PART CATALOG HONDA NEW TIGER

New

TST 08 PC 005

TIGER

REVOLUTION CRUISER

PT Astra Honda Motor

DAFTAR

ISI

PETUNJUK PEMAKAIAN

1

KELOMPOK MESIN

2

KELOMPOK RANGKA

3

INDEKS PART NUMBER

4

INDEKS DESCRIPTION

5

PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA TIGER

1

I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modiďŹ kasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.

Nomor-nomor yang dibutuhkan : (a) Parts mesin

:

Part Number dan Nomor seri mesin

(b) Parts rangka

:

Part Number dan Nomor seri rangka

(c) Parts karburator

:

Part Number dan Nomor identifkasi karburator

2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.

Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi dan komponen model

Nomor kode

Kode warna Kode subkontraktor Kode modiďŹ kasi

(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi dan tipe

Ukuran

Pengerjaan permukaan secara kimiawi SO

1

2. Kode warna

5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.

Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun.

Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

1

Kode Warna Kode HONDA

6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah.

Jenis Warna Tasmania green metallic

G142M NH1 NH167MU NH255M NH303M R202CU RP140M

Black Iron nail silver metallic-U Shimmer silver metallic Mat axis gray metallic Candy Iac red Vortex purple metallic

7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan.

8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya.

3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY................ Assembly L.E.D .............. Light emitting diode COMP .............. Complete.

MPH ............... Miles per hour R....................... Right L (100L) .......... Link(100 Links) L. ...................... Left A.C ................. Alternating current STD .................. Standard D.C ................. Direct current MM ................... Milimeter IN ................... Inlet G ...................... Gram EX. ................. Exhaust T(22)................. Tooth (22Teeth) FR .................. Front A ....................... Ampere RR .................. Rear V ....................... Volt Hex ................. Hexagonal W ...................... Watt A.M ................. Attaching mark WL .................... With labelling T.M ................. Transcript mark WOL. ................ Without labelling C.D.I ............... Capacitive KPH .................. Kilometers per hour Discharge Ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

Part Bolt (Screw) Pin O-Ring Oil seal Tube

2

Contoh 6x12 8x14 9.5x1.6 14x24x5 5x130

Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm

9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentiďŹ kasi sebagai berikut dibawah ini.

*

Model

Kode daerah pemasaran

Tipe

SA000 GL200

2IN

Indonesia

No. Seri Mesin yang berlaku mulai

PPK*E******1

No. Seri Rangka yang berlaku mulai

No. IdentiďŹ kasi Karburator yang berlaku

MH1PPK***K*****1

PD9BB A

Dari nomor identiďŹ kasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah PD9BB A KC

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor

NOMOR SERI RANGKA

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

1

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut.

1. F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.

2. Metode perhitungan NOMOR SERI MESIN

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit DAFTAR KONVERSI

NOMOR IDENTIFIKASI KARBURATOR

Jam 0.1 0.2 0.3 0.4 0.5

Menit 6 12 18 24 30

Jam 0.6 0.7 0.8 0.9 1.0

Menit 36 42 48 54 60

3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring Service item/Bagian yang diservis

F.R.T.

Cylinder

1.4

Clutch spring

0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

3

b. Pekerjaan yang terulang No.

Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket.

1

Service item/Bagian yang diservis

F.R.T.

1.

Pemeriksaan waktu pengapian

0.2

F.R.T.

2.

Penyetelan dan pembersihan busi

0.1

Cylinder head gasket

1.0

3.

Penyetelan tappet

0.3

Piston

1.5

4.

Penyetelan stasioner karburator

0.1

5.

Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin)

0.1

6.

Penyetelan kopling

0.1

7.

Pembersihan elemen saringan udara

0.3

8.

Pengukuran tekanan kompressi

0.1

9.

Pemeriksaan cairan baterai dan berat jenisnya

0.2

10.

Pengukuran tinggi pelampung karburator

0.6

11.

Pembersihan saringan oli mesin

0.6

12.

Penyetelan gas tangan

0.1

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly.

Service item/Bagian yang diservis

F.R.T.

Gearshift drum

* 3.9

Crankshaft

* 4.1

Pembongkaran crankcase

* 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 Pekerjaan yang terulang adalah pembongkaran crankcase. *

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

No.

4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No.

Service item/Bagian yang diservis

Rangka

F.R.T.

1.

Mesin

1.5

2.

Kepala silinder

1.1

3.

Karburator

0.4

Service item/Bagian yang diservis

F.R.T.

1.

Penyetelan rem depan

0.1

2.

Penyetelan rem belakang

0.1

3.

Pemeriksaan cara kerja rem

0.1

4.

Penyetelan arah lampu depan

0.1

5.

Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket)

0.1

b. Pembongkaran No. 1.

4

Service item/Bagian yang diservis Karburator

F.R.T. 0.7

ENGINE GROUP E-1

CYLINDER HEAD

E-2

CAMSHAFT/VALVE

E-3

CAM CHAIN/TENSIONER

2 E-4

CYLINDER

E-5

RIGHT CRANKCASE COVER

E-6

CLUTCH

E-7

OIL PUMP

E-8

LEFT CRANKCASE COVER

E-9

GENERATOR

TST 08 PC 005

25 . 10 . 2008

5

ENGINE GROUP

2

E-10

STARTING GEAR

E-11

STARTING MOTOR

E-12

CRANKCASE

E-13

CRANKSHAFT/PISTON

E-14

TRANSMISSION

E-15

GEARSHIFT DRUM

E-16

KICK STARTER SPINDLE

E-17

CARBURETOR

6 TST 08 PC 005

25 . 10 . 2008

FRAME GROUP F-1

HEADLIGHT (Tiger Revo)

F-2-1

METER (New Tiger Revo)

F-1-1

F-3

HEADLIGHT (New Tiger Revo)

F-2

METER (Tiger Revo)

HANDLE LEVER/CABLE/MIRROR

F-4

FR. BRAKE MASTER CYLINDER

3

F-5

HANDLE PIPE/ TOP BRIDGE (Tiger Revo)

TST 08 PC 005

F-5-1

HANDLE PIPE/ TOP BRIDGE (New Tiger Revo)

25 . 10 . 2008

F-6

STEERING STEM

7

FRAME GROUP F-7

FRONT FENDER

F-8

F-10

FRONT WHEEL (Spoke Wheel)

F-10-1

F12

RR. BRAKE MASTER CYLINDER

FRONT FORK

F-9

FRONT BRAKE CALIPER

FRONT WHEEL (Cast Wheel)

F-11

REAR BRAKE PANEL

3 F-13

REAR BRAKE CALIPER

8 TST 08 PC 005

25 . 10 . 2008

F-14

REAR WHEEL (Spoke Wheel)

FRAME GROUP F-14-1

F-16

REAR WHEEL (Cast Wheel)

SEAT / BODY COVER (Tiger Revo)

F-15

F-16-1

FUEL TANK (Tiger Revo)

F-15-1

FUEL TANK (New Tiger Revo)

SEAT / BODY COVER (New Tiger Revo)

F-17

SIDE COVER

3

F-18

TST 08 PC 005

AIR CLEANER

F-19

AIR SUCTION VALVE

25 . 10 . 2008

F-20

EXHAUST MUFFLER

9

FRAME GROUP F-21

PEDAL / KICK STARTER ARM

F-22

STEP

F-23

STAND

F-24

SWINGARM / CHAIN CASE

F-25

REAR CUSHION

F-26

REAR FENDER

F-27

WINKER

F-28

TAILLIGHT (Tiger Revo)

3

10 TST 08 PC 005

25 . 10 . 2008

F-28-1

TAILLIGHT (New Tiger Revo)

FRAME GROUP F-29

BATTERY

F30

WIRE HARNESS

F-31

F-32

TOOLS

F-33

CAUTION LABEL (Tiger Revo)

F-33-1

FRAME BODY

CAUTION LABEL (New Tiger Revo)

3

F-34

TST 08 PC 005

MARK/ STRIPE (Tiger Revo)

F-34-1

MARK/ STRIPE (New Tiger Revo)

25 . 10 . 2008

F-35

UPPER COWL (New Tiger Revo)

11

E-1 Cylinder Head

2 No. Service item 1 2 3 4 5 7 10 14

12

PIPE, SECONDARY AIR.....................

HEAD, CYLINDER ..............................

GUIDE, INTAKE VALVE(ONE) ............

GUIDE, VALVE :FOR 1 VEHICLE .......

GUIDE, EXHAUST VALVE(ONE) ........

GUIDE, VALVE :FOR 1 VEHICLE .......

GASKET, CYLINDER HEAD ...............

F.R.T.

No.

0.3 3.5 3.5 3.8 3.5 3.8 2.7

COVER, CYLINDER HEAD SIDE :LEFT................................................... 0.2 iNSULATOR, THROTTLE BODY/ CARBURETOR ................................... 0.4 PLUG, SPARK..................................... 0.1

TST 08 PC 005

QTY

Part Number

Description

1 2 3 4 5

11105-KCJ-660 12000-KFB-750 12204-439-305 12206-KCN-305 12251-KPK-941

PIPE COMP., AIR SUCTION HEAD ASSY., CYLINDER GUIDE, IN. VALVE (OS) GUIDE, EX. VALVE (OS) GASKET, CYLINDER HEAD

1 1 1 1 1

6 7 8 9 10

12271-383-000 12331-KCJ-710 12339-KT0-710 12361-383-000 16210-KCJ-660

RUBBER, OIL SEAL COVER, L. CYLINDER HEAD GASKET, PULSE GENERATOR BASE CAP, TAPPET ADJUSTING HOLE INSULATOR, CARBURETOR

1 1 1 2 1

11 12 13 14

15

16214-KCJ-660 16222-MV4-300 16223-KS5-000 31918-KCS-920 98069-58911 98069-58921 90004-GHB-700

GASKET, CARBURETOR INSULATOR NUT, SQUARE, 5MM BAND, INSULATOR PLUG, SPARK PLUG, SPARK (DP8EA-9) PLUG, SPARK (X24EP-U9) BOLT, FLANGE, 6X35

1 1 1 1 1 1 4

16 17 18

90023-MM5-000 90041-KW1-900 90081-KBB-900

BOLT, RECESSED, 5X28 BOLT, STUD, 7X35 BOLT, SOCKET, 6X117

1 2 1

25 . 10 . 2008

Notes

E-1 Cylinder Head

2 No. Service item

TST 08 PC 005

F.R.T.

QTY

No.

Part Number

Description

19 20

90091-MM5-640 90442-028-000

BOLT, SOCKET, 6X22 WASHER, SEALING, 8MM

2 4

21 22 23 24 25

90443-107-000 91301-KFN-900 91301-200-000 91303-KK3-830 91304-HB3-003

NUT, CAP, 8MM O-RING, 75X2.5 O-RING, 10X1.6 O-RING, 35X3 O-RING, 33.5X3.0

4 1 2 2 1

26 27 28 29 30

91305-PE2-003 94101-06000 94301-08140 94301-10120 96001-06016-00

O-RING, 9.8X1.9 WASHER, PLAIN, 6MM DOWEL PIN, 8X14 DOWEL PIN, 10X12 BOLT, FLANGE, 6X16

2 1 2 1 2

31

96001-06022-00

BOLT, FLANGE, 6X22

2

25 . 10 . 2008

Notes

13

E-2 Camshaft / Valve

2 No. Service item

14

F.R.T.

2 CAMSHAFT ............................................

3 ARM, INTAKE VALVE ROCKER(ONE)...

ARM, EXHAUST VALVE ROCKER(ONE) ARM, VALVE ROCKER ..........................

2.6 2.5 2.5 2.5

6 VALVE, INTAKE(ONE) ............................

7 VALVE, EXHAUST(ONE) ........................

8 SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) .............................

9 SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) .........................

SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE ........................

3.0 3.0

TST 08 PC 005

2.8 2.8 2.9

QTY

No.

Part Number

Description

1 2 3 4 5

12208-413-003 14100-KCJ-710 14431-KEH-900 14451-437-000 14456-KG2-950

SEAL, VALVE STEM CAMSHAFT COMP. ARM, VALVE ROCKER SHAFT, VALVE ROCKER ARM PLATE, VALVE ROCKER ARM SHAFT SETTING

2 1 2 2 1

6 7 8 9 10

14711-KBB-900 14721-KBB-900 14751-383-005 14761-383-005 14771-107-020

VALVE, IN. VALVE, EX. SPRING, VALVE OUTER SPRING, VALVE INNER RETAINER, VALVE SPRING

1 1 2 2 2

11 12 13 14 15

14775-107-000 14776-107-010 14781-HA0-770 90012-KN6-930 90206-250-000

SEAT, VALVE SPRING OUTER SEAT, VALVE SPRING INNER COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING

2 2 4 2 2

16

93600-06016-0A

SCREW, FLAT, 6X16

1

25 . 10 . 2008

Notes

E-3 Cam Chain / Tensioner

2 No. Service item

F.R.T.

1 2 3 4

SPROCKET, CAM.................................

CHAIN, CAM .........................................

TENSIONER, CAM CHAIN ...................

LIFTER, TENSIONER...........................

7

GUIDE, CAM CHAIN ............................ 2.7

TST 08 PC 005

0.7 1.5 1.6 0.4

QTY

No.

Part Number

Description

1 2 3 4 5

14321-KEH-900 14401-KCJ-711 14500-KBB-900 14520-KCJ-661 14523-KEH-910

SPROCKET, CAM (34T) CHAIN, CAM (102L) TENSIONER, CAM CHAIN LIFTER ASSY., TENSIONER GASKET, TENSIONER LIFTER

1 1 1 1 1

6 7 8 9 10

14535-437-000 14550-KCJ-710 90002-KW1-900 90005-KY7-000 90071-MG8-000

BOLT, CAM CHAIN TENSIONER PIVOT GUIDE, CAM CHAIN BOLT, FLANGE, 6X10 SCREW, PAN, 6X6 BOLT, FLANGE SOCKET, 6X16

1 1 2 1 2

11 12 13

90475-703-000 90488-425-000 91306-MG3-000

WASHER C, 8MM WASHER, SEALING, 6MM O-RING, 9.5X1.5

1 2 1

25 . 10 . 2008

Notes

15

E-4 Cylinder

2 No. Service item 1 2

16

F.R.T.

CYLINDER ........................................... 3.0 GASKET, CYLINDER ........................... 2.9

TST 08 PC 005

No. 1 2 3

Part Number

Description

12100-KCN-000 12191-KCN-000 94301-10200

CYLINDER COMP. GASKET, CYLINDER DOWEL PIN, 10X20

25 . 10 . 2008

QTY 1 1 2

Notes

E-5 Right Crankcase Cover

2 No. Service item 1 2 4

F.R.T.

COVER, CRANKCASE :RIGHT .......... 0.8 GASKET, CRANKCASE COVER : RIGHT.................................................. 0.7 LEVER, CLUTCH ................................ 0.8

QTY

Notes

COVER COMP., R. CRANKCASE COVER COMP., R. CRANKCASE GASKET, R. COVER GAUGE, OIL LEVEL GAUGE, OIL LEVEL LEVER COMP., CLUTCH SPRING, CLUTCH LEVER

1 1 1 1 1 1 1

BLACK SILVER

7 8 9 10

91201-KEH-900 91201-KEH-910 91307-035-000 94301-08140 94305-30102 96001-06040-00

OIL SEAL, 12X22X5 OIL SEAL, 12X22X5 O-RING, 18X3 DOWEL PIN, 8X14 PIN, SPRING, 3X10 BOLT, FLANGE, 6X40

1 1 1 2 1 11

11

96001-06050-00

BOLT, FLANGE, 6X50

1

No.

Part Number

Description

1

11330-KCJ-670 11330-KCJ-950 11393-KT0-710 15650-KCN-000 15650-KPM-850 22810-437-000 22815-428-000

2 3 4 5 6

TST 08 PC 005

25 . 10 . 2008

SILVER BLACK

17

E-6 Clutch

2 No. Service item

18

F.R.T.

2 3

OUTER, CLUTCH .............................. 1.1 CENTER, CLUTCH............................ 1.1

6 9 10

DISC, CLUTCH FRICTION ................ 1.1 PLATE, CLUTCH PRESSURE .......... 1.1 PLATE, CLUTCH LIFTER .................. 0.8

11 12

ROD, CLUTCH LIFTER ..................... 0.7 SPRING, CLUTCH............................. 0.8

17

BEARING, CLUTCH LIFTER ............. 0.7

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5

15451-107-000 22100-KCN-000 22121-KCS-650 22125-KW7-900 22131-KCN-000 22131-KPM-850

WASHER, OIL FILTER ROTOR LOCKING OUTER COMP., CLUTCH CENTER COMP., CLUTCH SEAT, JUDDER SPRING GUIDE, CLUTCH OUTER GUIDE, CLUTCH OUTER

6 7 8 9 10

22201-MJ8-000 22201-166-000 22311-KN4-680 22350-107-010 22361-437-000

DISK, CLUTCH FRICTION DISK, CLUTCH FRICTION PLATE, CLUTCH PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER

11 12 13 14 15

22366-KFB-000 22401-KCJ-710 22402-KW7-900 90050-357-000 90232-KPK-940 90231-KB5-720

ROD, CLUTCH LIFTER SPRING, CLUTCH SPRING, JUDDER BOLT, SPECIAL FLANGE, 6X22 NUT, LOCK, 16MM NUT, LOCK, 16MM

1 4 1 4 1 (1)

16 17

90461-107-000 91008-KK6-000

WASHER B, SPLINE, 20MM BEARING, RADIAL BALL, 16003

1 1

25 . 10 . 2008

1 1 1 1 1 (1) 1 4 4 1 1

Notes

E-7 Oil Pump

2 No. Service item

F.R.T.

1 2 3 5

PUMP ASSY., OIL .................................

GEAR, OIL PUMP DRIVE .....................

ROTOR, OIL PUMP ..............................

ROTOR, OIL FILTER .............................

6 10

CAP, OIL FILTER ROTOR ..................... 0.8 GEAR, PRIMARY DRIVE ...................... 1.1

TST 08 PC 005

0.9 0.8 1.0 0.9

QTY

No.

Part Number

Description

1 2 3 4 5

15100-KFB-000 15131-KCN-000 15331-399-000 15332-399-000 15430-440-030

OIL PUMP ASSY. GEAR, OIL PUMP DRIVE (34T) ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER ROTOR COMP., OIL FILTER

1 1 1 1 1

6 7 8 9 10

15436-107-000 15441-KCS-650 15446-107-000 15459-KT0-710 23121-KCN-000

CAP, OIL FILTER ROTOR THROUGH, OIL SPRING, OIL THROUGH GASKET, OIL FILTER CAP GEAR, PRIMARY DRIVE (22T)

1 1 1 1 1

11 12 13 14 15

90101-440-000 90231-KPK-940 90231-KCS-920 90434-KN6-930 91304-KK3-830 92101-05020-0A

SCREW, FLAT, 6X30 NUT, LOCK, 16MM NUT, LOCK, 16MM WASHER, 16MM O-RING, 9.4X2.4 BOLT, HEX., 5X20

2 1 (1) 1 2 2

16 17 18

93600-04012-1A 93700-05012-0A 94251-08000

SCREW, FLAT, 4X12 SCREW, OVAL, 5X12 PIN, LOCK, 8MM

2 3 1

25 . 10 . 2008

Notes

19

E-8 Left Crankcase Cover

2 No. Service item 1 2 3 4

F.R.T.

COVER, CRANKCASE :LEFT .............

COVER, REDUCTION GEAR .............

COVER, CRANKCASE :LEFT REAR ..

GASKET, CRANKCASE COVER : LEFT ....................................................

QTY

Notes

COVER, L. CRANKCASE COVER, L. CRANKCASE COVER, REDUCTION GEAR COVER, REDUCTION GEAR COVER COMP., L. RR. CRANKCASE COVER COMP., L. RR. CRANKCASE GASKET, L. COVER CAP, A.C. GENERATOR CAP, A.C. GENERATOR

1 1 1 1 1 1 1 1 1

BLACK SILVER BLACK SILVER SILVER BLACK

CAP, 30MM CAP, 30MM DOWEL PIN, 10X14 O-RING, 13.8X2.5 O-RING, 63X3 O-RING, 30MM

1 1 2 1 1 1

BLACK SILVER

7 8 9 10

90087-KCJ-670 90087-KCJ-710 90703-HC4-000 91303-377-000 91304-MN5-003 91356-KEH-910

11 12 13 14 15

96001-06020-00 96001-06025-00 96001-06040-00 96001-06050-00 96001-06060-00

BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X60

1 2 4 1 1

16

96001-06070-00

BOLT, FLANGE, 6X70

2

No.

Part Number

Description

0.7 0.1 0.1

1

0.5

3

11341-KCJ-670 11341-KCJ-950 11355-KCJ-670 11355-KCN-000 11360-KCJ-660 11360-KCJ-670 11395-KCN-000 90084-KCJ-670 90084-KCJ-710

2

4 5 6

20

TST 08 PC 005

25 . 10 . 2008

BLACK SILVER

E-9 Generator

2 No. Service item 1 2 3 4

CLUTCH, STARTING ONE WAY ........

GENERATOR, IGNITION PULSE.......

ROTOR OR FLYWHEEL ....................

STATOR ..............................................

TST 08 PC 005

F.R.T. 0.8 0.6 0.8 0.7

QTY

No.

Part Number

Description

1 2 3 4 5

28125-KFC-791 30300-HA0-033 31110-KCJ-660 31120-KCJ-660 32975-KCN-000

OUTER COMP., STARTING CLUTCH IGNITION PULSE GENERATOR ASSY. FLYWHEEL COMP. STATOR COMP. GUIDE, A.C. GENERATOR CORD

1 1 1 1 1

6 7 8 9 10

90085-413-781 90089-KAS-900 90163-KCN-000 90403-KN6-930 96001-06032-00

BOLT, SOCKET, 6MM BOLT, FLANGE SOCKET, 5X14 BOLT, UBS, 10X48 WASHER, 10X24 BOLT, FLANGE, 6X32

6 2 1 1 3

25 . 10 . 2008

Notes

21

E - 10 Starting Gear

2 No. Service item 1 3 5

22

F.R.T.

GEAR, STARTER DRIVEN.................. 0.7 GEAR, STARTER REDUCTION .......... 0.2 GEAR, STARTER IDLE ....................... 0.5

TST 08 PC 005

QTY

No.

Part Number

Description

1 2 3 4 5

28110-KCN-000 28114-KN6-930 28130-KEH-600 28132-KN6-930 28140-KCN-000

GEAR COMP., STARTING DRIVEN (56T) COLLAR, STARTING DRIVEN GEAR GEAR COMP., STARTER REDUCTION SHAFT, REDUCTION GEAR GEAR, IDLE (15T/16T)

1 1 1 1 1

6

28142-KW1-900

SHAFT, IDLE GEAR

1

25 . 10 . 2008

Notes

E - 11 Starting Motor

2 No. Service item 1 2 3

F.R.T.

MOTOR, STARTING ........................... 0.3 HOLDER, BRUSH(STARTER) ............ 0.5 TERMINAL, BRUSH(STARTER)......... 0.5

TST 08 PC 005

QTY

No.

Part Number

Description

1 2 3 4 5

31200-KPK-901 31201-KFK-003 31201-MBE-008 31204-KS5-901 31205-KFK-003

MOTOR ASSY., STARTING HOLDER SET, BRUSH TERMINAL SET, BRUSH SPRING, CARBON BRUSH BOLT, SETTING

1 1 1 2 2

6 7 8 9 10

31207-MBE-008 90071-MB0-000 91309-425-003 91320-MBE-008 91320-MB0-000

RING NUT-WASHER, 6MM O-RING, 24.4X3.1 O-RING O-RING

2 2 1 2 1

11

95801-06028-00

BOLT, FLANGE, 6X28

2

25 . 10 . 2008

Notes

23

E - 12 Crankcase

2 No. Service item

24

F.R.T.

1 2 3

CRANKCASE :RIGHT .........................

GASKET, CRANKCASE ......................

CRANKCASE :LEFT ...........................

CRANKCASE :BOTH ..........................

6 10 15

SCREEN, OIL FILTER......................... 0.1 SWITCH, NEUTRAL ........................... 0.2 BEARING, GEARSHIFT DRUM : RIGHT ................................................. 4.5

16

BEARING, COUNTERSHAFT : RIGHT ................................................. 4.5 BEARING, COUNTERSHAFT : BOTH .................................................. 4.7 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL....................... 4.9

TST 08 PC 005

4.8 4.3 4.9 5.4

QTY

No.

Part Number

Description

1 2 3 4 5

11100-KCJ-711 11191-KCN-000 11200-KCJ-711 12361-383-000 14513-KBB-900

CRANKCASE COMP., R. GASKET, CRANKCASE CRANKCASE COMP., L. CAP, TAPPET ADJUSTING HOLE PLATE, CAM CHAIN SETTING

6 7 8 9 10

15421-107-000 15426-107-000 22838-437-000 22838-437-010 32976-KCT-690 35750-GS3-003

SCREEN, OIL FILTER SPRING, OIL FILTER SCREEN HOLDER, CLUTCH WIRE HOLDER, CLUTCH WIRE CLAMPER, WIRE HARNESS CONTACT, NEUTRAL SWITCH

11 12 13 14 15

35752-KCT-690 90031-KN6-930 90032-KN6-930 90703-HC4-000 91008-KCN-003

SPACER, NEUTRAL SWITCH BOLT A, CYLINDER STUD BOLT B, CYLINDER STUD DOWEL PIN, 10X14 BEARING, NEEDLE, 21MM

1 2 2 4 1

16 17 18 19 20

91106-KB4-003 91206-KCS-920 91303-KK3-830 91312-107-000 95701-06012-08

BEARING, NEEDLE, 15MM OIL SEAL, 14X28X7 O-RING, 35X3 O-RING, 7X1.7 BOLT, FLANGE, 6X12

1 1 1 1 1

25 . 10 . 2008

1 1 1 1 1 1 1 1 (1) 1 1

Notes

E - 12 Crankcase

2 No. Service item

TST 08 PC 005

F.R.T.

No.

Part Number

Description

QTY

21 22 23

96001-06014-00 96001-06050-00 96001-06060-00

BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X60

1 10 1

25 . 10 . 2008

Notes

25

E - 13 Crankshaft / Piston

2 No. Service item 1 2 5 7

26

CRANKSHAFT ...................................

RING, PISTON AND/OR PISTON (ONE)..................................................

SPROCKET, TIMING ..........................

BEARING, CRANKSHAFT :LEFT.......

BEARING, CRANKSHAFT :RIGHT ....

BEARING, CRANKSHAFT :BOTH .....

TST 08 PC 005

F.R.T.

No.

4.6

1 2

3.1 4.6 4.9 4.5 5.1

Part Number

Description

4 5

13000-KCN-D10 13011-KEH-305 13021-KEH-305 13031-KEH-305 13101-KPK-900 13102-KPK-900 13103-KPK-900 13111-440-000 14311-KN6-931

CRANKSHAFT COMP. RING SET, PISTON (STD.) RING SET, PISTON (0.25) RING SET, PISTON (0.50) PISTON (STD.) PISTON (0.25) PISTON (0.50) PIN, PISTON SPROCKET, TIMING (17T)

6 7 8

90701-HB6-010 91001-KCN-003 94601-15000

KEY, WOODRUFF, 25X14X4 BEARING, RADIAL BALL, 28X72X18 CLIP, PISTON PIN, 15MM

3

25 . 10 . 2008

QTY 1 1 (1) (1) 1 (1) (1) 1 1 1 2 2

Notes

E - 14 Transmission

2 No. Service item 2 3

MAINSHAFT, TRANSMISSION .......... .Replace countershaft add .................

COUNTERSHAFT, TRANSMISSION . .Replace mainshaft add......................

F.R.T. 4.5 0.2 4.5 0.2

18

SPROCKET, DRIVE ........................... 0.2

31

BEARING, MAINSHAFT :RIGHT .......

BEARING, MAINSHAFT :BOTH ........

BEARING, MAINSHAFT AND COUNTERSHAFT :ALL......................

BEARING, MAINSHAFT :LEFT ..........

BEARING, COUNTERSHAFT :LEFT .

34

TST 08 PC 005

4.5 4.7 4.9 4.5 4.7

QTY

No.

Part Number

Description

1 2 3 4 5

11108-KCJ-710 23211-KPK-900 23221-KPK-940 23421-KCJ-711 23427-439-000

PLATE, BEARING SETTING MAINSHAFT, TRANSMISSION COUNTERSHAFT, TRANSMISSION GEAR, COUNTERSHAFT LOW COLLAR, COUNTERSHAFT LOW GEAR

1 1 1 1 1

6 7 8 9 10

23431-KFB-000 23431-437-000 23441-KCJ-710 23451-KCJ-710 23452-KW1-900

BUSH, 20MM BUSH, 20MM GEAR, MAINSHAFT SECOND (16T) GEAR, COUNTERSHAFT SECOND (27T) BUSH, 20X23X9

1 1 1 1 1

11 12 13 14 15

23461-KCJ-710 23471-KCJ-710 23491-KCJ-710 23501-KCJ-710 23511-KCJ-710

GEAR, MAINSHAFT THIRD & FOURTH (25T/24T) GEAR, COUNTERSHAFT THIRD (32T) GEAR, COUNTERSHAFT FOURTH (25T) GEAR, MAINSHAFT FIFTH (31T) GEAR, COUNTERSHAFT FIFTH (28T)

1 1 1 1 1

16 17 18 19 20

23512-KCJ-710 23513-KCJ-710 23801-KK1-010 23811-KR3-600 90451-107-000

GEAR, MAINSHAFT TOP (27T) GEAR, COUNTERSHAFT TOP (22T) SPROCKET, DRIVE (13T) PLATE A2, FIXING WASHER, THRUST, 15MM

1 1 1 1 1

25 . 10 . 2008

Notes

27

E - 14 Transmission

2 No. Service item

28

TST 08 PC 005

F.R.T.

Description

QTY

No.

Part Number

21 22 23 24 25

90451-365-000 90452-437-000 90454-107-000 90455-107-000 90463-437-000

WASHER, THRUST, 15MM WASHER, THRUST, 16.5MM WASHER, THRUST, 20MM WASHER A, SPLINE, 20MM WASHER, SPLINE, 22MM

1 1 2 2 2

26 27 28 29 30

90464-360-000 90465-360-000 90601-437-000 90605-200-000 91005-KCN-003

WASHER, COUNTERSHAFT THIRD SPLINE WASHER, LOCK CIRCLIP, EXTERNAL, 22MM SET RING, 20MM BEARING, RADIAL BALL, 20X55X11

1 1 2 2 1

31 32 33 34 35

91015-KK6-003 91201-KCS-920 92101-06010-0A 96100-62040-00 96600-06016-08

BEARING, RADIAL BALL, 6202U OIL SEAL, 20X34X7 BOLT, HEX., 6X10 BEARING, RADIAL BALL, 6204 BOLT, SOCKET, 6X16

1 1 2 1 1

25 . 10 . 2008

Notes

E - 15 Gearshift Drum

2 No. Service item

F.R.T.

1 5

FORK, GEARSHIFT ............................ 4.4 DRUM, GEARSHIFT ........................... 4.4

6 7

CAM, SHIFT DRUM............................. 1.2 STOPPER OR SPRING, SHIFT DRUM....................................... 1.2 SPINDLE, GEARSHIFT ....................... 1.2

9

TST 08 PC 005

QTY

No.

Part Number

Description

1 2 3 4 5

24211-KW1-900 24221-427-010 24231-107-010 24241-KCS-650 24301-KCJ-710

FORK, R. GEARSHIFT FORK, L. GEARSHIFT FORK, CENTER GEARSHIFT SHAFT, GEARSHIFT FORK GUIDE DRUM, GEARSHIFT

1 1 1 1 1

6 7 8 9 10

24411-446-650 24430-KCJ-710 24435-KPK-900 24610-446-650 24621-446-650

CAM, GEARSHIFT STOPPER COMP., GEARSHIFT DRUM SPRING, SHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT PLATE, GEARSHIFT

1 1 1 1 1

11 12 13 14 15

24631-107-000 24651-437-000 35753-KG2-951 90023-KW1-900 90408-KW1-900

SPRING, GEARSHIFT PLATE SPRING, GEARSHIFT RETURN ROTOR, NEUTRAL SWITCH BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT WASHER, 6MM

1 1 1 1 1

16 17 18 19 20 21

90451-001-000 93101-06025-0A 94251-10000 94510-12000 94510-14000 96220-40100

WASHER, THRUST, 14MM BOLT, HEX., 6X25 PIN, LOCK, 10MM CIRCLIP, EXTERNAL, 12MM CIRCLIP, EXTERNAL, 14MM ROLLER, 4X10

2 1 1 1 1 1

25 . 10 . 2008

Notes

29

E - 16 Kick Starter Spindle

2 No. Service item

30

F.R.T.

3

SPINDLE, KICK STARTER.................. 4.5

13

OIL SEAL, KICK STARTER SPINDLE ............................................. 0.8

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5

28211-KCJ-710 28221-KCJ-710 28251-KC6-000 28253-KCJ-710 28254-437-000

PINION, KICK STARTER RATCHET, KICK STARTER SPINDLE, KICK STARTER SPRING, KICK STARTER RATCHET SEAT, RATCHET SPRING

1 1 1 1 1

6 7 8 9 10

28261-KCJ-710 28262-437-000 28263-KCJ-710 90004-437-000 90401-KCJ-710

SPRING, KICK STARTER COLLAR, KICK SPINDLE RETAINER, STARTER SPRING BOLT, KICK RATCHET WASHER, 12MM

1 1 1 1 1

11 12 13 14 15

90453-107-000 90459-107-000 91204-KCS-920 94510-16000 94510-20000

WASHER A, THRUST, 20MM WASHER, THRUST, 12MM OIL SEAL, 16X28X7 CIRCLIP, EXTERNAL, 16MM CIRCLIP, EXTERNAL, 20MM

1 1 1 1 1

25 . 10 . 2008

Notes

E - 17 Carburetor

2 No. Service item

F.R.T.

2 3 4 5

NEEDLE, JET.....................................

FLOAT OR FLOAT VALVE .................

TOP SET, CARBURETOR .................

CHAMBER, FLOAT ............................

7 8

ARM SET, THROTTLE VALVE LINK .. 0.7 PUMP SET, ACCELERATOR ............. 0.5

11 14 15

LINK SET, THROTTLE ....................... 0.6 VALVE, AIR CUT ................................ 0.4 CARBURETOR ASSEMBLY .............. 0.6

16

VALVE, THROTTLE ........................... 0.7

31

JET, MAIN .......................................... 0.6

TST 08 PC 005

0.9 0.6 0.4 0.5

QTY

No.

Part Number

Description

1 2 3 4 5

16010-428-671 16012-KCJ-661 16013-439-921 16014-KPS-851 16015-KCJ-710

GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT

6 7 8 9 10

16016-KRE-901 16018-KCJ-661 16021-KCJ-661 16021-KCJ-710 16028-KBW-901 16029-426-003

SCREW SET A ARM SET, LINK DIAPHRAGM SET, PUMP DIAPHRAGM SET, PUMP SCREW SET B SCREW SET C

11 12 13 14 15

16033-KCJ-931 16037-KCJ-710 16038-KCJ-661 16048-KCJ-661 16100-KCJ-661

LINK SET STAY SET STAY SET, CHOKE VALVE SET, AIR CUT CARBURETOR ASSY. (PD9BF A)

1 1 1 1 1

16 17 18 19 20

16111-KCJ-661 16155-397-971 16165-KCJ-951 16168-382-014 16176-HM8-B01

VALVE, THROTTLE VALVE COMP., FLOAT HOLDER, NEEDLE JET HOLDER, JET SCREEN, FUEL STRAINER

1 1 1 1 1

25 . 10 . 2008

Notes

1 1 1 1 1 1 1 1 (1) 1 1

31

E - 17 Carburetor

2 No. Service item

32

TST 08 PC 005

F.R.T.

QTY

No.

Part Number

Description

21 22 23 24 25

16198-KCJ-661 16199-KCJ-710 93600-05010-1H 93892-03008-18 93892-04008-18

TUBE COMP. TUBE SCREW, FLAT, 5X10 SCREW-WASHER, 3X8 SCREW-WASHER, 4X8

1 1 1 2 1

26 27 28 29 30

93892-04012-18 93892-04014-18 93892-04016-18 93892-05010-18 95002-02659

SCREW-WASHER, 4X12 SCREW-WASHER, 4X14 SCREW-WASHER, 4X16 SCREW-WASHER, 5X10 CLIP, TUBE (B6.5)

5 2 3 1 2

31 32

99101-GHB-1220 99103-KBA-0380

JET, MAIN, #122 JET, SLOW, #38

1 1

25 . 10 . 2008

Notes

F-1 Headlight (Tiger Revo)

No. Service item

F.R.T.

No.

Part Number

Description

QTY

1 2 3 4 5

HEADLIGHT UNIT ..............................

SOCKET, HEADLIGHT .......................

BULB, HEADLIGHT ............................

BULB, POSITION LIGHT ....................

CASE, HEADLIGHT............................

0.1 0.2 0.1 0.1 0.3

1 2 3 4 5

33120-KCJ-661 33130-KCJ-661 34901-KC5-003 34908-GAC-003 61300-KCJ-660

HEADLIGHT UNIT SOCKET COMP., HEADLIGHT BULB, HEADLIGHT (12V 35/36.5W) BULB, WEDGE BASE (12V 3.4W) CASE, HEADLIGHT

1 1 1 1 1

10 13 14

STAY, HEADLIGHT .............................

PLATE, HEADLIGHT :RIGHT .............

PLATE, HEADLIGHT :LEFT ...............

PLATE, HEADLIGHT :BOTH ..............

0.8 0.2 0.2 0.3

15 17

STAY, METER VISOR ......................... 0.4 VISOR, METER .................................. 0.2

6 7 8 9 10

61302-KCK-900 61303-KCJ-660 61303-198-D00 61304-KCJ-660 61311-KCJ-660

COLLAR, HEADLIGHT CASE NUT, R. HEADLIGHT CASE NUT, R. HEADLIGHT CASE COLLAR, HEADLIGHT SETTING STAY, HEADLIGHT

2 1 1 2 1

11 12 13

61312-KBP-900 61312-358-300 61313-KCJ-660ZA

2 2

14

61313-KCJ-660ZB 61314-KCJ-660ZA

15

61314-KCJ-660ZB 61315-KCJ-660

BOOT, HEADLIGHT BRACKET GROMMET, HEADLIGHT CASE BRACKET, R. HEADLIGHT CASE *NH1* ............. BLACK *NH255M*....... SHIMMER SILVER METALLIC BRACKET, L. HEADLIGHT CASE *NH1*.............. BLACK *NH255M*........ SHIMMER SILVER METALLIC STAY, VISOR

TST 08 PC 005

25 . 10 . 2008

3

Notes

1 1

CW SW

1 1 1

CW SW

33

F-1 Headlight (Tiger Revo)

3

No. Service item

34

TST 08 PC 005

F.R.T.

QTY

No.

Part Number

Description

16 17 18 19 20

61316-KCJ-660 61320-KCJ-660 61330-KCJ-660 64100-KCJ-660ZA 64386-MS2-000

GUARD, NUMBER PLATE STAY, RUBBER RUBBER, VISOR VISOR SET, FR. *TYPE1* RUBBER, PIVOT UNDER COVER

1 1 1 1 4

21 22 23 24 25

90103-MB0-000 90142-KCJ-660 90504-KCJ-660 93892-05016-07 94021-05070-0S

BOLT, SPECIAL FLANGE, 8X28 SCREW, VISOR SETTING WASHER, THRUST, 5MM SCREW-WASHER, 5X16 NUT, CAP, 5MM

2 4 4 2 4

26 27

94103-05700 96001-06020-00

WASHER, PLAIN, 5MM BOLT, FLANGE, 6X20

2 4

25 . 10 . 2008

Notes

F - 1- 1 Headlight (New Tiger Revo)

No. Service item 1 2 3

F.R.T.

HEADLIGHT UNIT................................. 0.3 SOCKET, HEADLIGHT.......................... 0.2 BULB, HEADLIGHT............................... 0.2

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5

33110-KCJ-651 33130-KCJ-651 34901-KC5-003 34908-GA7-701 37224-KVL-N01

HEADLIGHT UNIT SOCKET COMP., HEADLIGHT BULB, HEADLIGHT (12V 35/36.5W) BULB, WEDGE BASE (T10) CAP, WEDGE BASE BULB

1 1 2 1 1

6 7 8

53209-GAH-000 90101-GJ6-000 33010-KCJ-651

CLIP, HEADLIGHT BOLT, ADJUSTING HEADLIGHT, ASSY

2 1 1

25 . 10 . 2008

3

Notes

35

F-2 Meter (Tiger Revo)

3

No. Service item

.

F.R.T.

No.

Part Number

Description

0.4 0.4 0.3 0.5

1 2 3 4 5

34908-KM1-671 34908-MB9-871 37100-KCJ-661 37110-KCJ-661 37120-KCJ-661

BULB, WEDGE BASE (T6.5) (12V 3W) BULB, WEDGE BASE (12V 1.7W) METER ASSY., COMBINATION COVER BRACKET

2 5 1 1 1

6 7 8 9 10

37130-KCJ-661 37200-KCJ-661 37213-KY6-008 37215-MB6-831 37215-ML0-008

CASE ASSY., UNDER SPEEDOMETER ASSY. KNOB CLAMP RUBBER, METER SETTING

1 1 1 1 3

11 12 13 14 15

37223-KCJ-661 37250-KCJ-661 37304-198-901 37305-KE5-008 37610-KCJ-661

SOCKET COMP. METER ASSY., TACHOMETER & FUEL RUBBER, CUSHION SCREW-WASHER, 3X22 CASE ASSY., UPPER

1 1 5 3 1

16 17 18 19 20

44830-KCJ-660 44831-KCJ-880 86150-KPG-901 90010-KCJ-690 90032-KW3-008

CABLE ASSY., SPEEDOMETER CABLE, INNER EMBLEM, PRODUCT BOLT, SOCKET, 8MM SCREW, TAPPING, 4X14

1 1 1 2 1

1 3 4 5

BULB, METER ....................................

METER ASSY., COMBINATION .........

COVER, METER ................................

BRACKET, METER.............................

6 7

CASE, METER :LOWER .................... 0.6 SPEEDOMETER ASSEMBLY ............ 0.6

11 SOCKET ASSY., METER BULB ......... 0.6 12 TACHOMETER ASSEMBLY ............... 0.6 15 CASE, METER :UPPER ..................... 0.5 16 CABLE, SPEEDOMETER .................. 0.2 17 CABLE, SPEEDOMETER INNER ...... 0.1

36

TST 08 PC 005

25 . 10 . 2008

QTY

Notes

F-2 Meter (Tiger Revo)

No. Service item

F.R.T.

Part Number

Description

21 22 23 24 25

90035-166-008 90101-KY6-008 90133-SL9-003 90158-KM7-911 90525-030-000

SCREW-WASHER, SPECIAL, 4X10 SCREW, TAPPING, 3X14 SCREW-WASHER, 3X18 SCREW, PAN, 2X6 WASHER B, HANDLE HOLDER SETTING

2 7 3 1 3

26

91352-671-003 91352-671-004 93903-22380 94001-06000-0S

O-RING, 8.5X1.5 O-RING, 8.5X1.5 SCREW, TAPPING, 3X12 NUT, HEX., 6MM

1 1 4 3

27 28

TST 08 PC 005

QTY

No.

25 . 10 . 2008

3

Notes

37

F-2-1 Meter (New Tiger Revo)

3

No. Service item

38

F.R.T.

1 2 3 5

BULB, METER......................................

METER ASSY., COMBINATION...........

COVER, METER .................................

CASE, METER :LOWER......................

6 10

SPEEDOMETER ASSEMBLY............... 0.6 SOCKET ASSY., METER BULB........... 0.5

11 13 14

TACHOMETER ASSEMBLY................. 0.6 CASE, METER :UPPER....................... 0.5 CABLE, SPEEDOMETER.................... 0.2

TST 08 PC 005

0.4 0.5 0.3 0.6

No.

Part Number

Description

QTY

1 2 3 4 5

34908-MB9-871 37100-KCJ-651 37110-KCJ-651 37120-KCJ-651 37130-KCJ-651

BULB, WEDGE BASE (T10) METER ASSY., COMBINATION COVER BRACKET ASSY. CASE ASSY., UNDER

7 1 1 1 1

6 7 8 9 10

37200-KCJ-651 37213-KY6-008 37215-MB6-831 37215-ML0-008 37223-KCJ-651

SPEEDOMETER ASSY. KNOB CLAMP RUBBER, METER SETTING SOCKET COMP.

1 1 1 3 1

11 12 13 14 15

37250-KCJ-651 37305-KE5-008 37610-KCJ-651 44830-KCJ-650 86150-KPG-901

METER ASSY., TACHOMETER & FUEL SCREW-WASHER, 3X22 CASE ASSY., UPPER CABLE ASSY., SPEEDOMETER EMBLEM, PRODUCT

1 3 1 1 1

16 17 18

90010-KCJ-690 90035-166-008 90101-KY6-008

BOLT, SOCKET, 8MM SCREW-WASHER, SPECIAL, 4X10 SCREW, TAPPING, 3X14

2 2 7

25 . 10 . 2008

Notes

F-2-1 Meter (New Tiger Revo)

No. Service item

TST 08 PC 005

F.R.T.

QTY

No.

Part Number

Description

19 20

90109-MZ5-008 90133-SL9-003

SCREW, TAPPING, 4X14 SCREW-WASHER, 3X18

1 3

21 22 23 24 25

90158-KM7-911 90525-030-000 91256-KK3-840 93903-22380 94001-06000-0S

SCREW, PAN, 2X6 WASHER B, HANDLE HOLDER O-RING, 10X1.5 SCREW, TAPPING, 3X12 NUT, HEX., 6MM

1 3 1 4 3

25 . 10 . 2008

3

Notes

39

F-3 Handle Lever / Cable / Mirror

3

No. Service item

.

40

F.R.T.

No.

Description

17910-KCJ-660 17910-KCJ-650 17920-KCJ-660 17920-KCJ-650 17950-KCJ-660 17950-KCJ-650 17962-KCJ-690 22870-KCJ-660 22870-KCJ-650

CABLE COMP. A, THROTTLE CABLE COMP. A, THROTTLE CABLE COMP. B, THROTTLE CABLE COMP. B, THROTTLE CABLE COMP., CHOKE CABLE COMP., CHOKE LEVER, CHOKE CABLE COMP., CLUTCH CABLE COMP., CLUTCH

8 9 10

32161-404-000 35150-KCJ-661 35150-KCJ-651 35200-KCJ-661 35330-413-003 45517-166-006

BAND B1, WIRE SWITCH ASSY., LIGHTING KILL SWITCH ASSY., LIGHTING KILL SWITCH ASSY., WINKER SWITCH COMP., FR. LEVER HOLDER, MASTER CYLINDER

2 1 1 1 1 1

11 12 13 14 15

53140-KCJ-660 53165-MR4-900 53166-MR4-900 53172-KT7-751 53178-KEH-600

GRIP COMP., R. GRIP, R. HANDLE GRIP, L. HANDLE BRACKET, HANDLE LEVER LEVER COMP., L. HANDLE

1 1 1 1 1

1 3 5

CABLE, THROTTLE ........................... 0.6 CABLE, CHOKE ................................. 0.3 CABLE, CLUTCH ............................... 0.2

1

7 8 9

SWITCH, STARTER KILL ................... 0.6 SWITCH, WINKER ............................. 0.6 SWITCH, CLUTCH ............................. 0.2

3

11 12 13 14 15

GRIP, THROTTLE...............................

GRIP, HANDLE :RIGHT ......................

GRIP, HANDLE :LEFT ........................

BRACKET, HANDLE LEVER :LEFT ...

LEVER, HANDLE :LEFT.....................

16

LEVER, HANDLE :BOTH ................... 0.2

TST 08 PC 005

0.2 0.2 0.1 0.2 0.1

QTY

Part Number

2

4 5 6 7

25 . 10 . 2008

1 (1) 1 (1) 1 (1) 1 1 (1)

Notes

F-3 Handle Lever / Cable / Mirror

No. Service item

TST 08 PC 005

F.R.T.

QTY

No.

Part Number

Description

16 17 18 19 20

53180-425-010 53192-349-690 88113-KCJ-660 88110-KCJ-660 88220-KCJ-660

BOOT, HANDLE LEVER BOLT, CLUTCH WIRE ADJUSTING CAP, LOCK NUT MIRROR ASSY, R BACK MIRROR ASSY, L BACK

1 1 2 1 1

21 22 23 24 25

90113-438-000 90321-MR8-000 93892-05020-07 93892-05025-07 93892-05035-07

BOLT, L. STEERING HANDLE LEVER PIVOT NUT, FIXING SCREW-WASHER, 5X20 SCREW-WASHER, 5X25 SCREW-WASHER, 5X35

1 1 1 1 1

26 27 28 29

93892-05045-07 94002-10000-0S 94050-06000 96001-06022-07

SCREW-WASHER, 5X45 NUT, HEX., 10MM NUT, FLANGE, 6MM BOLT, FLANGE, 6X22

1 2 1 2

25 . 10 . 2008

3

Notes

41

F-4 Fr. Brake Master Cylinder

3

No. Service item

.

1 2 5

SWITCH, FRONT STOP..................... 0.1 HOSE, FRONT BRAKE ...................... 0.4 CYLINDER, FRONT BRAKE MASTER ............................................. 0.4

9

DIAPHRAGM, FRONT BRAKE

11

MASTER CYLINDER..........................

PISTON SET, FRONT BRAKE MASTER .............................................

LEVER, HANDLE :RIGHT ..................

LEVER, HANDLE :BOTH ...................

12 13

42

F.R.T.

TST 08 PC 005

0.1 0.4 0.1 0.2

No.

QTY

Part Number

Description

1 2 3 4 5

35340-MA5-671 45126-KCJ-661 45504-410-003 45506-KA3-731 45510-KEH-601

SWITCH ASSY., FR. STOP HOSE COMP., FR. BRAKE BOOT COMP. SPRING CYLINDER SUB ASSY., FR. BRAKE MASTER

1 1 1 1 1

6 7 8 9 10

45512-MA6-006 45513-HA2-006 45517-166-006 45520-MG7-006 45521-HA2-006

PROTECTOR CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGM PLATE, DIAPHRAGM

1 1 1 1 1

11 12 13 14 15

45530-MN9-305 53175-KEH-600 90114-166-006 90145-MS9-612 90545-300-000

CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, HANDLE LEVER PIVOT BOLT, OIL, 10X22 WASHER, OIL BOLT

1 1 1 2 4

16 17 18 19 20

90651-MA5-671 93600-04012-1G 93893-04012-17 94050-06000 96001-06022-07

CIRCLIP SCREW, FLAT, 4X12 SCREW-WASHER, 4X12 NUT, FLANGE, 6MM BOLT, FLANGE, 6X22

1 2 1 1 2

25 . 10 . 2008

Notes

F-5 Handle Pipe / Top Bridge (Tiger Revo)

No. Service item

.

F.R.T.

No.

Part Number

Description

1 2 3 4 5

35010-KCJ-660 35011-KEH-600 35100-KCJ-661 35102-KCJ-661 35106-KTC-900

KEY SET SHUTTER SET, KEY (60KEYTOP1REPORDER) SWITCH ASSY., COMBINATION & LOCK BASE COMP., CONTACT COVER, COMBINATION SWITCH

1 1 1 1 1

6 7 8 9 10

35121-KEH-600 53100-KCJ-660 53104-KCJ-770 53104-KR3-000 53107-MB6-630

KEY, BLANK (60KEYTOP2REPORDER) PIPE, STEERING HANDLE WEIGHT A, STEERING HANDLE WEIGHT B, HANDLE RUBBER B, HANDLE WEIGHT

1 1 2 2 4

11 12 13 14 15

53108-MB6-630 53230-KEH-600 90104-KEH-600 90105-KEB-620 90117-KW1-900

RING, HANDLE WEIGHT SNAP BRIDGE, FORK TOP BOLT, FLANGE, 8X22 BOLT, ONE WAY, 6X12 BOLT, FLANGE, 6X28

2 1 2 2 4

16 17 18 19 20

90191-MJ0-940 90304-159-000 90503-051-870 91059-KY2-711 95014-21201

SCREW, OVAL, 6X40 NUT, STEERING STEM WASHER, STEERING STEM SCREW, TAPPING, 3X16 HOLDER A2, HANDLE PIPE UPPER

2 1 1 3 2

21

95701-08035-07

BOLT, FLANGE, 8X35

2

1 2 3 4

KEY SET .............................................

KEY, SHUTTER ..................................

SWITCH, COMBINATION & LOCK ....

BASE, CONTACT ...............................

0.9 0.5 0.5 0.4

7 9

PIPE, STEERING HANDLE ................

WEIGHT B, HANDLE :LEFT ...............

WEIGHT B, HANDLE :RIGHT ............

WEIGHT B, HANDLE :BOTH..............

0.5 0.2 0.2 0.4

12

BRIDGE, FORK TOP .......................... 0.6

TST 08 PC 005

25 . 10 . 2008

QTY

3

Notes

43

F-5-1 Handle Pipe / Top Bridge (New Tiger Revo)

3

No. Service item

44

F.R.T.

No.

1 2 3 4

KEY SET..............................................

KEY, SHUTTER...................................

SWITCH, COMBINATION & LOCK.....

BASE, CONTACT................................

0.9 0.5 0.5 0.4

7 9

PIPE, STEERING HANDLE................

WEIGHT B, HANDLE :LEFT...............

WEIGHT B, HANDLE :RIGHT.............

WEIGHT B, HANDLE :BOTH..............

0.5 0.2 0.2 0.4

12

BRIDGE, FORK TOP........................... 0.6

TST 08 PC 005

QTY

Part Number

Description

1 2 3 4 5

35010-KCJ-650 35011-KEH-600 35100-KCJ-651 35101-KCJ-651 35106-KTC-900

KEY SET SHUTTER SET, KEY (6KEYTOP1REPORDER) SWITCH ASSY., COMBINATION & BASE COMP., CONTACT COVER, COMBINATION SWITCH

1 1 1 1 1

6 7 8 9 10

35121-KEH-600 53100-KCJ-660 53104-KCJ-770 53104-KR3-000 53107-MB6-630

KEY, BLANK (60KEYTOP2REPORDER) PIPE, STEERING HANDLE WEIGHT A, STEERING HANDLE WEIGHT B, HANDLE RUBBER B, HANDLE WEIGHT

1 1 2 2 4

11 12 13 14 15

53108-MB6-630 53230-KEH-600 90104-KEH-600 90105-KEB-620 90117-KW1-900

RING, HANDLE WEIGHT SNAP BRIDGE, FORK TOP BOLT, FLANGE, 8X22 BOLT, ONE WAY, 6X12 BOLT, FLANGE, 6X28

2 1 2 2 4

16 17 18 19 20

90191-MJ0-940 90304-159-000 90503-051-870 91059-KY2-711 95014-21201

SCREW, OVAL, 6X40 NUT, STEERING STEM WASHER, STEERING STEM SCREW, TAPPING, 3X16 HOLDER A2, HANDLE PIPE UPPER

2 1 1 3 2

21

95701-08035-07

BOLT, FLANGE, 8X35

2

25 . 10 . 2008

Notes

F-6 Steering Stem

No. Service item 3

F.R.T.

No.

Part Number

Description

QTY

4 5

RACE, STEERING BALL :UPPER ......

RACE, STEERING BALL :LOWER .....

RACE, STEERING BALL :BOTH ........

RACE, STEERING TOP CONE ..........

RACE, STEERING BOTTOM CONE ..

1.0 1.0 1.0 0.5 1.2

1 2 3 4 5

06531-KAN-630 45155-KCJ-660 50301-041-010 53211-028-010 53212-030-010

BALL ASSY., STEEL, #6X21 CLAMPER A, FR. BRAKE RACE, STEERING TOP BALL RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE

2 1 2 1 1

7 8

STEM OR SHAFT ASSY., STEERING 1.0 THREAD, STEERING HEAD TOP ...... 0.5

6 7 8 9 10

53214-001-010 53219-KCJ-660 53220-074-000 90102-KGH-900 95801-08040-07

DUST SEAL, STEERING HEAD STEM SUB ASSY., STEERING THREAD COMP., STEERING HEAD TOP BOLT, FLANGE, 6X10 BOLT, FLANGE, 8X40

1 1 1 1 2

TST 08 PC 005

25 . 10 . 2008

3

Notes

45

F-7 Front Fender

3

No. Service item 3 5

46

F.R.T.

FENDER, FRONT .............................. 0.2 STAY, FRONT FENDER ..................... 0.2

TST 08 PC 005

No.

QTY

Part Number

Description

45156-KCJ-660 45451-473-000 61100-KCJ-660FMB 61100-KCJ-660FMT 61100-KCJ-660AZC 61100-KCJ-660DZD 61100-KCJ-660AGM 61100-KCJ-660DRM

CLAMPER B, FR. BRAKE 1 GUIDE, FR. FENDER CABLE 1 FENDER, FR. *2TN266* ......... BLACK 1 *2TN662* ......... PEARL TWISTER BLUE (1) *2TN535* ......... CANDY GLORY RED-U (1) *2TN680* ......... STARLIGHT SILVER METALLIC (1) *2TN747* ......... ANCHOR GRAY METALLIC (1) *2TN748* ......... DOMINATE RED METALLIC (1)

4 5

61101-KCJ-690 61102-KCJ-660

COLLAR, FR. FENDER SETTING STAY, FR. FENDER

4 1

6 7

90105-MCE-750 96001-06025-00

BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X25

1 4

1 2 3

25 . 10 . 2008

Notes

CW CW

F-8 Front Fork

No. Service item 1 2

F.R.T.

QTY

Notes

FORK ASSY., R. FR. SILVER FORK ASSY., R. FR. BLACK SPRING, FR. FORK PIPE COMP., FR. FORK RING, BACK UP SPRING, FR. CUSHION REBOUND

1 1 2 2 2 2

SW CW

51420-KCJ-661 51420-KCJ-671 51432-447-731 51437-KW6-901 51440-KCJ-691 51490-GAA-305

CASE COMP., R. FR. BOTTOM SILVER CASE COMP., R. FR. BOTTOM BLACK PIECE, OIL LOCK RING, PISTON PIPE, SEAT SEAL SET, FR. FORK

1 1 2 2 2 2

SW CW

13 14 15

51500-KCJ-661 51500-KCJ-671 51520-KCJ-661 51520-KCJ-671 90116-383-721 90544-283-000 90601-354-000

FORK ASSY., L. FR. SILVER FORK ASSY., L. FR. BLACK CASE COMP., L. FR. BOTTOM SILVER CASE COMP., L. FR. BOTTOM BLACK BOLT, SOCKET, 8X27 WASHER, SPECIAL, 8MM RING, OIL SEAL STOP

1 1 1 1 2 2 2

SW CW SW CW

16 17 18

91254-GAA-003 94605-27101 94608-50000

DUST SEAL BOLT D1, FORK O-RING, 23X2.8

2 2 2

No.

FORK ASSY., FRONT :RIGHT.............

SPRING, FRONT FORK :LEFT ...........

SPRING, FRONT FORK :RIGHT.........

SPRING, FRONT FORK :BOTH ..........

PIPE, FRONT FORK :LEFT.................

PIPE, FRONT FORK :RIGHT ..............

PIPE, FRONT FORK :BOTH ...............

0.5 0.2 0.2 0.4 0.8 0.8 1.3

6

6 10

CASE, BOTTOM :RIGHT.....................

SEAL SET, FRONT FORK :LEFT ........

SEAL SET, FRONT FORK :RIGHT ......

SEAL SET, FRONT FORK :BOTH .......

0.9 0.8 0.8 1.3

7 8 9 10

11

FORK ASSY., FRONT :LEFT ...............

FORK ASSY., FRONT :BOTH ..............

CASE, BOTTOM :LEFT .......................

CASE, BOTTOM :BOTH ......................

0.5 0.7 0.9 1.5

11

3

12

TST 08 PC 005

1 2 3 4 5

12

Part Number

Description

51400-KCJ-661 51400-KCJ-671 51401-KCJ-691 51410-KCJ-661 51412-KK4-003 51412-369-000

25 . 10 . 2008

3

47

F-9 Front Brake Caliper

3

No. Service item 2 5 13 14

48

SHOE(PAD) SET, BRAKE :FRONT ....

PISTON, FRONT BRAKE CALIPER ...

CALIPER, FRONT BRAKE .................

BRACKET, FRONT CALIPER .............

TST 08 PC 005

F.R.T.

No.

Part Number

Description

0.1 0.5 0.4 0.2

1 2 3 4 5

06451-GE2-405 06455-KPP-901 43352-568-003 43353-461-771 45107-GE2-006

SEAL SET, PISTON PAD SET, FR. SCREW, BLEEDER CAP, BLEEDER PISTON

2 1 1 1 2

6 7 8 9 10

45108-KPH-951 45111-MAJ-G41 45131-GZ0-006 45132-166-016 45133-MA3-006

SPRING, PAD RING, STOPPER BOLT, PIN BOOT, PIN BUSH BOOT B

1 1 1 1 1

11 12 13 14 15

45215-KPH-951 45216-166-006 45250-KEH-601 45290-KPP-901 90131-KPH-880

PIN, HANGER WASHER, WAVE CALIPER SUB ASSY., R. FR. BRACKET SUB ASSY., R. FR. BOLT, TORX, 8X25

1 1 1 1 2

25 . 10 . 2008

QTY

Notes

F - 10 Front Wheel (Spoke)

No. Service item

F.R.T.

1 2 3 6 7

WEIGHT, BALANCE :FRONT ...........

TUBE, FRONT TIRE(ONE) ...............

AXLE, FRONT WHEEL .....................

HUB, FRONT WHEEL .......................

FRONT WHEEL ................................

0.5 0.9 0.2 2.3 1.0

9 10 13 16 22

RIM, WHEEL :FRONT .......................

FRONT TIRE(ONE) ...........................

GEARBOX ASSY., SPEEDOMETER DISC, FRONT BRAKE ......................

BEARING, FRONT WHEEL(ONE) ....

2.2 0.9 0.2 0.3 0.4

TST 08 PC 005

QTY

Notes

WEIGHT, BALANCE (15G) WEIGHT, BALANCE (20G) TUBE, TIRE (3.00-18) AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE

N N 1 1 1 1

SW SW SW SW SW SW

44635-KCJ-660 44650-KCJ-660 44680-410-000 44701-KCJ-690 44711-KEH-931

HUB SUB ASSY., FR. WHEEL SUB ASSY., FR. RETAINER, GEAR BOX RIM, FR. WHEEL TIRE, FR. (2.75-18 4PR/42P)

1 1 1 1 1

SW SW SW SW SW

11 12 13 14 15

44713-150-005 44800-KEH-881 44806-KEH-881 44809-KFM-900 45122-KCJ-660

FLAP, TIRE (1.40-18) BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER WASHER, SPEEDOMETER GEAR HUB, FR. BRAKE

1 1 1 1 1

SW SW SW SW SW

16 17 18

45251-KCJ-662 90105-KCJ-660 90105-KGH-900

DISK, FR. BRAKE BOLT, BRAKE DISK, 8X22 BOLT, BRAKE DISK, 8X24

1 6 6

SW SW SW

No.

Part Number

Description

2 3 4 5

42704-MEG-670 42705-MEG-670 42712-KC6-005 44301-KW1-900 44311-046-000 44620-400-000

6 7 8 9 10

1

25 . 10 . 2008

3

49

F - 10 Front Wheel (Spoke)

3

No. Service item

F.R.T.

TST 08 PC 005

Notes

Part Number

Description

19 20

90306-KGH-901 91252-KGH-901 91252-KGH-902

NUT, U, 12MM DUST SEAL, 23X37X7 DUST SEAL, 23X37X7

1 1 1

SW SW SW

21

91258-KGH-902 91258-410-013 96140-63010-10 97226-52230-P0 97550-52229-P0

DUST SEAL, 40X50X5 DUST SEAL, 40X50X5 BEARING, RADIAL BALL, 6301U SPOKE SET (B9X195) (INSIDE) SPOKE SET (B9X194.5) (OUTSIDE)

1 1 2 18 18

SW SW SW SW SW

22 23 24

50

QTY

No.

25 . 10 . 2008

F - 10 - 1 Front Wheel (Cast)

No. Service item

F.R.T.

1 2 3

WEIGHT, BALANCE :FRONT ............. 0.5 TUBE, FRONT TIRE(ONE) ................. 0.9 AXLE, FRONT WHEEL ....................... 0.2

6 8 10

FRONT WHEEL .................................. 1.0 FRONT TIRE(ONE)............................. 0.9 GEARBOX ASSY., SPEEDOMETER .. 0.2

13

DISC, FRONT BRAKE ........................ 0.3

19

BEARING, FRONT WHEEL(ONE) ...... 0.4

TST 08 PC 005

QTY

Notes

WEIGHT, BALANCE (10G) WEIGHT, BALANCE (20G) WEIGHT, BALANCE (30G) TUBE, TIRE (3.00-18) AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE

N N N 1 1 1 1

CW CW CW CW CW CW CW

44601-KCJ-671 44680-410-000 44711-KEH-931 44800-KEH-881 44806-KEH-881

CASTING, FR WHL RETAINER, GEAR BOX TIRE, FR. (2.75-18 4PR/42P) BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER

1 1 1 1 1

CW CW CW CW CW

11 12 13 14 15

44809-KFM-900 45122-KCJ-660 45251-KCJ-662 90105-KCJ-660 90105-KGH-900

WASHER, SPEEDOMETER GEAR HUB, FR. BRAKE DISK, FR. BRAKE BOLT, BRAKE DISK, 8X22 BOLT, BRAKE DISK, 8X24

1 1 1 6 6

CW CW CW CW CW

16 17

90306-KGH-901 91252-KGH-901 91252-KGH-902

NUT, U, 12MM DUST SEAL, 23X37X7 DUST SEAL, 23X37X7

1 1 1

CW CW CW

No.

Part Number

Description

2 3 4 5

42704-MER-D60 42705-MER-D60 42706-MER-D60 42712-KC6-005 44301-KW1-900 44311-046-000 44620-400-000

6 7 8 9 10

1

25 . 10 . 2008

3

51

F - 10 - 1 Front Wheel (Cast)

3

No. Service item

F.R.T.

No.

Part Number

Description

18

91258-KGH-902 91258-410-013 96150-63010-10

DUST SEAL, 40X50X5 DUST SEAL, 40X50X5 BEARING, RADIAL BALL, 6301UU

19

52

TST 08 PC 005

25 . 10 . 2008

QTY 1 1 2

Notes CW CW CW

F - 11 Rear Brake Panel

No. Service item

F.R.T.

No.

Part Number

1 2

SHOE(PAD) SET, BRAKE :REAR ........... 0.4 PANEL, REAR BRAKE ............................ 0.5

1 2

43125-KGA-902 43100-KCJ-880ZA

6

ARM, BRAKE :REAR ............................... 0.1

3 4 5

TST 08 PC 005

Description

QTY 1

SW

43141-KB4-000 43145-KEH-880 43151-329-000

SHOE SET, BRAKE PANEL COMP., RR. BRAKE *NH255M* ..... SHIMMER SILVER METALLIC CAM, FR. BRAKE INDICATOR, RR. BRAKE SPRING, BRAKE SHOE

1 1 1 2

SW SW SW SW

6 7 8 9 10

43410-KCJ-880 45134-250-000 90301-KGH-901 90306-KCJ-951 90559-KCJ-660

ARM, RR. BRAKE DUST SEAL, BRAKE CAM NUT, U, 6MM NUT, U, 16MM WASHER, RR. AXLE

1 1 1 1 1

SW SW SW SW SW

11

95701-06038-00

BOLT, FLANGE, 6X38

1

SW

25 . 10 . 2008

3

Notes

53

F - 12 Rr. Brake Master Cylinder

3

No. Service item 2 3

HOSE, REAR BRAKE ............................ 0.7 CYLINDER, REAR BRAKE MASTER ................................................ 0.5

6

CUP, REAR MASTER CYLINDER OIL.......................................................... 0.2 HOSE, REAR MASTER CYLINDER OIL CUP ........................................................ 0.3 PISTON SET, REAR BRAKEMASTER . 0.5

7 10 12

54

F.R.T.

DIAPHRAGM, REAR BRAKE MASTER CYLINDER ............................. 0.1

TST 08 PC 005

QTY

Notes

CLAMPER, RR. BRAKE HOSE HOSE COMP., RR. BRAKE CONNECTOR, MASTER CYLINDER BOOT COMP. M/C ASSY., RR BRAKE

2 1 1 1 1

CW CW CW CW CW

43511-KW7-881 43512-KCJ-671 43513-KBP-881 43514-KS6-701 43520-MJ6-305

CUP COMP., OIL HOSE COMP., RR. MASTER CYLINDER CAP, MASTER CYLINDER CLAMP, MASTER CYLINDER OIL HOSE PISTON SET, MASTER CYLINDER

1 1 1 2 1

CW CW CW CW CW

11 12 13 14 15

43530-KBA-921 45520-GW0-911 45521-GW0-911 46182-500-013 46504-KV6-702

ROD COMP., PUSH DIAPHRAGM PLATE, DIAPHRAGM CIRCLIP JOINT, BRAKE ROD

1 1 1 1 1

CW CW CW CW CW

16 17 18 19 20

90102-KGH-900 90102-KTM-750 90145-MS9-612 90315-KBA-921 90545-300-000

BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X14 BOLT, OIL, 10X22 NUT, SPECIAL, 8MM WASHER, OIL BOLT

1 1 2 1 4

CW CW CW CW CW

No.

Part Number

Description

1 2 3 4 5

43156-KCJ-670 43310-KCJ-671 43503-MR8-006 43504-MB2-006 43500-KCJ-671

6 7 8 9 10

25 . 10 . 2008

F - 12 Rr. Brake Master Cylinder

No. Service item

TST 08 PC 005

F.R.T.

QTY

Notes

O-RING, 14.8X2.4 SCREW, FLAT, 4X45 SCREW-WASHER, 4X12 PIN, SPLIT, 2.0X15 PIN, SPRING, 2X10

1 2 1 1 1

CW CW CW CW CW

PIN D, JOINT BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X22

1 1 2

CW CW CW

No.

Part Number

Description

21 22 23 24 25

91212-422-006 93600-04045-1G 93893-04012-17 94201-20150 94305-20102

26 27 28

95015-54000 95701-06012-08 95701-06022-08

25 . 10 . 2008

3

55

F - 13 Rear Brake Caliper

3

No. Service item

. .

56

F.R.T.

1 4

SHOE(PAD) SET, BRAKE :REAR ...... 0.1 PISTON, REAR BRAKE CALIPER .... 0.6

6 7

CALIPER, REAR BRAKE ................... 0.5 BRACKET, REAR CALIPER .............. 0.4

TST 08 PC 005

QTY

Notes

PAD SET, RR. SEAL SET, PISTON COLLAR, RR. BRAKE SIDE PISTON RETAINER

1 1 1 1 1

CW CW CW CW CW

43100-KCJ-671 43111-KCJ-671 43215-KGH-901 43352-568-003 43353-461-771

CALIPER ASSY., R BRACKET, RR PIN, HANGER SCREW, BLEEDER CAP, BLEEDER

1 1 1 1 1

CW CW CW CW CW

11 12 13 14 15

45108-ML7-922 45111-MAJ-G41 45132-166-016 45133-MA3-006 45203-MCC-006

SPRING, PAD RING, STOPPER BOOT, PIN BUSH BOOT B PLUG, PIN

1 1 1 1 1

CW CW CW CW CW

16 17

90306-KCJ-951 90559-KCJ-660

NUT, U, 16MM WASHER, RR. AXLE

1 1

CW CW

No.

Part Number

Description

1 2 3 4 5

06435-KPP-901 06451-MA7-405 42313-KCJ-670 43107-MA7-006 43112-KTM-751

6 7 8 9 10

25 . 10 . 2008

F - 14 Rear Wheel (Spoke)

No. Service item

F.R.T.

1 3

SPROCKET, FINAL DRIVEN .............. 0.4 AXLE, REAR WHEEL ......................... 0.3

6 7 8 9 10

HUB, REAR WHEEL ...........................

REAR WHEEL.....................................

RIM, WHEEL :REAR ...........................

WEIGHT, BALANCE :REAR................

REAR TIRE(ONE) ...............................

11 18

2.4 1.1 2.3 0.6 1.0

TUBE, REAR TIRE(ONE) ................... 1.0 BEARING, REAR WHEEL(ONE) ........ 0.5

TST 08 PC 005

No.

QTY

Notes

1 4 1 1 1

SW SW SW SW SW

1

SW

1 1 N N 1

SW SW SW SW SW

TUBE, TIRE FLAP, TIRE (IRC) (18) BOLT, SPROCKET FIXING NUT, U, 10MM WASHER, RR. AXLE

1 1 4 4 1

SW SW SW SW SW

CIRCLIP, 58MM OIL SEAL, 27X40X6

1 1

SW SW

Part Number

Description

1 2 3 4 5

41200-KCJ-690 41241-307-010 42301-KCJ-690 42312-KCJ-690 42620-KCJ-880

SPROCKET COMP., FINAL DRIVEN (43T) BUSH, RR. WHEEL DAMPER AXLE, RR. WHEEL COLLAR, RR. WHEEL COLLAR, RR. AXLE DISTANCE

6

42601-KCJ-880

7

42650-KCJ-880ZA

8 9 10

42701-KCJ-690 42704-MEG-670 42705-MEG-670 42711-KCJ-692

HUB COMP. RR. WHEEL. *NH255M*........ SHIMMER SILVER METALLIC WHEEL SUB ASSY., RR. *NH255M*........ SHIMMER SILVER METALLIC RIM, RR. WHEEL WEIGHT, BALANCE (15G) WEIGHT, BALANCE (20G) TIRE, RR.

11 12 13 14 15

42712-KCJ-691 42713-KC6-005 90128-KBB-900 90304-KGH-901 90559-KCJ-660

16 17

90664-216-000 90753-GB4-681

25 . 10 . 2008

3

57

F - 14 Rear Wheel (Spoke)

3

No. Service item

58

TST 08 PC 005

F.R.T.

No.

Part Number

Description

18 19 20

91053-MAY-003 97284-51162-V0 97605-51165-V0

BEARING, RADIAL BALL, 6203UU SPOKE SET (A9X161) (INSIDE) SPOKE SET (A9X162.5) (OUTSIDE)

25 . 10 . 2008

QTY 2 18 18

Notes SW SW SW

F - 14 - 1 Rear Wheel (Cast)

No. Service item

F.R.T.

1 4

SPROCKET, FINAL DRIVEN .............. 0.4 AXLE, REAR WHEEL ......................... 0.3

7 8 9 10

REAR WHEEL ....................................

WEIGHT, BALANCE :REAR ...............

REAR TIRE(ONE)...............................

TUBE, REAR TIRE(ONE) ...................

11 19

DISC, REAR BRAKE .......................... 0.4 BEARING, REAR WHEEL(ONE) ........ 0.5

1.1 0.6 1.0 1.0

QTY

Notes

SPROCKET COMP., FINAL DRIVEN (43T) WASHER, 53MM BUSH, RR. WHEEL DAMPER AXLE, RR. WHEEL COLLAR, RR. WHEEL

1 1 4 1 1

CW CW CW CW CW

42620-KCJ-670 42601-KCJ-671 42704-MER-D60 42705-MER-D60 42706-MER-D60 42711-KCJ-692 42712-KCJ-691

COLLAR, RR. AXLE DISTANCE CASTING, RR WHL WEIGHT, BALANCE (10G) WEIGHT, BALANCE (20G) WEIGHT, BALANCE (30G) TIRE, RR. TUBE, TIRE (3.25, 3.50 -18, 100/90-18)

1 1 N N N 1 1

CW CW CW CW CW CW CW

12 13 14 15

43251-KCJ-671 43251-KCJ-672 90105-KGH-900 90128-KBB-900 90304-KGH-901 90559-KCJ-660

DISK, RR. BRAKE DISK, RR. BRAKE BOLT, BRAKE DISK, 8X24 BOLT, SPROCKET FIXING NUT, U, 10MM WASHER, RR. AXLE

1 1 4 4 4 1

CW CW CW CW CW CW

16 17

90664-KEJ-900 90753-GB4-681

CIRCLIP, EXTERNAL, 53MM OIL SEAL, 27X40X6

1 1

CW CW

No.

Part Number

Description

1 2 3 4 5

41200-KCJ-690 41202-KEJ-900 41241-KB4-003 42301-KCJ-690 42312-KCJ-690

6 7 8

.

9 10 11

TST 08 PC 005

25 . 10 . 2008

3

59

F - 14 - 1 Rear Wheel (Cast)

3

No. Service item

60

TST 08 PC 005

F.R.T.

No.

Part Number

Description

18 19 20

91253-KSP-901 HB-6203-RS 96150-63030-10

DUST SEAL, 30X47X8 BEARING, RADIAL BALL, 6203UU BEARING, RADIAL BALL, 6303UU

25 . 10 . 2008

QTY

Notes

1 1 1

CW CW CW

F - 15 Fuel Tank (Tiger Revo)

No. Service item

F.R.T.

2 3 4

COCK ASSY., FUEL ............................ 0.3 SCREEN, FUEL STRAINER ............... 0.3 CUP, FUEL STRAINER ....................... 0.1

8

TANK, FUEL ........................................ 0.5

13 14

FUEL TANK SENDING UNIT .............. 0.4 SHROUD, RADIATOR :RIGHT ........... 0.2

17

SHROUD, RADIATOR :LEFT .............. 0.2 SHROUD, RADIATOR :BOTH............. 0.3

No.

Description

1 2 3 4 5

16173-001-004 16950-KCJ-661 16952-461-771 16953-GG2-731 16955-KCJ-660

PACKING, FUEL STRAINER CUP COCK ASSY., FUEL SCREEN SET, FUEL STRAINER CUP SET, FUEL STRAINER LEVER, FUEL COCK

1 1 1 1 1

6 7 8

16958-MA1-731 16959-471-831 17510-KCJ-660FMB

1 1

9 10

17510-KCJ-660TPB 17510-KCJ-660CGR 17510-KCJ-660SLS 17611-286-000 17613-MV4-000

O-RING FILTER, CUP TANK SET, FUEL (WL) NH1.............. BLACK PB314P......... TWISTER PEARL BLUE R101C-U....... CANDY GLORY RED NH-131M ...... STAR LIGHT SILVER CUSHION, FUEL TANK FR. CUSHION, FUEL TANK RR.

1 (1) (1) (1) 2 1

11 12 13 14

17620-KEH-601 17681-KCJ-660 37800-KCJ-660 50260-KCJ-660FMB

CAP COMP., FUEL FILLER TUBE, FUEL (7.5X190) FUEL UNIT ASSY SHROUD, R NH1.............. BLACK PB314P......... TWISTER PEARL BLUE R101C-U....... CANDY GLORY RED

1 1 1 1 1 (1) (1)

50260-KCJ-660TPB 50260-KCJ-660CGR

TST 08 PC 005

QTY

Part Number

25 . 10 . 2008

3

Notes

61

F - 15 Fuel Tank (Tiger Revo)

3

No. Service item

62

TST 08 PC 005

F.R.T.

QTY

No.

Part Number

Description

14

50260-KCJ-660SLS

15 16 17

50280-KCJ-660 50290-KCJ-660 50270-KCJ-660FMB

18 19 20

50260-KCJ-660TPB 50260-KCJ-660CGR 50260-KCJ-660SLS 64355-KCJ-660ZA 64365-KCJ-660ZA 90101-KCJ-660

SHROUD, R NH-131M ...... STAR LIGHT SILVER SHROUD, R. INNER SHROUD, L. INNER SHROUD, L NH1.............. BLACK PB314P......... TWISTER PEARL BLUE R101C-U....... CANDY GLORY RED NH-131M ...... STAR LIGHT SILVER LOUVER, R. *NH303M* MAT AXIS GRAY METALLIC LOUVER, L. *NH303M* MAT AXIS GRAY METALLIC SCREW, SHROUD SETTING

1 (1) (1) (1) 1 1 4

21 22 23 24 25

90324-KCJ-660 90380-KCJ-660 91305-KEH-600 93500-05030-0G 93903-24380

COLLAR, FUEL TANK MOUNTING SCREW, SPECIAL, 5X8 O-RING, 39.5X5 SCREW, PAN, 5X30 SCREW, TAPPING, 4X12

1 2 1 1 12

26 27 28

94050-06080 95002-02120 95701-08025-08

NUT, FLANGE, 6MM CLIP, TUBE (B12) BOLT, FLANGE, 8X25

4 2 1

25 . 10 . 2008

(1) 1 1

Notes

F - 15 - 1 Fuel Tank (New Tiger Revo)

No. Service item

F.R.T.

2 3 4

COCK ASSY., FUEL ............................ 0.3 SCREEN, FUEL STRAINER ............... 0.3 CUP, FUEL STRAINER ....................... 0.1

8

TANK, FUEL ........................................ 0.5 FUEL TANK SENDING UNIT .............. 0.4

14

SHROUD, RADIATOR :RIGHT ........... 0.2

17

SHROUD, RADIATOR :LEFT .............. 0.2 SHROUD, RADIATOR :BOTH............. 0.3

TST 08 PC 005

QTY

No.

Part Number

Description

1 2 3 4 5

16173-001-004 16950-KCJ-661 16952-461-771 16953-GG2-731 16955-KCJ-660

PACKING, FUEL STRAINER CUP COCK ASSY., FUEL SCREEN SET, FUEL STRAINER CUP SET, FUEL STRAINER LEVER, FUEL COCK

1 1 1 1 1

6 7 8

16958-MA1-731 16959-471-831 17520-KCJ-650DRM

1 1

9 10

17520-KCJ-650PTB 17520-KCJ-650FMB 17520-KCJ-650AGM 17611-286-000 17613-MV4-000

O-RING FILTER, CUP TANK SET, FUEL (WL) ..... DOMINATED RED METALLIC ..... PEARL TWISTER BLUE ..... BLACK ..... ANCHOR GREY METALLIC CUSHION, FUEL TANK FR. CUSHION, FUEL TANK RR.

11 12 13 14

17620-KEH-601 17681-KCJ-660 37080-KCJ-660 50260-KCJ-650DSM

15

50275-KCJ-650DSM

CAP COMP., FUEL FILLER TUBE, FUEL, 7.5X190 FUEL UNIT SET SHROUD SET, R. (WL) *NHA30M* ........ DIGITAL SILVER METALLIC PANEL, R. SHROUD

25 . 10 . 2008

3

Notes

1 (1) (1) (1) 2 1 1 1 1 1

63

F - 15 - 1 Fuel Tank (New Tiger Revo)

3

No. Service item

64

TST 08 PC 005

F.R.T.

No.

Part Number

Description

QTY

*NHA30M* ........ DIGITAL SILVER METALLIC

1 1

16 17

50280-KCJ-650 50285-KCJ-650DSM

18 19

50290-KCJ-650 50300-KCJ-650DSM

20

64421-KWC-900

SHROUD, R. INNER PANEL, L. SHROUD *NHA30M* ......... DIGITAL SILVER METALLIC SHROUD, L. INNER SHROUD SET, L. (WL) *NHA30M* ......... DIGITAL SILVER METALLIC MAT, RR. COMBINATION LIGHT

21 22 23 24 25

90101-KCJ-660 90302-GW3-980 90324-KCJ-660 90380-KCJ-660 91305-KEH-600

SCREW, SHROUD SETTING NUT, SPRING, 4MM COLLAR, FUEL TANK MOUNTING SCREW, SPECIAL, 5X8 O-RING, 39.5X5

4 2 1 2 1

26 27 28 29 30

93500-05030-0G 93903-24380 94050-06080 95002-02120 95701-08025-08

SCREW, PAN, 5X30 SCREW, TAPPING, 4X12 NUT, FLANGE, 6MM CLIP, TUBE (B12) BOLT, FLANGE, 8X25

1 10 4 2 1

25 . 10 . 2008

1 1 1 2

Notes

F - 16 Seat / Body Cover (Tiger Revo)

KCJ8F16

No. Service item 3 5 8 13 14 15

LOCK, SEAT .......................................

CABLE, SEAT LOCK ..........................

HOOK, SEAT CATCH .........................

SEAT :DOUBLE ..................................

COWL, SEAT :RIGHT .........................

COWL, SEAT :BOTH ..........................

COWL, SEAT :LEFT ...........................

COWL, SEAT :BOTH ..........................

COWL, SEAT :CENTER .....................

BRACKET, TAILLIGHT .......................

F.R.T.

No.

Part Number

Description

0.5 0.3 0.3 0.1 0.4 0.4 0.4 0.4 0.4 0.4

1 2 3 4 5

33603-053-650 50328-KCJ-690 77110-KCJ-660 77151-MB1-870 77156-KCJ-690

COLLAR RUBBER, SEAT MOUNTING LOCK ASSY., SEAT SPRING, SEAT LOCK CABLE, SEAT LOCK

1 2 1 1 1

6 7 8 9 10

77160-KCJ-690 77161-KCJ-950 77200-KCJ-660 77204-292-000 77205-292-010

BRACKET COMP., SEAT LOCK COVER, SEAT LOCK SEAT COMP., DOUBLE RUBBER, SEAT SETTING RUBBER B, SEAT SETTING

1 1 1 2 2

11 12 13

77206-426-000 77209-KAG-900 77210-KCJ-660FMB

RUBBER, SEAT SETTING RUBBER, SEAT STAY MOUNTING COWL, R. RR. SIDE (WL) NH1.............. BLACK PB314P......... TWISTER PEARL BLUE R101C-U....... CANDY GLORY RED NH-131M ...... STAR LIGHT SILVER

4 4

77210-KCJ-660TPB 77210-KCJ-660CGR 77210-KCJ-660SLS

TST 08 PC 005

25 . 10 . 2008

QTY

3

Notes

1 (1) (1) (1)

65

F - 16 Seat / Body Cover (Tiger Revo)

3

No. Service item

F.R.T.

Part Number

Description

14

77220-KCJ-660FMB

COWL, L. RR. SIDE NH1.............. BLACK PB314P......... TWISTER PEARL BLUE R101C-U....... CANDY GLORY RED NH-131M ...... STAR LIGHT SILVER

1 (1) (1) (1)

77230-KCJ-660TPB 77230-KCJ-660CGR 77230-KCJ-660SLS

COWL, RR. CENTER NH1.............. BLACK PB314P......... TWISTER PEARL BLUE R101C-U....... CANDY GLORY RED NH-131M ...... STAR LIGHT SILVER

1 1 (1) (1) (1)

16 17 18 19 20

77245-KCJ-660 83551-300-000 90107-KBW-900 90109-MT3-000 90563-355-000

STAY, TAILLIGHT GROMMET, AIR CLEANER CASE BOLT, BREAK OFF SCREW, TRUSS, 5X20 WASHER, WHEEL, 6MM

1 2 2 2 1

21 22 23 24 25

90677-KAN-T00 91509-GE2-760 93903-25210 95701-06012-08 95701-06020-08

NUT, CLIP, 5MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 5X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X20

1 4 4 2 1

77220-KCJ-660TPB 77220-KCJ-660CGR 77220-KCJ-660SLS 15

66

TST 08 PC 005

QTY

No.

77230-KCJ-660FMB

25 . 10 . 2008

Notes

F - 16 Seat / Body Cover (Tiger Revo)

No. Service item

TST 08 PC 005

F.R.T.

Description

QTY

No.

Part Number

26 27 28 29 30

77212-KCJ-660 77213-KCJ-660 77214-KCJ-660 93500-05016-0G 94101-05700

COLLAR, RR. COWL SETTING RUBBER, COWL SETTING RUBBER, RR. COWL SCREW, PAN, 5X16 WASHER, PLAIN, 5MM

2 2 2 2 2

31 32 33 34

93500-05012-0G 77211-KCJ-660 77241-KCJ-660 94101-05000

SCREW, PAN, 5X12 COLLAR, RR. UNDER COWL STOPPER, TAILLIGHT WASHER, PLAIN, 5MM

1 1 1 1

25 . 10 . 2008

3

Notes

67

F - 16 - 1 Seat / Body Cover (New Tiger Revo)

3

No. Service item 3 5 8 13 14 15

68

F.R.T.

LOCK, SEAT .......................................

CABLE, SEAT LOCK ..........................

HOOK, SEAT CATCH .........................

SEAT :DOUBLE ..................................

COWL, SEAT :RIGHT .........................

COWL, SEAT :BOTH ..........................

COWL, SEAT :LEFT ...........................

COWL, SEAT :BOTH ..........................

COWL, SEAT :CENTER .....................

BRACKET, TAILLIGHT .......................

0.4 0.3 0.3 0.1 0.4 0.4 0.4 0.4 0.4 0.4

No.

Description

1 2 3 4 5

17622-GB7-900 50328-KCJ-690 77110-KCJ-660 77151-MB1-870 77156-KCJ-690

RUBBER, CUSHION RUBBER, SEAT MOUNTING LOCK ASSY., SEAT SPRING, SEAT LOCK CABLE, SEAT LOCK

3 2 1 1 1

6 7 8 9 10

77160-KCJ-690 77161-KCJ-950 77200-KCJ-660 77204-292-000 77205-292-010

BRACKET COMP., SEAT LOCK COVER, SEAT LOCK SEAT COMP., DOUBLE RUBBER, SEAT SETTING RUBBER B, SEAT SETTING

1 1 1 2 2

11 12 13

77206-426-000 77209-KAG-900 77210-KCJ-650DRM

4 3

14

77210-KCJ-650PTB 77210-KCJ-650FMB 77210-KCJ-650AGM 77220-KCJ-650DRM

RUBBER, SEAT SETTING RUBBER, SEAT STAY MOUNTING COWL, R. SIDE (WL) ..... DOMINATED RED METALLIC ..... PEARL TWISTER BLUE ..... BLACK ..... ANCHOR GREY METALLIC COWL, L. SIDE (WL) ..... DOMINATED RED METALLIC ..... PEARL TWISTER BLUE ..... BLACK ..... ANCHOR GREY METALLIC

77220-KCJ-650PTB 77220-KCJ-650FMB 77220-KCJ-650AGM

TST 08 PC 005

QTY

Part Number

25 . 10 . 2008

1 (1) (1) (1) 1 (1) (1) (1)

Notes

F - 16 - 1 Seat / Body Cover (New Tiger Revo)

No. Service item

TST 08 PC 005

F.R.T.

QTY

No.

Part Number

Description

15

77230-KCJ-650DRM 77230-KCJ-650PTB 77230-KCJ-650FMB 77230-KCJ-650AGM

COWL, RR. CENTER ..... DOMINATED RED METALLIC ..... PEARL TWISTER BLUE ..... BLACK ..... ANCHOR GREY METALLIC

16 17 18 19 20

77245-KCJ-650 77246-KCJ-650 83545-KCJ-690 83551-300-000 83601-KCJ-650

STAY, TAILLIGHT BRACKET, TAILLIGHT RUBBER, SIDE COVER GROMMET, AIR CLEANER CASE COLLAR, SIDE COWL SETTING

1 1 6 2 6

21 22 23 24 25

90107-KBW-900 90109-MT3-000 90501-KC2-750 90677-KAN-T00 91509-GE2-760

BOLT, BREAK OFF SCREW, TRUSS, 5X20 WASHER, REGULATOR SETTING NUT, CLIP, 5MM SCREW, PAN, 5X11.5

2 4 3 4 4

26 27 28 29

93903-25210 94050-06000 95701-06012-08 95701-06020-08

SCREW, TAPPING, 5X12 NUT, FLANGE, 6MM BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X20

2 2 4 3

25 . 10 . 2008

3

Notes

1 (1) (1) (1)

69

F - 17 Side Cover

3

No. Service item 1 7

F.R.T.

COVER, SIDE :RIGHT........................ 0.1 COVER, SIDE :LEFT .......................... 0.1 COVER, SIDE :BOTH ......................... 0.2

QTY

Notes

COVER, R. SIDE SHIMMER SILVER METALLIC COVER, R. SIDE HEAVY GRAY METALLIC-U RUBBER, SIDE COVER GROMMET, SIDE COVER GROMMET, AIR CLEANER CASE COLLAR, COVER SETTING

1 1 2 2 2 2

SW CW

8 9 10

83611-KCJ-660 83640-KCJ-660ZA 83640-KCJ-660ZB 83711-KCJ-660 90104-KR1-860 93903-24210

COVER, R. CARBURETOR COVER, L. SIDE SHIMMER SILVER METALLIC COVER, L. SIDE HEAVY GRAY METALLIC-U COVER, L. CARBURETOR BOLT, SPECIAL, 6X22 SCREW, TAPPING, 4X10

1 1 1 1 2 6

11 12 13 14 15

94101-05000 77212-KCJ-660 77213-KCJ-660 93500-05016-0G 94101-05700

WASHER, PLAIN, 5MM COLLAR, RR. COWL SETTING RUBBER, COWL SETTING SCREW, PAN, 5X16 WASHER, PLAIN, 5MM

2 2 2 2 2

No. 1 2 3 4 5 6 7

70

TST 08 PC 005

Part Number

Description

83540-KCJ-660ZA 83540-KCJ-660ZB 83545-KCJ-690 83551-KGA-900 83551-300-000 83601-357-000

25 . 10 . 2008

SW CW

F - 18 Air Cleaner

No. Service item

F.R.T.

2 3 5

CASE, AIR CLEANER ........................ 0.6 ELEMENT, AIR CLEANER ................. 0.1 COVER, AIR CLEANER CASE .......... 0.1

8

TUBE, AIR CLEANER CONNECTING 0.5

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5

15772-MN1-670 17210-KCJ-950 17213-KCJ-690 17214-KW1-900 17220-KCJ-690

CLIP B, BREATHER TUBE CASE, AIR CLEANER ELEMENT, AIR CLEANER DUCT, AIR CLEANER COVER, AIR CLEANER CASE

2 1 1 1 1

6 7 8 9 10

17222-KBW-900 17226-KW1-900 17253-KBW-900 17370-382-870 17554-KCJ-660

GUARD, AIR CLEANER ELEMENT SEAL, AIR CLEANER TUBE, AIR CLEANER CONNECTING PLUG, BREATHER TUBE TUBE, BREATHER

1 1 1 1 1

11 12 13 14 15

90111-162-000 90652-KBB-900 91406-KFN-850 93500-05025-0G 93903-25480

BOLT, FLANGE, 6MM BAND, AIR CLEANER CONNECTING TUBE (52) CLAMP, TUBE (D14.5) SCREW, PAN, 5X25 SCREW, TAPPING, 5X20

3 1 2 1 5

16 17

93903-34320 95003-37044-31

SCREW, TAPPING, 4X12 TUBE, VINYL, 11X15X440 (95003-37001-60M)

1 1

25 . 10 . 2008

3

Notes

71

F - 19 Air Suction Valve

3

No. Service item

F.R.T.

VALVE, SECONDARY AIR CONTROL ..................................... 0.3

72

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5

15771-KV6-000 17260-KRS-T00 17622-GB7-900 18600-KCJ-901 18603-KCJ-660

CLIP, OIL DRAIN TUBE FILTER COMP., AIR RUBBER, CUSHION VALVE ASSY., AIR SUCTION TUBE, INLET

1 1 2 1 1

6 7 8 9 10

1860-KCJ-660 18620-KCJ-660 18651-KCJ-660 18652-KCJ-660 90101-KCC-940

TUBE ASSY., AIR SUCTION VALVE CONTROL COVER, AIR SUCTION VALVE TUBE A, AIR SUCTION VALVE TUBE B, AIR SUCTION VALVE BOLT, WASHER, 6X25

1 1 1 1 2

11 12 13 14 15

90501-KC2-750 90602-KJ9-670 90678-MR1-690 91405-KT0-680 94021-06000-0S

WASHER, REGULATOR SETTING CLIP, TUBE CLIP, HOSE CLAMP D17, TUBE NUT, CAP, 6MM

2 2 1 1 2

16

95002-02070

CLIP, TUBE (B7)

2

25 . 10 . 2008

Notes

F - 20 Exhaust MufямВer

No. Service item

F.R.T.

1 3

GASKET, EXHAUST PIPE ................. 0.2 MUFFLER ........................................... 0.3

6 8

CAP, MUFFLER END ......................... 0.1 PROTECTOR, MUFFLER .................. 0.1

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5

18291-MN5-650 18293-KPK-900 18300-KCJ-661 18312-KCJ-660 18313-KCJ-660

GASKET, EX. PIPE RUBBER, PROTECTOR PACKING MUFFLER COMP., EX. GUARD, MUFFLER COVER, JOINT EXHAUST

6 7 8 9 10

18340-KCJ-660 18345-MBT-610 18355-KCJ-660 18355-KCJ-650 33619-459-840 50125-KCJ-660

COVER, TAIL CAP RUBBER, PROTECTOR MOUNTING COVER, MUFFLER COVER, MUFFLER COLLAR, WINKER STAY GUIDE, DRAIN HOSE

11 12 13 14 15

90101-KRY-900 90108-KCJ-660 90304-MJ0-920 94050-06000 94050-10000

BOLT, SPECIAL, 5X8 BOLT, BODY COVER SETTING NUT, CAP, 7MM NUT, FLANGE, 6MM NUT, FLANGE, 10MM

3 3 2 1 1

16 17 18

94103-10000 95801-10055-00 96001-06008-02

WASHER, PLAIN, 10MM BOLT, FLANGE, 10X55 BOLT, FLANGE, 6X8

1 1 2

25 . 10 . 2008

3

Notes

1 4 1 1 1 1 3 1 (1) 3 1

TIGER REVO NEW TIGER REVO

73

F - 21 Pedal / Kick Starter Arm

3

No. Service item

74

F.R.T.

1 2

PEDAL, GEAR CHANGE ................... 0.1 ARM, GEAR CHANGE ....................... 0.1

8

ARM, KICK STARTER ........................ 0.1

12 14 15

SWITCH, REAR STOP :PEDAL SIDE 0.2 ROD, REAR BRAKE........................... 0.4 PEDAL, REAR BRAKE ....................... 0.1

25

ARM, BRAKE MIDDLE :REAR ........... 0.4

TST 08 PC 005

QTY

No.

Part Number

Description

1 2 3 4 5

24701-KCJ-690 24711-KCJ-690 24720-KBW-900 24721-KW1-900 24781-KR3-770

PEDAL, GEAR CHANGE ARM, GEAR CHANGE ROD, TIE COVER, CHANGE PEDAL RUBBER, GEAR CHANGE PEDAL

1 1 1 2 1

6 7 8 9 10

28241-KCJ-690 28293-333-000 28300-KCJ-690 28307-KCJ-690 28311-KC5-000

JOINT, KICK ARM CLIP, KICK STARTER ARM ARM ASSY., KICK STARTER STOPPER, KICK ARM RUBBER, KICK STARTER

1 1 1 1 1

11 12 13 14 15

28333-KK0-000 35350-KCJ-661 35357-KCJ-690 43451-KCJ-880 46500-KCJ-660

SPRING, KICK STARTER SWITCH ASSY., RR. STOP SPRING, STOP SWITCH ROD COMP., RR. BRAKE PEDAL, BRAKE

1 1 1 1 1

16 17 18 19 20

46510-KCJ-690 46514-KN5-670 46515-KBW-900 46515-KCJ-670 90502-155-000

SPRING ASSY., RR. BRAKE PEDAL SPRING, BRAKE PEDAL ARM COMP., MIDDLE ARM COMP., MIDDLE WASHER, PLAIN, 7MM

1 1 1 1 2

25 . 10 . 2008

Notes

SW SW CW SW CW

F - 21 Pedal / Kick Starter Arm

No. Service item

TST 08 PC 005

F.R.T.

No.

Part Number

Description

21 22 23

90505-116-670 94103-06700 94201-20150

WASHER, 13X20 WASHER, PLAIN, 6MM PIN, SPLIT, 2.0X15

24 25 26 27 28 29 30 31 32 33

95014-73100 95015-32001 95015-42000 95015-53000 95701-06012-07 95701-06020-07 95701-08020-00 95701-08050-00 95801-08028-07 96211-08000

SPRING A, BRAKE ROD JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING PIN C, JOINT BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X20 BOLT, FLANGE, 8X20 BOLT, FLANGE, 8X50 BOLT, FLANGE, 8X28 BALL, STEEL, #8 (1/4)

25 . 10 . 2008

QTY 1 1 2 3 1 1 1 1 1 1 3 1 1 1

3

Notes

CW SW SW SW SW SW

75

F - 22 Step

3

No. Service item 3

HOLDER, STEP :RIGHT .................... 0.3 HOLDER, STEP :BOTH ..................... 0.9

6

BAR, MAIN STEP :RIGHT .................

BAR, MAIN STEP :BOTH...................

BAR, PILLION STEP :RIGHT.............

BAR, PILLION STEP :BOTH ..............

0.1 0.2 0.1 0.2

BAR, MAIN STEP :LEFT ....................

BAR, MAIN STEP :BOTH...................

BAR, PILLION STEP :LEFT ...............

BAR, PILLION STEP :BOTH ..............

0.1 0.2 0.1 0.2

7 6 7 11

76

F.R.T.

HOLDER, STEP :LEFT ...................... 0.6 HOLDER, STEP :BOTH ..................... 0.9

TST 08 PC 005

No.

Part Number

Description

1 2 3

18421-438-670 18442-KEH-600 50600-KCJ-660ZA

4 5

50600-KCJ-670ZA 50600-KCJ-670ZB 50618-KE8-000 50632-MJ0-000

RUBBER, MUFFLER MOUNTING COLLAR, MUFFLER MOUNTING HOLDER, R. STEP *NH255M*....... SHIMMER SILVER METALLIC *NH194MU*..... HEAVY GRAY METALLIC-U *NHA30M*....... DIGITAL SILVER METALLIC COLLAR, 6.5X11X3 RUBBER, STEP

6 7 8 9 10

50635-MJ0-000 50636-KCJ-710 50639-KCJ-690 50643-KN6-910 50645-MJ0-000

BAR COMP., R. STEP PLATE, PILLION STEP PIN, STEP BAR JOINT PIVOT, CHANGE PEDAL BAR COMP., L. STEP

11

50700-KCJ-660ZA

12 13 14 15

50700-KCJ-670ZA 50700-KCJ-670ZB 50713-KCJ-710 92101-06012-0A 92101-06014-0A 94001-06000-0S

HOLDER, L. STEP *NH255M* ........SHIMMER SILVER METALLIC *NH194MU* ..... HEAVY GRAY METALLIC-U *NHA30M*....... DIGITAL SILVER METALLIC WASHER, STEP BOLT, HEX., 6X12 BOLT, HEX., 6X14 NUT, HEX., 6MM

25 . 10 . 2008

QTY

Notes

1 1 1 (1) (1) 4 4

TIGER REVO SW TIGER REVO CW NEW TIGER REVO

2 4 4 1 2 1 (1) (1) 4 4 1 1

TIGER REVO SW TIGER REVO CW NEW TIGER REVO

SW SW

F - 22 Step

No. Service item

TST 08 PC 005

F.R.T.

No.

Part Number

Description

16 17 18 19

94050-08080 94102-08000 94201-20150 95701-10030-00

NUT, FLANGE, 8MM WASHER, PLAIN, 8MM PIN, SPLIT, 2.0X15 BOLT, FLANGE, 10X30

25 . 10 . 2008

QTY

3

Notes

1 4 4 2

77

F - 23 Stand

3

No. Service item

78

F.R.T.

1 3 4

STAND, MAIN .................................... 0.5 BAR, SIDE STAND ............................ 0.2 SPRING, SIDE STAND ...................... 0.1

9

SPRING, MAIN STAND ..................... 0.2

TST 08 PC 005

QTY

No.

Part Number

Description

1 2 3 4 5

50500-KCJ-690 50526-KBW-900 50530-KCJ-690 50543-KCJ-880 90107-GN1-010

STAND COMP., MAIN SHAFT, MAIN STAND PIVOT BAR COMP., SIDE STAND SPRING A, SIDE STAND SCREW, SIDE STAND PIVOT

1 1 1 1 1

6 7 8 9

90304-KGH-901 90521-028-000 94201-30250 95014-71702

NUT, U, 10MM WASHER, 17X22 PIN, SPLIT, 3.0X25 SPRING G, MAIN STAND

1 1 1 1

25 . 10 . 2008

Notes

F - 24 Swingarm / Chain Case

No. Service item

F.R.T.

1 2 3

CHAIN KIT, DRIVE .............................. 0.8 CASE, DRIVE CHAIN ......................... 0.1 CHAIN, DRIVE(ENDLESS) ................. 0.6

6 7

BUSH, SWINGARM PIVOT ................

COLLAR, SWINGARM PIVOT :LEFT .

COLLAR, SWINGARM PIVOT :RIGHT COLLAR, SWINGARM PIVOT :BOTH SLIDER, CHAIN ..................................

SWINGARM ASSEMBLY ....................

9 10

TST 08 PC 005

1.0 0.6 0.6 0.6 0.3 0.8

No.

QTY

Part Number

Description

2 3 4 5

40510-KCJ-660 40530-KS3-901 40543-KCJ-690 40546-KW8-900

CASE, DRIVE CHAIN CHAIN, DRIVE (520V-C.5-106LE) ADJUSTER, CHAIN CAP, RR. FORK END

6 7 8

52108-356-006 52141-KW1-900 52144-GC4-003 52144-GC4-005 52171-KCJ-691 52200-KCJ-660 52200-KCJ-670

BUSH, SWINGARM COLLAR, RR. FORK PIVOT DUST SEAL, 31X40.5X7.1 DUST SEAL, 31X40.5X7.1 SLIDER, CHAIN SWINGARM SET SWINGARM SET

11 12 13 14 15

90121-KBW-900 90305-KCJ-951 90513-405-000 90556-044-000 90563-KC5-000

BOLT, SWINGARM PIVOT NUT, U, 14MM WASHER, 6X9 WASHER, FR. FENDER SETTING WASHER, CHAIN CASE SETTING

1 1 1 2 1

16 17 18 19

93901-25220 94001-08000-0S 94030-08000 95701-06014-07

SCREW, TAPPING, 5X12 NUT, HEX., 8MM NUT, HEX., 8MM BOLT, FLANGE, 6X14

2 2 2 2

9 10

25 . 10 . 2008

3

Notes

1 1 2 2 4 2 4 4 1 1 (1)

TIGER REVO NEW TIGER REVO

79

F - 25 Rear Cushion

3

No. Service item 1

80

F.R.T.

CUSHION ASSY., REAR :LEFT........... 0.4 CUSHION ASSY., REAR :RIGHT ........ 0.6 CUSHION ASSY., REAR :BOTH ......... 0.7

TST 08 PC 005

QTY

No.

Part Number

Description

1 2 3 4 5

52400-KCJ-661 52400-KCJ-671 52486-056-000 52489-399-601 52489-473-003

CUSHION ASSY., RR. CUSHION ASSY., RR. COLLAR, RR. CUSHION RUBBER BUSH BUSH, UPPER RUBBER BUSH, DAMPER

2 2 2 2 2

6 7 8

94050-10000 94103-10000 95801-10035-00

NUT, FLANGE, 10MM WASHER, PLAIN, 10MM BOLT, FLANGE, 10X35

2 2 2

25 . 10 . 2008

Notes TIGER REVO NEW TIGER REVO

F - 26 Rear Fender

No. Service item 2

F.R.T.

FENDER, REAR................................. 0.7

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5

33741-KG2-910 80110-KCJ-660 84701-KCJ-660 90111-187-000 90677-KAN-T00

REFLECTOR, RR. REFLEX FENDER, RR. BRACKET, NUMBER PLATE BOLT, FLANGE, 6MM NUT, CLIP, 5MM

1 1 1 4 2

6 7 8 9 10

91509-GE2-760 94050-06000 95012-11001 95701-06016-07 80103-KCJ-660

SCREW, PAN, 5X11.5 NUT, FLANGE, 6MM BAND A, BATTERY BOLT, FLANGE, 6X16 RUBBER, RR. FENDER

2 1 1 2 2

11 12 13

90501-KC2-750 95701-06020-08 77309-KK6-000

WASHER, REGULATOR SETTING BOLT, FLANGE, 6X20 GROMMET, TOOL TRAY

2 2 2

25 . 10 . 2008

3

Notes

81

F - 27 Winker (Tiger Revo)

3

No. Service item 1 2

WINKER :RIGHT FRONT .................. 0.2 BASE, WINKER :RIGHT FRONT ...... 0.3 BASE, WINKER :LEFT REAR ........... 0.5

7

WINKER :LEFT FRONT ....................

WINKER :BOTH FRONT ...................

BASE, WINKER :LEFT FRONT .........

BASE, WINKER :BOTH FRONT .......

BASE, WINKER :RIGHT REAR .........

BASE, WINKER :BOTH REAR ..........

8

82

F.R.T.

0.2 0.3 0.3 0.4 0.5 0.5

12 14

WINKER :RIGHT REAR .................... 0.4 WINKER :LEFT REAR ....................... 0.4 WINKER :BOTH REAR ..................... 0.4

16

BULB, WINKER :FRONT................... 0.1 BULB, WINKER :REAR ..................... 0.1 BULB, WINKER :FOR 1 VEHICLE .... 0.2

TST 08 PC 005

QTY

No.

Part Number

Description

1 2 3 4 5

33400-KCJ-661 33401-KCJ-661 33402-KCJ-661 33403-KCJ-661 33406-KCJ-661

WINKER ASSY., R. FR. BASE, R. WINKER (R. FR./L. RR.) LENS, R. WINKER (R. FR./L. RR.) SOCKET SET, R. WINKER PACKING, LENS

1 2 2 1 4

6 7 8 9 10

33407-KCJ-661 33450-KCJ-661 33451-KCJ-661 33452-KCJ-661 33453-KCJ-661

PACKING, SOCKET WINKER ASSY., L. FR. BASE, L. WINKER (L. FR./R. RR.) LENS, L. WINKER (L. FR./R. RR.) SOCKET SET, L. WINKER

4 1 2 2 1

11 12 13 14 15

33491-KCJ-661 33600-KCJ-661 33603-KCJ-661 33650-KCJ-661 33653-KCJ-661

STAY, WINKER WINKER ASSY., R. RR. SOCKET SET, R. WINKER WINKER ASSY., L. RR. SOCKET SET, L. WINKER

4 1 1 1 1

16 17 18 19 20

34908-KCJ-661 50186-KCJ-660 93903-22120 93911-24380 94050-06070

BULB,(12V21W) STAY, RR. WINKER SCREW, TAPPING, 3X8 SCREW, TAPPING, 4X14 NUT, FLANGE, 6MM

4 1 8 8 4

25 . 10 . 2008

Notes

F - 27 - 1 Winker (New Tiger Revo)

No. Service item

F.R.T.

1

WINKER :RIGHT FRONT .................. 0.2

7

WINKER :LEFT FRONT .................... 0.2 WINKER :BOTH FRONT ................... 0.3

12 14

WINKER :RIGHT REAR .................... 0.4 WINKER :LEFT REAR ....................... 0.4 WINKER :BOTH REAR ..................... 0.4

16

BULB, WINKER :FRONT................... 0.1 BULB, WINKER :REAR ..................... 0.1 BULB, WINKER :FOR 1 VEHICLE .... 0.2

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5 6 7

33400-KCJ-651 33402-KCJ-661 33406-KCJ-661 33450-KCJ-651 33452-KCJ-661 33600-KCJ-651 33650-KCJ-661

WINKER ASSY., R. FR. LENS, R. WINKER (R. FR./L. RR.) PACKING, LENS WINKER ASSY., L. FR. LENS, L. WINKER (L. FR./R. RR.) WINKER ASSY., R. RR. WINKER ASSY., L. RR.

1 2 4 1 2 1 1

8 9 10 11 12 22

34908-KCJ-661 50186-KCJ-660 93911-24380 94050-06070 33611-KCJ-650 33612-KCJ-650

BULB,(12V21W) STAY, RR. WINKER SCREW, TAPPING, 4X14 NUT, FLANGE, 6MM RUBBER, R. WINKER RUBBER, L. WINKER

4 1 4 4 1 1

25 . 10 . 2008

3

Notes

83

F - 28 Taillight (Tiger Revo)

3

No. Service item 2 3 4

84

F.R.T.

BULB, LICENSE LIGHT ..................... 0.1 BASE, TAILLIGHT .............................. 0.4 BULB, TAILLIGHT .............................. 0.1

TST 08 PC 005

No.

QTY

Part Number

Description

1 2 3 4 5

33301-SA0-741 33702-KCJ-661 33703-KCJ-661 34906-GB6-921 90563-355-000

BULB (12V 5W) LENS COMP., TAILLIGHT BASE COMP., TAILLIGHT BULB, TAILLIGHT (12V 18/5W) WASHER, WHEEL, 6MM

1 1 1 1 2

6 7 8 9

90563-355-000 93901-24320 93901-24580 94050-06000

WASHER, WHEEL, 6MM SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X20 NUT, FLANGE, 6MM

2 1 2 2

25 . 10 . 2008

Notes

F - 28 - 1 Taillight (New Tiger Revo)

No. Service item 2 3 4 9

BULB, LICENSE LIGHT .....................

BASE, TAILLIGHT ..............................

BULB, TAILLIGHT ..............................

BASE, TAILLIGHT ..............................

TST 08 PC 005

F.R.T.

No.

0.1 0.2 0.1 0.3

QTY

Part Number

Description

1 2 3 4 5

32920-MN5-003 33301-SA0-741 33700-KCJ-650 33702-KCJ-651 33703-KCJ-651

CLAMP, CORD BULB (12V 5W) TAILLIGHT UNIT, ASSY LENS, TAILLIGHT BASE COMP., TAILLIGHT

1 1 1 1 1

6 7 8 9 10

33704-KCJ-651 33706-KCJ-651 33707-KCJ-651 33720-KCJ-651 90563-355-000

LENS, TAILLIGHT INNER PACKING (1) PACKING (2) SOCKET COMP. WASHER, WHEEL, 6MM

1 1 1 1 2

11 12 13

93901-24580 93911-24320 94050-06000

SCREW, TAPPING, 4X20 SCREW, TAPPING, 4X14 NUT, FLANGE, 6MM

2 5 2

25 . 10 . 2008

3

Notes

85

F - 29 Battery

3

No. Service item

86

F.R.T.

1 3 5

BOX, BATTERY.................................. 0.2 BATTERY ........................................... 0.2 CABLE, STARTER MOTOR ............... 0.3

6 7

CABLE, NEGATIVE BATTERY .......... 0.2 SWITCH, STARTER MAGNETIC ....... 0.3

TST 08 PC 005

No.

QTY

Part Number

Description

2 3 4 5

17232-KCJ-660 17232-KCJ-670 17234-KCJ-660 31500-KW1-902 31502-KCJ-690 32410-KCJ-660

TRAY COMP., BATTERY TRAY COMP., BATTERY COVER, BATTERY BATTERY TUBE, BATTERY BREATHER CABLE, STARTER MOTOR

1 1 1 1 1 1

6 7 8 9 10

32601-KCJ-690 35850-KCJ-661 35856-KCJ-660 94050-06000 95701-06010-08

CABLE, BATTERY EARTH SWITCH ASSY., STARTER MAGNETIC RUBBER, MAGNETIC SHOCK NUT, FLANGE, 6MM BOLT, FLANGE, 6X10

1 1 1 1 1

11 12 13

95701-06012-07 32406-KEH-660 32411-253-000

BOLT, FLANGE, 6X12 COVER B, STARTER MAGNETIC COVER, STARTER MOTOR TERMINAL

3 1 1

1

25 . 10 . 2008

Notes SW CW

F - 30 Wire Harness

No. Service item

F.R.T.

2 3 5

IGNITION CONTROL MODULE ......... 0.5 COIL, IGNITION ................................. 0.4 RECTIFIER, REGULATE .................... 0.5

7 8 10

HARNESS, WIRE ............................... 1.0 HORN(S) ............................................ 0.1 RELAY, WINKER ................................ 0.2

17

RESISTOR (FRAME OR ENGINE)..... 0.3

TST 08 PC 005

No.

Part Number

Description

QTY

1 2 3 4 5

30401-KCJ-690 30410-KCJ-660 30500-KCJ-661 30700-GN5-961 31600-KG1-920

CUSHION, C.D.I. UNIT C.D.I. UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER ASSY., REGULATOR

1 1 1 1 1

6 7 8 9 10

31700-124-008 32100-KCJ-660 38110-KCJ-661 38120-KCJ-661 38301-KCJ-661

RECTIFIER ASSY., SILICON HARNESS, WIRE HORN COMP. (HIGH) HORN COMP. (LOW) RELAY COMP., WINKER

1 1 1 1 1

11 12 13 14 15

38306-KJ6-740 94050-06000 95701-06012-00 95701-06016-00 95701-06020-00

SUSPENSION, WINKER RELAY NUT, FLANGE, 6MM BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X20

1 1 2 2 2

16 17 18

98200-21500 35400-GT3-620 95701-06010-00

FUSE B (15A) RESISTOR ASSY. (20W) BOLT, FLANGE, 6X10

2 1 1

25 . 10 . 2008

3

Notes

87

F - 31 Frame Body

3

No. Service item

88

F.R.T.

3 5

BODY, FRAME.................................... 5.3 PLATE, FRONT ENGINE HANGER ... 0.2

8 9

RAIL, GRAB :RIGHT........................... 0.1 RAIL, GRAB :LEFT ............................. 0.1 RAIL, GRAB :BOTH ............................ 0.1

TST 08 PC 005

No.

Part Number

Description

4 5

19902-865-780 22880-KCJ-660 50100-KCJ-660 50100-KCJ-650 50328-KCJ-690 50351-KCJ-660

GROMMET A, SIDE COVER COVER, CLUTCH CABLE BODY COMP., FRAME BODY COMP., FRAME RUBBER, SEAT MOUNTING PLATE, FR. ENGINE HANGER

6 7 8

50353-KCJ-760 50354-KCJ-660 50400-KCJ-660

9

50400-KCJ-660ZC 50450-KCJ-660

10

50450-KCJ-660ZC 50524-KBW-900

PLATE, R. ENGINE UPPER HANGER PLATE, L. ENGINE UPPER HANGER GRIP, R. RR. *NH255M* ....SHIMMER SILVER METALLIC *NH303M*......MAT AXIS GRAY METALLIC GRIP, L. RR. *NH255M* .....SHIMMER SILVER METALLIC *NH303M*......MAT AXIS GRAY METALLIC RUBBER, STAND STOPPER

11 12 13 14 15

90019-399-010 90443-107-000 94050-08000 94050-10000 95701-06012-00

BOLT, FLANGE, 10X110 NUT, CAP, 8MM NUT, FLANGE, 8MM NUT, FLANGE, 10MM BOLT, FLANGE, 6X12

1 2 3

25 . 10 . 2008

QTY 2 1 1 (1) 2 1

Notes

TIGER REVO NEW TIGER REVO

1 1 1 (1)

TIGER REVO SW TIGER REVO CW

1 (1) 1

TIGER REVO SW TIGER REVO CW

2 3 4 2 1

F - 31 Frame Body

No. Service item

TST 08 PC 005

F.R.T.

No.

Part Number

Description

16 17 18 19

95701-08025-08 95801-08055-00 95801-08085-00 96400-08065-00

BOLT, FLANGE, 8X25 BOLT, FLANGE, 8X55 BOLT, FLANGE, 8X85 BOLT, FLANGE, 8X65

25 . 10 . 2008

QTY

3

Notes

4 2 2 3

89

F - 32 Tools

3

No. Service item NO INFORMATION

90

TST 08 PC 005

F.R.T.

No.

Part Number

Description

QTY

1 2 3 4 5

89103-538-000 89217-KGH-600 99001-10120 99001-14170 99002-13500

GRIP DRIVER, SCREW SPANNER, 10X12 SPANNER, 14X17 PLIERS, 135

1 1 1 1 1

6 7 8 9 10

99004-18190 99006-12000 99006-24000 99007-45000 99008-01600

WRENCH, BOX (P18X19) HANDLE, EYE WRENCH, 12MM WRENCH, EYE, 24MM SPANNER, PIN BAG, TOOL, 160MM

1 1 1 1 1

25 . 10 . 2008

Notes

F - 33 Caution Label (Tiger Revo)

No. Service item NO INFORMATION

TST 08 PC 005

F.R.T.

No.

QTY

Part Number

Description

1 2 3 4 5

87505-KCJ-691 87506-KEH-660 87507-KCJ-690 87508-KCJ-690 87522-KCJ-660

LABEL, TIRE LABEL, BATTERY CAUTION LABEL, DRIVE CHAIN LABEL, CHAIN ADJUSTER LABEL, VISOR CAUTION

1 1 1 1 1

6

87560-KC5-920ZB 87560-KC5-920ZD

MARK, DRIVE CAUTION *TYPE B* MARK, DRIVE CAUTION *TYPE A*

1 1

25 . 10 . 2008

3

Notes

TIGER REVO SW TIGER REVO CW

91

F - 33 - 1 Caution Label (New Tiger Revo)

3

No. Service item NO INFORMATION

92

TST 08 PC 005

F.R.T.

QTY

No.

Part Number

Description

1 2 3 4 5

87505-KCJ-691 87506-KEH-660 87507-KCJ-690 87508-KCJ-690 87522-KCJ-660

LABEL, TIRE LABEL, BATTERY CAUTION LABEL, DRIVE CHAIN LABEL, CHAIN ADJUSTER LABEL, VISOR CAUTION

1 1 1 1 1

6

87560-KC5-920ZB

MARK, DRIVE CAUTION

1

25 . 10 . 2008

Notes

F - 34 Stripe (Tiger Revo)

No. Service item NO INFORMATION

TST 08 PC 005

F.R.T.

QTY

Notes

STRIPE SET ...... BLACK RED STRIPE SET ...... BLACK BLUE STRIPE SET ...... BLUE SILVER

1 (1) (1)

SPOKE WHEEL SPOKE WHEEL SPOKE WHEEL

STRIPE SET ...... BLACK STRIPE SET ...... RED STRIPE SET ...... BLUE STRIPE SET ...... SILVER

(1) (1) (1) (1)

CAST WHEEL CAST WHEEL CAST WHEEL CAST WHEEL

No.

Part Number

Description

1

871X0-KCJ-660ZA 871X0-KCJ-660ZB 871X0-KCJ-660ZC 871X0-KCJ-670ZA 871X0-KCJ-670ZB 871X0-KCJ-670ZC 871X0-KCJ-670ZD

25 . 10 . 2008

3

93

F - 34 - 1 Stripe (New Tiger Revo)

3

No. Service item NO INFORMATION

94

TST 08 PC 005

F.R.T.

No. 1

QTY

Part Number

Description

871X0-KCJ-680ZAL 871X0-KCJ-680ZAR

STRIPE MAGMA RED L STRIPE MAGMA RED R

871X0-KCJ-680ZBL 871X0-KCJ-680ZBR

STRIPE MAGNIFICENT BLACK L STRIPE MAGNIFICENT BLACK R

(1) (1)

871X0-KCJ-680ZCL 871X0-KCJ-680ZCR

STRIPE EVULVE BLACK L STRIPE EVULVE BLACK R

(1) (1)

871X0-KCJ-680ZDL 871X0-KCJ-680ZDR

STRIPE REIGN BLUE L STRIPE REIGN BLUE R

(1) (1)

871X0-KCJ-680ZEL 871X0-KCJ-680ZER

STRIPE DOMINATE GREY L STRIPE DOMINATE GREY R

(1) (1)

25 . 10 . 2008

1 1

Notes

F - 35 Upper Cowl (New Tiger Revo)

No. Service item

F.R.T.

1 2 5

STAY, METER VISOR ......................... 0.3 STAY, HEADLIGHT ............................. 0.7 VISOR, METER .................................. 0.1

6

COWL, FRONT CENTER ................... 0.2

TST 08 PC 005

No.

Part Number

Description

1 2 3 4 5

61310-KCJ-650 61311-KCJ-650 61312-KBP-900 61312-358-300 64140-KCJ-650

STAY COMP., VISOR STAY, FR. COWL BOOT, HEADLIGHT BRACKET GROMMET, HEADLIGHT CASE VISOR, FR. (WL) *TYPE1*

6

64250-KCJ-650DRM

7 8 9 10

64250-KCJ-650PTB 64250-KCJ-650FMB 64250-KCJ-650AGM 64251-KCJ-650 64252-KCJ-650 64386-MS2-000 90108-KTL-740

COWL, FR. ..... DOMINATED RED METALLIC ..... PEARL TWISTER BLUE ..... BLACK ..... ANCHOR GREY METALLIC MAT, L. FR. COWL MAT, R. FR. COWL RUBBER, PIVOT UNDER COVER BOLT, BODY COVER SETTING

11 12 13

90142-KCJ-660 90504-KCJ-660 95701-06012-07

SCREW, VISOR SETTING WASHER, THRUST, 5MM BOLT, FLANGE, 6X12

25 . 10 . 2008

QTY

3

Notes

1 1 2 2 1 1 (1) (1) (1) 1 1 4 4 4 4 2

95

I N D E K S PART NUMBER Part Number

(00000)

06435-KPP-901 06451-GE2-405 06451-MA7-405 06455-KPP-901 06531-KAN-630 091305-PE2-003 094101-06000 094301-08140 094301-10120 096001-06016-00 096001-06022-00

(10000)

4

96

11100-KCJ-711 11105-KCJ-660 11108-KCJ-710 11191-KCN-000 11200-KCJ-711 11330-KCJ-670 11330-KCJ-950 11341-KCJ-670 11341-KCJ-950 11355-KCJ-670 11355-KCN-000 11360-KCJ-660 11360-KCJ-670 11393-KT0-710 11395-KCN-000 12000-KFB-750 12100-KCN-000 12191-KCN-000 12204-439-305 12206-KCN-305 12208-413-003 12251-KPK-941 12271-383-000 12331-KCJ-710 12339-KT0-710 12361-383-000 12361-383-000 13000-KCN-D10 13011-KEH-305 13021-KEH-305 13031-KEH-305

Block No. F13 F9 F13 F9 F6 E1 E1 E1 E1 E1 E1 E12 E1 E14 E12 E12 E5 E5 E8 E8 E8 E8 E8 E8 E5 E8 E1 E4 E4 E1 E1 E2 E1 E1 E1 E1 E1 E12 E13 E13 E13 E13

13101-KPK-900 13102-KPK-900 13103-KPK-900 13111-440-000 14100-KCJ-710 14311-KN6-931 14321-KEH-900 14401-KCJ-711 14431-KEH-900 14451-437-000 14456-KG2-950 14500-KBB-900 14513-KBB-900 14520-KCJ-661 14523-KEH-910 14535-437-000 14550-KCJ-710 14711-KBB-900 14721-KBB-900 14751-383-005 14761-383-005 14771-107-020 14775-107-000 14776-107-010 14781-HA0-770 15100-KFB-000 15131-KCN-000 15331-399-000 15332-399-000 15421-107-000 15426-107-000 15430-440-030 15436-107-000 15441-KCS-650 15446-107-000 15451-107-000 15459-KT0-710 15650-KCN-000 15650-KPM-850 15771-KV6-000 15772-MN1-670 16010-428-671 16012-KCJ-661 16013-439-921 16014-KPS-851

E13 E13 E13 E13 E2 E13 E3 E3 E2 E2 E2 E3 E12 E3 E3 E3 E3 E2 E2 E2 E2 E2 E2 E2 E2 E7 E7 E7 E7 E12 E12 E7 E7 E7 E7 E6 E7 E5 E5 F19 F18 E17 E17 E17 E17

16015-KCJ-710 16016-KRE-901 16018-KCJ-661 16021-KCJ-661 16021-KCJ-710 16028-KBW-901 16029-426-003 16033-KCJ-931 16037-KCJ-710 16038-KCJ-661 16048-KCJ-661 16100-KCJ-661 16111-KCJ-661 16155-397-971 16165-KCJ-951 16168-382-014 16173-001-004 16173-001-004 16176-HM8-B01 16198-KCJ-661 16199-KCJ-710 16210-KCJ-660 16214-KCJ-660 16222-MV4-300 16223-KS5-000 16950-KCJ-661 16950-KCJ-661 16952-461-771 16952-461-771 16953-GG2-731 16953-GG2-731 16955-KCJ-660 16955-KCJ-660 16958-MA1-731 16958-MA1-731 16959-471-831 16959-471-831 17210-KCJ-950 17213-KCJ-690 17214-KW1-900 17220-KCJ-690 17222-KBW-900 17226-KW1-900 17232-KCJ-660 17232-KCJ-670

E17 E17 E17 E17 E17 E17 E17 E17 E17 E17 E17 E17 E17 E17 E17 E17 F15 F15-1 E17 E17 E17 E1 E1 E1 E1 F15 F15-1 F15 F15-1 F15 F15-1 F15 F15-1 F15 F15-1 F15 F15-1 F18 F18 F18 F18 F18 F18 F29 F29

17234-KCJ-660 17253-KBW-900 17260-KRS-T00 17370-382-870 17510-KCJ-660CGR 17510-KCJ-660FMB 17510-KCJ-660SLS 17510-KCJ-660TPB 17520-KCJ-650AGM 17520-KCJ-650DRM 17520-KCJ-650FMB 17520-KCJ-650PTB 17554-KCJ-660 17611-286-000 17611-286-000 17613-MV4-000 17613-MV4-000 17620-KEH-601 17620-KEH-601 17622-GB7-900 17622-GB7-900 17681-KCJ-660 17681-KCJ-660 17910-KCJ-650 17910-KCJ-660 17920-KCJ-650 17920-KCJ-660 17950-KCJ-650 17950-KCJ-660 17962-KCJ-690 18291-MN5-650 18293-KPK-900 18300-KCJ-661 18312-KCJ-660 18313-KCJ-660 18340-KCJ-660 18345-MBT-610 18355-KCJ-650 18355-KCJ-660 18421-438-670 18442-KEH-600 18600-KCJ-901 18603-KCJ-660 1860-KCJ-660 18620-KCJ-660

F29 F18 F19 F18 F15 F15 F15 F15 F15-1 F15-1 F15-1 F15-1 F18 F15 F15-1 F15 F15-1 F15 F15-1 F16-1 F19 F15 F15-1 F3 F3 F3 F3 F3 F3 F3 F20 F20 F20 F20 F20 F20 F20 F20 F20 F22 F22 F19 F19 F19 F19

18651-KCJ-660 18652-KCJ-660 19902-865-780

(20000)

22100-KCN-000 22121-KCS-650 22125-KW7-900 22131-KCN-000 22131-KPM-850 22201-166-000 22201-MJ8-000 22311-KN4-680 22350-107-010 22361-437-000 22366-KFB-000 22401-KCJ-710 22402-KW7-900 22810-437-000 22815-428-000 22838-437-000 22838-437-010 22870-KCJ-650 22870-KCJ-660 22880-KCJ-660 23121-KCN-000 23211-KPK-900 23221-KPK-940 23421-KCJ-711 23427-439-000 23431-437-000 23431-KFB-000 23441-KCJ-710 23451-KCJ-710 23452-KW1-900 23461-KCJ-710 23471-KCJ-710 23491-KCJ-710 23501-KCJ-710 23511-KCJ-710 23512-KCJ-710 23513-KCJ-710 23801-KK1-010 23811-KR3-600 24211-KW1-900

F19 F19 F31 E6 E6 E6 E6 E6 E6 E6 E6 E6 E6 E6 E6 E6 E5 E5 E12 E12 F3 F3 F31 E7 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E15

I N D E K S PART NUMBER Part Number 24221-427-010 24231-107-010 24241-KCS-650 24301-KCJ-710 24411-446-650 24430-KCJ-710 24435-KPK-900 24610-446-650 24621-446-650 24631-107-000 24651-437-000 24701-KCJ-690 24711-KCJ-690 24720-KBW-900 24721-KW1-900 24781-KR3-770 28110-KCN-000 28114-KN6-930 28125-KFC-791 28130-KEH-600 28132-KN6-930 28140-KCN-000 28142-KW1-900 28211-KCJ-710 28221-KCJ-710 28241-KCJ-690 28251-KC6-000 28253-KCJ-710 28254-437-000 28261-KCJ-710 28262-437-000 28263-KCJ-710 28293-333-000 28300-KCJ-690 28307-KCJ-690 28311-KC5-000 28333-KK0-000

(30000)

30300-HA0-033 30401-KCJ-690 30410-KCJ-660 30500-KCJ-661 30700-GN5-961 31110-KCJ-660

Block No. E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 F21 F21 F21 F21 F21 E10 E10 E9 E10 E10 E10 E10 E16 E16 F21 E16 E16 E16 E16 E16 E16 F21 F21 F21 F21 F21 E9 F30 F30 F30 F30 E9

31120-KCJ-660 31200-KPK-901 31201-KFK-003 31201-MBE-008 31204-KS5-901 31205-KFK-003 31207-MBE-008 31500-KW1-902 31502-KCJ-690 31600-KG1-920 31700-124-008 31918-KCS-920 32100-KCJ-660 32161-404-000 32406-KEH-660 32410-KCJ-660 32411-253-000 32601-KCJ-690 32920-MN5-003 32975-KCN-000 32976-KCT-690 33010-KCJ-651 33110-KCJ-651 33120-KCJ-661 33130-KCJ-651 33130-KCJ-661 33301-SA0-741 33301-SA0-741 33400-KCJ-661 33401-KCJ-661 33402-KCJ-661 33403-KCJ-661 33406-KCJ-661 33407-KCJ-661 33450-KCJ-661 33451-KCJ-661 33452-KCJ-661 33453-KCJ-661 33491-KCJ-661 33600-KCJ-661 33603-053-650 33603-KCJ-661 33619-459-840 33650-KCJ-661 33653-KCJ-661

E9 E11 E11 E11 E11 E11 E11 F29 F29 F30 F30 E1 F30 F3 F29 F29 F29 F29 F28-1 E9 E12 F1-1 F1-1 F1 F1-1 F1 F28 F28-1 F27 F27 F27 F27 F27 F27 F27 F27 F27 F27 F27 F27 F16 F27 F20 F27 F27

33700-KCJ-650 33702-KCJ-651 33702-KCJ-661 33703-KCJ-651 33703-KCJ-661 33704-KCJ-651 33706-KCJ-651 33707-KCJ-651 33720-KCJ-651 33741-KG2-910 34901-KC5-003 34901-KC5-003 34906-GB6-921 34908-GA7-701 34908-GAC-003 34908-KCJ-661 34908-KM1-671 34908-MB9-871 34908-MB9-871 35010-KCJ-650 35010-KCJ-660 35011-KEH-600 35011-KEH-600 35100-KCJ-651 35100-KCJ-661 35101-KCJ-651 35102-KCJ-661 35106-KTC-900 35106-KTC-900 35121-KEH-600 35121-KEH-600 35150-KCJ-651 35150-KCJ-661 35200-KCJ-661 35330-413-003 35340-MA5-671 35350-KCJ-661 35357-KCJ-690 35400-GT3-620 35750-GS3-003 35752-KCT-690 35753-KG2-951 35850-KCJ-661 35856-KCJ-660 37080-KCJ-660

F28-1 F28-1 F28 F28-1 F28 F28-1 F28-1 F28-1 F28-1 F26 F1 F1-1 F28 F1-1 F1 F27 F2 F2 F2-1 F5-1 F5 F5 F5-1 F5-1 F5 F5-1 F5 F5 F5-1 F5 F5-1 F3 F3 F3 F3 F4 F21 F21 F30 E12 E12 E15 F29 F29 F15-1

37100-KCJ-651 37100-KCJ-661 37110-KCJ-651 37110-KCJ-661 37120-KCJ-651 37120-KCJ-661 37130-KCJ-651 37130-KCJ-661 37200-KCJ-651 37200-KCJ-661 37213-KY6-008 37213-KY6-008 37215-MB6-831 37215-MB6-831 37215-ML0-008 37215-ML0-008 37223-KCJ-651 37223-KCJ-661 37224-KVL-N01 37250-KCJ-651 37250-KCJ-661 37304-198-901 37305-KE5-008 37305-KE5-008 37610-KCJ-651 37610-KCJ-661 37800-KCJ-660 38110-KCJ-661 38120-KCJ-661 38301-KCJ-661 38306-KJ6-740

(40000)

40510-KCJ-660 40530-KS3-901 40543-KCJ-690 40546-KW8-900 41200-KCJ-690 41200-KCJ-690 41202-KEJ-900 41241-307-010 41241-KB4-003 42301-KCJ-690 42301-KCJ-690 42312-KCJ-690

F2-1 F2 F2-1 F2 F2-1 F2 F2-1 F2 F2-1 F2 F2 F2-1 F2 F2-1 F2 F2-1 F2-1 F2 F1-1 F2-1 F2 F2 F2 F2-1 F2-1 F2 F15 F30 F30 F30 F30 F24 F24 F24 F24 F14 F14-1 F14-1 F14 F14-1 F14 F14-1 F14

42312-KCJ-690 42313-KCJ-670 42601-KCJ-671 42601-KCJ-880 42620-KCJ-670 42620-KCJ-880 42650-KCJ-880ZA 42701-KCJ-690 42704-MEG-670 42704-MEG-670 42704-MER-D60 42704-MER-D60 42705-MEG-670 42705-MEG-670 42705-MER-D60 42705-MER-D60 42706-MER-D60 42706-MER-D60 42711-KCJ-692 42711-KCJ-692 42712-KC6-005 42712-KC6-005 42712-KCJ-691 42712-KCJ-691 42713-KC6-005 43100-KCJ-671 43100-KCJ-880 43107-MA7-006 43111-KCJ-671 43112-KTM-751 43125-KGA-902 43141-KB4-000 43145-KEH-880 43151-329-000 43156-KCJ-670 43215-KGH-901 43251-KCJ-671 43251-KCJ-672 43310-KCJ-671 43352-568-003 43352-568-003 43353-461-771 43353-461-771 43410-KCJ-880 43451-KCJ-880

F14-1 F13 F14-1 F14 F14-1 F14 F14 F14 F10 F14 F10-1 F14-1 F10 F14 F10-1 F14-1 F10-1 F14-1 F14 F14-1 F10 F10-1 F14 F14-1 F14 F13 F11 F13 F13 F13 F11 F11 F11 F11 F12 F13 F14-1 F14-1 F12 F9 F13 F9 F13 F11 F21

4

97

I N D E K S PART NUMBER Part Number

4

98

43500-KCJ-671 43503-MR8-006 43504-MB2-006 43511-KW7-881 43512-KCJ-671 43513-KBP-881 43514-KS6-701 43520-MJ6-305 43530-KBA-921 44301-KW1-900 44301-KW1-900 44311-046-000 44311-046-000 44601-KCJ-671 44620-400-000 44620-400-000 44635-KCJ-660 44650-KCJ-660 44680-410-000 44680-410-000 44701-KCJ-690 44711-KEH-931 44711-KEH-931 44713-150-005 44800-KEH-881 44800-KEH-881 44806-KEH-881 44806-KEH-881 44809-KFM-900 44809-KFM-900 44830-KCJ-650 44830-KCJ-660 44831-KCJ-880 45107-GE2-006 45108-KPH-951 45108-ML7-922 45111-MAJ-G41 45111-MAJ-G41 45122-KCJ-660 45122-KCJ-660 45126-KCJ-661 45131-GZ0-006 45132-166-016 45132-166-016

Block No. F12 F12 F12 F12 F12 F12 F12 F12 F12 F10 F10-1 F10 F10-1 F10-1 F10 F10-1 F10 F10 F10 F10-1 F10 F10 F10-1 F10 F10 F10-1 F10 F10-1 F10 F10-1 F2-1 F2 F2 F9 F9 F13 F9 F13 F10 F10-1 F4 F9 F9 F13

45133-MA3-006 45133-MA3-006 45134-250-000 45155-KCJ-660 45156-KCJ-660 45203-MCC-006 45215-KPH-951 45216-166-006 45250-KEH-601 45251-KCJ-662 45251-KCJ-662 45290-KPP-901 45451-473-000 45504-410-003 45506-KA3-731 45510-KEH-601 45512-MA6-006 45513-HA2-006 45517-166-006 45517-166-006 45520-GW0-911 45520-MG7-006 45521-GW0-911 45521-HA2-006 45530-MN9-305 46182-500-013 46500-KCJ-660 46504-KV6-702 46510-KCJ-690 46514-KN5-670 46515-KBW-900 46515-KCJ-670

(50000)

50100-KCJ-650 50100-KCJ-660 50125-KCJ-660 50186-KCJ-660 50260-KCJ-650DSM 50260-KCJ-660CGR 50260-KCJ-660CGR 50260-KCJ-660FMB 50260-KCJ-660SLS 50260-KCJ-660SLS 50260-KCJ-660TPB

F9 F13 F11 F6 F7 F13 F9 F9 F9 F10 F10-1 F9 F7 F4 F4 F4 F4 F4 F3 F4 F12 F4 F12 F4 F4 F12 F21 F12 F21 F21 F21 F21 F31 F31 F20 F27 F15-1 F15 F15 F15 F15 F15 F15

50260-KCJ-660TPB 50270-KCJ-660FMB 50275-KCJ-650DSM 50280-KCJ-650 50280-KCJ-660 50285-KCJ-650DSM 50290-KCJ-650 50290-KCJ-660 50300-KCJ-650DSM 50301-041-010 50328-KCJ-690 50328-KCJ-690 50328-KCJ-690 50351-KCJ-660 50353-KCJ-760 50354-KCJ-660 50400-KCJ-660 50450-KCJ-660 50500-KCJ-690 50524-KBW-900 50526-KBW-900 50530-KCJ-690 50543-KCJ-880 50600-KCJ-660 50618-KE8-000 50632-MJ0-000 50635-MJ0-000 50636-KCJ-710 50639-KCJ-690 50643-KN6-910 50645-MJ0-000 50700-KCJ-660 50713-KCJ-710 51400-KCJ-661 51400-KCJ-671 51401-KCJ-691 51410-KCJ-661 51412-369-000 51412-KK4-003 51420-KCJ-661 51420-KCJ-671 51432-447-731 51437-KW6-901 51440-KCJ-691

F15 F15 F15-1 F15-1 F15 F15-1 F15-1 F15 F15-1 F6 F16 F16-1 F31 F31 F31 F31 F31 F31 F23 F31 F23 F23 F23 F22 F22 F22 F22 F22 F22 F22 F22 F22 F22 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8

51490-GAA-305 51500-KCJ-661 51500-KCJ-671 51520-KCJ-661 51520-KCJ-671 52108-356-006 52141-KW1-900 52144-GC4-003 52144-GC4-005 52171-KCJ-691 52200-KCJ-660 52200-KCJ-670 52400-KCJ-661 52400-KCJ-671 52486-056-000 52489-399-601 52489-473-003 53100-KCJ-660 53100-KCJ-660 53104-KCJ-770 53104-KCJ-770 53104-KR3-000 53104-KR3-000 53107-MB6-630 53107-MB6-630 53108-MB6-630 53108-MB6-630 53140-KCJ-660 53165-MR4-900 53166-MR4-900 53172-KT7-751 53175-KEH-600 53178-KEH-600 53180-425-010 53192-349-690 53209-GAH-000 53211-028-010 53212-030-010 53214-001-010 53219-KCJ-660 53220-074-000 53230-KEH-600 53230-KEH-600

F8 F8 F8 F8 F8 F24 F24 F24 F24 F24 F24 F24 F25 F25 F25 F25 F25 F5 F5-1 F5 F5-1 F5 F5-1 F5 F5-1 F5 F5-1 F3 F3 F3 F3 F4 F3 F3 F3 F1-1 F6 F6 F6 F6 F6 F5 F5-1

(60000)

61100-KCJ-660 61101-KCJ-690 61102-KCJ-660 61300-KCJ-660 61302-KCK-900 61303-198-D00 61303-KCJ-660 61304-KCJ-660 61310-KCJ-650 61311-KCJ-650 61311-KCJ-660 61312-358-300 61312-358-300 61312-KBP-900 61312-KBP-900 61313-KCJ-660ZA 61314-KCJ-660ZA 61315-KCJ-660 61316-KCJ-660 61320-KCJ-660 61330-KCJ-660 64100-KCJ-660ZA 64140-KCJ-650 64250-KCJ-650DRM 64251-KCJ-650 64252-KCJ-650 64355-KCJ-660ZA 64365-KCJ-660ZA 64386-MS2-000 64386-MS2-000 64421-KWC-900

(70000)

77110-KCJ-660 77110-KCJ-660 77151-MB1-870 77151-MB1-870 77156-KCJ-690 77156-KCJ-690 77160-KCJ-690 77160-KCJ-690 77161-KCJ-950 77161-KCJ-950

F7 F7 F7 F1 F1 F1 F1 F1 F35 F35 F1 F1 F35 F1 F35 F1 F1 F1 F1 F1 F1 F1 F35 F35 F35 F35 F15 F15 F1 F35 F15-1 F16 F16-1 F16 F16-1 F16 F16-1 F16 F16-1 F16 F16-1

I N D E K S PART NUMBER Block No. Part Number 77200-KCJ-660 F16 77200-KCJ-660 F16-1 77204-292-000 F16 77204-292-000 F16-1 77205-292-010 F16 77205-292-010 F16-1 77206-426-000 F16 77206-426-000 F16-1 77209-KAG-900 F16 77209-KAG-900 F16-1 77210-KCJ-650 F16-1 77210-KCJ-660CGR F16 77210-KCJ-660FMB F16 77210-KCJ-660SLS F16 77210-KCJ-660TPB F16 77211-KCJ-660 F16 77212-KCJ-660 F16 77212-KCJ-660 F17 77213-KCJ-660 F16 77213-KCJ-660 F17 77214-KCJ-660 F16 77220-KCJ-650 F16-1 77220-KCJ-660CGR F16 77220-KCJ-660FMB F16 77220-KCJ-660SLS F16 77220-KCJ-660TPB F16 77230-KCJ-650 F16-1 77230-KCJ-660CGR F16 77230-KCJ-660FMB F16 77230-KCJ-660SLS F16 77230-KCJ-660TPB F16 77241-KCJ-660 F16 77245-KCJ-650 F16-1 77245-KCJ-660 F16 77246-KCJ-650 F16-1 77309-KK6-000 F26

(80000)

80103-KCJ-660 80110-KCJ-660 83540-KCJ-660ZA 83540-KCJ-660ZB 83545-KCJ-690 83545-KCJ-690 83551-300-000

F26 F26 F17 F17 F16-1 F17 F16

83551-300-000 83551-300-000 83551-KGA-900 83601-357-000 83601-KCJ-650 83611-KCJ-660 83640-KCJ-660ZA 83640-KCJ-660ZB 83711-KCJ-660 84701-KCJ-660 86150-KPG-901 86150-KPG-901 871X0-KCJ-660ZA 871X0-KCJ-660ZB 871X0-KCJ-660ZC 871X0-KCJ-670ZA 871X0-KCJ-670ZB 871X0-KCJ-670ZC 871X0-KCJ-670ZD 871X0-KCJ-680ZAL 871X0-KCJ-680ZAR 871X0-KCJ-680ZBL 871X0-KCJ-680ZBR 871X0-KCJ-680ZCL 871X0-KCJ-680ZCR 871X0-KCJ-680ZDL 871X0-KCJ-680ZDR 871X0-KCJ-680ZEL 871X0-KCJ-680ZER 87505-KCJ-691 87505-KCJ-691 87506-KEH-660 87506-KEH-660 87507-KCJ-690 87507-KCJ-690 87508-KCJ-690 87508-KCJ-690 87522-KCJ-660 87522-KCJ-660 87560-KC5-920ZB 87560-KC5-920ZB 87560-KC5-920ZD 88110-KCJ-660 88113-KCJ-660 88220-KCJ-660

F16-1 F17 F17 F17 F16-1 F17 F17 F17 F17 F26 F2 F2-1 F34 F34 F34 F34 F34 F34 F34 F34-1 F34-1 F34-1 F34-1 F34-1 F34-1 F34-1 F34-1 F34-1 F34-1 F33 F33-1 F33 F33-1 F33 F33-1 F33 F33-1 F33 F33-1 F33 F33-1 F33 F3 F3 F3

89103-538-000 89217-KGH-600

(90000)

90002-KW1-900 90004-437-000 90004-GHB-700 90005-KY7-000 90010-KCJ-690 90010-KCJ-690 90012-KN6-930 90019-399-010 90023-KW1-900 90023-MM5-000 90031-KN6-930 90032-KN6-930 90032-KW3-008 90035-166-008 90035-166-008 90041-KW1-900 90050-357-000 90071-MB0-000 90071-MG8-000 90081-KBB-900 90084-KCJ-670 90084-KCJ-710 90085-413-781 90087-KCJ-670 90087-KCJ-710 90089-KAS-900 90091-MM5-640 90101-440-000 90101-GJ6-000 90101-KCC-940 90101-KCJ-660 90101-KCJ-660 90101-KRY-900 90101-KY6-008 90101-KY6-008 90102-KGH-900 90102-KGH-900 90102-KTM-750 90103-MB0-000 90104-KEH-600 90104-KEH-600 90104-KR1-860

F32 F32 E3 E16 E1 E3 F2 F2-1 E2 F31 E15 E1 E12 E12 F2 F2 F2-1 E1 E6 E11 E3 E1 E8 E8 E9 E8 E8 E9 E1 E7 F1-1 F19 F15 F15-1 F20 F2 F2-1 F6 F12 F12 F1 F5 F5-1 F17

90105-KCJ-660 90105-KCJ-660 90105-KEB-620 90105-KEB-620 90105-KGH-900 90105-KGH-900 90105-KGH-900 90105-MCE-750 90107-GN1-010 90107-KBW-900 90107-KBW-900 90108-KCJ-660 90108-KTL-740 90109-MT3-000 90109-MT3-000 90109-MZ5-008 90111-162-000 90111-187-000 90113-438-000 90114-166-006 90116-383-721 90117-KW1-900 90117-KW1-900 90121-KBW-900 90128-KBB-900 90128-KBB-900 90131-KPH-880 90133-SL9-003 90133-SL9-003 90142-KCJ-660 90142-KCJ-660 90145-MS9-612 90145-MS9-612 90158-KM7-911 90158-KM7-911 90163-KCN-000 90191-MJ0-940 90191-MJ0-940 90206-250-000 90231-KB5-720 90231-KCS-920 90231-KPK-940 90232-KPK-940 90301-KGH-901 90302-GW3-980

F10 F10-1 F5 F5-1 F10 F10-1 F14-1 F7 F23 F16 F16-1 F20 F35 F16 F16-1 F2-1 F18 F26 F3 F4 F8 F5 F5-1 F24 F14 F14-1 F9 F2 F2-1 F1 F35 F4 F12 F2 F2-1 E9 F5 F5-1 E2 E6 E7 E7 E6 F11 F15-1

90304-159-000 90304-159-000 90304-KGH-901 90304-KGH-901 90304-KGH-901 90304-MJ0-920 90305-KCJ-951 90306-KCJ-951 90306-KCJ-951 90306-KGH-901 90306-KGH-901 90315-KBA-921 90321-MR8-000 90324-KCJ-660 90324-KCJ-660 90380-KCJ-660 90380-KCJ-660 90401-KCJ-710 90403-KN6-930 90408-KW1-900 90434-KN6-930 90442-028-000 90443-107-000 90443-107-000 90451-001-000 90451-107-000 90451-365-000 90452-437-000 90453-107-000 90454-107-000 90455-107-000 90459-107-000 90461-107-000 90463-437-000 90464-360-000 90465-360-000 90475-703-000 90488-425-000 90501-KC2-750 90501-KC2-750 90501-KC2-750 90502-155-000 90503-051-870 90503-051-870 90504-KCJ-660

F5 F5-1 F14 F14-1 F23 F20 F24 F11 F13 F10 F10-1 F12 F3 F15 F15-1 F15 F15-1 E16 E9 E15 E7 E1 E1 F31 E15 E14 E14 E14 E16 E14 E14 E16 E6 E14 E14 E14 E3 E3 F16-1 F19 F26 F21 F5 F5-1 F1

4

99

I N D E K S PART NUMBER

4

100

Part Number 90504-KCJ-660 90505-116-670 90513-405-000 90521-028-000 90525-030-000 90525-030-000 90544-283-000 90545-300-000 90545-300-000 90556-044-000 90559-KCJ-660 90559-KCJ-660 90559-KCJ-660 90559-KCJ-660 90563-355-000 90563-355-000 90563-355-000 90563-355-000 90563-KC5-000 90601-354-000 90601-437-000 90602-KJ9-670 90605-200-000 90651-MA5-671 90652-KBB-900 90664-216-000 90664-KEJ-900 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90678-MR1-690 90701-HB6-010 90703-HC4-000 90703-HC4-000 90753-GB4-681 90753-GB4-681 91001-KCN-003 91005-KCN-003 91008-KCN-003 91008-KK6-000 91015-KK6-003 91053-MAY-003 91059-KY2-711 91059-KY2-711 91106-KB4-003

Block No. F35 F21 F24 F23 F2 F2-1 F8 F4 F12 F24 F11 F13 F14 F14-1 F28 F16 F28 F28-1 F24 F8 E14 F19 E14 F4 F18 F14 F14-1 F16 F16-1 F26 F19 E13 E8 E12 F14 F14-1 E13 E14 E12 E6 E14 F14 F5 F5-1 E12

91201-KCS-920 91201-KEH-900 91201-KEH-910 91204-KCS-920 91206-KCS-920 91212-422-006 91252-KGH-901 91252-KGH-901 91252-KGH-902 91252-KGH-902 91253-KSP-901 91254-GAA-003 91256-KK3-840 91258-410-013 91258-410-013 91258-KGH-902 91258-KGH-902 91301-200-000 91301-KFN-900 91303-377-000 91303-KK3-830 91303-KK3-830 91304-HB3-003 91304-KK3-830 91304-MN5-003 91305-KEH-600 91305-KEH-600 91306-MG3-000 91307-035-000 91309-425-003 91312-107-000 91320-MB0-000 91320-MBE-008 91352-671-003 91352-671-004 91356-KEH-910 91405-KT0-680 91406-KFN-850 91509-GE2-760 91509-GE2-760 91509-GE2-760 92101-05020-0A 92101-06010-0A 92101-06012-0A 92101-06014-0A

E14 E5 E5 E16 E12 F12 F10 F10-1 F10 F10-1 F14-1 F8 F2-1 F10 F10-1 F10 F10-1 E1 E1 E8 E1 E12 E1 E7 E8 F15 F15-1 E3 E5 E11 E12 E11 E11 F2 F2 E8 F19 F18 F16 F16-1 F26 E7 E14 F22 F22

93101-06025-0A 93500-05012-0G 93500-05016-0G 93500-05016-0G 93500-05025-0G 93500-05030-0G 93500-05030-0G 93600-04012-1A 93600-04012-1G 93600-04045-1G 93600-05010-1H 93600-06016-0A 93700-05012-0A 93892-03008-18 93892-04008-18 93892-04012-18 93892-04014-18 93892-04016-18 93892-05010-18 93892-05016-07 93892-05020-07 93892-05025-07 93892-05035-07 93892-05045-07 93893-04012-17 93893-04012-17 93901-24320 93901-24580 93901-24580 93901-25220 93903-22120 93903-22380 93903-22380 93903-24210 93903-24380 93903-24380 93903-25210 93903-25210 93903-25480 93903-34320 93911-24320 93911-24380 94001-06000-0S 94001-06000-0S 94001-06000-0S

E15 F16 F16 F17 F18 F15 F15-1 E7 F4 F12 E17 E2 E7 E17 E17 E17 E17 E17 E17 F1 F3 F3 F3 F3 F4 F12 F28 F28 F28-1 F24 F27 F2 F2-1 F17 F15 F15-1 F16 F16-1 F18 F18 F28-1 F27 F2 F2-1 F22

94001-08000-0S 94002-10000-0S 94021-05070-0S 94021-06000-0S 94030-08000 94050-06000 94050-06000 94050-06000 94050-06000 94050-06000 94050-06000 94050-06000 94050-06000 94050-06000 94050-06070 94050-06080 94050-06080 94050-08000 94050-08080 94050-10000 94050-10000 94050-10000 94101-05000 94101-05000 94101-05700 94101-05700 94102-08000 94103-05700 94103-06700 94103-10000 94103-10000 94201-20150 94201-20150 94201-20150 94201-30250 94251-08000 94251-10000 94301-08140 94301-10200 94305-20102 94305-30102 94510-12000 94510-14000 94510-16000 94510-20000

F24 F3 F1 F19 F24 F3 F4 F16-1 F20 F26 F28 F28-1 F29 F30 F27 F15 F15-1 F31 F22 F20 F25 F31 F16 F17 F16 F17 F22 F1 F21 F20 F25 F12 F21 F22 F23 E7 E15 E5 E4 F12 E5 E15 E15 E16 E16

94601-15000 94605-27101 94608-50000 95002-02070 95002-02120 95002-02120 95002-02659 95003-37044-31 95012-11001 95014-21201 95014-21201 95014-71702 95014-73100 95015-32001 95015-42000 95015-53000 95015-54000 95701-06010-00 95701-06010-08 95701-06012-00 95701-06012-00 95701-06012-07 95701-06012-07 95701-06012-07 95701-06012-08 95701-06012-08 95701-06012-08 95701-06012-08 95701-06014-07 95701-06016-00 95701-06016-07 95701-06020-00 95701-06020-07 95701-06020-08 95701-06020-08 95701-06020-08 95701-06022-08 95701-06038-00 95701-08020-00 95701-08025-08 95701-08025-08 95701-08025-08 95701-08035-07 95701-08035-07 95701-08050-00

E13 F8 F8 F19 F15 F15-1 E17 F18 F26 F5 F5-1 F23 F21 F21 F21 F21 F12 F30 F29 F30 F31 F21 F29 F35 E12 F12 F16 F16-1 F24 F30 F26 F30 F21 F16 F16-1 F26 F12 F11 F21 F15 F15-1 F31 F5 F5-1 F21

I N D E K S PART NUMBER Part Number 95701-10030-00 95801-06028-00 95801-08028-07 95801-08040-07 95801-08055-00 95801-08085-00 95801-10035-00 95801-10055-00 96001-06008-02 96001-06014-00 96001-06020-00 96001-06020-00 96001-06022-07 96001-06022-07 96001-06025-00 96001-06025-00 96001-06032-00 96001-06040-00 96001-06040-00 96001-06050-00 96001-06050-00 96001-06050-00 96001-06060-00 96001-06060-00 96001-06070-00 96100-62040-00 96140-63010-10 96150-63010-10 96150-63030-10 96211-08000 96220-40100 96400-08065-00 96600-06016-08 97226-52230-P0 97284-51162-V0 97550-52229-P0 97605-51165-V0 98069-58911 98069-58921 98200-21500 99001-10120 99001-14170 99002-13500 99004-18190 99006-12000

Block No. F22 E11 F21 F6 F31 F31 F25 F20 F20 E12 E8 F1 F3 F4 E8 F7 E9 E5 E8 E5 E8 E12 E8 E12 E8 E14 F10 F10-1 F14-1 F21 E15 F31 E14 F10 F14 F10 F14 E1 E1 F30 F32 F32 F32 F32 F32

99006-24000 99007-45000 99008-01600 99101-GHB-1220 99103-KBA-0380 HB-6203-RS

F32 F32 F32 E17 E17 F14-1

4

101

I N D E K S DESCRIPTION Description

(A)

ADJUSTER, CHAIN ARM ASSY., KICK STARTER ARM COMP., MIDDLE ARM COMP., MIDDLE ARM SET, LINK ARM, GEAR CHANGE ARM, RR. BRAKE ARM, VALVE ROCKER AXLE, FR. WHEEL AXLE, FR. WHEEL AXLE, RR. WHEEL AXLE, RR. WHEEL

F24 F21 F21 F21 E17 F21 F11 E2 F10 F10-1 F14 F14-1

BAG, TOOL, 160MM BALL ASSY., STEEL, #6X21 BALL, STEEL, #8 (1/4) BAND A, BATTERY BAND B1, WIRE BAND, AIR CLEANER CONNECTING TUBE (52) BAND, INSULATOR BAR COMP., L. STEP BAR COMP., R. STEP BAR COMP., SIDE STAND BASE COMP., CONTACT BASE COMP., CONTACT BASE COMP., TAILLIGHT BASE COMP., TAILLIGHT BASE, L. WINKER (L. FR./R. RR.) BASE, R. WINKER (R. FR./L. RR.) BATTERY BEARING, NEEDLE, 15MM BEARING, NEEDLE, 21MM BEARING, RADIAL BALL, 16003 BEARING, RADIAL BALL, 20X55X11 BEARING, RADIAL BALL, 28X72X18 BEARING, RADIAL BALL, 6202U BEARING, RADIAL BALL, 6203UU BEARING, RADIAL BALL, 6203UU BEARING, RADIAL BALL, 6204 BEARING, RADIAL BALL, 6301U BEARING, RADIAL BALL, 6301UU BEARING, RADIAL BALL, 6303UU BODY COMP., FRAME

F32 F6 F21 F26 F3 F18 E1 F22 F22 F23 F5-1 F5 F28 F28-1 F27 F27 F29 E12 E12 E6 E14 E13 E14 F14 F14-1 E14 F10 F10-1 F14-1 F31

(B)

5 102

Block No.

Description BODY COMP., FRAME BOLT A, CYLINDER STUD BOLT B, CYLINDER STUD BOLT D1, FORK BOLT, ADJUSTING BOLT, BODY COVER SETTING BOLT, BODY COVER SETTING BOLT, BRAKE DISK, 8X22 BOLT, BRAKE DISK, 8X22 BOLT, BRAKE DISK, 8X24 BOLT, BRAKE DISK, 8X24 BOLT, BRAKE DISK, 8X24 BOLT, BREAK OFF BOLT, BREAK OFF BOLT, CAM CHAIN TENSIONER PIVOT BOLT, CLUTCH WIRE ADJUSTING BOLT, FLANGE SOCKET, 5X14 BOLT, FLANGE SOCKET, 6X16 BOLT, FLANGE, 10X110 BOLT, FLANGE, 10X30 BOLT, FLANGE, 10X35 BOLT, FLANGE, 10X55 BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16

Block No. F31 E12 E12 F8 F1-1 F20 F35 F10 F10-1 F10 F10-1 F14-1 F16-1 F16 E3 F3 E9 E3 F31 F22 F25 F20 F26 F18 E3 F29 F30 F6 F12 F21 F29 F30 F31 F35 F16-1 E12 F12 F16 F24 E12 F7 F12 E1 F26

Description

Block No.

BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X28 BOLT, FLANGE, 6X28 BOLT, FLANGE, 6X28 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X38 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X70 BOLT, FLANGE, 6X8 BOLT, FLANGE, 8X20 BOLT, FLANGE, 8X22 BOLT, FLANGE, 8X22 BOLT, FLANGE, 8X25 BOLT, FLANGE, 8X25 BOLT, FLANGE, 8X25 BOLT, FLANGE, 8X28 BOLT, FLANGE, 8X35 BOLT, FLANGE, 8X35 BOLT, FLANGE, 8X40 BOLT, FLANGE, 8X50 BOLT, FLANGE, 8X55 BOLT, FLANGE, 8X65 BOLT, FLANGE, 8X85 BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT

F30 F21 F26 F30 E8 F1 F16 F16-1 E1 F3 F4 F12 E8 F7 F5-1 E11 F5 E9 E1 F11 E5 E8 E5 E8 E12 E8 E12 E8 F20 F21 F5-1 F5 F15-1 F31 F15 F21 F5-1 F5 F6 F21 F31 F31 F31 E15

I N D E K S DESCRIPTION Description Block No. BOLT, HANDLE LEVER PIVOT F4 BOLT, HEX., 5X20 E7 BOLT, HEX., 6X10 E14 BOLT, HEX., 6X12 F22 BOLT, HEX., 6X14 F22 BOLT, HEX., 6X25 E15 BOLT, KICK RATCHET E16 BOLT, L. STEERING HANDLE LEVER PIVOT F3 BOLT, OIL, 10X22 F4 BOLT, OIL, 10X22 F12 BOLT, ONE WAY, 6X12 F5-1 BOLT, ONE WAY, 6X12 F5 BOLT, PIN F9 BOLT, RECESSED, 5X28 E1 BOLT, SETTING E11 BOLT, SOCKET, 6MM E9 BOLT, SOCKET, 6X117 E1 BOLT, SOCKET, 6X16 E14 BOLT, SOCKET, 6X22 E1 BOLT, SOCKET, 8MM F2-1 BOLT, SOCKET, 8MM F2 BOLT, SOCKET, 8X27 F8 BOLT, SPECIAL FLANGE, 6X22 E6 BOLT, SPECIAL FLANGE, 8X28 F1 BOLT, SPECIAL, 5X8 F20 BOLT, SPECIAL, 6X22 F17 BOLT, SPROCKET FIXING F14 BOLT, SPROCKET FIXING F14-1 BOLT, STUD, 7X35 E1 BOLT, SWINGARM PIVOT F24 BOLT, TORX, 8X25 F9 BOLT, UBS, 10X48 E9 BOLT, WASHER, 6X25 F19 BOOT B F9 BOOT B F13 BOOT COMP. F4 BOOT COMP. F12 BOOT, HANDLE LEVER F3 BOOT, HEADLIGHT BRACKET F1 BOOT, HEADLIGHT BRACKET F35 BOOT, PIN BUSH F13 BOOT, PIN BUSH F9 BOX ASSY., SPEEDOMETER GEAR F10 BOX ASSY., SPEEDOMETER GEAR F10-1

Description BRACKET BRACKET ASSY. BRACKET COMP., SEAT LOCK BRACKET COMP., SEAT LOCK BRACKET SUB ASSY., R. FR. BRACKET, HANDLE LEVER BRACKET, L. HEADLIGHT CASE BRACKET, NUMBER PLATE BRACKET, R. HEADLIGHT CASE BRACKET, RR BRACKET, TAILLIGHT BRIDGE, FORK TOP BRIDGE, FORK TOP BULB (12V 5W) BULB (12V 5W) BULB, HEADLIGHT (12V 35/36.5W) BULB, HEADLIGHT (12V 35/36.5W) BULB, TAILLIGHT (12V 18/5W) BULB, WEDGE BASE (12V 1.7W) BULB, WEDGE BASE (12V 3.4W) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T6.5) (12V 3W) BULB,(12V21W) BUSH, 20MM BUSH, 20MM BUSH, 20X23X9 BUSH, DAMPER BUSH, RR. WHEEL DAMPER BUSH, RR. WHEEL DAMPER BUSH, SWINGARM BUSH, UPPER RUBBER

(C)

C.D.I. UNIT CABLE ASSY., SPEEDOMETER CABLE ASSY., SPEEDOMETER CABLE COMP. A, THROTTLE CABLE COMP. A, THROTTLE CABLE COMP. B, THROTTLE CABLE COMP. B, THROTTLE CABLE COMP., CHOKE CABLE COMP., CHOKE CABLE COMP., CLUTCH CABLE COMP., CLUTCH

Block No. F2 F2-1 F16 F16-1 F9 F3 F1 F26 F1 F13 F16-1 F5-1 F5 F28-1 F28 F1 F1-1 F28 F2 F1 F1-1 F2-1 F2 F27 E14 E14 E14 F25 F14 F14-1 F24 F25 F30 F2 F2-1 F3 F3 F3 F3 F3 F3 F3 F3

Description CABLE, BATTERY EARTH CABLE, INNER CABLE, SEAT LOCK CABLE, SEAT LOCK CABLE, STARTER MOTOR CALIPER ASSY., R CALIPER SUB ASSY., R. FR. CAM, FR. BRAKE CAM, GEARSHIFT CAMSHAFT COMP. CAP ASSY., NOISE SUPPRESSOR CAP COMP., FUEL FILLER CAP COMP., FUEL FILLER CAP, 30MM CAP, 30MM CAP, A.C. GENERATOR CAP, A.C. GENERATOR CAP, BLEEDER CAP, BLEEDER CAP, LOCK NUT CAP, MASTER CYLINDER CAP, MASTER CYLINDER CAP, OIL FILTER ROTOR CAP, RR. FORK END CAP, TAPPET ADJUSTING HOLE CAP, TAPPET ADJUSTING HOLE CAP, WEDGE BASE BULB CARBURETOR ASSY. (PD9BF A) CASE ASSY., UNDER CASE ASSY., UNDER CASE ASSY., UPPER CASE ASSY., UPPER CASE COMP., L. FR. BOTTOM BLACK CASE COMP., L. FR. BOTTOM SILVER CASE COMP., R. FR. BOTTOM BLACK CASE COMP., R. FR. BOTTOM SILVER CASE, AIR CLEANER CASE, DRIVE CHAIN CASE, HEADLIGHT CASTING, FR WHL CASTING, RR WHL CENTER COMP., CLUTCH CHAIN, CAM (102L) CHAIN, DRIVE (520V-C.5-106LE)

Block No. F29 F2 F16-1 F16 F29 F13 F9 F11 E15 E2 F30 F15-1 F15 E8 E8 E8 E8 F9 F13 F3 F4 F12 E7 F24 E1 E12 F1-1 E17 F2-1 F2 F2-1 F2 F8 F8 F8 F8 F18 F24 F1 F10-1 F14-1 E6 E3 F24

5 103

I N D E K S DESCRIPTION

5 104

Description CHAMBER SET, FLOAT CIRCLIP CIRCLIP CIRCLIP, 58MM CIRCLIP, EXTERNAL, 12MM CIRCLIP, EXTERNAL, 14MM CIRCLIP, EXTERNAL, 16MM CIRCLIP, EXTERNAL, 20MM CIRCLIP, EXTERNAL, 22MM CIRCLIP, EXTERNAL, 53MM CLAMP CLAMP CLAMP D17, TUBE CLAMP, CORD CLAMP, MASTER CYLINDER OIL HOSE CLAMP, TUBE (D14.5) CLAMPER A, FR. BRAKE CLAMPER B, FR. BRAKE CLAMPER, RR. BRAKE HOSE CLAMPER, WIRE HARNESS CLIP B, BREATHER TUBE CLIP, HEADLIGHT CLIP, HOSE CLIP, KICK STARTER ARM CLIP, OIL DRAIN TUBE CLIP, PISTON PIN, 15MM CLIP, TUBE CLIP, TUBE (B12) CLIP, TUBE (B12) CLIP, TUBE (B6.5) CLIP, TUBE (B7) COCK ASSY., FUEL COCK ASSY., FUEL COIL ASSY., IGNITION COLLAR COLLAR, 6.5X11X3 COLLAR, COUNTERSHAFT LOW GEAR COLLAR, COVER SETTING COLLAR, FR. AXLE DISTANCE COLLAR, FR. AXLE DISTANCE COLLAR, FR. FENDER SETTING COLLAR, FR. WHEEL SIDE COLLAR, FR. WHEEL SIDE COLLAR, FUEL TANK MOUNTING

Block No. E17 F4 F12 F14 E15 E15 E16 E16 E14 F14-1 F2-1 F2 F19 F28-1 F12 F18 F6 F7 F12 E12 F18 F1-1 F19 F21 F19 E13 F19 F15-1 F15 E17 F19 F15-1 F15 F30 F16 F22 E14 F17 F10 F10-1 F7 F10 F10-1 F15

Description

Block No.

COLLAR, FUEL TANK MOUNTING COLLAR, HEADLIGHT CASE COLLAR, HEADLIGHT SETTING COLLAR, KICK SPINDLE COLLAR, MUFFLER MOUNTING COLLAR, RR. AXLE DISTANCE COLLAR, RR. AXLE DISTANCE COLLAR, RR. BRAKE SIDE COLLAR, RR. COWL SETTING COLLAR, RR. COWL SETTING COLLAR, RR. CUSHION RUBBER BUSH COLLAR, RR. FORK PIVOT COLLAR, RR. UNDER COWL COLLAR, RR. WHEEL COLLAR, RR. WHEEL COLLAR, SIDE COWL SETTING COLLAR, STARTING DRIVEN GEAR COLLAR, WINKER STAY CONNECTOR, MASTER CYLINDER CONTACT, NEUTRAL SWITCH COTTER, VALVE COUNTERSHAFT, TRANSMISSION COVER COVER COVER B, STARTER MAGNETIC COVER COMP., L. RR. CRANKCASE COVER COMP., L. RR. CRANKCASE COVER COMP., R. CRANKCASE COVER COMP., R. CRANKCASE COVER, AIR CLEANER CASE COVER, AIR SUCTION VALVE COVER, BATTERY COVER, CHANGE PEDAL COVER, CLUTCH CABLE COVER, COMBINATION SWITCH COVER, COMBINATION SWITCH COVER, JOINT EXHAUST COVER, L. CARBURETOR COVER, L. CRANKCASE COVER, L. CRANKCASE COVER, L. CYLINDER HEAD COVER, L. SIDE HEAVY GRAY METALLIC-U COVER, L. SIDE SHIMMER SILVER METALLIC COVER, MUFFLER

F15-1 F1 F1 E16 F22 F14 F14-1 F13 F17 F16 F25 F24 F16 F14 F14-1 F16-1 E10 F20 F12 E12 E2 E14 F2-1 F2 F29 E8 E8 E5 E5 F18 F19 F29 F21 F31 F5 F5-1 F20 F17 E8 E8 E1 F17 F17 F20

Description Block No. COVER, MUFFLER F20 COVER, R. CARBURETOR F17 COVER, R. SIDE HEAVY GRAY METALLIC-U F17 COVER, R. SIDE SHIMMER SILVER METALLIC F17 COVER, REDUCTION GEAR E8 COVER, REDUCTION GEAR E8 COVER, SEAT LOCK F16-1 COVER, SEAT LOCK F16 COVER, STARTER MOTOR TERMINAL F29 COVER, TAIL CAP F20 COWL, FR. F35 COWL, L. RR. SIDE F16 COWL, L. SIDE (WL) F16-1 COWL, R. RR. SIDE (WL) F16 COWL, R. SIDE (WL) F16-1 COWL, RR. CENTER F16 COWL, RR. CENTER F16-1 CRANKCASE COMP., L. E12 CRANKCASE COMP., R. E12 CRANKSHAFT COMP. E13 CUP COMP., OIL F12 CUP SET, FUEL STRAINER F15-1 CUP SET, FUEL STRAINER F15 CUSHION ASSY., RR. F25 CUSHION ASSY., RR. F25 CUSHION, C.D.I. UNIT F30 CUSHION, FUEL TANK FR. F15-1 CUSHION, FUEL TANK FR. F15 CUSHION, FUEL TANK RR. F15-1 CUSHION, FUEL TANK RR. F15 CYLINDER COMP. E4 CYLINDER SET, MASTER F4 CYLINDER SUB ASSY., FR. BRAKE MASTER F4 DIAPHRAGM DIAPHRAGM DIAPHRAGM SET, PUMP DIAPHRAGM SET, PUMP DISK, CLUTCH FRICTION DISK, CLUTCH FRICTION DISK, FR. BRAKE DISK, FR. BRAKE DISK, RR. BRAKE

(D)

F4 F12 E17 E17 E6 E6 F10 F10-1 F14-1

I N D E K S DESCRIPTION Description

Block No.

DISK, RR. BRAKE DOWEL PIN, 10X12 DOWEL PIN, 10X14 DOWEL PIN, 10X14 DOWEL PIN, 10X20 DOWEL PIN, 8X14 DOWEL PIN, 8X14 DRIVER, SCREW DRUM, GEARSHIFT DUCT, AIR CLEANER DUST SEAL DUST SEAL, 23X37X7 DUST SEAL, 23X37X7 DUST SEAL, 23X37X7 DUST SEAL, 23X37X7 DUST SEAL, 30X47X8 DUST SEAL, 31X40.5X7.1 DUST SEAL, 31X40.5X7.1 DUST SEAL, 40X50X5 DUST SEAL, 40X50X5 DUST SEAL, 40X50X5 DUST SEAL, 40X50X5 DUST SEAL, BRAKE CAM DUST SEAL, STEERING HEAD

F14-1 E1 E8 E12 E4 E1 E5 F32 E15 F18 F8 F10 F10 F10-1 F10-1 F14-1 F24 F24 F10 F10-1 F10 F10-1 F11 F6

ELEMENT, AIR CLEANER EMBLEM, PRODUCT EMBLEM, PRODUCT

F18 F2 F2-1

(E)

(F)

FENDER, FR. FENDER, RR. FILTER COMP., AIR FILTER, CUP FILTER, CUP FLAP, TIRE (1.40-18) FLAP, TIRE (IRC) (18) FLOAT SET FLYWHEEL COMP. FORK ASSY., L. FR. BLACK FORK ASSY., L. FR. SILVER FORK ASSY., R. FR. BLACK FORK ASSY., R. FR. SILVER FORK, CENTER GEARSHIFT

F7 F26 F19 F15-1 F15 F10 F14 E17 E9 F8 F8 F8 F8 E15

Description FORK, L. GEARSHIFT FORK, R. GEARSHIFT FUEL UNIT ASSY FUEL UNIT SET FUSE B (15A)

Block No.

(G)

GASKET SET GASKET, CARBURETOR INSULATOR GASKET, CRANKCASE GASKET, CYLINDER GASKET, CYLINDER HEAD GASKET, EX. PIPE GASKET, L. COVER GASKET, OIL FILTER CAP GASKET, PULSE GENERATOR BASE GASKET, R. COVER GASKET, TENSIONER LIFTER GAUGE, OIL LEVEL GAUGE, OIL LEVEL GEAR COMP., STARTER REDUCTION GEAR COMP., STARTING DRIVEN (56T) GEAR, COUNTERSHAFT FIFTH (28T) GEAR, COUNTERSHAFT FOURTH (25T) GEAR, COUNTERSHAFT LOW GEAR, COUNTERSHAFT SECOND (27T) GEAR, COUNTERSHAFT THIRD (32T) GEAR, COUNTERSHAFT TOP (22T) GEAR, IDLE (15T/16T) GEAR, MAINSHAFT FIFTH (31T) GEAR, MAINSHAFT SECOND (16T) GEAR, MAINSHAFT THIRD & FOURTH (25T/24T) GEAR, MAINSHAFT TOP (27T) GEAR, OIL PUMP DRIVE (34T) GEAR, PRIMARY DRIVE (22T) GEAR, SPEEDOMETER GEAR, SPEEDOMETER GRIP GRIP COMP., R. GRIP, L. HANDLE GRIP, L. RR. GRIP, R. HANDLE GRIP, R. RR. GROMMET A, SIDE COVER GROMMET, AIR CLEANER CASE

E15 E15 F15 F15-1 F30 E17 E1 E12 E4 E1 F20 E8 E7 E1 E5 E3 E5 E5 E10 E10 E14 E14 E14 E14 E14 E14 E10 E14 E14 E14 E14 E7 E7 F10 F10-1 F32 F3 F3 F31 F3 F31 F31 F16

Description GROMMET, AIR CLEANER CASE GROMMET, AIR CLEANER CASE GROMMET, HEADLIGHT CASE GROMMET, HEADLIGHT CASE GROMMET, SIDE COVER GROMMET, TOOL TRAY GUARD, AIR CLEANER ELEMENT GUARD, MUFFLER GUARD, NUMBER PLATE GUIDE, A.C. GENERATOR CORD GUIDE, CAM CHAIN GUIDE, CLUTCH OUTER GUIDE, CLUTCH OUTER GUIDE, DRAIN HOSE GUIDE, EX. VALVE (OS) GUIDE, FR. FENDER CABLE GUIDE, IN. VALVE (OS)

(H)

HANDLE, EYE WRENCH, 12MM HARNESS, WIRE HEAD ASSY., CYLINDER HEADLIGHT UNIT HEADLIGHT UNIT HEADLIGHT, ASSY HOLDER A2, HANDLE PIPE UPPER HOLDER A2, HANDLE PIPE UPPER HOLDER SET, BRUSH HOLDER, CLUTCH WIRE HOLDER, CLUTCH WIRE HOLDER, JET HOLDER, L. STEP HOLDER, MASTER CYLINDER HOLDER, MASTER CYLINDER HOLDER, NEEDLE JET HOLDER, R. STEP HORN COMP. (HIGH) HORN COMP. (LOW) HOSE COMP., FR. BRAKE HOSE COMP., RR. BRAKE HOSE COMP., RR. MASTER CYLINDER HUB COMP. RR. WHEEL. HUB SUB ASSY., FR. HUB, FR. BRAKE HUB, FR. BRAKE

Block No. F17 F16-1 F1 F35 F17 F26 F18 F20 F1 E9 E3 E6 E6 F20 E1 F7 E1 F32 F30 E1 F1-1 F1 F1-1 F5 F5-1 E11 E12 E12 E17 F22 F3 F4 E17 F22 F30 F30 F4 F12 F12 F14 F10 F10 F10-1

5 105

I N D E K S DESCRIPTION Description

(1)

IGNITION PULSE GENERATOR ASSY. INDICATOR, RR. BRAKE INSULATOR, CARBURETOR JET, MAIN, #122 JET, SLOW, #38 JOINT B, BRAKE ARM JOINT, BRAKE ROD JOINT, KICK ARM

(J)

(K)

106

E9 F11 E1 E17 E17 F21 F12 F21

KEY SET KEY SET KEY, BLANK (60KEYTOP2REPORDER) KEY, BLANK (60KEYTOP2REPORDER) KEY, WOODRUFF, 25X14X4 KNOB KNOB

F5-1 F5 F5 F5-1 E13 F2-1 F2

LABEL, BATTERY CAUTION LABEL, BATTERY CAUTION LABEL, CHAIN ADJUSTER LABEL, CHAIN ADJUSTER LABEL, DRIVE CHAIN LABEL, DRIVE CHAIN LABEL, TIRE LABEL, TIRE LABEL, VISOR CAUTION LABEL, VISOR CAUTION LENS COMP., TAILLIGHT LENS, L. WINKER (L. FR./R. RR.) LENS, R. WINKER (R. FR./L. RR.) LENS, TAILLIGHT LENS, TAILLIGHT INNER LEVER COMP., CLUTCH LEVER COMP., L. HANDLE LEVER, CHOKE LEVER, FUEL COCK LEVER, FUEL COCK LEVER, R. STEERING HANDLE LIFTER ASSY., TENSIONER LINK SET LOCK ASSY., SEAT

F33 F33-1 F33 F33-1 F33 F33-1 F33 F33-1 F33 F33-1 F28 F27 F27 F28-1 F28-1 E5 F3 F3 F15-1 F15 F4 E3 E17 F16-1

(L)

5

Block No.

Description LOCK ASSY., SEAT LOUVER, L. LOUVER, R.

Block No.

(M)

F16 F15 F15

M/C ASSY., RR BRAKE MAINSHAFT, TRANSMISSION MARK, DRIVE CAUTION MARK, DRIVE CAUTION *TYPE A* MARK, DRIVE CAUTION *TYPE B* MAT, L. FR. COWL MAT, R. FR. COWL MAT, RR. COMBINATION LIGHT METER ASSY., COMBINATION METER ASSY., COMBINATION METER ASSY., TACHOMETER & FUEL METER ASSY., TACHOMETER & FUEL MIRROR ASSY, L BACK MIRROR ASSY, R BACK MOTOR ASSY., STARTING MUFFLER COMP., EX.

F12 E14 F33-1 F33 F33 F35 F35 F15-1 F2 F2-1 F2 F2-1 F3 F3 E11 F20

NEEDLE SET, JET NUT B, BRAKE ROD ADJUSTING NUT, CAP, 5MM NUT, CAP, 6MM NUT, CAP, 7MM NUT, CAP, 8MM NUT, CAP, 8MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, FIXING NUT, FLANGE, 10MM NUT, FLANGE, 10MM NUT, FLANGE, 10MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM

E17 F21 F1 F19 F20 F31 E1 F26 F16-1 F16 F3 F20 F25 F31 F20 F15-1 F26 F27 F28 F28-1 F29 F30 F3

(N)

Description NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 6MM NUT, FLANGE, 8MM NUT, FLANGE, 8MM NUT, HEX., 10MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 8MM NUT, HEX., 8MM NUT, LOCK, 16MM NUT, LOCK, 16MM NUT, LOCK, 16MM NUT, LOCK, 16MM NUT, R. HEADLIGHT CASE NUT, R. HEADLIGHT CASE NUT, SPECIAL, 8MM NUT, SPRING, 4MM NUT, SQUARE, 5MM NUT, STEERING STEM NUT, STEERING STEM NUT, TAPPET ADJUSTING NUT, U, 10MM NUT, U, 10MM NUT, U, 10MM NUT, U, 12MM NUT, U, 12MM NUT, U, 14MM NUT, U, 16MM NUT, U, 16MM NUT, U, 6MM NUT-WASHER, 6MM OIL PUMP ASSY. OIL SEAL, 12X22X5 OIL SEAL, 12X22X5 OIL SEAL, 14X28X7 OIL SEAL, 16X28X7 OIL SEAL, 20X34X7 OIL SEAL, 27X40X6 OIL SEAL, 27X40X6 O-RING O-RING

(O)

Block No. F4 F15 F16-1 F22 F31 F3 F22 F2-1 F2 F24 F24 E6 E6 E7 E7 F1 F1 F12 F15-1 E1 F5-1 F5 E2 F23 F14 F14-1 F10 F10-1 F24 F11 F13 F11 E11 E7 E5 E5 E12 E16 E14 F14 F14-1 F15-1 E11

I N D E K S DESCRIPTION Description O-RING O-RING O-RING, 10X1.5 O-RING, 10X1.6 O-RING, 13.8X2.5 O-RING, 14.8X2.4 O-RING, 18X3 O-RING, 23X2.8 O-RING, 24.4X3.1 O-RING, 30MM O-RING, 33.5X3.0 O-RING, 35X3 O-RING, 35X3 O-RING, 39.5X5 O-RING, 39.5X5 O-RING, 63X3 O-RING, 75X2.5 O-RING, 7X1.7 O-RING, 8.5X1.5 O-RING, 8.5X1.5 O-RING, 9.4X2.4 O-RING, 9.5X1.5 O-RING, 9.8X1.9 OUTER COMP., CLUTCH OUTER COMP., STARTING CLUTCH

(P)

PACKING (1) PACKING (2) PACKING, FUEL STRAINER CUP PACKING, FUEL STRAINER CUP PACKING, LENS PACKING, SOCKET PAD SET, FR. PAD SET, RR. PANEL COMP., RR. BRAKE PANEL, L. SHROUD PANEL, R. SHROUD PEDAL, BRAKE PEDAL, GEAR CHANGE PIECE, OIL LOCK PIN C, JOINT PIN D, JOINT PIN, HANGER PIN, HANGER

Block No. E11 F15 F2-1 E1 E8 F12 E5 F8 E11 E8 E1 E1 E12 F15-1 F15 E8 E1 E12 F2 F2 E7 E3 E1 E6 E9 F28-1 F28-1 F15 F15-1 F27 F27 F9 F13 F11 F15-1 F15-1 F21 F21 F8 F21 F12 F9 F13

Description Block No. PIN, LOCK, 10MM E15 PIN, LOCK, 8MM E7 PIN, PISTON E13 PIN, SPLIT, 2.0X15 F21 PIN, SPLIT, 2.0X15 F22 PIN, SPLIT, 2.0X15 F12 PIN, SPLIT, 3.0X25 F23 PIN, SPRING, 2X10 F12 PIN, SPRING, 3X10 E5 PIN, STEP BAR JOINT F22 PINION, KICK STARTER E16 PIPE COMP., AIR SUCTION E1 PIPE COMP., FR. FORK F8 PIPE, SEAT F8 PIPE, STEERING HANDLE F5-1 PIPE, STEERING HANDLE F5 PISTON F9 PISTON F13 PISTON (0.25) E13 PISTON (0.50) E13 PISTON (STD.) E13 PISTON SET, MASTER CYLINDER F12 PIVOT, CHANGE PEDAL F22 PLATE A2, FIXING E14 PLATE, BEARING SETTING E14 PLATE, CAM CHAIN SETTING E12 PLATE, CLUTCH E6 PLATE, CLUTCH LIFTER E6 PLATE, CLUTCH PRESSURE E6 PLATE, DIAPHRAGM F4 PLATE, DIAPHRAGM F12 PLATE, FR. ENGINE HANGER F31 PLATE, GEARSHIFT E15 PLATE, L. ENGINE UPPER HANGER F31 PLATE, PILLION STEP F22 PLATE, R. ENGINE UPPER HANGER F31 PLATE, VALVE ROCKER ARM SHAFT SETTING E2 PLIERS, 135 F32 PLUG, BREATHER TUBE F18 PLUG, PIN F13 PLUG, SPARK E1 PLUG, SPARK (DP8EA-9) E1 PLUG, SPARK (X24EP-U9) E1 PROTECTOR F4

Description

(R)

RACE, STEERING BOTTOM CONE RACE, STEERING TOP BALL RACE, STEERING TOP CONE RATCHET, KICK STARTER RECTIFIER ASSY., REGULATOR RECTIFIER ASSY., SILICON REFLECTOR, RR. REFLEX RELAY COMP., WINKER RESISTOR ASSY. (20W) RETAINER RETAINER, GEAR BOX RETAINER, GEAR BOX RETAINER, STARTER SPRING RETAINER, VALVE SPRING RIM, FR. WHEEL RIM, RR. WHEEL RING RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (STD.) RING, BACK UP RING, HANDLE WEIGHT SNAP RING, HANDLE WEIGHT SNAP RING, OIL SEAL STOP RING, PISTON RING, STOPPER RING, STOPPER ROD COMP., PUSH ROD COMP., RR. BRAKE ROD, CLUTCH LIFTER ROD, TIE ROLLER, 4X10 ROTOR COMP., OIL FILTER ROTOR, NEUTRAL SWITCH ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER RUBBER B, HANDLE WEIGHT RUBBER B, HANDLE WEIGHT RUBBER B, SEAT SETTING RUBBER B, SEAT SETTING RUBBER, COWL SETTING RUBBER, COWL SETTING RUBBER, CUSHION

Block No. F6 F6 F6 E16 F30 F30 F26 F30 F30 F13 F10 F10-1 E16 E2 F10 F14 E11 E13 E13 E13 F8 F5 F5-1 F8 F8 F9 F13 F12 F21 E6 F21 E15 E7 E15 E7 E7 F5 F5-1 F16 F16-1 F17 F16 F16-1

5 107

I N D E K S DESCRIPTION Description RUBBER, CUSHION RUBBER, CUSHION RUBBER, GEAR CHANGE PEDAL RUBBER, KICK STARTER RUBBER, MAGNETIC SHOCK RUBBER, METER SETTING RUBBER, METER SETTING RUBBER, MUFFLER MOUNTING RUBBER, OIL SEAL RUBBER, PIVOT UNDER COVER RUBBER, PIVOT UNDER COVER RUBBER, PROTECTOR MOUNTING RUBBER, PROTECTOR PACKING RUBBER, RR. COWL RUBBER, RR. FENDER RUBBER, SEAT MOUNTING RUBBER, SEAT MOUNTING RUBBER, SEAT MOUNTING RUBBER, SEAT SETTING RUBBER, SEAT SETTING RUBBER, SEAT SETTING RUBBER, SEAT SETTING RUBBER, SEAT STAY MOUNTING RUBBER, SEAT STAY MOUNTING RUBBER, SIDE COVER RUBBER, SIDE COVER RUBBER, STAND STOPPER RUBBER, STEP RUBBER, VISOR

(S)

5 108

SCREEN SET, FUEL STRAINER SCREEN SET, FUEL STRAINER SCREEN, FUEL STRAINER SCREEN, OIL FILTER SCREW SET A SCREW SET B SCREW SET C SCREW, BLEEDER SCREW, BLEEDER SCREW, FLAT, 4X12 SCREW, FLAT, 4X12 SCREW, FLAT, 4X45 SCREW, FLAT, 5X10 SCREW, FLAT, 6X16

Block No. F2 F19 F21 F21 F29 F2 F2-1 F22 E1 F1 F35 F20 F20 F16 F26 F16 F16-1 F31 F16-1 F16-1 F16 F16 F16 F16-1 F16-1 F17 F31 F22 F1 F15 F15-1 E17 E12 E17 E17 E17 F13 F9 E7 F4 F12 E17 E2

Description SCREW, FLAT, 6X30 SCREW, OVAL, 5X12 SCREW, OVAL, 6X40 SCREW, OVAL, 6X40 SCREW, PAN, 2X6 SCREW, PAN, 2X6 SCREW, PAN, 5X11.5 SCREW, PAN, 5X11.5 SCREW, PAN, 5X11.5 SCREW, PAN, 5X12 SCREW, PAN, 5X16 SCREW, PAN, 5X16 SCREW, PAN, 5X25 SCREW, PAN, 5X30 SCREW, PAN, 5X30 SCREW, PAN, 6X6 SCREW, SHROUD SETTING SCREW, SHROUD SETTING SCREW, SIDE STAND PIVOT SCREW, SPECIAL, 5X8 SCREW, SPECIAL, 5X8 SCREW, TAPPET ADJUSTING SCREW, TAPPING, 3X12 SCREW, TAPPING, 3X12 SCREW, TAPPING, 3X14 SCREW, TAPPING, 3X14 SCREW, TAPPING, 3X16 SCREW, TAPPING, 3X16 SCREW, TAPPING, 3X8 SCREW, TAPPING, 4X10 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X20 SCREW, TAPPING, 4X20 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X20

Block No. E7 E7 F5-1 F5 F2-1 F2 F26 F16-1 F16 F16 F17 F16 F18 F15-1 F15 E3 F15 F15-1 F23 F15-1 F15 E2 F2-1 F2 F2-1 F2 F5-1 F5 F27 F17 F15-1 F28 F15 F18 F28-1 F2-1 F27 F2 F28 F28-1 F24 F16-1 F16 F18

Description SCREW, TRUSS, 5X20 SCREW, TRUSS, 5X20 SCREW, VISOR SETTING SCREW, VISOR SETTING SCREW-WASHER, 3X18 SCREW-WASHER, 3X18 SCREW-WASHER, 3X22 SCREW-WASHER, 3X22 SCREW-WASHER, 3X8 SCREW-WASHER, 4X12 SCREW-WASHER, 4X12 SCREW-WASHER, 4X12 SCREW-WASHER, 4X14 SCREW-WASHER, 4X16 SCREW-WASHER, 4X8 SCREW-WASHER, 5X10 SCREW-WASHER, 5X16 SCREW-WASHER, 5X20 SCREW-WASHER, 5X25 SCREW-WASHER, 5X35 SCREW-WASHER, 5X45 SCREW-WASHER, SPECIAL, 4X10 SCREW-WASHER, SPECIAL, 4X10 SEAL SET, FR. FORK SEAL SET, PISTON SEAL SET, PISTON SEAL, AIR CLEANER SEAL, VALVE STEM SEAT COMP., DOUBLE SEAT COMP., DOUBLE SEAT, JUDDER SPRING SEAT, RATCHET SPRING SEAT, VALVE SPRING INNER SEAT, VALVE SPRING OUTER SET RING, 20MM SHAFT, GEARSHIFT FORK GUIDE SHAFT, IDLE GEAR SHAFT, MAIN STAND PIVOT SHAFT, REDUCTION GEAR SHAFT, VALVE ROCKER ARM SHOE SET, BRAKE SHROUD SET, L. (WL) SHROUD SET, R. (WL) SHROUD, L

Block No. F16-1 F16 F35 F1 F2-1 F2 F2-1 F2 E17 F12 E17 F4 E17 E17 E17 E17 F1 F3 F3 F3 F3 F2 F2-1 F8 F9 F13 F18 E2 F16-1 F16 E6 E16 E2 E2 E14 E15 E10 F23 E10 E2 F11 F15-1 F15-1 F15

I N D E K S DESCRIPTION Description Block No. SHROUD, L. INNER F15-1 SHROUD, L. INNER F15 SHROUD, R F15 SHROUD, R. INNER F15-1 SHROUD, R. INNER F15 SHUTTER SET, KEY (60KEYTOP1REPORDER) F5 SHUTTER SET, KEY (6KEYTOP1REPORDER) F5-1 SLIDER, CHAIN F24 SOCKET COMP. F2-1 SOCKET COMP. F28-1 SOCKET COMP. F2 SOCKET COMP., HEADLIGHT F1 SOCKET COMP., HEADLIGHT F1-1 SOCKET SET, L. WINKER F27 SOCKET SET, L. WINKER F27 SOCKET SET, R. WINKER F27 SOCKET SET, R. WINKER F27 SPACER, NEUTRAL SWITCH E12 SPANNER, 10X12 F32 SPANNER, 14X17 F32 SPANNER, PIN F32 SPEEDOMETER ASSY. F2-1 SPEEDOMETER ASSY. F2 SPINDLE COMP., GEARSHIFT E15 SPINDLE, KICK STARTER E16 SPOKE SET (A9X161) (INSIDE) F14 SPOKE SET (A9X162.5) (OUTSIDE) F14 SPOKE SET (B9X194.5) (OUTSIDE) F10 SPOKE SET (B9X195) (INSIDE) F10 SPRING F4 SPRING A, BRAKE ROD F21 SPRING A, SIDE STAND F23 SPRING ASSY., RR. BRAKE PEDAL F21 SPRING G, MAIN STAND F23 SPRING, BRAKE PEDAL F21 SPRING, BRAKE SHOE F11 SPRING, CARBON BRUSH E11 SPRING, CLUTCH E6 SPRING, CLUTCH LEVER E5 SPRING, FR. CUSHION REBOUND F8 SPRING, FR. FORK F8 SPRING, GEARSHIFT PLATE E15 SPRING, GEARSHIFT RETURN E15 SPRING, JUDDER E6

Description SPRING, KICK STARTER SPRING, KICK STARTER SPRING, KICK STARTER RATCHET SPRING, OIL FILTER SCREEN SPRING, OIL THROUGH SPRING, PAD SPRING, PAD SPRING, SEAT LOCK SPRING, SEAT LOCK SPRING, SHIFT DRUM STOPPER SPRING, STOP SWITCH SPRING, VALVE INNER SPRING, VALVE OUTER SPROCKET COMP., FINAL DRIVEN (43T) SPROCKET COMP., FINAL DRIVEN (43T) SPROCKET, CAM (34T) SPROCKET, DRIVE (13T) SPROCKET, TIMING (17T) STAND COMP., MAIN STATOR COMP. STAY COMP., VISOR STAY SET STAY SET, CHOKE STAY, FR. COWL STAY, FR. FENDER STAY, HEADLIGHT STAY, RR. WINKER STAY, RUBBER STAY, TAILLIGHT STAY, TAILLIGHT STAY, VISOR STAY, WINKER STEM SUB ASSY., STEERING STOPPER COMP., GEARSHIFT DRUM STOPPER, KICK ARM STOPPER, TAILLIGHT STRIPE DOMINATE GREY L STRIPE DOMINATE GREY R STRIPE EVULVE BLACK L STRIPE EVULVE BLACK R STRIPE MAGMA RED L STRIPE MAGMA RED R STRIPE MAGNIFICENT BLACK L STRIPE MAGNIFICENT BLACK R

Block No. F21 E16 E16 E12 E7 F13 F9 F16-1 F16 E15 F21 E2 E2 F14 F14-1 E3 E14 E13 F23 E9 F35 E17 E17 F35 F7 F1 F27 F1 F16-1 F16 F1 F27 F6 E15 F21 F16 F34-1 F34-1 F34-1 F34-1 F34-1 F34-1 F34-1 F34-1

Description STRIPE REIGN BLUE L STRIPE REIGN BLUE R STRIPE SET ...... BLACK STRIPE SET ...... BLACK BLUE STRIPE SET ...... BLACK RED STRIPE SET ...... BLUE STRIPE SET ...... BLUE SILVER STRIPE SET ...... RED STRIPE SET ...... SILVER SUSPENSION, WINKER RELAY SWINGARM SET SWINGARM SET SWITCH ASSY., COMBINATION & SWITCH ASSY., COMBINATION & LOCK SWITCH ASSY., FR. STOP SWITCH ASSY., LIGHTING KILL SWITCH ASSY., LIGHTING KILL SWITCH ASSY., RR. STOP SWITCH ASSY., STARTER MAGNETIC SWITCH ASSY., WINKER SWITCH COMP., FR. LEVER

(T)

TAILLIGHT UNIT, ASSY TANK SET, FUEL (WL) TANK SET, FUEL (WL) TENSIONER, CAM CHAIN TERMINAL SET, BRUSH THREAD COMP., STEERING HEAD TOP THROUGH, OIL TIRE, FR. (2.75-18 4PR/42P) TIRE, FR. (2.75-18 4PR/42P) TIRE, RR. TIRE, RR. TOP SET TRAY COMP., BATTERY TRAY COMP., BATTERY TUBE TUBE A, AIR SUCTION VALVE TUBE ASSY., AIR SUCTION VALVE CONTROL TUBE B, AIR SUCTION VALVE TUBE COMP. TUBE, AIR CLEANER CONNECTING TUBE, BATTERY BREATHER TUBE, BREATHER

Block No. F34-1 F34-1 F34 F34 F34 F34 F34 F34 F34 F30 F24 F24 F5-1 F5 F4 F3 F3 F21 F29 F3 F3 F28-1 F15 F15-1 E3 E11 F6 E7 F10-1 F10 F14 F14-1 E17 F29 F29 E17 F19 F19 F19 E17 F18 F29 F18

5 109

I N D E K S DESCRIPTION Description Block No. TUBE, FUEL (7.5X190) F15 TUBE, FUEL, 7.5X190 F15-1 TUBE, INLET F19 TUBE, TIRE F14 TUBE, TIRE (3.00-18) F10-1 TUBE, TIRE (3.00-18) F10 TUBE, TIRE (3.25, 3.50 -18, 100/90-18) F14-1 TUBE, VINYL, 11X15X440 (95003-37001-60M) F18

(V)

VALVE ASSY., AIR SUCTION VALVE COMP., FLOAT VALVE SET, AIR CUT VALVE, EX. VALVE, IN. VALVE, THROTTLE VISOR SET, FR. *TYPE1* VISOR, FR. (WL) *TYPE1*

F19 E17 E17 E2 E2 E17 F1 F35

WASHER A, SPLINE, 20MM WASHER A, THRUST, 20MM WASHER B, HANDLE HOLDER WASHER B, HANDLE HOLDER SETTING WASHER B, SPLINE, 20MM WASHER C, 8MM WASHER, 10X24 WASHER, 12MM WASHER, 13X20 WASHER, 16MM WASHER, 17X22 WASHER, 53MM WASHER, 6MM WASHER, 6X9 WASHER, CHAIN CASE SETTING WASHER, COUNTERSHAFT THIRD SPLINE WASHER, FR. FENDER SETTING WASHER, LOCK WASHER, OIL BOLT WASHER, OIL BOLT WASHER, OIL FILTER ROTOR LOCKING WASHER, PLAIN, 10MM WASHER, PLAIN, 10MM WASHER, PLAIN, 5MM WASHER, PLAIN, 5MM WASHER, PLAIN, 5MM

E14 E16 F2-1 F2 E6 E3 E9 E16 F21 E7 F23 F14-1 E15 F24 F24 E14 F24 E14 F4 F12 E6 F20 F25 F16 F17 F17

(W)

5 110

Description WASHER, PLAIN, 5MM WASHER, PLAIN, 5MM WASHER, PLAIN, 6MM WASHER, PLAIN, 6MM WASHER, PLAIN, 7MM WASHER, PLAIN, 8MM WASHER, REGULATOR SETTING WASHER, REGULATOR SETTING WASHER, REGULATOR SETTING WASHER, RR. AXLE WASHER, RR. AXLE WASHER, RR. AXLE WASHER, RR. AXLE WASHER, SEALING, 6MM WASHER, SEALING, 8MM WASHER, SPECIAL, 8MM WASHER, SPEEDOMETER GEAR WASHER, SPEEDOMETER GEAR WASHER, SPLINE, 22MM WASHER, STEERING STEM WASHER, STEERING STEM WASHER, STEP WASHER, THRUST, 12MM WASHER, THRUST, 14MM WASHER, THRUST, 15MM WASHER, THRUST, 15MM WASHER, THRUST, 16.5MM WASHER, THRUST, 20MM WASHER, THRUST, 5MM WASHER, THRUST, 5MM WASHER, WAVE WASHER, WHEEL, 6MM WASHER, WHEEL, 6MM WASHER, WHEEL, 6MM WASHER, WHEEL, 6MM WEIGHT A, STEERING HANDLE WEIGHT A, STEERING HANDLE WEIGHT B, HANDLE WEIGHT B, HANDLE WEIGHT, BALANCE (10G) WEIGHT, BALANCE (10G) WEIGHT, BALANCE (15G) WEIGHT, BALANCE (15G) WEIGHT, BALANCE (20G)

Block No. F1 F16 F21 E1 F21 F22 F19 F26 F16-1 F11 F13 F14 F14-1 E3 E1 F8 F10 F10-1 E14 F5 F5-1 F22 E16 E15 E14 E14 E14 E14 F35 F1 F9 F28 F28 F28-1 F16 F5 F5-1 F5-1 F5 F10-1 F14-1 F10 F14 F10

Description WEIGHT, BALANCE (20G) WEIGHT, BALANCE (20G) WEIGHT, BALANCE (20G) WEIGHT, BALANCE (30G) WEIGHT, BALANCE (30G) WHEEL SUB ASSY., FR. WHEEL SUB ASSY., RR. WINKER ASSY., L. FR. WINKER ASSY., L. RR. WINKER ASSY., R. FR. WINKER ASSY., R. RR. WRENCH, BOX (P18X19) WRENCH, EYE, 24MM

Block No. F10-1 F14 F14-1 F10-1 F14-1 F10 F14 F27 F27 F27 F27 F32 F32

PT Astra Honda Motor TECHNICAL SERVICE DIVISION

1 8 KCJ 9 I 1 Printed by GOP-2008