, RADIAL BALL, 6207 BEARING, RADIAL BALL, 6207

1 1 1 1 1

16 17

94510-28000 96100-63010-00

CIRCLIP, EXTERNAL, 28MM BEARING, RADIAL BALL, 6301

1 2

Notes

E - 16 Transmission

2 Service item

F.R.T.

1

(6,8,10,12) MAINSHAFT, TRANSMISSION ................. 4.8 .INCLUDES: Engine removal and installation .Replace countershaft add ........................ 0.2

2

(4,7,9,11,13) COUNTERSHAFT, TRANSMISSION ........ 4.8 .INCLUDES: Engine removal and installation Replace mainshaft add ............................. 0.2

14 SPROCKET, DRIVE ................................. 0.3 27 BEARING, MAINSHAFT :RIGHT ............. 4.8 .INCLUDES: Engine removal and installation 28 BEARING, COUNTERSHAFT :LEFT ....... 5.3 .INCLUDES: Engine removal and installation 29 BEARING, MAINSHAFT :LEFT ................ 5.3 BEARING, MAINSHAFT :BOTH................ 5.5 .INCLUDES: Engine removal and installation 30 BEARING, COUNTERSHAFT :RIGHT...... 4.8 BEARING, COUNTERSHAFT :BOTH ....... 5.5 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL............................. 5.7 .INCLUDES: Engine removal and installation PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

23211-KGH-901 23221-KGH-901 23415-HB3-001 23421-KGH-901 23431-KGH-901

MAINSHAFT, TRANSMISSION (12T) COUNTERSHAFT BUSH, 15MM GEAR, COUNTERSHAFT LOW (37T) BUSH, 20MM

1 1 1 1 1

6 7 8 9 10

23441-KGH-901 23451-KGH-901 23461-KGH-901 23471-KGH-901 23481-KGH-901

GEAR, MAINSHAFT SECOND (17T) GEAR, COUNTERSHAFT SECOND (32T) GEAR, MAINSHAFT THIRD (18T) GEAR, COUNTERSHAFT THIRD (25T) GEAR, MAINSHAFT FOURTH (21T)

1 1 1 1 1

11 12 13 14 15

23491-KGH-901 23501-KGH-901 23511-KGH-900 23801-KCT-690 23811-KPS-900

GEAR, COUNTERSHAFT FOURTH (23T) GEAR, MAINSHAFT FIFTH (26T) GEAR, COUNTERSHAFT FIFTH (24T) SPROCKET, DRIVE (14T) PLATE A2, FIXING

1 1 1 1 1

16 17 18 19 20

90084-041-000 90412-187-000 90441-KW7-931 90452-KGH-901 90454-107-001

BOLT, DRIVE SPROCKET FIXING WASHER, THRUST, 15MM PLATE, BEARING HOLDER WASHER, SPECIAL, 12MM WASHER, THRUST, 20MM

2 2 1 1 2

QTY

Notes

29

E - 16 Transmission

2 Service item

30

PC KWCA 03-08

F.R.T.

QTY

No.

Part Number

Description

21 22 23 24 25

90455-KR1-761 90461-115-000 90601-001-000 90605-200-001 91216-KGH-902

WASHER, SPLINE, 20MM WASHER, SPLINE, 17MM CIRCLIP, EXTERNAL, 17MM SET RING, 20MM OIL SEAL, 20X34X7

1 2 2 1 1

26 27 28 29 30

95701-06014-00 96100-62030-00 96100-62040-00 96140-62010-00 96140-62020-00

BOLT, FLANGE, 6X14 BEARING, RADIAL BALL, 6203 BEARING, RADIAL BALL, 6204 BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6202U

2 1 1 1 1

Notes

E - 17 Gear Shift Drum

2 No.

Part Number

Description

(2,3,4) FORK, GEARSHIFT................ 4.8 .INCLUDES: Engine removal and installation .NOTE: Same time for two units or more 5 DRUM, GEARSHIFT ............................ 4.8 .INCLUDES: Engine removal and installation

1 2 3 4 5

24211-KGH-901 24212-KGH-901 24213-KGH-901 24241-KGH-901 24301-KWC-900

FORK, R. GEARSHIFT FORK, CENTER GEARSHIFT FORK, L. GEARSHIFT SHAFT, GEARSHIFT FORK DRUM, GEARSHIFT

1 1 1 1 1

7

6 7 8 9 10

24320-KWC-901 24410-KGH-900 24430-KGH-901 24436-KTY-D30 24610-KGH-901

PIECE, CHANGE SWITCH DRIVE PLATE COMP., GEARSHIFT DRUM STOPPER STOPPER COMP., GEARSHIFT DRUM SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT

1 1 1 1 1

11 12 13 14 15

24641-KBP-901 24651-KGH-901 24652-035-000 90022-MG8-000 90402-KW7-901

SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING PIVOT, SHIFT DRUM STOPPER ARM WASHER, THRUST, 6MM

1 1 1 1 1

16 17 18 19 20

90435-HB3-000 91209-KWC-901 95701-06016-00 96220-30085 96600-06012-00

WASHER, 6.1MM OIL SEAL, 12X22X7 BOLT, FLANGE, 6X16 ROLLER, 3X8.5 BOLT, SOCKET, 6X12

1 1 1 2 1

Service item

F.R.T.

1

10

PLATE, GEARSHIFT DRUM STOPPER ............................................ 1.0 (9) STOPPER OR SPRING, SHIFT DRUM ....................................... 0.9 (12) SPINDLE, GEARSHIFT .............. 1.1

17

OIL SEAL, GEARSHIFT SPINDLE ....... 1.1

8

PC KWCA 03-08

QTY

Notes

31

E - 18 Kick Starter Spindle

2 Service item

F.R.T.

1 (1,3,4,6,7,8) SPINDLE, KICK STARTER GEARSHIFT ........................................... 4.8

32

PC KWCA 03-08

QTY

No.

Part Number

Description

1 2 3 4 5

28211-KGH-901 28215-KGH-901 28221-KGH-901 28223-KM7-702 28251-KGH-901

PINION, KICK STARTER (22T) PLATE, KICK STOPPER RATCHET, KICK STARTER SPRING, RATCHET SPINDLE, KICK STARTER

1 1 1 1 1

6 7 8 9 10

28254-437-001 28261-KGH-901 28282-KGH-901 90451-KGH-901 95701-06016-00

SEAT, RATCHET SPRING SPRING, KICK RETURN COLLAR, KICK SPRING WASHER, SPECIAL, 14MM BOLT, FLANGE, 6X16

1 1 1 1 2

Notes

E - 19 Carburetor

2 Service item

F.R.T.

2 (20) FLOAT OR FLOAT VALVE .............. 0.9 3 CHAMBER, FLOAT ................................ 0.8 9 VALVE, STARTER .................................. 0.5 10 VALVE, AIR CUT .................................... 0.8 13 CARBURETOR ASSEMBLY .................. 0.9 14 TOP SET, CARBURETOR...................... 0.5 15 PISTON, VACUUM ................................ 0.5 19 31

NEEDLE, JET ........................................ 0.6 (23) JET, MAIN ...................................... 0.9

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

16010-KGF-911 16013-KEH-900 16015-KGF-911 16016-KWC-901 16026-MR1-004

GASKET SET FLOAT SET CHAMBER SET, FLOAT SCREW SET A JOINT SET

1 1 1 1 1

6 7 8 9 10

16028-KPP-901 16037-KPP-861 16038-HN2-003 16046-KGH-901 16048-KGH-901

SCREW SET B PLATE SET, VALVE PLATE SET, STAY VALVE SET, STARTER VALVE SET, AIR CUT

1 1 1 1 1

11 12 13 14 15

16050-KGH-601 16075-GHB-640 16100-KWC-901 16107-KGH-901 16111-KWC-901

SPRING, COMPRESSION COIL O-RING, 1.3X4.3 CARBURETOR ASSY. (AVK5AD A) TOP PISTON COMP., VACUUM

1 1 1 1 1

16 17 18 19 20

16119-KWC-901 16140-KGH-901 16143-KGH-901 16151-KWC-901 16155-KJ9-751

STAY, WIRE BODY COMP., BYSTARTER TUBE, 4.5X450 NEEDLE COMP., JET VALVE COMP., FLOAT

1 1 1 1 1

QTY

Notes

33

E - 19 Carburetor

2 Service item

34

PC KWCA 03-08

F.R.T.

QTY

No.

Part Number

Description

21 22 23 24 25

16163-KGF-911 16166-KGH-971 16180-KGH-971 16199-KGH-901 16423-KGH-901

GASKET, FLOAT CHAMBER JET, NEEDLE JET, SLOW, #35 TUBE COMP., AIR VENT GASKET, BYSTARTER

1 1 1 1 1

26 27 28 29 30

93500-04008-1H 93500-04010-1H 93500-04012-0H 93500-05012-1H 93892-05012-18

SCREW, PAN, 4X8 SCREW, PAN, 4X10 SCREW, PAN, 4X12 SCREW, PAN, 5X12 SCREW-WASHER, 5X12

2 2 3 2 2

31

99101-ZH7-1080

JET, MAIN, #108

1

Notes

F-1 Headlight

Service item

F.R.T.

1 HEADLIGHT UNIT................................

4 SOCKET, HEADLIGHT.........................

5 BULB, HEADLIGHT.............................. .Replace 1 headlight bulb add ..............

0.4 0.3 0.2 0.1

8 VISOR, METER .................................... 0.1 10 STAY, METER VISOR .......................... 0.4 11 COVER, HEADLIGHT .......................... 0.2

PC KWCA 03-08

No.

Part Number

Description

QTY

1 2 3 4 5

33110-KWC-901 33113-MAT-611 33116-KWC-900 33130-KWC-901 34901-KRS-901

HEADLIGHT UNIT PIPE, CP ADJUSTER, HEADLIGHT SOCKET COMP., HEADLIGHT BULB, HEADLIGHT (12V 35/35W)

1 2 1 1 2

6 7 8 9 10

53207-KWC-900 53208-KWC-900 5320B-KWC-900 61106-KW6-841 61315-KWC-900

COVER, R. VISOR COVER, L. VISOR VISOR SET, FR. RUBBER B, MOUNTING STAY, VISOR

1 1 1 2 1

11 12 13 14 15

64470-KWC-900 90002-KGH-901 90103-KWC-900 90107-KW7-930 90302-GW3-980

COVER, HEADLIGHT UPPER BOLT, FLANGE, 5X14 SCREW, SPECIAL, 5MM BOLT, COWL SETTING NUT, SPRING, 4MM

1 1 2 2 2

16 17 18 19 20

90344-KEV-900 91422-KVB-900 91509-GE2-760 93901-25420 93903-34380

NUT C, CLIP, 6MM SCREW, SPECIAL PAN, 5MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 5X20 SCREW, TAPPING, 4X12

3 2 1 2 4

21

95701-06012-00

BOLT, FLANGE, 6X12

3

3

Notes

35

F-2 Meter

3

Service item 1 2 3 4 5

36

F.R.T.

METER ASSY., COMBINATION ..............

METER, COMBINATION .........................

LENS, METER ........................................

CASE, METER ........................................

PLATE, REFLECTING.............................

PC KWCA 03-08

0.7 0.8 0.6 0.7 0.6

No.

Part Number

Description

QTY

1 2 3 4 5

37100-KWC-901 37210-KWC-901 37211-KWC-901 37212-KWC-901 37213-KWC-901

SPEEDOMETER ASSY. (KPH) METER COMP., COMBINATION LENS CASE ASSY., UNDER PLATE ASSY., REFLECTING

1 1 1 1 1

6 7 8

86150-KPG-901 90101-KY6-008 93903-25310

EMBLEM, PRODUCT SCREW, TAPPING, 3X14 SCREW, TAPPING, 5X16

1 10 2

Notes

F-3 Handle Lever / Cable / Mirror

Service item

F.R.T.

No.

Part Number

Description

QTY

1 2 3 4 5

CABLE, THROTTLE ...............................

CABLE, CHOKE .....................................

CABLE, CLUTCH ...................................

GRIP, THROTTLE ..................................

GRIP, HANDLE :LEFT ............................

1.0 0.7 0.8 0.2 0.1

1 2 3 4 5

17910-KWC-900 17950-KWC-900 22870-KWC-900 53140-KWC-900 53166-KWC-900

CABLE COMP., THROTTLE CABLE COMP., CHOKE CABLE COMP., CLUTCH GRIP COMP., THROTTLE GRIP, L. HANDLE

1 1 1 1 1

7 8

HOUSING, THROTTLE .......................... 0.6 LEVER, HANDLE :LEFT ........................ 0.6 LEVER, HANDLE :BOTH ....................... 0.7

6 7 8 9 10

53167-KFM-900 53168-KFM-900 53178-KWC-900 88113-KET-900 88110-KWC-900

HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE LEVER, L. STEERING HANDLE CAP, LOCK NUT MIRROR ASSY. R. BACK

1 1 1 2 1

11 12 13 14 15

88120-KWC-900 90114-KGH-900 90314-KVR-600 93500-05025-0G 94002-08000-0S

MIRROR ASSY. L. BACK BOLT, HANDLE LEVER PIVOT NUT, LOCK SCREW, PAN, 5X25 NUT, HEX., 8MM

1 1 2 1 1

16 17 18

94002-10070-0S 94031-08001 94050-06001

NUT, HEX., 10MM NUT, HEX., 8MM NUT, FLANGE, 6MM

1 1 1

PC KWCA 03-08

3

Notes

37

F-4 Fr. Brake Master Cylinder

3

Service item 1 2

SWITCH, FRONT STOP ......................... 0.5 HOSE, FRONT BRAKE ........................... 0.9 .INCLUDES: Bleed brakes

6

CYLINDER, FRONT BRAKE MASTER ... 0.8 .INCLUDES: Bleed brakes DIAPHRAGM, FRONT BRAKE MASTER CYLINDER .............................................. 0.1

10 12 13

38

F.R.T.

PISTON SET, FRONT BRAKE MASTER 0.8 .INCLUDES: Bleed brakes LEVER, HANDLE :RIGHT ....................... 0.1 LEVER, HANDLE :BOTH ........................ 0.7

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

35340-MA5-672 45126-KWC-900 45156-KWC-900 45157-KAN-850 45504-410-004

SWITCH ASSY., FR. STOP HOSE COMP., FR. BRAKE CLAMPER, BRAKE HOSE CLAMPER B, BRAKE HOSE BOOT COMP.

1 1 1 1 1

6 7 8 9 10

45500-KPH-880 45512-MA6-007 45513-GW0-911 45517-GW0-751 45520-GW0-911

MASTER CYLINDER ASSY., FR. PROTECTOR CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGM

1 1 1 1 1

11 12 13 14 15

45521-GW0-911 45530-471-832 53175-KET-921 90114-KGH-900 90145-KM3-751

PLATE, DIAPHRAGM CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, HANDLE LEVER PIVOT BOLT, OIL, 10X22

1 1 1 1 2

16 17 18 19 20

90545-300-000 90651-MA5-672 93600-04012-1G 93893-04012-17 94050-06000

WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4X12 SCREW-WASHER, 4X12 NUT, FLANGE, 6MM

4 1 2 1 1

21 22

95701-06022-07 96001-06012-07

BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X12

2 2

QTY

Notes

F-5 Steering Handle / Handle Cover / Switch

Service item 3 4 5

F.R.T.

SWITCH, LIGHTING ............................ 0.6 SWITCH, STARTER ............................. 0.5 SWITCH, DIMMER ............................... 0.5

6 7 8 9 10

SWITCH, HORN ...................................

SWITCH, WINKER ...............................

SWITCH, CLUTCH ...............................

PIPE, STEERING HANDLE .................

WEIGHT B, HANDLE :LEFT ................

WEIGHT B, HANDLE :RIGHT ..............

WEIGHT B, HANDLE :BOTH ...............

0.5 0.5 0.7 1.2 0.2 0.2 0.4

14

COVER, HANDLE :UPPER ..................

COVER, HANDLE :BOTH ....................

COVER, HANDLE :LOWER .................

COVER, HANDLE :BOTH ....................

0.7 0.7 0.4 0.7

15

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

17961-KGH-600 17962-KWC-900 35150-KPH-880 35160-KPH-881 35170-KPH-651

LEVER, CHOKE STOPPER, CABLE SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING SWITCH UNIT, DIMMER

1 1 1 1 1

6 7 8 9 10

35180-KPH-881 35200-KVB-900 35330-413-003 53100-KWC-900 53104-KPH-720

SWITCH UNIT, HORN SWITCH ASSY., WINKER SWITCH COMP., FR. LEVER PIPE COMP., STEERING HANDLE WEIGHT B, STEERING HANDLE

1 1 1 1 2

11 12 13 14 15

53105-KTM-N00 53106-KR3-000 53108-KR3-770 53205-KWC-900 53206-KWC-900

WEIGHT A, STEERING HANDLE RUBBER A, HANDLE WEIGHT RING, HANDLE WEIGHT SNAP COVER, HANDLE UPPER COVER, HANDLE LOWER

2 4 2 1 1

16 17 18 19 20

90106-GN5-900 90191-KPP-900 90304-KGH-901 90441-147-000 90442-147-000

BOLT, FLANGE, 10X50 SCREW, OVAL, 6X50 NUT, U, 10MM WASHER, PLAIN WASHER, WAVE

1 2 1 1 1

QTY

3

Notes

39

F-5 Steering Handle / Handle Cover / Switch

3

Service item

40

PC KWCA 03-08

F.R.T.

No.

Part Number

Description

21 22 23 24 25

90501-KPH-880 90505-KPH-880 91422-KVB-900 93500-05010-0G 93903-34380

COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING SCREW, SPECIAL PAN, 5MM SCREW, PAN, 5X10 SCREW, TAPPING, 4X12

1 1 1 2 2

26 27

93903-34420 93903-34680

SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X25

2 4

QTY

Notes

F-6 Steering Stem

Service item 3 4

F.R.T.

RACE, STEERING BALL :UPPER .........

RACE, STEERING BALL :BOTH ...........

RACE, STEERING BALL :LOWER ........

RACE, STEERING BALL :BOTH ...........

1.5 1.5 1.5 1.5

6 7

RACE, STEERING TOP CONE ............. 0.9 (8) RACE, STEERING BOTTOM CONE 1.6

11 12

STEM OR SHAFT ASSY., STEERING ... 1.5 THREAD, STEERING HEAD TOP ......... 0.9

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

96211-06000 96211-06000 50301-KPH-720 50302-KPH-720 50306-GN5-901

BALL, STEEL, #6MM BALL, STEEL, #6MM RACE, STEERING TOP BALL RACE, STEERING BOTTOM BALL NUT, STEERING STEM LOCK

23 29 1 1 1

6 7 8 9 10

53211-KPH-720 53212-KPH-720 53214-GN5-900 53215-KWC-900 53216-GN5-830

RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD STAY, HORN WASHER, STEERING STEM NUT

1 1 1 1 1

11 12 13 14

5320A-KWC-900 53220-GN5-900 95801-10045-07 96001-06012-07

STEM SUB ASSY., STEERING THREAD COMP., STEERING HEAD TOP BOLT, FLANGE, 10X45 BOLT, FLANGE, 6X12

1 1 4 1

QTY

3

Notes

41

F-7 Front Fender

3

F.R.T.

No.

1

FENDER, FRONT ................................... 0.3

2

STAY, FRONT FENDER ......................... 0.3

Service item

42

PC KWCA 03-08

Part Number

Description

1

61100-KWC-900DSM

2 3 4

61100-KWC-900CSR 61100-KWC-900AFB 61100-KWC-900DGM 61101-KWC-900 81312-KW7-900 95701-06020-08

FENDER, FR. *NHA30M*............ DIGITAL SILVER METALLIC *R333C*............... CANDY SCARLET RED *NHB12M* ........... AFFINITY BLACK METALLIC *YR293M*............ DIABLO GOLD METALLIC STAY, FR. FENDER COLLAR, FR. FENDER BOLT, FLANGE, 6X20

QTY

1 (1) (1) (1) 1 4 4

Notes

F-8 Front Fork

Service item

F.R.T.

1 FORK ASSY., FRONT :RIGHT ................

FORK ASSY., FRONT :BOTH .................

2 SPRING, FRONT FORK :LEFT...............

SPRING, FRONT FORK :RIGHT ............

SPRING, FRONT FORK :BOTH .............

3 PIPE, FRONT FORK :LEFT ....................

PIPE, FRONT FORK :RIGHT ..................

PIPE, FRONT FORK :BOTH ...................

5 CASE, BOTTOM :RIGHT ........................

CASE, BOTTOM :BOTH .........................

0.4 0.6 0.2 0.2 0.4 0.8 0.8 1.4 0.8 1.4

13 SEAL SET, FRONT FORK :LEFT ............

SEAL SET, FRONT FORK :RIGHT .........

SEAL SET, FRONT FORK :BOTH...........

14 FORK ASSY., FRONT :LEFT ..................

FORK ASSY., FRONT :BOTH .................

15 CASE, BOTTOM :LEFT...........................

CASE, BOTTOM :BOTH .........................

0.7 0.7 1.2 0.4 0.6 0.8 1.4

PC KWCA 03-08

No.

Part Number

Description

QTY

1 2 3 4 5

51400-KWC-901 51401-KWC-901 51410-KWC-901 51412-GN5-901 51420-KWC-901

FORK ASSY., R. FR. SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND CASE, R. FR. BOTTOM

1 2 2 2 1

6 7 8 9 10

51425-GN5-901 51432-KGH-902 51437-KGH-902 51454-KEV-881 51456-KPH-901

DUST SEAL PIECE, OIL LOCK RING, PISTON SEAT B, SPRING RING, STOPPER

2 2 2 2 2

11 12 13 14 15

51466-065-902 51470-KWC-901 51490-KGH-902 51500-KWC-901 51520-KWC-901

RING, OIL SEAL STOPPER PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR. CASE, L. FR. BOTTOM

2 2 2 1 1

16 17 18

90116-KV3-702 90544-283-000 91356-GM0-003

BOLT, SOCKET, 8MM WASHER, SPECIAL, 8MM O-RING

2 2 2

3

Notes

43

F-9 Front Brake Caliper

3

Service item

F.R.T.

2 SHOE(PAD) SET, BRAKE :FRONT....... 0.2 5 (1) PISTON, FRONT BRAKE CALIPER 0.5 .INCLUDES: Bleed brakes .NOTE: Same time for two units 13 CALIPER, FRONT BRAKE.................... 0.4 .INCLUDES: Bleed brakes 14 BRACKET, FRONT CALIPER ............... 0.2

44

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

06451-GE2-406 06455-KWC-901 43352-568-003 43353-461-771 45107-MN5-007

SEAL SET, PISTON PAD SET, FR. SCREW, BLEEDER CAP, BLEEDER PISTON

2 1 1 1 2

6 7 8 9 10

45108-ML4-007 45131-GZ0-006 45132-166-016 45133-MA3-006 45203-MG3-017

SPRING, PAD BOLT, PIN BOOT, PIN BUSH BOOT B PLUG, PIN

1 1 1 1 2

11 12 13 14 15

45215-KA3-733 45216-166-006 45250-KWC-901 45290-KWC-901 90131-KPH-880

PIN, HANGER WASHER, WAVE CALIPER SUB ASSY., R. FR. BRACKET SUB ASSY., FR. BOLT, TORX, 8X25

2 1 1 1 2

QTY

Notes

F - 10 Front Wheel

Service item

F.R.T.

1 AXLE, FRONT WHEEL ......................... 0.2 4 FRONT WHEEL...................................... 0.8 5 FRONT TIRE(ONE) ................................ 0.7 6 TUBE, FRONT TIRE(ONE) .................... 0.7 7 GEARBOX ASSY., SPEEDOMETER .... 0.4 11 DISC, FRONT BRAKE ........................... 0.3 16 (3) BEARING, FRONT WHEEL(ONE).... 0.4 Replace 1 bearing add ........................... 0.1

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4

44301-KAN-T40 44311-046-000 44620-400-000 44601-KWC-901

5

44711-KWC-901

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE WHEEL SUB ASSY., FR. *NH303M* ............ MAT AXIS GRAY METALLIC TIRE, RR. (70/90 17M/C 38P)

1 1

6 7 8 9 10

22517-250-170000 44800-KWC-901 44815-KWC-900 44817-KWC-900 44819-KWC-900

TUBE, TIRE (70/90-17) SENSOR ASSY., SPEEDOMETER STAY, SPEEDOMETER CORD CLAMPER A, SPEEDOMETER CORD CLAMPER B, SPEEDOMETER CORD

1 1 1 1 1

11 12 13 14 15

45251-KTM-N01 90105-KGH-900 90306-KGH-901 91252-KGH-901 91252-KGH-902 96001-06012-07

DISK, FR. BRAKE BOLT, BRAKE DISK, 8X24 NUT, U, 12MM DUST SEAL, 23X37X7 DUST SEAL, 23X37X7 BOLT, FLANGE, 6X12

1 4 1 1 1 2

16

96150-63010-10

BEARING, RADIAL BALL, 6301UU

2

QTY

3

Notes

1 1 1

45

F - 11 RR. Brake Master Cylinder

3

Service item 1 5 6 7 10 12

46

F.R.T.

HOSE, REAR BRAKE .......................... 0.4 .INCLUDES: Bleed brakes CYLINDER, REAR BRAKE MASTER .. 0.6 .INCLUDES: Bleed brakes CUP, REAR MASTER CYLINDER OIL 0.3 HOSE, REAR MASTER CYLINDER OIL CUP ...................................................... 0.4 PISTON SET, REAR BRAKE MASTER 0.7 .INCLUDES: Bleed brakes DIAPHRAGM, REAR BRAKE MASTER CYLINDER ........................................... 0.2

PC KWCA 03-08

No.

Part Number

Description

QTY

1 2 3 4 5

43310-KGH-731 43432-KW6-961 43503-MR7-007 43504-MB2-007 43510-KGH-902

HOSE COMP., RR. BRAKE CLAMPER, RR. BRAKE HOSE CONNECTOR BOOT COMP. CYLINDER SUB ASSY., RR. BRAKE MASTER

1 1 1 1 1

6 7 8 9 10

43511-KW7-882 43512-KGH-902 43513-KBP-882 43514-KS6-701 43520-MJ6-315

CUP COMP., OIL HOSE COMP., RR. BRAKE MASTER CYLINDER CAP, MASTER CYLINDER CLAMP, MASTER CYLINDER OIL HOSE PISTON SET, MASTER CYLINDER

1 1 1 2 1

11 12 13 14 15

43530-KBA-922 45520-GW0-912 45521-GW0-911 46182-MEL-D21 46504-KV6-703

ROD COMP., PUSH DIAPHRAGM PLATE, DIAPHRAGM CIRCLIP JOINT, BRAKE ROD

1 1 1 1 1

16 17 18 19 20

90102-KGH-900 90145-KM3-751 90545-300-000 91212-422-006 93600-04045-1G

BOLT, FLANGE, 6X10 BOLT, OIL, 10X22 WASHER, OIL BOLT O-RING, 14.8X2.4 SCREW, FLAT, 4X45

1 2 4 1 2

Notes

F - 11 RR. Brake Master Cylinder

Service item

PC KWCA 03-08

F.R.T.

No.

Part Number

Description

21 22 23 24 25

93893-04012-18 94002-08000-0S 94201-20121 94305-20103 95015-54001

SCREW-WASHER, 4X12 NUT, HEX., 8MM PIN, SPLIT, 2.0X12 PIN, SPRING, 2X10 PIN D, JOINT

1 1 1 1 1

26 27

95701-06012-00 95701-06020-00

BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X20

1 2

QTY

3

Notes

47

F - 12 Rear Brake Caliper

3

Service item

F.R.T.

1 SHOE(PAD) SET, BRAKE :REAR ..........

3 (2) PISTON, REAR BRAKE CALIPER ... .INCLUDES: Bleed brakes 4 CALIPER, REAR BRAKE....................... .INCLUDES: Bleed brakes 5 BRACKET, REAR CALIPER ..................

48

PC KWCA 03-08

0.1 0.7 0.6 0.4

No.

Part Number

Description

1 2 3 4 5

06435-KWC-901 06451-MA7-405 43107-MA7-007 43150-KWC-901 43190-KWC-901

PAD SET, RR. SEAL SET, PISTON PISTON CALIPER SUB ASSY., RR. BRAKE BRACKET SUB ASSY., RR. CALIPER

1 1 1 1 1

6 7 8 9 10

43215-KGH-902 43352-568-004 43353-461-772 45108-ML7-923 45111-MAJ-G42

PIN, HANGER SCREW, BLEEDER CAP, BLEEDER SPRING, PAD RING, STOPPER

1 1 1 1 1

11 12 13 14 15

45131-GZ0-007 45132-166-017 45133-MA3-007 45203-MCC-007 45216-166-007

BOLT, PIN BOOT, PIN BUSH BOOT B PLUG, PIN WASHER, WAVE

1 1 1 1 1

QTY

Notes

F - 13 Rear Wheel

Service item

F.R.T.

1 DAMPER, REAR WHEEL ................... 0.3 2 SPROCKET, FINAL DRIVEN .............. 0.4 3 AXLE, REAR WHEEL .......................... 0.3 7 FLANGE ASSY., FINAL DRIVEN ........ 0.4 9 REAR WHEEL ..................................... 0.9 11 REAR TIRE(ONE) ............................... 0.8 12 TUBE, REAR TIRE(ONE) .................... 0.8 13 DISC, REAR BRAKE ........................... 0.4 21 BEARING, FINAL DRIVEN FLANGE .. 0.5 22 (8)BEARING, REAR WHEEL(ONE) .... 0.5 .Replace 1 bearing add ....................... 0.1

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

06410-GCR-000 41200-KWC-90Z 42301-KGH-901 42303-KBA-901 42304-KBA-921

DAMPER SET, WHEEL SPROCKET COMP., FINAL DRIVEN (42T) AXLE, RR. WHEEL SLEEVE, RR. WHEEL COLLAR, L. RR. WHEEL SIDE

1 1 1 1 1

6 7 8 9 10

42313-KGH-901 42615-KWC-900 42620-KW7-881 42601-KWC-901 42653-001-004

COLLAR, RR. WHEEL SIDE FLANGE SUB ASSY., DRIVEN COLLAR, RR. AXLE DISTANCE WHEEL , RR. *NH303M* MAT AXIS GRAY METALLIC O-RING, 40.5X3

1 1 1 1 1

11 12 13 14 15

42711-KWC-901 27517-0000-00000 43351-KTM-N31 90105-KGH-900 90304-KGH-901

TIRE, RR. (80/90-17M/C 44P) TUBE, TIRE (80/90-17) DISK, RR. BRAKE BOLT, BRAKE DISK, 8X24 NUT, U, 10MM

1 1 1 4 4

QTY

3

Notes

49

F - 13 Rear Wheel

3

Service item

50

PC KWCA 03-08

F.R.T.

No.

Part Number

Description

16 17 18 19 20

90306-KGH-901 90504-KW7-900 90753-051-003 90753-051-005 91251-KPH-881 92915-10028-0E

NUT, U, 12MM WASHER, RR. AXLE OIL SEAL, 26X37X6 OIL SEAL, 26X37X6 DUST SEAL, 27X40X4.5 BOLT, STUD, 10X28

1 2 1 1 1 4

21 22

96140-62030-10 96150-63010-10

BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6301UU

1 2

QTY

Notes

F - 14 Fuel Tank

Service item 1 2 4 9

F.R.T.

COCK, FUEL AUTO.............................

SCREEN, FUEL STRAINER ...............

TANK, FUEL ........................................

FUEL TANK SENDING UNIT ...............

PC KWCA 03-08

0.6 0.6 0.7 0.6

No.

Part Number

Description

1 2 3 4 5

16950-KJ9-752 16952-KJ9-752 16958-397-771 17510-KWC-900 17620-KGH-600

COCK ASSY., FUEL AUTO SCREEN SET, FUEL STRAINER O-RING TANK COMP., FUEL CAP, FUEL FILLER

1 1 1 1 1

6 7 8 9 10

17630-KWC-900 17631-KEV-900 17635-KWC-900 37800-KWC-900 37801-GA7-700

TUBE, FUEL PACKING, FUEL FILLER CAP TUBE, PRESSURE FUEL UNIT PACKING, BASE

1 1 1 1 1

11 12 13 14 15

37802-GA7-700 94001-06000-0S 95002-02071 95002-02081 95002-50001

RETAINER, FUEL UNIT NUT, HEX., 6MM CLIP, TUBE (B7) CLIP, TUBE (B8) CLIP, TUBE (C9)

1 2 2 1 1

16 17

95701-06012-00 95701-08012-01

BOLT, FLANGE, 6X12 BOLT, FLANGE, 8X12

2 2

QTY

3

Notes

51

F - 15 Seat / Grab Rail

3

Service item

52

F.R.T.

1 5

RAIL, GRAB :REAR ................................ 0.1 HINGE, SEAT ......................................... 0.1

6 9

SEAT :DOUBLE ...................................... 0.1 LOCK, SEAT ........................................... 0.6

11 12

KEY, SEAT LOCK ................................... 0.4 CABLE, SEAT LOCK .............................. 0.4

PC KWCA 03-08

No.

Part Number

Description

1

50400-KWC-900

2 3 4 5

50524-001-000 61104-428-000 75581-GN8-920 77110-KWC-900

RAIL, RR. GRAB *NH303M*.............. MAT AXIS GRAY METALLIC RUBBER, MAIN STAND STOPPER COLLAR, FR. FENDER SPRING, LOCK KEY SETTING HINGE COMP., SEAT

1 4 3 1 1

6 7 8 9 10

77200-KWC-900 77208-KW7-961 77215-KW7-901 77230-KWC-900 77234-GN2-000

SEAT COMP., DOUBLE RUBBER B, SEAT MOUNTING RUBBER C, SEAT SETTING CATCH COMP., SEAT SPRING, SEAT LOCK

1 3 4 1 1

11 12 13 14 15

77239-KVB-900 77240-KWC-900 77242-KWC-900 77243-KWC-900 94001-06000-0S

KEY, SEAT LOCK CABLE, SEAT LOCK STAY, SEAT LOCK CABLE COVER, SEAT LOCK CABLE NUT, HEX., 6MM

1 1 1 1 3

16 17

94050-06000 95701-08025-00

NUT, FLANGE, 6MM BOLT, FLANGE, 8X25

2 4

QTY

Notes

F - 16 Side Cowl

Service item 1 2 4 7 8 9

F.R.T.

COVER, PIVOT PLATE :RIGHT ............

COVER, PIVOT PLATE :BOTH..............

COVER, PIVOT PLATE :LEFT ...............

COVER, PIVOT PLATE :BOTH..............

COVER, SIDE :RIGHT ...........................

0.1 0.1 0.1 0.1 0.2

(5) COVER, BODY :RIGHT ....................

COVER, BODY :BOTH ..........................

(6) COVER, BODY :LEFT ......................

COVER, BODY :BOTH ..........................

COVER, BODY :REAR ..........................

0.4 0.5 0.4 0.5 0.4

No.

Part Number

Description

1

50605-KWC-900ZA

2

50705-KWC-900ZA

3 4 5

61312-KBP-900 64410-KWC-900 64480-KWC-900

COVER, R. PIVOT *NH255M* ........... SHIMMER SILVER METALLIC COVER, L. PIVOT *NH255M ........... SHIMMER SILVER METALLIC BOOT, HEADLIGHT BRACKET COWL, R. FR. SIDE GARNISH, R. SIDE

6 7

64490-KWC-900 64430-KWC-900DSM 64430-KWC-900CSR 64430-KWC-900AFB 64430-KWC-900DGM

8

64420-KWC-900DSM 64420-KWC-900CSR 64420-KWC-900AFB 64420-KWC-900DGM

PC KWCA 03-08

QTY

3

Notes

1 1 4 1 1

GARNISH, L. SIDE COWL, R. RR. SIDE *NHA30M*............ DIGITAL SILVER METALLIC *R333C*............... CANDY SCARLET RED *NHB12M* ........... AFFINITY BLACK METALLIC *YR293M*............ DIABLO GOLD METALLIC

1 1 (1) (1) (1)

COWL, L. SIDE *NHA30M*............ DIGITAL SILVER METALLIC *R333C*............... CANDY SCARLET RED *NHB12M* ........... AFFINITY BLACK METALLIC *YR293M*............ DIABLO GOLD METALLIC

1 (1) (1) (1)

53

F - 16 Side Cowl

3

Service item

F.R.T.

No.

Part Number

Description

QTY

83510-KWC-900DSM 83510-KWC-900CSR 83510-KWC-900AFB 83510-KWC-900DGM

COWL, RR. CENTER *NHA30M*............ DIGITAL SILVER METALLIC *R333C*............... CANDY SCARLET RED *NHB12M* ........... AFFINITY BLACK METALLIC *YR293M*............ DIABLO GOLD METALLIC

1 (1) (1) (1)

10

90107-KWC-900

BOLT, BODY COVER SETTING

2

11 12 13 14 15

90107-KW7-931 90115-KW7-900 90677-KAN-T00 91509-GE2-760 93903-34220

BOLT, COWL SETTING SCREW, VISOR SPECIAL SETTING NUT, CLIP, 5MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 4X10

2 8 1 1 4

16

93903-35220

SCREW, TAPPING, 5X12

2

9

54

PC KWCA 03-08

Notes

F - 17 Air Cleaner

Service item

F.R.T.

2 4

ELEMENT, AIR CLEANER .................... 0.2 CASE, AIR CLEANER ........................... 0.9

6 7

COVER, AIR CLEANER CASE ............. 0.2 TUBE, AIR CLEANER CONNECTING .. 0.8

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

15771-KV6-000 17210-KWC-900 17213-KGH-901 1725A-KWC-900 17234-KCW-871

CLIP, OIL DRAIN TUBE ELEMENT COMP., AIR CLEANER SEAL, AIR CLEANER CASE, SUB AIR CLEANER ASSY TUBE, AIR CLEANER DRAIN

2 1 2 1 1

6 7 8 9 10

17235-KWC-900 17253-KGH-901 17254-KGH-901 17255-371-001 17311-KGH-901

COVER, SUB AIR CLEANER TUBE, AIR CLEANER CONNECTING PLATE, AIR CLEANER CONNECTING TUBE BAND, INTAKE MANIFOLD RESONATOR

1 1 1 1 1

11 12 13 14 15

17370-419-701 17639-KGH-901 90111-162-000 91405-KGH-901 93500-05030-0G

PLUG, BREATHER TUBE TUBE, MISSION BREATHER BOLT, FLANGE, 6MM CLAMP, TUBE (D29) SCREW, PAN, 5X30

1 1 2 1 1

16 17 18 19 20

93903-25210 93903-25581 95002-41050-09 95002-80001 95003-23032-31

SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X25 CLAMP, TUBE (D10.5) CLIP, TUBE (C12) TUBE, VINYL, 8X12X320

2 5 2 1 1

QTY

3

Notes

55

F - 17 - 1 Sub Air Cleaner

3

Service item

F.R.T.

1 ELEMENT, SUB AIR CLEANER .............. 0.5 2 CASE, SUB AIR CLEANER .................... 0.5

56

PC KWCA 03-08

No. 1 2 3 4 5

Part Number

Description

17254-KAZ-001 17256-KGH-901 17257-KGH-901 90111-162-000 95005-80180-30

FILTER, SUB AIR CLEANER CASE, SUB AIR CLEANER COVER, SUB AIR CLEANER BOLT, FLANGE, 6MM TUBE, 8X180

QTY 1 1 1 1 1

Notes

F - 18 Air Injection Control Valve

Service item

F.R.T.

2 FILTER, SECONDARY AIR SUPPLY ....... 0.4 5 VALVE, SECONDARY AIR CONTROL .... 0.7

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

15771-KV6-000 17260-KRS-T01 17316-611-000 17724-102-701 18650-KGH-902

CLIP, OIL DRAIN TUBE FILTER COMP., AIR CLIP, BREATHER TUBE CLIP, SUB TANK HOSE VALVE ASSY., AIR INJECTION CONTROL

2 1 2 1 1

6 7 8 9 10

18651-KGH-902 18652-KWC-900 18653-KGH-902 18654-KGH-901 18657-KWC-900

RUBBER, AIR INJECTION CONTROL VALVE TUBE A, AIR INJECTION CONTROL VALVE COVER, AIR INJECTION CONTROL VALVE TUBE, AICV PB TUBE B, AIR INJECTION CONTROL VALVE

2 1 1 1 1

11 12 13 14

18660-KGH-902 95002-02070 95005-12100-20 96001-06010-01

STAY, AIR INJECTION CONTROL VALVE CLIP, TUBE (B7) TUBE, 12X100 BOLT, FLANGE, 6X10

1 2 1 1

QTY

3

Notes

57

F - 19 Exhaust MufямВer

3

Service item

58

F.R.T.

1 4 5

GASKET, EXHAUST PIPE ...................... 0.2 MUFFLER................................................ 0.1 PIPE, EXHAUST ..................................... 0.2

6

(9) COVER, EXHAUST PIPE .................. 0.1

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

18291-MN5-651 18292-KGH-600 18292-KGH-902 18310-KWC-900 18320-KWC-900

GASKET, EX. PIPE PACKING, PROTECTOR GASKET, EX. PIPE MUFFLER COMP. PIPE COMP., EX.

1 2 1 1 1

6 7 8 9 10

18321-KGH-600 18345-KGH-600 18346-KGH-600 18361-KGH-600 18421-KE8-001

COVER, EX. PIPE RUBBER, PROTECTOR MOUNTING COLLAR, MUFFLER GUARD GUARD, EX. PIPE RUBBER, MUFFLER MOUNTING

1 2 2 1 1

11 12 13 14 15

18422-KGC-901 90105-KPP-900 90106-KPP-900 90107-KGH-600 90304-KPH-900

COLLAR, MUFFLER MOUNTING BOLT, SPECIAL, 6X20 BOLT, SPECIAL, 6X10 SCREW, 6X12 NUT, HEX. CAP, 8MM

1 3 2 2 2

16 17 18 19 20

94050-08000 94101-06700 94103-08000 94111-06700 95701-08040-01

NUT, FLANGE, 8MM WASHER, PLAIN, 6MM WASHER, PLAIN, 8MM WASHER, SPRING, 6MM BOLT, FLANGE, 8X40

1 2 2 2 1

QTY

Notes

F - 20 Pedal / Kick Starter Arm

Service item

F.R.T.

1 8 10

PEDAL, GEAR CHANGE ....................... 0.2 JOINT, KICK STARTER ARM ................. 0.2 ARM, KICK STARTER ............................ 0.1

12 14

SWITCH, REAR STOP :PEDAL SIDE .... 0.5 PEDAL, REAR BRAKE ........................... 0.2

PC KWCA 03-08

No.

Part Number

Description

QTY

1 2 3 4 5

24701-KGH-901 24703-KGH-901 24703-KW6-841 24711-KWC-900 24720-KGH-901

PEDAL, GEAR CHANGE WASHER, CHANGE PEDAL WASHER, NYLON, 7MM ARM COMP., GEAR CHANGE ROD, TIE

1 1 2 1 1

6 7 8 9 10

24721-KW6-961 24781-449-001 28241-KET-901 28293-333-000 28300-KGH-600

COVER, CHANGE PEDAL RUBBER, GEAR CHANGE JOINT, KICK ARM CLIP, KICK STARTER ARM ARM ASSY., KICK STARTER

2 1 1 1 1

11 12 13 14 15

28333-KAN-T41 35350-KGH-731 35357-GBG-851 46500-KGH-901 46514-KAN-941

SPRING, KICK STARTER STOPPER SWITCH ASSY., RR. STOP SPRING, STOP SWITCH PEDAL COMP., RR. BRAKE SPRING, BRAKE PEDAL

1 1 1 1 1

16 17 18 19 20

46515-KGH-901 90405-ZA8-800 90505-116-671 94201-20150 94510-15000

PLATE, SPRING SETTING WASHER, WAVE, 15MM WASHER, 13X20 PIN, SPLIT, 2.0X15 CIRCLIP, EXTERNAL, 15MM

1 1 1 2 1

3

Notes

59

F - 20 Pedal / Kick Starter Arm

3

Service item

F.R.T.

No. 21 22 23 24

60

PC KWCA 03-08

Part Number

Description

95701-06020-07 95701-08012-00 95701-08032-07 96211-08000

BOLT, FLANGE, 6X20 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X32 BALL, STEEL, #8 (1/4)

QTY 1 1 1 1

Notes

F - 21 Step

Service item 2 3 4

6 7 9 10

F.R.T.

HOLDER, STEP :RIGHT ........................

HOLDER, STEP :BOTH .........................

HOLDER, STEP :LEFT ..........................

HOLDER, STEP :BOTH .........................

RUBBER, STEP :LEFT ..........................

RUBBER, STEP :RIGHT ........................

RUBBER, STEP :BOTH .........................

0.3 0.5 0.2 0.5 0.1 0.1 0.1

BAR, PILLION STEP :RIGHT .................

BAR, PILLION STEP :BOTH ..................

BAR, PILLION STEP :LEFT ...................

BAR, PILLION STEP :BOTH ..................

BRACKET, PILLION STEP :RIGHT........

BRACKET, PILLION STEP :BOTH .........

BRACKET, PILLION STEP :LEFT ..........

BRACKET, PILLION STEP :BOTH .........

0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

50619-KGH-901 50650-KGH-600 50660-KGH-600 50661-KW7-901 50710-KET-601

PLATE, MAIN STEP LOWER HOLDER, R. MAIN STEP HOLDER, L. MAIN STEP RUBBER, MAIN STEP RUBBER, PILLION STEP

2 1 1 2 2

6 7 8 9 10

50711-KET-601 50712-KET-601 50715-KE8-001 50715-KWC-900 50716-KWC-900

BAR, R. PILLION STEP BAR, L. PILLION STEP PLATE, PILLION STEP SIDE HOLDER, R. PILLION STEP HOLDER, L. PILLION STEP

1 1 2 1 1

11 12 13 14 15

90128-KET-900 92101-06012-0A 94002-12000-0S 94101-06000 94201-16150

BOLT, SOCKET, 8X22 BOLT, HEX., 6X12 NUT, HEX., 12MM WASHER, PLAIN, 6MM PIN, SPLIT, 1.6X15

4 2 2 2 2

16 17

95015-83000 95701-08020-07

PIN C, PILLION STEP BOLT, FLANGE, 8X20

2 2

QTY

3

Notes

61

F - 22 Stand

3

Service item

62

F.R.T.

1 2

(3) STAND, MAIN.............................. 0.5 (4) SPRING, MAIN STAND ............... 0.1

6 7

BAR, SIDE STAND ............................. 0.2 SPRING, SIDE STAND ....................... 0.1

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

50500-KGH-600 50502-KGH-901 50512-KAN-961 50523-KGH-600 50524-KBP-901

STAND COMP., MAIN SPRING ASSY., MAIN STAND PIPE, MAIN STAND PIVOT HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER

1 1 1 1 1

6 7 8 9 10

50530-KWC-900 50535-KW7-901 90108-223-000 94030-10001 94201-30251

BAR COMP., SIDE STAND SPRING, SIDE STAND SCREW, SIDE STAND PIVOT NUT, HEX., 10MM PIN, SPLIT, 3.0X25

1 1 1 1 1

QTY

Notes

F - 23 Swingarm

Service item

F.R.T.

1 2

CASE, DRIVE CHAIN ............................. 0.1 CHAIN, DRIVE ....................................... 0.2

7

BUSH, SWINGARM PIVOT .................... .Replace 1 swingarm pivot bush add ......

SLIDER, CHAIN .....................................

SWINGARM ASSEMBLY........................

8 9

PC KWCA 03-08

1.0 0.1 0.6 0.9

No.

Part Number

Description

1 2 3 4 5

40510-KWC-900 40530-KWC-900 40531-KGH-901 40543-KBA-901 40546-KBA-901

CASE, DRIVE CHAIN CHAIN, DRIVE (428-116) JOINT, DRIVE CHAIN ADJUSTER, CHAIN CAP, RR. FORK END

1 1 1 2 2

6 7 8 9

52108-KW6-901 52147-KGH-901 52170-KGH-600 5210A-KWC-900

2 2 1

10

90111-187-000

COLLAR, CHAIN SLIDER RUBBER BUSH, SWINGARM PIVOT SLIDER, CHAIN SWINGARM ASSY, RR *NH303M*............ MAT AXIS GRAY METALLIC BOLT, FLANGE, 6MM

1 2

11 12 13 14 15 16

90121-KGH-901 90302-KBP-900 90302-KGH-900 90502-KGH-900 93901-26180 94001-06000-0S

BOLT, SWINGARM PIVOT NUT, SPECIAL, 6MM NUT, SPECIAL FLANGE, 12MM SPACER, RR. CALIPER SCREW, TAPPING, 6X12 NUT, HEX., 6MM

1 2 1 1 2 2

QTY

3

Notes

63

F - 24 Rear Cushion

3

F.R.T.

No.

CUSHION ASSY., REAR ......................... 0.7

1 2 3 4

Service item 1

64

PC KWCA 03-08

Part Number

Description

52400-KWC-901 90103-KE8-004 90106-HB3-001 90304-KGH-901

CUSHION ASSY., RR. BOLT, FLANGE, 10X46 BOLT, FLANGE, 10X85 NUT, U, 10MM

QTY 1 1 1 1

Notes

F - 25 Rear Fender

Service item 3

F.R.T.

FENDER, INNER :REAR....................... 0.6

PC KWCA 03-08

No.

Part Number

Description

QTY

1 2 3 4 5

33705-KW7-900 33706-KAN-961 80101-KWC-900 90677-KAN-T00 91509-GE2-760

RUBBER A, TAILLIGHT MOUNTING COLLAR, TAILLIGHT MOUNTING FENDER, RR. INNER NUT, CLIP, 5MM SCREW, PAN, 5X11.5

2 2 1 5 2

6

95701-06025-00

BOLT, FLANGE, 6X25

2

3

Notes

65

F - 26 Front Winker

3

Service item 2

3 4 5

6 7 8

9

66

F.R.T.

(1) LENS, FRONT WINKER :RIGHT ...........

LENS, FRONT WINKER :BOTH ............

BASE, WINKER :RIGHT FRONT ...........

BASE, WINKER :BOTH FRONT ............

SOCKET, WINKER :RIGHT FRONT ......

SOCKET, WINKER :BOTH FRONT .......

(1) LENS, FRONT WINKER :LEFT .............

LENS, FRONT WINKER :BOTH ............

BASE, WINKER :LEFT FRONT .............

BASE, WINKER :BOTH FRONT ............

SOCKET, WINKER :LEFT FRONT ........

SOCKET, WINKER :BOTH FRONT .......

BULB, WINKER :FRONT ....................... .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE.........

BULB, POSITION LIGHT ....................... .NOTE: Same time for two units

PC KWCA 03-08

0.5 0.6 0.5 0.6 0.2 0.2 0.5 0.6 0.5 0.6 0.2 0.2 0.2 0.3 0.2

No.

Part Number

Description

1 2 3 4 5

32404-KWC-901 33402-KWC-901 33403-KWC-901 33407-KWC-901 33452-KWC-901

GASKET LENS, R. FR. WINKER BASE, R. WINKER SOCKET COMP., R. WINKER LENS, L. FR. WINKER

2 1 1 1 1

6 7 8 9 10

33453-KWC-901 33457-KWC-901 34905-KAN-W01 34908-GA7-701 37224-KVL-N01

BASE, L. WINKER SOCKET COMP., L. WINKER BULB, WINKER (12V 10W) BULB, WEDGE BASE (T10) (12V 3.4W) CAP, WEDGE BASE BULB

1 1 2 2 2

11 12 13

90107-KWC-900 90677-KAN-T00 93903-34320

BOLT, BODY COVER SETTING NUT, CLIP, 5MM SCREW, TAPPING, 4X12

2 4 6

QTY

Notes

F - 27 Rear Combination Light

Service item

F.R.T.

1 2 3

TAILLIGHT ASSEMBLY......................... 0.5 LENS, TAILLIGHT ................................. 0.1 BASE, TAILLIGHT ................................. 0.5

6

BULB, WINKER :REAR......................... .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE........

BULB, TAILLIGHT .................................

FENDER, REAR....................................

7 8

PC KWCA 03-08

0.1 0.3 0.1 0.1

No.

Part Number

Description

1 2 3 4 5

3370A-KWC-900 33701-KWC-901 33704-KWC-901 33705-KW7-900 33706-KAN-961

LIGHT ASSY., RR. COMBINATION (12V 18/5W) LENS, RR. COMBINATION LIGHT BASE COMP., TAILLIGHT RUBBER A, TAILLIGHT MOUNTING COLLAR, TAILLIGHT MOUNTING

1 1 1 2 2

6 7 8 9 10

34905-KAN-W01 34906-GB6-921 83500-KWC-900ZA 90150-GBT-000 90502-KWC-900

BULB, WINKER (12V 10W) BULB, TAILLIGHT (12V 18/5W) FENDER SET, RR. (WL) SCREW, PAN, 5X13 COLLAR, 5X2.0

2 1 1 2 2

11 12 13 14 15

90677-KAN-T00 93891-05016-08 93901-24310 93901-24580 95701-06022-00

NUT, CLIP, 5MM SCREW-WASHER, 5X16 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X20 BOLT, FLANGE, 6X22

2 4 2 2 2

16 17

33702-KWC-901 33752-KWC-901

LENS, WINKER R, RR LENS, WINKER L, RR

1 1

QTY

3

Notes

67

F - 28 Battery

3

Service item 1 2 3

68

F.R.T.

BATTERY ............................................... 0.2 BOX, BATTERY ..................................... 0.5 COVER, BATTERY ................................ 0.1

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

31500-KPH-881 50380-KWC-900 50381-KWC-900 90111-162-000 90683-GAZ-003

BATTERY ASSY. CASE, BATTERY COVER, BATTERY BOLT, FLANGE, 6MM CLIP, TRIM

1 1 1 1 1

6 7

98200-31000 98200-31500

FUSE, BLADE (10A) FUSE, BLADE (15A)

1 1

QTY

Notes

F - 29 Wire Harness

Service item

F.R.T.

2 3 5

IGNITION CONTROL MODULE ........... 0.6 COIL, IGNITION ................................... 0.7 RECTIFIER, REGULATE ...................... 0.6

7 8 10

HARNESS, WIRE ................................. 1.0 SUB HARNESS, METER ..................... 0.8 KEY SET ............................................... 2.1

11 12 14

KEY, SHUTTER .................................... 0.2 .EXCLUDES: Key cutting SWITCH, COMBINATION & LOCK ...... 1.7 HORN(S) .............................................. 0.1

16 17

RELAY, WINKER .................................. 0.5 RELAY, STARTER ................................ 0.5

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5 6

30401-KWC-901 30410-KWC-901 30500-KWC-900 30700-KPH-881 31600-KGH-731 31700-124-008

CUSHION, C.D.I. UNIT C.D.I. UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATE RECTIFIER ASSY., SILICON

1 1 1 1 1 1

7 8 9 10

32100-KWC-900 32101-KWC-900 33714-KL3-620 35010-KWC-900

HARNESS, WIRE SUB HARNESS, SPEEDOMETER RUBBER, TAILLIGHT BRACKET KEY SET

1 1 2 1

11 12 13 14 15

35011-KVB-930 35100-KWC-901 35121-KVB-900 38110-KTM-851 38117-KPH-880

SHUTTER SET, KEY (93KEYTOP1REPORDER) SWITCH ASSY., COMBINATION & LOCK KEY, BLANK (90KEYTOP2REPORDER) HORN COMP.(HIGH) COLLAR, HORN SETTING

16 17

38301-KPH-881 38501-KG8-003 38501-KVB-901 90106-KTM-780 90164-028-000 93301-05016-0A

RELAY COMP., WINKER RELAY COMP., STARTER RELAY COMP., STARTER BOLT, SOCKET, 6X10 SCREW, U-LOCK FLAT, 6X12 BOLT, HEX., 5X16

18 19 20

QTY

3

Notes

1 1 (1) 1 1 1 1 1 1 2 2

69

F - 29 Wire Harness

3

Service item

F.R.T.

No. 21 22 23 24

70

PC KWCA 03-08

Part Number 95701-06012-00 95701-06020-00 98200-31001 98200-31500

Description BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X20 FUSE, BLADE (10A) FUSE, BLADE (15A)

QTY 1 1 1 1

Notes

F - 30 Frame Body

Service item

F.R.T.

2 BODY, FRAME ........................................ 5.7 .INCLUDES: Engine removal and installation 3 STAY, HEADLIGHT ................................. 0.4

PC KWCA 03-08

No.

Part Number

Description

QTY

1 2 3 4 5

17270-KWC-900 50100-KWC-900 64221-KWC-900 83551-GE2-000 90103-KGH-900

RUBBER, AIR CLEANER WATER GUARD BODY COMP., FRAME STAY COMP., HEADLIGHT GROMMET, AIR CLEANER CASE BOLT, ENGINE HANGER

1 1 1 4 1

6 7 8

94050-10000 95701-08032-00 95701-10120-08

NUT, FLANGE, 10MM BOLT, FLANGE, 8X32 BOLT, FLANGE, 10X120

3 2 2

3

Notes

71

F - 31 Radiator

3

Service item

72

F.R.T.

1 2 3 4

FAN, COOLING ....................................

RADIATOR ...........................................

SHROUD, RADIATOR..........................

MOTOR, FAN .......................................

7

TANK, RADIATOR RESERVE .............. 0.4

0.6 0.9 0.6 0.7

11 12 13 14 15

THERMOSTAT .....................................

CASE, THERMOSTAT .........................

COVER, THERMOSTAT ......................

HOSE, RADIATOR :LOWER ................

HOSE, RADIATOR :UPPER.................

16 18 19

HOSE, THERMOBODY........................ 0.7 SENSOR, THERMO ............................. 0.6 SWITCH, FAN MOTOR ........................ 0.7

PC KWCA 03-08

0.8 0.7 0.7 0.7 0.7

No.

Part Number

Description

1 2 3 4 5

19009-KGH-902 19010-KWC-901 19015-KGH-600 19030-KGH-601 19045-KVG-951

FAN COMP., COOLING RADIATOR COMP. SHROUD COMP. MOTOR ASSY., COOLING FAN CAP COMP., RADIATOR

1 1 1 1 1

6 7 8 9 10

19051-KGB-611 19101-KGH-901 9108-KWC-900 19109-KWC-900 19115-KGH-901

RUBBER, RADIATOR MOUNTING TANK, RESERVE HOSE, RESERVE TANK CAP, RESERVE TANK STAY, RADIATOR LOWER

1 1 1 1 1

11 12 13 14 15

19300-KE1-004 19311-KGH-901 19315-KGH-901 19503-KWC-900 19504-KWC-900

THERMOSTAT ASSY. CASE, THERMOSTAT COVER, THERMOSTAT HOSE A, RADIATOR HOSE B, RADIATOR

1 1 1 1 1

16 17 18 19 20

19505-KGH-901 19506-KGH-900 37750-MAZ-004 37760-MT2-004 64415-KGH-901

HOSE C, RADIATOR CLAMP, WATER HOSE THERMO UNIT SWITCH ASSY., THERMO BOOTS, BODY COVER

1 6 1 1 1

QTY

Notes

F - 31 Radiator

Service item

PC KWCA 03-08

F.R.T.

No.

Part Number

Description

QTY

21 22 23 24 25

83551-300-000 90111-162-000 90308-KM3-004 90501-MA3-770 91307-611-001

GROMMET, AIR CLEANER CASE BOLT, FLANGE, 6MM NUT, TOOTHED, 3MM COLLAR, 6.2X12 O-RING, 13.5X1.4

2 2 1 1 1

26 27 28 29 30

93401-06012-08 93891-04012-07 95002-02109 95002-70001 95003-19065-20

BOLT-WASHER, 6X12 SCREW-WASHER, 4X12 CLIP, TUBE (B10) CLIP, TUBE (C11) TUBE, VINYL, 7X11X650

2 3 2 1 1

31 32 33 34

95701-06012-00 95701-06016-00 95701-06022-07 96001-06025-00

BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X25

1 1 1 2

3

Notes

73

F - 32 Tools

3

Service item

74

PC KWCA 03-08

F.R.T.

No.

Part Number

Description

QTY

1 2 3 4

89102-538-001 89103-538-001 89216-KWC-900 99001-10120

DRIVER, SCREW (NO.2 + -) GRIP WRENCH, SPARK PLUG SPANNER, 10X12

1 1 1 1

5 6 7

99001-14170 99008-01600 8901A-KWC-900

SPANNER, 14X17 BAG, TOOL, 160MM SET TOOL & BAG

1 1 1

Notes

F - 33 Front Cowl

Service item

F.R.T.

No.

Part Number

64340-KWC-900DSM COWL, UNDER *NHA30M*............ DIGITAL SILVER METALLIC 64340-KWC-900CSR *R333C*............... CANDY SCARLET RED 64340-KWC-900AFB *NHB12M* ........... AFFINITY BLACK METALLIC 64340-KWC-900DGM *YR293M*............ DIABLO GOLD METALLIC 64375-KWC-900DSM COWL, R. MIDDLE *NHA30M*............ DIGITAL SILVER METALLIC 64375-KWC-900CSR *R333C*............... CANDY SCARLET RED 64375-KWC-900AFB *NHB12M* ........... AFFINITY BLACK METALLIC 64375-KWC-900DGM *YR293M*............ DIABLO GOLD METALLIC 64341-KWC-900 STAY, R. UNDER COWL 64342-KWC-900 STAY, L. UNDER COWL 64350-KWC-900 SHROUD, R. RADIATOR

1 1 (1) (1) (1) 1 1 (1) (1) (1) 1 1 1

8 9 10

64360-KWC-900 SHROUD, L. RADIATOR 64385-KWC-900DSM COWL, L. MIDDLE *NHA30M*............ DIGITAL SILVER METALLIC 64385-KWC-900CSR *R333C*............... CANDY SCARLET RED 64385-KWC-900AFB *NHB12M* ........... AFFINITY BLACK METALLIC 64385-KWC-900DGM *YR293M*............ DIABLO GOLD METALLIC 90107-KWC-900 BOLT, BODY COVER SETTING 90108-KTL-740 BOLT, BODY COVER SETTING 90501-KWC-900 RUBBER, COWL SETTING

1 1 1 (1) (1) (1) 2 3 3

11 12

90677-KAN-T00 93903-34320

4 10

1 5

COWL :UNDER ..................................... 0.1 (2) COWL, MIDDLE :RIGHT ....................... 0.5 COWL, MIDDLE :BOTH ........................ 0.6

1

6

(7) COWL, MIDDLE :LEFT .......................... 0.5 COWL, MIDDLE :BOTH ........................ 0.6

2

3 4 5 6 7

PC KWCA 03-08

Description

NUT, CLIP, 5MM SCREW, TAPPING, 4X12

QTY

3

Notes

75

F - 34 Body Cover

3

Service item 1 2 3 4 5

76

F.R.T.

COVER, BODY :CENTER .....................

LOCK, UTILITY BOX .............................

COVER, UPPER COWL :RIGHT ...........

COVER, UPPER COWL :BOTH ............

COVER, UPPER COWL :LEFT .............

COVER, UPPER COWL :BOTH ............

COVER, UTILITY BOX ..........................

PC KWCA 03-08

0.4 0.1 0.1 0.1 0.1 0.1 0.5

No.

Part Number

Description

1

64310-KWC-900DSM

2 3 4 5

64310-KWC-900CSR 64310-KWC-900AFB 64310-KWC-900DGM 64228-KWC-900 64370-KWC-900 64380-KWC-900 64395-KWC-900DSM 64395-KWC-900CSR 64395-KWC-900AFB 64395-KWC-900DGM

COVER SET, BODY CENTER *NHA30M*............ DIGITAL SILVER METALLIC *R333C*............... CANDY SCARLET RED *NHB12M* ........... AFFINITY BLACK METALLIC *YR293M*............ DIABLO GOLD METALLIC LOCK, UTILITY BOX COWL, R. FR. UPPER COWL, L. FR. UPPER LID, UTILITY BOX COVER *NHA30M*............ DIGITAL SILVER METALLIC *R333C*............... CANDY SCARLET RED *NHB12M* ........... AFFINITY BLACK METALLIC *YR293M*............ DIABLO GOLD METALLIC

6 7 8 9 10

64396-KWC-900 75581-GN8-920 77236-GW0-000 81253-KWC-900 90103-KWC-900

HINGE, UTILITY BOX SPRING, LOCK KEY SETTING WASHER, SEAT LOCK SEAL, UTILITY BOX SCREW, SPECIAL, 5MM

1 1 1 1 2

11 12 13 14 15

90115-KW7-900 90164-KWC-900 90344-KEV-900 90683-GAZ-003 91509-GE2-760

SCREW, VISOR SPECIAL SETTING SCREW, SPECIAL, 6MM NUT C, CLIP, 6MM CLIP, TRIM SCREW, PAN, 5X11.5

2 1 1 1 2

16

93903-34380

SCREW, TAPPING, 4X12

3

QTY 1 (1) (1) (1) 1 1 1 1 (1) (1) (1)

Notes

F - 35 Utility Box

Service item 1

F.R.T.

(2) BOX, UTILITY.................................. 0.5

PC KWCA 03-08

No.

Part Number

Description

1 2 3 4 5

81252-KWC-900 81251-KWC-900 81256-KWC-900 81257-KWC-900 83551-GE2-000

BOX, L. UTILITY BOX, R. UTILITY MAT, UTILITY BOX RUBBER, PROTECTOR GROMMET, AIR CLEANER CASE

1 1 1 1 2

6 7 8

90111-162-000 93903-34320 8125A-KWC-900

BOLT, FLANGE, 6MM SCREW, TAPPING, 4X12 BOX, UTILITY SET

2 4 1

QTY

3

Notes

77

F - 36 Caution Label

3

Service item

78

PC KWCA 03-08

F.R.T.

No.

Part Number

Description

QTY

1 2 3 4 5

87503-KVB-930 87505-KWC-900 87506-KPH-880 87513-KWC-900 87522-KCJ-660

LABEL, COOLANT INFORMATION LABEL, TIRE & DRIVE CHAIN MARK, BATTERY CAUTION LABEL, ENGINE STARTER *TBLACK*... BLACK LABEL, VISOR CAUTION

1 1 1 1 1

6 7

87560-KWC-900 87586-KVB-930

LABEL, DRIVE CAUTION *TBLACK* ..... BLACK LABEL, FUEL

1 1

Notes

F - 37 Mark/Stripe

Service item

F.R.T.

No. 1

PC KWCA 03-08

Part Number

Description

QTY

871X0-KWC-900ZA

STRIPE SET ........ COSMIC BLACK

871X0-KWC-900ZB

STRIPE SET ........ LIGHTING SILVER

(1)

871X0-KWC-900ZC

STRIPE SET ........ BURNING RED

(1)

871X0-KWC-900ZD

STRIPE SET ........ HORNET GOLD

(1)

3

Notes

1

79

I N D E K S PART NUMBER Part Number

(06000)

06410-GCR-000 06435-KWC-901 06451-GE2-406 06451-MA7-405 06455-KWC-901

(11000)

11100-KWC-900 11200-KWC-900 11330-KWC-900 11333-KGH-900 11334-KGH-900 11341-KWC-900 11360-KWC-900 11393-KGH-900 11395-KGH-900

(12000)

12100-KGH-900 12191-KGH-900 12200-KWC-900 12204-KGH-305 12209-KGH-901 12210-KGH-900 12251-KTY-D30 12310-KGH-900 12391-KWC-900

4

(13000)

80

13000-KGH-901 13011-KGH-405 13012-KGH-405 13013-KGH-405 13015-KGH-405 13101-KWC-900 13102-KWC-305 13103-KWC-305 13104-KWC-305 13105-KWC-305 13111-KGH-901 13115-GN5-910 13420-KPP-860 13422-KPP-860

Block No. F13 F12 F9 F12 F9

E14 E14 E6 E6 E6 E11 E11 E6 E11

E5 E5 E2 E2 E3 E2 E2 E1 E1

E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15

13425-KGH-900 13427-KPP-860 13538-KGH-900

(14000)

14100-KGH-900 14125-KGH-900 14126-KGH-900 14321-KGH-900 14401-KVB-901 14431-KGH-900 14451-KGH-900 14510-KGH-900 14515-KGH-900 14520-KSS-901 14560-KGH-900 14610-KGH-900 14711-KGH-900 14721-KWC-900 14751-KWC-900 14761-KWC-900 14771-KM3-000 14777-KGH-900 14781-MA6-000

(15000)

15100-KWC-900 15133-KGH-900 15331-436-000 15332-436-000 15421-035-010 15517-KGH-900 15651-KGH-900 15771-KV6-000 15771-KV6-000

(16000)

16010-KGF-911 16013-KEH-900 16015-KGF-911 16016-KWC-901 16026-MR1-004 16028-KPP-901 16037-KPP-861 16038-HN2-003

E15 E15 E15

E3 E2 E2 E4 E4 E3 E3 E4 E4 E5 E5 E4 E3 E3 E3 E3 E3 E3 E3

E8 E8 E8 E8 E14 E14 E6 F17 F18

E19 E19 E19 E19 E19 E19 E19 E19

16046-KGH-901 16048-KGH-901 16050-KGH-601 16075-GHB-640 16100-KWC-901 16107-KGH-901 16111-KWC-901 16119-KWC-901 16140-KGH-901 16143-KGH-901 16151-KWC-901 16155-KJ9-751 16163-KGF-911 16166-KGH-971 16180-KGH-971 16199-KGH-901 16211-KGH-901 16219-KW6-840 16423-KGH-901 16950-KJ9-752 16952-KJ9-752 16958-397-771

(17000)

17210-KWC-900 17213-KGH-900 17234-KCW-871 17235-KWC-900 17253-KGH-900 17254-KAZ-000 17254-KGH-900 17255-371-000 17256-KGH-900 17257-KGH-900 1725A-KWC-900 17260-KRS-T00 17270-KWC-900 17311-KGH-900 17316-611-000 17370-419-700 17510-KWC-900 17620-KGH-600 17630-KWC-900 17631-KEV-900 17635-KWC-900

E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E2 E2 E19 F14 F14 F14

F17 F17 F17 F17 F17 F17-1 F17 F17 F17-1 F17-1 F17 F18 F30 F17 F18 F17 F14 F14 F14 F14 F14

17639-KGH-900 17724-102-700 17910-KWC-900 17950-KWC-900 17961-KGH-600 17962-KWC-900

(18000)

18291-MN5-650 18292-KGH-600 18292-KGH-901 18310-KWC-900 18320-KWC-900 18321-KGH-600 18345-KGH-600 18346-KGH-600 18361-KGH-600 18421-KE8-000 18422-KGC-900 18601-KGB-611 18612-KGH-900 18650-KGH-902 18651-KGH-901 18652-KWC-900 18653-KGH-900 18654-KGH-900 18657-KWC-900 18660-KGH-900

(19000)

19009-KGH-901 19010-KWC-901 19015-KGH-600 19030-KGH-601 19045-KVG-951 19051-KGB-610 19101-KGH-900 19109-KWC-900 19115-KGH-900 19215-KGH-900 19217-P72-013 19221-KWC-900 19226-KGH-900 19241-KGH-900 19242-KGH-900

F17 F18 F3 F3 F5 F5

F19 F19 F19 F19 F19 F19 F19 F19 F19 F19 F19 E1 E1 F18 F18 F18 F18 F18 F18 F18

F31 F31 F31 F31 F31 F31 F31 F31 F31 E7 E7 E7 E7 E7 E7

19300-KE1-003 19311-KGH-900 19315-KGH-900 19502-KGH-900 19503-KWC-900 19504-KWC-900 19505-KGH-900 19506-KGH-900 19506-KGH-900

(22000)

22100-KTY-D30 22105-KWC-900 22120-KGH-600 22201-KGH-600 22321-KGH-600 22355-KGH-600 22361-KGH-600 22401-KW7-930 22517-250-170000 22810-KGH-900 22815-KW7-930 22849-KGH-900 22870-KWC-900

(23000)

23121-KGH-900 23122-KGH-900 23123-KGH-900 23211-KGH-900 23221-KGH-900 23415-HB3-000 23421-KGH-900 23431-KGH-900 23441-KGH-900 23451-KGH-900 23461-KGH-900 23471-KGH-900 23481-KGH-900 23491-KGH-900 23501-KGH-900 23511-KGH-900 23801-KCT-690 23811-KPS-900

F31 F31 F31 E6 F31 F31 F31 E6 F31

E9 E9 E9 E9 E9 E9 E9 E9 F10 E6 E6 E9 F3

E9 E9 E9 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16

I N D E K S PART NUMBER Part Number

(24000)

24211-KGH-900 24212-KGH-900 24213-KGH-900 24241-KGH-900 24301-KWC-900 24320-KWC-900 24322-KWC-900 24410-KGH-900 24430-KGH-901 24436-KTY-D30 24610-KGH-900 24641-KBP-900 24651-KGH-900 24652-035-000 24701-KGH-900 24703-KGH-900 24703-KW6-840 24711-KWC-900 24720-KGH-900 24721-KW6-960 24781-449-000

(27000)

27517-0000-00000

(28000)

28110-KWC-900 28120-KRM-851 28131-KPP-900 28132-KGH-910 28133-KGH-910 28211-KGH-900 28215-KGH-900 28221-KGH-900 28223-KM7-701 28241-KET-900 28251-KGH-900 28254-437-000 28261-KGH-900 28282-KGH-900 28293-333-000 28300-KGH-600 28333-KAN-T40

Block No.

(30000)

E17 E17 E17 E17 E17 E17 E14 E17 E17 E17 E17 E17 E17 E17 F20 F20 F20 F20 F20 F20 F20

F13

E10 E10 E10 E10 E10 E18 E18 E18 E18 F20 E18 E18 E18 E18 F20 F20 F20

30401-KWC-901 30410-KWC-901 30500-KWC-900 30700-KPH-881

(31000)

31110-KWC-901 31120-KWC-901 31201-KPW-901 31204-KG8-004 31205-KPW-901 31206-KPW-901 31207-MBE-008 3120A-KWC-900 31500-KPH-881 31600-KGH-731 31700-124-008

(32000)

32100-KWC-900 32101-KWC-900 32111-KWC-900 32112-KGH-910 32404-KWC-901 32410-KWC-900

(33000)

33110-KWC-901 33113-MAT-611 33116-KWC-900 33130-KWC-901 33402-KWC-901 33403-KWC-901 33407-KWC-901 33452-KWC-901 33453-KWC-901 33457-KWC-901 33701-KWC-901 33702-KWC-901 33704-KWC-901 33705-KW7-900 33705-KW7-900 33706-KAN-960

F29 F29 F29 F29

E12 E12 E13 E13 E13 E13 E13 E13 F28 F29 F29

F29 F29 E12 E6 F26 E13

F1 F1 F1 F1 F26 F26 F26 F26 F26 F26 F27 F27 F27 F25 F27 F25

33706-KAN-960 3370A-KWC-900 33714-KL3-620 33752-KWC-901

(34000)

34901-KRS-901 34905-KAN-W01 34905-KAN-W01 34906-GB6-921 34908-GA7-701

(35000)

35010-KWC-900 35011-KVB-930 35100-KWC-901 35121-KVB-900 35150-KPH-880 35160-KPH-881 35170-KPH-651 35180-KPH-881 35200-KVB-900 35330-413-003 35340-MA5-671 35350-KGH-731 35357-GBG-850 35759-KWC-901 35761-KGH-900

(37000)

37100-KWC-901 37210-KWC-901 37211-KWC-901 37212-KWC-901 37213-KWC-901 37224-KVL-N01 37750-MAZ-003 37760-MT2-003 37800-KWC-900 37801-GA7-700 37802-GA7-700

(38000)

38110-KTM-851

F27 F27 F29 F27

38117-KPH-880 38301-KPH-881 38501-KG8-003 38501-KVB-901

(40000)

F1 F26 F27 F27 F26

40510-KWC-900 40530-KWC-900 40531-KGH-901 40543-KBA-900 40546-KBA-900

F29 F29 F29 F29 F5 F5 F5 F5 F5 F5 F4 F20 F20 E14 E14

41200-KWC-90Z

F2 F2 F2 F2 F2 F26 F31 F31 F14 F14 F14

F29

(41000) (42000)

42301-KGH-900 42303-KBA-900 42304-KBA-920 42313-KGH-900 42601-KWC-901 42615-KWC-900 42620-KW7-880 42653-001-004 42711-KWC-901

(43000)

43107-MA7-006 43150-KWC-901 43190-KWC-901 43215-KGH-901 43310-KGH-731 43351-KTM-N31 43352-568-003 43352-568-003 43353-461-771 43353-461-771 43432-KW6-960 43503-MR7-006 43504-MB2-006 43510-KGH-902 43511-KW7-881 43512-KGH-901 43513-KBP-881

F29 F29 F29 F29

F23 F23 F23 F23 F23

F13

F13 F13 F13 F13 F13 F13 F13 F13 F13

F12 F12 F12 F12 F11 F13 F9 F12 F9 F12 F11 F11 F11 F11 F11 F11 F11

43514-KS6-701 43520-MJ6-315 43530-KBA-921

(44000)

44301-KAN-T40 44311-046-000 44601-KWC-901 44620-400-000 44711-KWC-901 44800-KWC-901 44815-KWC-900 44817-KWC-900 44819-KWC-900

(45000)

45107-MN5-006 45108-ML4-006 45108-ML7-922 45111-MAJ-G41 45126-KWC-900 45131-GZ0-006 45131-GZ0-006 45132-166-016 45132-166-016 45133-MA3-006 45133-MA3-006 45156-KWC-900 45157-KAN-850 45203-MCC-006 45203-MG3-016 45215-KA3-732 45216-166-006 45216-166-006 45250-KWC-901 45251-KTM-N01 45290-KWC-901 45500-KPH-880 45504-410-003 45512-MA6-006 45513-GW0-911 45517-GW0-751 45520-GW0-911 45520-GW0-912

F11 F11 F11

F10 F10 F10 F10 F10 F10 F10 F10 F10

F9 F9 F12 F12 F4 F9 F12 F9 F12 F9 F12 F4 F4 F12 F9 F9 F9 F12 F9 F10 F9 F4 F4 F4 F4 F4 F4 F11

4

81

I N D E K S PART NUMBER Part Number 45521-GW0-911 45521-GW0-911 45530-471-832

(46000)

46182-MEL-D21 46500-KGH-900 46504-KV6-702 46514-KAN-940 46515-KGH-900

(50000)

50100-KWC-900 50301-KPH-720 50302-KPH-720 50306-GN5-900 50380-KWC-900 50381-KWC-900 50400-KWC-900 50500-KGH-600 50502-KGH-900 50512-KAN-960 50523-KGH-600 50524-001-000 50524-KBP-900 50530-KWC-900 50535-KW7-900 50605-KWC-900 50619-KGH-900 50650-KGH-600 50660-KGH-600 50661-KW7-900 50705-KWC-900 50710-KET-600 50711-KET-600 50712-KET-600 50715-KE8-000 50715-KWC-900 50716-KWC-900

4

(51000)

82

51400-KWC-901 51401-KWC-901 51410-KWC-901

Block No. F4 F11 F4

F11 F20 F11 F20 F20

F30 F6 F6 F6 F28 F28 F15 F22 F22 F22 F22 F15 F22 F22 F22 F16 F21 F21 F21 F21 F16 F21 F21 F21 F21 F21 F21

F8 F8 F8

51412-GN5-901 51420-KWC-901 51425-GN5-901 51432-KGH-901 51437-KGH-901 51454-KEV-881 51456-KPH-901 51466-065-901 51470-KWC-901 51490-KGH-902 51500-KWC-901 51520-KWC-901

(52000)

52108-KW6-900 5210A-KWC-900 52147-KGH-900 52170-KGH-600 52400-KWC-901

(53000)

53100-KWC-900 53104-KPH-720 53105-KTM-N00 53106-KR3-000 53108-KR3-770 53140-KWC-900 53166-KWC-900 53167-KFM-900 53168-KFM-900 53175-KET-921 53178-KWC-900 53205-KWC-900 53206-KWC-900 53207-KWC-900 53208-KWC-900 5320A-KWC-900 5320B-KWC-900 53211-KPH-720 53212-KPH-720 53214-GN5-900 53215-KWC-900 53216-GN5-830 53220-GN5-900

F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8

F23 F23 F23 F23 F24

F5 F5 F5 F5 F5 F3 F3 F3 F3 F4 F3 F5 F5 F1 F1 F6 F1 F6 F6 F6 F6 F6 F6

(61000)

61100-KWC-900 61101-KWC-900 61104-428-000 61106-KW6-840 61312-KBP-900 61315-KWC-900

(64000)

64221-KWC-900 64228-KWC-900 64310-KWC-900 64340-KWC-900 64341-KWC-900 64342-KWC-900 64350-KWC-900 64360-KWC-900 64370-KWC-900 64375-KWC-900 64380-KWC-900 64385-KWC-900 64395-KWC-900 64396-KWC-900 64410-KWC-900 64415-KGH-900 64420-KWC-900 64430-KWC-900 64470-KWC-900 64480-KWC-900 64490-KWC-900

(75000)

75581-GN8-920 75581-GN8-920

(77000)

77110-KWC-900 77200-KWC-900 77208-KW7-960 77215-KW7-900 77230-KWC-900 77234-GN2-000 77236-GW0-000 77239-KVB-900

F7 F7 F15 F1 F16 F1

F30 F34 F34 F33 F33 F33 F33 F33 F34 F33 F34 F33 F34 F34 F16 F31 F16 F16 F1 F16 F16

F15 F34

F15 F15 F15 F15 F15 F15 F34 F15

77240-KWC-900 77242-KWC-900 77243-KWC-900

(80000)

80101-KWC-900

(81000)

81251-KWC-900 81252-KWC-900 81253-KWC-900 81256-KWC-900 81257-KWC-900 81312-KW7-900

(83000)

83500-KWC-900ZA 83510-KWC-900 83551-300-000 83551-GE2-000 83551-GE2-000 83642-171-000 86150-KPG-901

(87000)

871X0-KWC-900ZA 871X0-KWC-900ZB 871X0-KWC-900ZC 871X0-KWC-900ZD 87503-KVB-930 87505-KWC-900 87506-KPH-880 87513-KWC-900 87522-KCJ-660 87560-KWC-900 87586-KVB-930

(88000)

88110-KWC-900 88113-KET-900 88120-KWC-900

(89000)

89102-538-000

F15 F15 F15

F25

F35 F35 F34 F35 F35 F7

F27 F16 F31 F30 F35 F32 F2

F37 F37 F37 F37 F36 F36 F36 F36 F36 F36 F36

F3 F3 F3

F32

89103-538-000 89216-KWC-900

(90000)

90002-KGH-900 90002-KGH-900 90005-KGH-900 90005-ZM3-000 90008-KT7-000 90012-KGF-910 90017-KGH-900 90022-MG8-000 90031-KGH-900 90071-MB0-000 90083-GB6-911 90084-041-000 90084-428-000 90085-KWC-740 90087-KGH-900 90101-KY6-008 90102-KGH-900 90103-KE8-003 90103-KGH-900 90103-KWC-900 90103-KWC-900 90105-KGH-900 90105-KGH-900 90105-KPP-900 90106-GN5-900 90106-HB3-000 90106-KPP-900 90106-KTM-780 90107-KGH-600 90107-KW7-930 90107-KW7-930 90107-KWC-900 90107-KWC-900 90107-KWC-900 90108-223-000 90108-KTL-740 90111-162-000 90111-162-000 90111-162-000 90111-162-000

F32 F32

E1 F1 E5 E3 E9 E3 E1 E17 E14 E13 E4 E16 E11 E10 E11 F2 F11 F24 F30 F34 F1 F10 F13 F19 F5 F24 F19 F29 F19 F1 F16 F16 F26 F33 F22 F33 F17 F17-1 F28 F31

I N D E K S PART NUMBER Part Number 90111-162-000 90111-187-000 90114-KGH-900 90114-KGH-900 90115-KW7-900 90115-KW7-900 90116-KV3-701 90121-KGH-900 90128-KET-900 90131-KPH-880 90145-KM3-751 90145-KM3-751 90150-GBT-000 90164-028-000 90164-KWC-900 90191-KPP-900 90206-001-000 90231-KM7-702 90302-GW3-980 90302-KBP-900 90302-KGH-900 90304-KGH-901 90304-KGH-901 90304-KGH-901 90304-KPH-900 90306-KGH-901 90306-KGH-901 90308-KM3-003 90314-KVR-600 90344-KEV-900 90344-KEV-900 90401-KPP-900 90401-KY4-901 90402-KW7-900 90405-ZA8-800 90407-259-000 90412-187-000 90423-KW6-900 90434-KGH-900 90435-HB3-000 90439-SB2-010 90441-147-000 90441-KW7-930 90442-147-000

Block No. F35 F23 F3 F4 F16 F34 F8 F23 F21 F9 F4 F11 F27 F29 F34 F5 E3 E9 F1 F23 F23 F5 F13 F24 F19 F10 F13 F31 F3 F1 F34 E15 E9 E17 F20 E14 E16 E7 E9 E17 E12 F5 E16 F5

90451-KGH-900 90452-KGH-901 90454-107-000 90455-KR1-760 90461-115-000 90478-700-000 90483-028-000 90488-425-000 90501-GBL-730 90501-KPH-880 90501-KWC-900 90501-MA3-770 90502-KGH-900 90502-KWC-900 90504-KW7-900 90505-116-670 90505-KPH-880 90543-MV9-670 90544-283-000 90545-300-000 90545-300-000 90601-001-000 90605-200-000 90608-072-000 90651-MA5-671 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90683-GAZ-003 90683-GAZ-003 90702-KFM-900 90702-KFM-900 90702-KFM-900 90702-KWC-900 90741-KFB-000 90741-KGH-900 90753-051-003

(91000)

91001-KGH-901 91002-KGH-901 91007-KE1-003

E18 E16 E16 E16 E16 E7 E2 E14 E9 F5 F33 F31 F23 F27 F13 F20 F5 E1 F8 F4 F11 E16 E16 E7 F4 F16 F25 F26 F27 F33 F28 F34 E8 E11 E14 E6 E15 E15 F13

E15 E15 E9

9108-KWC-900 91105-KTM-970 91105-KTM-970 91203-750-003 91204-MC7-003 91205-KF0-003 91205-KF0-003 91209-KWC-901 91212-422-006 91216-KGH-901 91251-KPH-881 91252-KGH-901 91303-377-000 91305-KK4-003 91306-MG3-001 91307-035-000 91307-611-000 91309-425-003 91310-KE8-003 91320-MB0-008 91356-GM0-003 91356-KGH-901 91405-KGH-900 91422-KVB-900 91422-KVB-900 91509-GE2-760 91509-GE2-760 91509-GE2-760 91509-GE2-760

(92000)

92101-06012-0A 92800-12000 92900-08032-0E 92915-10028-0E

(93000)

93301-05012-0J 93301-05016-0A 93401-06012-08 93500-04008-1H 93500-04010-1H 93500-04012-0H 93500-05010-0G

F31 E7 E8 E6 E6 E6 E7 E17 F11 E16 F13 F10 E11 E14 E5 E6 F31 E13 E14 E13 F8 E11 F17 F1 F5 F16 F1 F25 F34

F21 E14 E2 F13

E8 F29 F31 E19 E19 E19 F5

93500-05012-1H 93500-05025-0G 93500-05030-0G 93600-04012-1G 93600-04045-1G 93891-04012-07 93891-05016-08 93892-05012-18 93893-04012-17 93893-04012-17 93901-24310 93901-24580 93901-25420 93901-26180 93903-25210 93903-25310 93903-25580 93903-34220 93903-34320 93903-34320 93903-34320 93903-34380 93903-34380 93903-34380 93903-34420 93903-34680 93903-35220

(94000)

94001-06000-0S 94001-06000-0S 94001-06000-0S 94002-08000-0S 94002-08000-0S 94002-10070-0S 94002-12000-0S 94030-08280 94030-10000 94031-08000 94050-06000 94050-06000 94050-06000 94050-08000 94050-10000

E19 F3 F17 F4 F11 F31 F27 E19 F4 F11 F27 F27 F1 F23 F17 F2 F17 F16 F26 F33 F35 F1 F5 F34 F5 F5 F16

F14 F15 F23 F3 F11 F3 F21 E2 F22 F3 F3 F4 F15 F19 F30

94050-12000 94101-06000 94101-06700 94103-08000 94111-06700 94201-16150 94201-20120 94201-20150 94201-30250 94301-10120 94301-10120 94301-10120 94305-20102 94510-15000 94510-28000 94520-22000 94520-35000 94540-06018

(95000)

95002-02070 95002-02070 95002-02080 95002-02109 95002-41050-08 95002-50000 95002-70000 95002-80000 95003-19065-20 95003-23032-31 95005-12100-20 95005-50150-30 95005-80180-30 95015-54000 95015-83000 95701-06012-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06014-00 95701-06014-00 95701-06016-00 95701-06016-00

E12 F21 F19 F19 F19 F21 F11 F20 F22 E1 E2 E5 F11 F20 E15 E6 E2 E8

F14 F18 F14 F31 F17 F14 F31 F17 F31 F17 F18 E6 F17-1 F11 F21 F1 F11 F14 F29 F31 E6 E16 E17 E18

4

83

I N D E K S PART NUMBER Part Number 95701-06016-00 95701-06020-00 95701-06020-00 95701-06020-07 95701-06020-08 95701-06022-00 95701-06022-07 95701-06022-07 95701-06025-00 95701-06025-00 95701-06025-00 95701-06035-00 95701-06035-00 95701-06065-00 95701-06105-00 95701-08012-00 95701-08012-00 95701-08020-07 95701-08025-00 95701-08032-00 95701-08032-07 95701-08040-00 95701-10120-08 95801-10045-07

(96000)

4

96001-06010-00 96001-06012-07 96001-06012-07 96001-06012-07 96001-06014-00 96001-06014-00 96001-06016-00 96001-06022-00 96001-06022-00 96001-06022-00 96001-06025-00 96001-06030-00 96001-06030-00 96001-06040-00 96001-06040-00 96001-06040-00 96001-06055-00 96001-06065-00

84

Block No. F31 F11 F29 F20 F7 F27 F4 F31 E13 E14 F25 E8 E14 E14 E2 F14 F20 F21 F15 F30 F20 F19 F30 F6

F18 F4 F6 F10 E4 E14 E12 E5 E7 E11 F31 E6 E11 E6 E11 E14 E14 E7

96001-06065-00 96001-06075-00 96100-62030-00 96100-62040-00 96100-63010-00 96140-62010-00 96140-62020-00 96140-62030-10 96150-63010-10 96150-63010-10 96211-06000 96211-06000 96211-08000 96220-30085 96600-06012-00 96600-06020-00

(98000)

98059-58816 98059-58826 98200-31000 98200-31000 98200-31500 98200-31500

(99000)

99001-10120 99001-14170 99008-01600 99101-ZH7-1080

E14 E14 E16 E16 E15 E16 E16 F13 F10 F13 F6 F6 F20 E17 E17 E12

E2 E2 F28 F29 F28 F29

F32 F32 F32 E19

I N D E K S DESCRIPTION Description

Block No.

(A)

ADJUSTER, CHAIN ADJUSTER, HEADLIGHT ARM ASSY., KICK STARTER ARM COMP., GEAR CHANGE ARM, VALVE ROCKER AXLE, FR. WHEEL AXLE, RR. WHEEL

(B)

BAG, OWNERS MANUAL BAG, TOOL, 160MM BALL, STEEL, #6MM BALL, STEEL, #6MM BALL, STEEL, #8 (1/4) BAND, INSULATOR BAND, INTAKE MANIFOLD BAR COMP., SIDE STAND BAR, L. PILLION STEP BAR, R. PILLION STEP BASE COMP., TAILLIGHT BASE, L. WINKER BASE, R. WINKER BATTERY ASSY. BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6202U BEARING, RADIAL BALL, 6203 BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6204 BEARING, RADIAL BALL, 6207 BEARING, RADIAL BALL, 6207 BEARING, RADIAL BALL, 6301 BEARING, RADIAL BALL, 6301UU BEARING, RADIAL BALL, 6301UU BEARING, RADIAL BALL, 6903 BODY COMP., BYSTARTER BODY COMP., FRAME BOLT, BODY COVER SETTING BOLT, BODY COVER SETTING BOLT, BODY COVER SETTING BOLT, BODY COVER SETTING BOLT, BRAKE DISK, 8X24 BOLT, BRAKE DISK, 8X24 BOLT, COWL SETTING BOLT, COWL SETTING

F23 F1 F20 F20 E3 F10 F13 F32 F32 F6 F6 F20 E2 F17 F22 F21 F21 F27 F26 F26 F28 E16 E16 E16 F13 E16 E15 E15 E15 F10 F13 E9 E19 F30 F33 F16 F33 F26 F10 F13 F16 F1

Description BOLT, CYLINDER STUD BOLT, DRAIN PLUG, 12MM BOLT, DRIVE SPROCKET FIXING BOLT, ENGINE HANGER BOLT, FLANGE, 10X120 BOLT, FLANGE, 10X45 BOLT, FLANGE, 10X46 BOLT, FLANGE, 10X50 BOLT, FLANGE, 10X85 BOLT, FLANGE, 5X14 BOLT, FLANGE, 5X14 BOLT, FLANGE, 5X18 BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X105 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22

Block No. E14 E14 E16 F30 F30 F6 F24 F5 F24 E1 F1 E3 F31 F17 F17-1 F23 F35 F28 F18 F11 E2 F29 F31 F1 F4 F6 F10 F11 F14 E14 E16 E4 E6 E18 F31 E17 E12 F20 F29 F7 F11 F4 F31 E5

Description BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X65 BOLT, FLANGE, 6X65 BOLT, FLANGE, 6X65 BOLT, FLANGE, 6X75 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X20 BOLT, FLANGE, 8X25 BOLT, FLANGE, 8X32 BOLT, FLANGE, 8X32 BOLT, FLANGE, 8X40 BOLT, HANDLE LEVER PIVOT BOLT, HANDLE LEVER PIVOT BOLT, HEAD COVER BOLT, HEX., 5X12 BOLT, HEX., 5X16 BOLT, HEX., 6X12 BOLT, KNOCK, 5MM BOLT, OIL, 10X22 BOLT, OIL, 10X22 BOLT, PIN BOLT, PIN BOLT, SETTING BOLT, SOCKET, 6X10 BOLT, SOCKET, 6X12 BOLT, SOCKET, 6X14 BOLT, SOCKET, 6X20 BOLT, SOCKET, 8MM

Block No. E7 E11 F27 F31 E9 E13 E14 F25 E11 E6 E14 E8 E14 E6 E11 E14 E7 E14 E14 E14 F20 F14 F21 F15 F20 F30 F19 F4 F3 E1 E8 F29 F21 E4 F4 F11 F9 F12 E13 F29 E17 E10 E12 F8

5 85

I N D E K S DESCRIPTION Description BOLT, SOCKET, 8X22 BOLT, SPECIAL, 6X10 BOLT, SPECIAL, 6X20 BOLT, STUD, 10X28 BOLT, STUD, 8X32 BOLT, SWINGARM PIVOT BOLT, TORX, 8X25 BOLT-WASHER, 6X12 BOOT B BOOT B BOOT COMP. BOOT COMP. BOOT, HEADLIGHT BRACKET BOOT, PIN BUSH BOOT, PIN BUSH BOOTS, BODY COVER BOX, L. UTILITY BOX, R. UTILITY BRACKET SUB ASSY., FR. BRACKET SUB ASSY., RR. CALIPER BULB, HEADLIGHT (12V 35/35W) BULB, TAILLIGHT (12V 18/5W) BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WINKER (12V 10W) BULB, WINKER (12V 10W) BUSH, 15MM BUSH, 20MM

(C)

5 86

C.D.I. UNIT CABLE COMP., CHOKE CABLE COMP., CLUTCH CABLE COMP., THROTTLE CABLE, SEAT LOCK CABLE, STARTER MOTOR CALIPER SUB ASSY., R. FR. CALIPER SUB ASSY., RR. BRAKE CAMSHAFT COMP. CAP ASSY., NOISE SUPPRESSOR CAP COMP., RADIATOR CAP, 30MM CAP, A.C. GENERATOR CAP, BLEEDER CAP, BLEEDER CAP, FUEL FILLER

Block No. F21 F19 F19 F13 E2 F23 F9 F31 F12 F9 F4 F11 F16 F12 F9 F31 F35 F35 F9 F12 F1 F27 F26 F27 F26 E16 E16 F29 F3 F3 F3 F15 E13 F9 F12 E3 F29 F31 E11 E11 F12 F9 F14

Description CAP, LOCK NUT CAP, MASTER CYLINDER CAP, MASTER CYLINDER CAP, RESERVE TANK CAP, RR. FORK END CAP, WEDGE BASE BULB CARBURETOR ASSY. (AVK5AD A) CASE ASSY., UNDER CASE, BATTERY CASE, DRIVE CHAIN CASE, L. FR. BOTTOM CASE, R. FR. BOTTOM CASE, SUB AIR CLEANER CASE, SUB AIR CLEANER ASSY CASE, THERMOSTAT CATCH COMP., SEAT CENTER COMP., CLUTCH CHAIN, CAM (90L) CHAIN, DRIVE (428-116) CHAMBER SET, FLOAT CIRCLIP CIRCLIP CIRCLIP, EXTERNAL, 15MM CIRCLIP, EXTERNAL, 17MM CIRCLIP, EXTERNAL, 28MM CIRCLIP, INTERNAL, 22MM CIRCLIP, INTERNAL, 35MM CLAMP, MASTER CYLINDER OIL HOSE CLAMP, TUBE (D10.5) CLAMP, TUBE (D29) CLAMP, WATER HOSE CLAMP, WATER HOSE CLAMPER A, SPEEDOMETER CORD CLAMPER B, BRAKE HOSE CLAMPER B, SPEEDOMETER CORD CLAMPER, A.C. GENERATOR CORD CLAMPER, BRAKE HOSE CLAMPER, RR. BRAKE HOSE CLAMPER, WIRE CLIP, BREATHER TUBE CLIP, KICK STARTER ARM CLIP, OIL DRAIN TUBE CLIP, OIL DRAIN TUBE CLIP, PISTON PIN, 13MM CLIP, SUB TANK HOSE

Block No. F3 F11 F4 F31 F23 F26 E19 F2 F28 F23 F8 F8 F17-1 F17 F31 F15 E9 E4 F23 E19 F4 F11 F20 E16 E15 E6 E2 F11 F17 F17 E6 F31 F10 F4 F10 E12 F4 F11 E6 F18 F20 F17 F18 E15 F18

Description CLIP, SWITCH CORD CLIP, TRIM CLIP, TRIM CLIP, TUBE (B10) CLIP, TUBE (B7) CLIP, TUBE (B7) CLIP, TUBE (B8) CLIP, TUBE (C11) CLIP, TUBE (C12) CLIP, TUBE (C9) COCK ASSY., FUEL AUTO COIL ASSY., IGNITION COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING COLLAR, 5X2.0 COLLAR, 6.2X12 COLLAR, CHAIN SLIDER COLLAR, CHANGE SWITCH COLLAR, FR. AXLE DISTANCE COLLAR, FR. FENDER COLLAR, FR. FENDER COLLAR, FR. WHEEL SIDE COLLAR, HORN SETTING COLLAR, KICK SPRING COLLAR, L. RR. WHEEL SIDE COLLAR, MUFFLER GUARD COLLAR, MUFFLER MOUNTING COLLAR, RR. AXLE DISTANCE COLLAR, RR. WHEEL SIDE COLLAR, STARTER REDUCTION COLLAR, TAILLIGHT MOUNTING COLLAR, TAILLIGHT MOUNTING CONNECTOR CONTACT ASSY., CHANGE SWITCH COTTER, VALVE COUNTERSHAFT COVER ASSY., CYLINDER HEAD COVER COMP., R. CRANKCASE COVER SET, BODY CENTER COVER, AIR INJECTION CONTROL VALVE COVER, BATTERY COVER, CHANGE PEDAL COVER, COMP L REAR COVER, EX. PIPE COVER, HANDLE LOWER

Block No. E14 F28 F34 F31 F18 F14 F14 F31 F17 F14 F14 F29 F5 F5 F27 F31 F23 E14 F10 F7 F15 F10 F29 E18 F13 F19 F19 F13 F13 E10 F25 F27 F11 E14 E3 E16 E1 E6 F34 F18 F28 F20 E11 F19 F5

I N D E K S DESCRIPTION Description Block No. COVER, HANDLE UPPER F5 COVER, HEADLIGHT UPPER F1 COVER, L. CRANKCASE E11 COVER, L. PIVOT F16 COVER, L. VISOR F1 COVER, R. PIVOT F16 COVER, R. VISOR F1 COVER, REED VALVE E1 COVER, SEAT LOCK CABLE F15 COVER, SUB AIR CLEANER F17 COVER, SUB AIR CLEANER F17-1 COVER, THERMOSTAT F31 COVER, WATER PUMP E7 COWL, L. FR. UPPER F34 COWL, L. MIDDLE F33 COWL, L. SIDE F16 COWL, R. FR. SIDE F16 COWL, R. FR. UPPER F34 COWL, R. MIDDLE F33 COWL, R. RR. SIDE F16 COWL, RR. CENTER F16 COWL, UNDER F33 CRANKCASE COMP., L. E14 CRANKCASE COMP., R. E14 CRANKSHAFT COMP. E15 CUP COMP., OIL F11 CUSHION ASSY., RR. F24 CUSHION, C.D.I. UNIT F29 CYLINDER COMP. E5 CYLINDER SET, MASTER F4 CYLINDER SUB ASSY., RR. BRAKE MASTER F11

(D)

DAMPER SET, WHEEL DIAPHRAGM DIAPHRAGM DISK, CLUTCH FRICTION DISK, FR. BRAKE DISK, RR. BRAKE DOWEL PIN, 10X12 DOWEL PIN, 10X12 DOWEL PIN, 10X12 DOWEL PIN, 8X12 DOWEL PIN, 8X12 DOWEL PIN, 8X12

F13 F4 F11 E9 F10 F13 E1 E2 E5 E11 E8 E14

Description

Block No.

DOWEL PIN, 8X16 DRIVER, SCREW (NO.2 + -) DRUM, GEARSHIFT DUST SEAL DUST SEAL, 23X37X7 DUST SEAL, 27X40X4.5 DUST SEAL, STEERING HEAD

(E)

ELEMENT COMP., AIR CLEANER EMBLEM, PRODUCT E-RING, 6MM

(F)

FAN COMP., COOLING FENDER SET, RR. (WL) *TYPE1* FENDER, FR. FENDER, RR. INNER FILTER COMP., AIR FILTER, SUB AIR CLEANER FLANGE SUB ASSY., DRIVEN FLOAT SET FLYWHEEL COMP. FORK ASSY., L. FR. FORK ASSY., R. FR. FORK, CENTER GEARSHIFT FORK, L. GEARSHIFT FORK, R. GEARSHIFT FUEL UNIT FUSE, BLADE (10A) FUSE, BLADE (10A) FUSE, BLADE (15A) FUSE, BLADE (15A)

(G)

GARNISH, L. SIDE GARNISH, R. SIDE GASKET GASKET SET GASKET, BYSTARTER GASKET, CYLINDER GASKET, CYLINDER HEAD GASKET, EX. PIPE GASKET, EX. PIPE GASKET, FLOAT CHAMBER GASKET, HEAD COVER GASKET, L. COVER

E6 F32 E17 F8 F10 F13 F6 F17 F2 E8 F31 F27 F7 F25 F18 F17-1 F13 E19 E12 F8 F8 E17 E17 E17 F14 F29 F28 F29 F28 F16 F16 F26 E19 E19 E5 E2 F19 F19 E19 E1 E11

Description GASKET, R. COVER GASKET, TENSIONER LIFTER GASKET, WATER PUMP COVER GAUGE, OIL LEVEL GEAR A, B, C, BALANCER DRIVEN (43T) GEAR A, PRIMARY DRIVE (20T) (WHITE) GEAR B, PRIMARY DRIVE (20T) (BLUE) GEAR C, PRIMARY DRIVE (20T) (YELLOW) GEAR COMP., STARTING DRIVEN (53T) GEAR, COUNTERSHAFT FIFTH (24T) GEAR, COUNTERSHAFT FOURTH (23T) GEAR, COUNTERSHAFT LOW (37T) GEAR, COUNTERSHAFT SECOND (32T) GEAR, COUNTERSHAFT THIRD (25T) GEAR, MAINSHAFT FIFTH (26T) GEAR, MAINSHAFT FOURTH (21T) GEAR, MAINSHAFT SECOND (17T) GEAR, MAINSHAFT THIRD (18T) GEAR, OIL PUMP DRIVEN (23T) GEAR, STARTER REDUCTION (13T/5 GEAR, WATER PUMP DRIVEN (23T) GRIP GRIP COMP., THROTTLE GRIP, L. HANDLE GROMMET, AIR CLEANER CASE GROMMET, AIR CLEANER CASE GROMMET, AIR CLEANER CASE GUARD, EX. PIPE GUIDE, CAM CHAIN GUIDE, CLUTCH OUTER GUIDE, EX. VALVE (O.S.)

(H)

HARNESS, WIRE HEAD COMP., CYLINDER HEADLIGHT UNIT HINGE COMP., SEAT HINGE, UTILITY BOX HOLDER COMP., CAMSHAFT HOLDER SET, BRUSH HOLDER, L. MAIN STEP HOLDER, L. PILLION STEP HOLDER, MASTER CYLINDER HOLDER, R. MAIN STEP HOLDER, R. PILLION STEP

Block No. E6 E5 E7 E6 E15 E9 E9 E9 E10 E16 E16 E16 E16 E16 E16 E16 E16 E16 E8 E10 E7 F32 F3 F3 F31 F30 F35 F19 E4 E9 E2 F29 E2 F1 F15 F34 E2 E13 F21 F21 F4 F21 F21

5 87

I N D E K S DESCRIPTION Description

Block No.

HOOK, MAIN STAND SPRING HORN COMP.(HIGH) HOSE A, RADIATOR HOSE B, RADIATOR HOSE C, RADIATOR HOSE COMP., FR. BRAKE HOSE COMP., RR. BRAKE HOSE COMP., RR. BRAKE MASTER CYLINDER HOSE, RESERVE TANK HOSE, WATER HOUSING, UNDER THROTTLE HOUSING, UPPER THROTTLE

(I)

IMPELLER, WATER PUMP INSULATOR, CARBURETOR JET, MAIN, #108 JET, NEEDLE JET, SLOW, #35 JOINT SET JOINT, BRAKE ROD JOINT, DRIVE CHAIN JOINT, KICK ARM

(J)

(K)

KEY SET KEY, BLANK (90KEYTOP2REPORDER) KEY, SEAT LOCK KEY, WOODRUFF, 4MM KEY, WOODRUFF, 4MM

(L)

5 88

LABEL, COOLANT INFORMATION LABEL, DRIVE CAUTION LABEL, ENGINE STARTER LABEL, FUEL LABEL, TIRE & DRIVE CHAIN LABEL, VISOR CAUTION LENS LENS, L. FR. WINKER LENS, R. FR. WINKER LENS, RR. COMBINATION LIGHT LENS, WINKER L, RR LENS, WINKER R, RR LEVER COMP., CLUTCH

F22 F29 F31 F31 F31 F4 F11 F11 F31 E6 F3 F3 E7 E2 E19 E19 E19 E19 F11 F23 F20 F29 F29 F15 E15 E15 F36 F36 F36 F36 F36 F36 F2 F26 F26 F27 F27 F27 E6

Description LEVER, CHOKE LEVER, L. STEERING HANDLE LEVER, R. STEERING HANDLE LID, UTILITY BOX COVER LIFTER ASSY., TENSIONER LIGHT ASSY., RR. COMBINATION LOCK, UTILITY BOX

(M)

MAINSHAFT, TRANSMISSION (12T) MARK, BATTERY CAUTION MASTER CYLINDER ASSY., FR. MAT, UTILITY BOX METER COMP., COMBINATION MIRROR ASSY. L. BACK MIRROR ASSY. R. BACK MOTOR ASSY., COOLING FAN MOTOR ASSY., STARTING MUFFLER COMP. NEEDLE COMP., JET NUT C, CLIP, 6MM NUT C, CLIP, 6MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, FLANGE, 10MM NUT, FLANGE, 12MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 8MM NUT, HEX. CAP, 8MM NUT, HEX., 10MM NUT, HEX., 10MM NUT, HEX., 12MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 8MM NUT, HEX., 8MM NUT, HEX., 8MM NUT, HEX., 8MM

(N)

Block No. F5 F3 F4 F34 E5 (12V 18/5W) F27 F34 E16 F36 F4 F35 F2 F3 F3 F31 E13 F19 E19 F1 F34 F33 F25 F16 F26 F27 F30 E12 F4 F15 F3 F19 F19 F22 F3 F21 F14 F15 F23 E2 F3 F3 F11

Description NUT, LOCK NUT, LOCK, 14MM NUT, SPECIAL FLANGE, 12MM NUT, SPECIAL, 6MM NUT, SPRING, 4MM NUT, STEERING STEM LOCK NUT, TAPPET ADJUSTING NUT, TOOTHED, 3MM NUT, U, 10MM NUT, U, 10MM NUT, U, 10MM NUT, U, 12MM NUT, U, 12MM NUT-WASHER, 6MM

(O)

OIL SEAL, 12X18X4 OIL SEAL, 12X20X5 OIL SEAL, 12X20X5 OIL SEAL, 12X22X7 OIL SEAL, 16X28X7 OIL SEAL, 20X34X7 OIL SEAL, 26X37X6 ORIFICE, 1.8 O-RING O-RING O-RING O-RING, 1.3X4.3 O-RING, 1.5X9.5 O-RING, 13.5X1.4 O-RING, 13.8X2.5 O-RING, 14.8X2.4 O-RING, 16.5X2.5 O-RING, 18X3 O-RING, 21.5X2 O-RING, 24.4X3.1 O-RING, 30MM O-RING, 40.5X3 OUTER COMP., CLUTCH OUTER COMP., STARTING CLUTCH

(P)

PACKING, BASE PACKING, DRAIN COCK, 12.5X20 PACKING, FUEL FILLER CAP PACKING, PROTECTOR

Block No. F3 E9 F23 F23 F1 F6 E3 F31 F24 F5 F13 F10 F13 E13 E6 E7 E6 E17 E6 E16 F13 E14 F8 F14 E13 E19 E5 F31 E11 F11 E14 E6 E14 E13 E11 F13 E9 E10 F14 E14 F14 F19

I N D E K S DESCRIPTION Description Block No. PAD SET, FR. F9 PAD SET, RR. F12 PEDAL COMP., RR. BRAKE F20 PEDAL, GEAR CHANGE F20 PIECE, CHANGE SWITCH DRIVE E17 PIECE, OIL LOCK F8 PIN C, PILLION STEP F21 PIN D, JOINT F11 PIN, HANGER F12 PIN, HANGER F9 PIN, PISTON E15 PIN, SHIFT RETURN SPRING E17 PIN, SPLIT, 1.6X15 F21 PIN, SPLIT, 2.0X12 F11 PIN, SPLIT, 2.0X15 F20 PIN, SPLIT, 3.0X25 F22 PIN, SPRING, 2X10 F11 PINION, KICK STARTER (22T) E18 PIPE COMP., EX. F19 PIPE COMP., FR. FORK F8 PIPE COMP., STEERING HANDLE F5 PIPE, CP F1 PIPE, MAIN STAND PIVOT F22 PIPE, SEAT F8 PISTON E15 PISTON F12 PISTON (0.25) E15 PISTON (0.50) E15 PISTON (0.75) E15 PISTON (1.00) E15 PISTON COMP., VACUUM E19 PISTON SET, MASTER CYLINDER F11 PIVOT, SHIFT DRUM STOPPER ARM E17 PLATE A2, FIXING E16 PLATE ASSY., REFLECTING F2 PLATE COMP., GEARSHIFT DRUM STOPPER E17 PLATE SET, STAY E19 PLATE SET, VALVE E19 PLATE, AIR CLEANER CONNECTING TUBE F17 PLATE, BEARING HOLDER E16 PLATE, CLUTCH E9 PLATE, CLUTCH LIFTER E9 PLATE, CLUTCH PRESSURE E9 PLATE, DIAPHRAGM F4

Description

Block No.

PLATE, DIAPHRAGM PLATE, KICK STOPPER PLATE, MAIN STEP LOWER PLATE, PILLION STEP SIDE PLATE, R. COVER PLATE, SPRING SETTING PLATE, TENSIONER SETTING PLUG, BREATHER TUBE PLUG, PIN PLUG, PIN PLUG, SPARK (CR8E) PLUG, SPARK (U24ESR-N) PLUNGER, CAM SETTING PROTECTOR PUMP ASSY., OIL

(R)

RACE, STEERING BOTTOM BALL RACE, STEERING BOTTOM CONE RACE, STEERING TOP BALL RACE, STEERING TOP CONE RADIATOR COMP. RAIL, RR. GRAB RATCHET, KICK STARTER RECTIFIER ASSY., SILICON RECTIFIER COMP., REGULATE RELAY COMP., STARTER RELAY COMP., STARTER RELAY COMP., WINKER RESONATOR RETAINER, FUEL UNIT RETAINER, VALVE SPRING RING RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00) RING SET, PISTON (STD.) RING, HANDLE WEIGHT SNAP RING, OIL SEAL STOPPER RING, PISTON RING, STOPPER RING, STOPPER ROD COMP., PUSH ROD, CLUTCH LIFTER

F11 E18 F21 F21 E6 F20 E4 F17 F9 F12 E2 E2 E2 F4 E8 F6 F6 F6 F6 F31 F15 E18 F29 F29 F29 F29 F29 F17 F14 E3 E13 E15 E15 E15 E15 E15 F5 F8 F8 F8 F12 F11 E9

Description Block No. ROD, TIE F20 ROLLER, 3X8.5 E17 ROLLER, 4X23.8 E7 ROLLER, 4X23.8 E8 ROTOR, OIL PUMP INNER E8 ROTOR, OIL PUMP OUTER E8 RUBBER A, HANDLE WEIGHT F5 RUBBER A, TAILLIGHT MOUNTING F25 RUBBER A, TAILLIGHT MOUNTING F27 RUBBER B, MOUNTING F1 RUBBER B, SEAT MOUNTING F15 RUBBER BUSH, SWINGARM PIVOT F23 RUBBER C, SEAT SETTING F15 RUBBER, AIR CLEANER WATER GUARD F30 RUBBER, AIR INJECTION CONTROL VALVE F18 RUBBER, BALANCER DUMPER E15 RUBBER, COWL SETTING F33 RUBBER, GEAR CHANGE F20 RUBBER, MAIN STAND STOPPER F15 RUBBER, MAIN STEP F21 RUBBER, MOUNTING E1 RUBBER, MUFFLER MOUNTING F19 RUBBER, PILLION STEP F21 RUBBER, PROTECTOR F35 RUBBER, PROTECTOR MOUNTING F19 RUBBER, R. COVER E6 RUBBER, RADIATOR MOUNTING F31 RUBBER, STAND STOPPER F22 RUBBER, TAILLIGHT BRACKET F29

(S)

SCREEN SET, FUEL STRAINER SCREEN, OIL FILTER SCREW SET A SCREW SET B SCREW, 6X12 SCREW, BLEEDER SCREW, BLEEDER SCREW, FLAT, 4X12 SCREW, FLAT, 4X45 SCREW, OVAL, 6X50 SCREW, PAN, 4X10 SCREW, PAN, 4X12 SCREW, PAN, 4X8 SCREW, PAN, 5X10

F14 E14 E19 E19 F19 F12 F9 F4 F11 F5 E19 E19 E19 F5

5 89

I N D E K S DESCRIPTION Description

5 90

SCREW, PAN, 5X11.5 SCREW, PAN, 5X11.5 SCREW, PAN, 5X11.5 SCREW, PAN, 5X11.5 SCREW, PAN, 5X12 SCREW, PAN, 5X13 SCREW, PAN, 5X25 SCREW, PAN, 5X30 SCREW, PAN, 6X6 SCREW, SIDE STAND PIVOT SCREW, SPECIAL PAN, 5MM SCREW, SPECIAL PAN, 5MM SCREW, SPECIAL, 5MM SCREW, SPECIAL, 5MM SCREW, SPECIAL, 6MM SCREW, TAPPET ADJUSTING SCREW, TAPPING, 3X14 SCREW, TAPPING, 4X10 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X20 SCREW, TAPPING, 4X25 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X16 SCREW, TAPPING, 5X20 SCREW, TAPPING, 5X25 SCREW, TAPPING, 6X12 SCREW, U-LOCK FLAT, 6X12 SCREW, VISOR SPECIAL SETTING SCREW, VISOR SPECIAL SETTING SCREW-WASHER, 4X12 SCREW-WASHER, 4X12 SCREW-WASHER, 4X12 SCREW-WASHER, 5X12 SCREW-WASHER, 5X16 SEAL SET, FR. FORK SEAL SET, PISTON

Block No. F25 F16 F1 F34 E19 F27 F3 F17 E5 F22 F1 F5 F1 F34 F34 E3 F2 F16 F34 F33 F1 F5 F26 F27 F35 F5 F27 F5 F17 F16 F2 F1 F17 F23 F29 F34 F16 F31 F11 F4 E19 F27 F8 F9

Description

Block No.

SEAL SET, PISTON SEAL, AIR CLEANER SEAL, MECHANICAL SEAL, UTILITY BOX SEAL, VALVE STEM SEAT B, SPRING SEAT COMP., DOUBLE SEAT, RATCHET SPRING SEAT, VALVE SPRING SENSOR ASSY., SPEEDOMETER SET RING, 20MM SHAFT, GEARSHIFT FORK SHAFT, REDUCTION GEAR SHAFT, ROCKER ARM SHAFT, WATER PUMP SHROUD COMP. SHROUD, L. RADIATOR SHROUD, R. RADIATOR SHUTTER SET, KEY (93KEYTOP1REPORDER) SLEEVE, RR. WHEEL SLIDER, CHAIN SOCKET COMP., HEADLIGHT SOCKET COMP., L. WINKER SOCKET COMP., R. WINKER SPACER, RR. CALIPER SPANNER, 10X12 SPANNER, 14X17 SPEEDOMETER ASSY. (KPH) SPINDLE COMP., GEARSHIFT SPINDLE, KICK STARTER SPRING ASSY., MAIN STAND SPRING, BALANCER GEAR SPRING, BRAKE PEDAL SPRING, CARBON BRUSH SPRING, CLUTCH SPRING, CLUTCH LEVER SPRING, COMPRESSION COIL SPRING, FR. FORK SPRING, GEARSHIFT ARM SPRING, GEARSHIFT DRUM STOPPER SPRING, GEARSHIFT RETURN SPRING, KICK RETURN SPRING, KICK STARTER STOPPER SPRING, LOCK KEY SETTING

F12 F17 E7 F34 E3 F8 F15 E18 E3 F10 E16 E17 E10 E3 E7 F31 F33 F33 F29 F13 F23 F1 F26 F26 F23 F32 F32 F2 E17 E18 F22 E15 F20 E13 E9 E6 E19 F8 E17 E17 E17 E18 F20 F34

Description SPRING, LOCK KEY SETTING SPRING, PAD SPRING, PAD SPRING, PLUNGER SPRING, RATCHET SPRING, REBOUND SPRING, SEAT LOCK SPRING, SIDE STAND SPRING, STOP SWITCH SPRING, THRUST SPRING, VALVE INNER SPRING, VALVE OUTER SPROCKET COMP., FINAL DRIVEN (42T) SPROCKET, CAM (34T) SPROCKET, DRIVE (14T) STAND COMP., MAIN STATOR COMP. STAY COMP., HEADLIGHT STAY, AIR INJECTION CONTROL VALVE STAY, FR. FENDER STAY, HORN STAY, L. UNDER COWL STAY, R. UNDER COWL STAY, RADIATOR LOWER STAY, SEAT LOCK CABLE STAY, SPEEDOMETER CORD STAY, VISOR STAY, WIRE STEM SUB ASSY., STEERING STOPPER COMP., GEARSHIFT DRUM STOPPER, CABLE STRIPE SET BURNING RED STRIPE SET COSMIC BLACK STRIPE SET HORNET GOLD STRIPE SET LIGHTING SILVER SUB HARNESS, SPEEDOMETER SWINGARM ASSY, RR SWITCH ASSY., COMBINATION & LOCK SWITCH ASSY., FR. STOP SWITCH ASSY., RR. STOP SWITCH ASSY., THERMO SWITCH ASSY., WINKER SWITCH COMP., FR. LEVER SWITCH UNIT, DIMMER

Block No. F15 F12 F9 E2 E18 F8 F15 F22 F20 E15 E3 E3 F13 E4 E16 F22 E12 F30 F18 F7 F6 F33 F33 F31 F15 F10 F1 E19 F6 E17 F5 F37 F37 F37 F37 F29 F23 F29 F4 F20 F31 F5 F5 F5

I N D E K S DESCRIPTION Description SWITCH UNIT, HORN SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING

(T)

TANK COMP., FUEL TANK, RESERVE TENSIONER, CAM CHAIN TERMINAL SET, BRUSH THERMO UNIT THERMOSTAT ASSY. THREAD COMP., STEERING HEAD TOP TIRE, RR. (70/90 17M/C 38P) TIRE, RR. (80/90-17M/C 44P) TOP TUBE A, AIR INJECTION CONTROL VALVE TUBE B, AIR INJECTION CONTROL VALVE TUBE COMP., AIR VENT TUBE, 12X100 TUBE, 4.5X450 TUBE, 5X150 TUBE, 8X180 TUBE, AICV PB TUBE, AIR CLEANER CONNECTING TUBE, AIR CLEANER DRAIN TUBE, FUEL TUBE, MISSION BREATHER TUBE, PRESSURE TUBE, TIRE (70/90-17) TUBE, TIRE (80/90-17) TUBE, VINYL, 7X11X650 TUBE, VINYL, 8X12X320

(V)

VALVE ASSY., AIR INJECTION CONTROL VALVE COMP., FLOAT VALVE COMP., REED VALVE SET, AIR CUT VALVE SET, STARTER VALVE, EX. VALVE, IN. VISOR SET, FR. WASHER A, 6MM WASHER, 12MM WASHER, 13X20

(W)

Block No. F5 F5 F5 F14 F31 E4 E13 F31 F31 F6 F10 F13 E19 F18 F18 E19 F18 E19 E6 F17-1 F18 F17 F17 F14 F17 F14 F10 F13 F31 F17 F18 E19 E1 E19 E19 E3 E3 F1 E7 E7 F20

Description WASHER, 14MM WASHER, 20MM WASHER, 28.2X45X1.0 WASHER, 6.1MM WASHER, 7X13X1.2 WASHER, 8MM WASHER, CHANGE PEDAL WASHER, NYLON, 7MM WASHER, OIL BOLT WASHER, OIL BOLT WASHER, PLAIN WASHER, PLAIN, 17MM WASHER, PLAIN, 6MM WASHER, PLAIN, 6MM WASHER, PLAIN, 8MM WASHER, RR. AXLE WASHER, SEALING, 6MM WASHER, SEAT LOCK WASHER, SPECIAL, 12MM WASHER, SPECIAL, 14MM WASHER, SPECIAL, 24X12X2.3 WASHER, SPECIAL, 8MM WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM WASHER, SPRING, 6MM WASHER, STEERING STEM NUT WASHER, THRUST, 15MM WASHER, THRUST, 20MM WASHER, THRUST, 6MM WASHER, WAVE WASHER, WAVE WASHER, WAVE WASHER, WAVE, 15MM WEIGHT A, STEERING HANDLE WEIGHT B, STEERING HANDLE WEIGHT COMP., BALANCER WHEEL , RR. WHEEL SUB ASSY., FR. WRENCH, SPARK PLUG

Block No. E9 E9 E15 E17 E7 E2 F20 F20 F11 F4 F5 E9 F19 F21 F19 F13 E14 F34 E16 E18 E12 F8 E16 E16 F19 F6 E16 E16 E17 F9 F12 F5 F20 F5 F5 E15 F13 F10 F32

Description

Block No.

5 91