Hand Fed Cutter Manual by A&K Development Company

DEVELOPMENT COMPANY

SERVICE MANUAL #3 HAND FED CUTTER ORIENTER CUTTER

A&K DEVELOPMENT COMPANY 410 Chambers Street Eugene, Oregon USA 97402 Tel: 541-686-0012 Fax: 541-485-2892 Email: VDOHV@akdco.com

#3 HAND FED CUTTER AND ORIENTER CUTTER

This Service Manual is provided for assistance in the operation and maintenance of your A&K equipment.

Requests for additional manuals or spare parts should be directed to: A&K Development Company 410 Chambers Street Eugene, Oregon USA 97402 Tel: 541-686-0012 Fax: 541-485-2892 sales@akdco.net www.akdco.net

When placing orders for Replacement Parts, please include the following information:  Machine Serial Number  Quantity  Part Number  Shipping Instructions

Table Of Contents GENERAL

Introduction Installation Operations General Safety Information A&K Development Policy Hand Fed Corn Cutter (CC500-1)

1 1 2 3 5 6

CUTTER HEAD

Cutter Head Adjustment #3 & 3AR Cutter Head (CC700-000)

8 9

Section 2:

CUTTER FRONT STRUCTURAL (CCF700-001)

Section 3:

CUTTER FRONT HOUSING (CCHS700-000)

Section 4:

FEED ROLL DRIVE MECHANISM (CCFRD700-001)

Motor Mount Plate (CCFRD700-002)

ROCKER ARMS AND SHAFTS

Rocker Arm Assembly – Infeed (CCRID700-002) Rocker Arm Assembly – Gauging (CCRG700-002) Rocker Arm Assembly – Discharge (CCRID700-003)

18 20 22

FEED ROLLS

Flex Wall Infeed Roll Assembly Large (CIR24001-6) Flex Wall Gauging Roll Assembly (CIR24001-5) Flex Wall Infeed Roll Assembly (CIR24001-3) Non Flex Infeed Roll with Double Pins (JS-507C) Discharge Roll (JS-351)

25 26 27 28 29

HEAD DRIVE ASSEMBLY (CCHDA700-000)

Connecting Bracket (CCHDA700-001) Cam Follower (CCHDA700-002) Mount Plate (CCHDA700-003) External Shaft Short (CCHDA700-004) External Shaft Long (CCHDA700-005) Bushing Sleeve Long (CCHDA700-006) Bearing Sleeve Short (CCHDA700-007)

33 34 35 36 37 38 39

PULLEY COVER ASSEMBLY (CCPC700-000)

Section 1:

Section 5:

Section 6:

Section 7:

Section 8:

Section 9:

CUTTER INTERIOR BODY (CCI700-000)

Section 10:

CUTTER BASE UNITS

Feed Chain Drive Assembly (AKCC-003) Hydraulic Tank Assembly (CC06-002) Base Unit Assembly (CC06-006) Pump – Hydraulic Unit (CC06-005) Pressure and Speed Set-up Operating Temperature Hydraulic Oil Capacity Recommended Oil for Hydraulic System Hydraulic Unit (CC06-003) Motor – Pump (CC06-004) Hydraulic System Schematic (CC06-008)

46 48 50 52 52 52 53 53 54 55 56

LUBE SYSTEM

Lubrication Recommended Oil for Cutter Head Recommended Grease for Lubrication Lube Block & Manifold Assembly (Assy #17) Lube Schematic (Assy #22) Lube Block (Assy #25)

58 58 58 59 60 61

ELECTRICAL

Safety Switch Wiring Control Box Wiring to Main Box Main Control Box Junction Box Wiring Sequence Hand Fed Cutters Hand Fed Cutter Control Circuit Hand Fed Cutter Power Circuit Hand Fed Cutter Electric Components

62 62 63 64 65 66 67 68

Section 11:

Section 12:

Section 13:

SERVICE AND OPERATING SUGGESTIONS Adjustments Feed Shaft Adjustment Feed Roll Adjustment Depth of Cut Adjustment Feed Chain Tightening Trouble Shooting Clean Up Knife Honing

69 70 72 73 74 77 78

Section 14:

REBUILD AND ASSEMBLY INSTRUCTIONS

Section 15:

OPERATIONAL PICTURES

General A. INTRODUCTION The A&K Hand Fed Corn Cutter is a self-contained unit, designed for the cutting of corn from cobs for whole kernel pack. The efficiency of any piece of equipment depends upon the manner in which it is installed, operated and maintained. With this in mind, careful consideration should be given to the installation. B. INSTALLATION The corn chutes, feed bins, or conveyors should not be fastened to the cutter. Make sure the cutter is level. There is a water jet provided for spraying a small amount of water on the knife head when cutting whole grain corn; this keeps starch from accumulating on the knives and helps keep knives free. Also, there is a water jet provided for spraying a small amount of water on the head drive gear. This keeps the gear cool and clean. The connection for the water line is on the left hand side of the base unit. See CC500-1 Page 5. The A&K Cutter is a very high speed machine and therefore it must be bolted securely to the floor through four holes provided in the pedestal. The floor must be of ample strength to support the machine. Make sure the wiring is correct. Refer to the electrical section of this manual. Before operating the machine check all adjustments.

BE SURE ALL BOLTS, SCREWS, HYDRAULIC FITTINGS AND NUTS ARE TIGHT

Be sure the operator has read and understands the safety information in this manual. The machine must be thoroughly cleaned, lubricated and adjusted before operation.

Push the start button to start the machine.

Pick up corn from the corn chute, feed bin or conveyor. Turn the ear so the small end will be first to enter the machine. Lay the ear on the feed trough chain and the chain will carry the ear into the cutter feed rolls.

Don’t ever put your hand into the cutter feed opening. This could cause personal injury. Don’t wear long or loose sleeves or loose fitting clothing. C.

Both hands can be used to feed the machine.

Don’t piggy-back or lay end of one ear on another. This will cause a jam at the entry to the cutter head.

Pieces of ears or ears 3” (76mm) or less in length can cause jams.

In operation, if the water sprays are used, be sure they are turned on before feeding corn to the machine.

Use the cob release lever to clear jams. Never attempt to clear a jam while the machine is operating . Shut it off. Never use your hand or metal objects to clear a jam. Use a soft wooden stick to clear jams that can’t be be cleared with the cob release lever.

Don’t leave the machine running unattended.

General Safety Information Be sure the following safety instructions are read, understood and become a part of daily practice when operating or maintaining A&K equipment. Help prevent personal injury and/or property damage. 1. Do not attempt to operate any machine until you understand how it functions. If you are not certain after studying the service manual, contact the A&K office for assistance. 2. Never operate the machine unless all guards are in place and do not attempt to make any safety device inoperative. 3. Never start a machine until you are certain that all personnel and foreign objects are clear. 4. In cases where a machine cycles automatically, be sure everyone is aware of the automatic cycling. 5. Check all safety switches and other safety devices daily to be sure they operate. 6. Never perform maintenance or repair work until you are sure the power is turned off at the main control panel and cannot be turned back on without your knowledge. 7. Do not operate or perform maintenance or repair on a machine when taking any kind of drug, sedative or when under the infl uence of alcohol or overly fatigued. 8. Never, never reach into moving parts to clear a jam of any type. 9. Do not wear loose clothing or jewelry of any kind that could get caught in moving parts. 10. Keep the floor around the machine clean and free of obstructions and water. If water is necessary at the machine, be sure to wear shoes that will not slip on wet floors. 11. Always wear safety glasses, hard hats, hearing prot ection and any other personal protective equipment in areas that require them. 12. Pay strict attention to all caution, warning and danger signs.

13. Always use A&K recommended spare parts. Special grade bolts should be replaced with special grade bolts. Learn the standard bolt grading system. Always replace expansion bearings with expansion bearings, etc. ALWAYS PRACTICE SAFETY, if in doubt, check it out first.

 Constantly improves its products whenever it is practical to do so.  Reserves the right to redesign or change its equipment or component parts without incurring any obligation to install or furnish such changes on equipment previously delivered.  Unauthorized changes or additions to equipment manufactured by A&K Development relieves the company of any f urther responsibility for warranty replacement.  The information contained in this manual is representative of a typical system. Performance of the equipment is dependent on many factors not within the scope of the manual, and should be considered in relation to the entire processing line.  This manual is intended only as an operation and maintenance guide for a typical system and is subject to change through revisions and additions without notification.  Authorization must be secured before any equipment or parts are returned for credit or replacement. When equipment / parts are returned, the freight must be prepaid or other arrangements made by A&K Development.

3AR & #3 CUTTER HEAD 7

Cutter Head Adjustment Adjustment for Minimum Knife Opening – The purpose of the minimum knife opening is to be able to adjust the knives to the smallest opening which is necessary for the size cobs being run. This reduces the movement of the knife mechanism. Be sure the minimum knife opening does not permit the knives to strike each other. Reference is made to Drawing CC700-000  Remove (Item #2) CC700-008 lock key.  Turn outer plate (Item #2) CC700-007 clockwise to release.  Loosen the six screws (Item #4) pan head screw #8-32 x 3/16.  Open the knives to full opening.  Close knives in towar d the minimum stop until the right size opening is obtained.  Tighten the six screws (Item #4) pan head screw #8-32 x 3/16.  Replace outer plate (Item #4) CC700-007 and turn counter-clockwise and replace lock key (Item #2) CC700-008.

CC700-000 CH G L T R

DES CRIPT ION

N/C

APPROVED FOR PRODUCTION

D AT E

APPROVED

N O T E : M A K E C E R T A I N T H A T T H E T E E T H O N B O T H G EA R S A R E A L I G N E D W I T H EA C H O T H E R W I T H T H E K N I V E S I N T H E C L O SE D P O S I T I O N . R O T AT E PI N ( 1 ) B O LT H O L E I N E I T H ER D I R E C T I O N I F G EA R T E E T H A R E N O T A L I G N E D .

5 ?

6 IT E M NO .

7 14 8 9

? 14

D E SC R IP T IO N

Q TY .

CC- 700- 008

PART N U MBER

L O C K KE Y - O U TE R P LA T E

CC- 700- 007

O U T ER P L A T E

CC- 601- E

C U T T ER K N I F E

CC- 700- 010

S TU D - KN IF E

CC- 700- 006

R IN G - K N IF E A CT U A TIN G

CC- 700- 005

A C T U A T I N G G EA R - K N I V ES

CC- 700- 009

PIV O T - K N IF E

LW 0 . 1 9

C C - 700-004A

LO C K W AS H E R

PLATE - KN IF E SU PPO RT

1 0 JS- 596 13

C U T T E R H E A D S H EL D

1 1 CC- 700- 001

D R IV E G E A R

1 2 CC- 700- 003

B E A R I N G I N S E R T - C U T T E R S H EL L

1 3 CC- 700- 002

S H EL L C U T T E R H EA D

CC700-000

1 4 H X - S H C S 0 . 2 5 - 2 8x 0 . 7 5x 0 . 7 5- S

1 5 S L- R H M S 0 . 1 64 - 3 2 x 0. 2 5 x 0. 2 5 - N

1 6 S L- F H M S 0 . 3 75 - 1 6 x 1 . 25 x 1 - S

11 TO LE RA N C E S 10

1 CUTTER

2 1

N E XT A S S Y

R EQ D

M A T E R IA L

± .0 1 5

.X X X

± .0 0 5

A N G LE S

± 1/2°

DEVELOPMENT COMPANY

F O O D P R O C E S S I N G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 10 CH AM BE RS ST RE ET

FR AC TIO NS ± 1 / 3 2 .X X

TE L (5 41 ) 6 8 6- 0 01 2 FA X (54 1) 48 5- 2 89 2

E U GE N E , O R 9 7 40 2

NOTED

SCA LE:

1-2

DA TE :

4-18-06

#3 CUTTER HEAD ASSY HAND FED CORN CUTTER - 2006

DRAWN BY:

JANOS

PART N UM BER

CC700-000

CUTTER FRONT STRUCTURAL 10

CCF700-002

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

9 8 12 7 14

5 16

4 3 6 17 2 18 1

PART NUMBER CC700035J CC700026 CC700056 CC700052 CC700041 CC700042 CC700037 CC700038 CC700040 CC700049 CC700036 CC700043 CC700025R CC700050 CC700025L CC700051 CC700034J CC700048 CC700078 CC700077 CC500081 CC700080 CC700092 CC700079 CC700045 CC700039 CC700047 CC700027 CC700028 CC700046 CC500087

DESCRIPTION

QTY.

DISCHARGE CLAMP AND SUPPORT UPPER SPACER - MOUNTING ROD BOLTING PLATE PLATE, SECONDARY DISCH SPACER - LOCATING ANVIL - LOCATING LATCH HINGE SPACER - LUBE SPACER - LATCH SUPPORT EXTENSION LOCK - LATCH HINGE, FINGER GUARD RH KEEPER, HINGE HINGE, FINGER GUARD LH INTAKE SECUNDARY PLATE INFEED CLAMP AND SUPPORT INFEED PLATE REAR PANEL - INFEED SIDE LOWER COVER - REAR PLATE FRONT PANEL - LOWER COVER CENTER PANEL LOWER COVER DISCHARGE CHUTE REAR PANEL - DISCH LOCK PIVOT SPACER LOWER PLATE - DISCH CENTER SPACER - MONTING ROD LOWER SPACER - MONTING ROD UPPER PLATE - DISCH BRACKET - BACK, LOWER COVER

1 1 2 1 1 1 2 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1

19 30

27 28

26 25

29 24 21 22

CCF700-002

TOLERANCES

MATERIAL

DEVELOPMENT COMPANY FOOD PROCESSING EQUIPMENT - MANUFACTURE & DESIGN

1 CUTTER

2 1

NEXT ASSY

REQD

410 CHAMBERS STREET

FRACTIONS ±1/32 .XX .XXX ANGLES

±.015 ±.005 ±1/2°

TEL (541) 686-0012 FAX (541) 485-2892

EUGENE, OR 97402

NOTED

SCALE:

1-4

DATE:

4-15-06

CUTTER FRONT STRUCTURAL HAND FED CORN CUTTER - 2006

DRAWN BY:

JANOS

PART NUMBER

CCF700-002

CCF700-001 C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

D A TE

A P P R O VE D

C C 7 0 0 - 0 22 W A T E R F E ED M O U N T I N G B O L T CCF700-001

TO LE R A N C E S 1 1

2 2

N EXT ASSY

REQD

M A T E R IA L

F R A C T IO N S ± 1 / 3 2 .X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

DEVELOPMENT COMPANY

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N 41 0 C H A M B E RS ST RE E T

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

1-2

DATE:

3-23-06

CUTTER FRONT STRUCTURAL HAND FED CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CCF700-001

CUTTER HOUSING 12

CCHS700000 IT E M PART N U MBER D E S C R IP TIO N Q TY . NO. 1 CC700068E P IN - L AT C H 1 2 CC700068C P O S T - LA T C H 1 3 CC700068A D E TE N T - LA T C H 1 4 CC700068D S P R IN G - LA T C H 1 5 CC700068B S L E E V E - L A TC H 1 6 C C 7 0 00 6 8 F 1 " DIA K N O B 1 7 CC700261A P U S H P IN 2 8 CC700059 P IN , H E A D L AT C H T O GG L E 1 9 CC700018 CRO SS PIN - W IN GN U T 1 1 0 CC700020 EY E B O L T - L A T C H 1 1 1 CC700019 W IN G N U T - L A TC H 1 1 2 C C F 70 0 - 0 0 1 C U T T ER F R O N T S T R U C T U R A L A S S Y 1 1 3 CC700095 B RA C K E T - L ID U P L A TC H 2 1 4 LN 0 1 0 2 4 N Y LO C K N U T # 1 0 5 1 5 CC700072 H E A D LID 1 1 6 CC700094 A RM L ID U P L A TC H 1 1 7 LN 0 2 5 2 0 N YL O C K N U T 1 / 4 11 1 8 CC700093 PIVO T - LID U PLATCH 1 1 9 C C W 06-0 09 ELBO W F ITTIN G 90 1 2 0 C C W 06-0 10 P U S H LO C K F ITTIN G 1 2 1 C C L7 0 0 - 1 7 0 B G R E A SE F ITT IN G 1 / 8 - 2 8 1 2 2 CC700024 N O Z Z L E, W A T E R 1 2 3 CC500084A 1 2 4 C C H A700-001 F IN GER GU ARD - RIGH T PAN EL 1 2 5 CC500091-3 B AC K N U T 1 2 6 CC500091 PLATE - IN FEED CO VER 1 2 7 LN 0 3 8 1 6 N YL O C K N U T 3 / 8 3 2 8 LW 0 . 2 5 2 2 9 CC700049 BRAC K ET 1 3 0 C C H A 7 0 0 00 4 1 3 1 LW 0 . 1 9 4 SB H C S C R E W 0 . 1 9 - 3 2 x 0 . 5 - H X32 4 S SB H C S C R E W 0 . 1 9 - 2 4 x 0. 75 33 8 HX-S H X -S H C S 0 .3 7 5 34 4 16 x 1 . 2 5 x 1 . 2 5 - S

20 21

15 33

34 39 33

37 18 38

17 14

33 32 16 23

12 17

3 5 Re g u lar F W 0 . 25

SC H C S C RE W 0 . 3 75 16 x 1 . 6 25 x 1 . 6 25 - H X - S SC H C S C RE W 0 . 2 5 37 20 x 0 . 7 5x 0 . 7 5 - H X - S

3 8 H N U T 0 . 2 5 00 - 20 - D - N

47 5

1 3 40

17 24

4 46

44 2 8

17 42

42 14

3 9 SS F LA T SK T 0 . 25 - 20 x 0 . 5- H X - S

4 0 H F B O LT 0 . 2 5 - 20 x 0. 5 x 0. 5 - N

41 42 43 44 45

1 4 3 1 1

C C H A 7 0 0 00 3 Re g u lar F W 0 . 19 Re g u lar F W 0 . 37 5 AKCC- 145 A K C C 4 1 6 0 3A SB H C S C R E W 0 . 1 9 - 2 4 x 0. 3 7 5 46 HX- N

4 7 CC500001B

B LA C K R U BB E R GU A R D

36 27 43

10 7 45

CCHS700000 TO LE RA N C E S

1 CUTTER

2 1

N E XT A S S Y

R EQ D

M A T E R IA L

± .0 1 5

.X X X

± .0 0 5

A N G LE S

± 1/2°

DEVELOPMENT COMPANY

F O O D P R O C E S S I N G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 10 CH AM BE RS ST RE ET

FR AC TIO NS ± 1 / 3 2 .X X

TE L (5 41 ) 6 8 6- 0 01 2 FA X (54 1) 48 5- 2 89 2

E U GE N E , O R 9 7 40 2

NOTED

SCA LE:

1-3.5

DA TE :

4-26-06

CUTTER HOUSING ASSY

HAND FED CORN CUTTER - 2006

DRAWN BY:

JANOS

PART N UM BER

CCHS700000

FEED ROLL DRIVE MECHANISM

CCFRD700-001 I T EM N O . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

7 4

PART N U MBER S BH C S C R E W 0 . 3 75 - 16 x 0 . 7 5- H X - N LW 0 . 3 7 5 CC700237A CCH06- 046 H F B O L T 0 . 37 5 - 1 6 x 1 x 1- N FW 0 .3 7 5 C C F RD 7 0 0 - 0 0 2 CC700260 CC700259 CC700258 CC700247 CC700248 S BH C S C R E W 0 . 1 9- 2 4x 0 . 3 7 5- H X - N CC700206 CC700205 CC700207 CC700243 S BH C S C R E W 0 . 1 9- 2 4x 0 . 5 - H X - N S BH C S C R E W 0 . 2 5- 2 0x 0 . 5 - H X - N S C H C S C R EW 0 . 2 5 - 2 0 x 0 . 5 x 0 . 5 - H X - N

D ES C R I P T I O N B O T T O N H EA D S C R E W , 3 / 8 - 1 6 X 3 / 4 3 / 8 " LO C K W AS H E R F RAME ASSY. DISCH ARGE SIDE H YD R A U L I C M O T O R S T R H EX H E A D B O L T 3 / 8 - 1 6 X 1 " 3 / 8 " F L A T W A SH E R M O T O R M O U N T IN G P LA T E A SS Y B O LT , SH O U LD E R - M O TO R A D JU S TIN G U P PE R M O T O R M O U N T S U PP O R T LO W E R M O T O R M O U N T S U PP O R T GU IDE - F EED RO LL BEARIN G SH O E , B E A RIN G - RO L L S H AF T BO T TO N H E A D SC R E W , 1 0- 2 4 X 3 / 8 U P PE R BU S H IN G - B E LL CR A N K PIV O T MO U N T BAR - GAU GIN G BELL CRAN K LO W E R BU S H IN G - B E LL CR A N K PIV O T G U ID E - AC T U AT IN G R O D b ut t o n he a d s c r e w # 1 0 - 2 4 x 1/ 2 B O T T O N H EA D S C R E W , 1 / 4 - 2 0 X 1 / 2 F L A T H E A D S O C K E T S C R EW 1 / 4 - 2 0 X 1 / 2

Q T Y. 6 10 1 2 4 4 2 6 1 1 1 12 12 1 1 1 1 10 1 1

11 3 10

12 2

1 13

CCFRD700-001

16 20

TO LE RA N C E S

1 CUTTER

2 1

N E XT A S S Y

R EQ D

M A T E R IA L

± .0 1 5

.X X X

± .0 0 5

A N G LE S

± 1/2°

DEVELOPMENT COMPANY

F O O D P R O C E S S I N G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 10 CH AM BE RS ST RE ET

FR AC TIO NS ± 1 / 3 2 .X X

TE L (5 41 ) 6 8 6- 0 01 2 FA X (54 1) 48 5- 2 89 2

E U GE N E , O R 9 7 40 2

NOTED

SCA LE:

1-2

DA TE :

4-24-06

FEED ROLL DRIVE MECH ASSY HAND FED CORN CUTTER - 2006

DRAWN BY:

JANOS

PART N UM BER

CCFRD700-001

CCFRD700002 C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

A P P R O VE D

D A TE

1 IT E M NO.

PA RT NU MB ER

D E S C R IP T IO N

Q TY .

C L A M P I N G P L A T E - H Y D R A U L IC M O T O R

CCFRD700002

C C 7 0 01 0 7

S L - F HM S 0.1 9- 3 2x 0.5 x 0 .5- N

F L AT H E A D SC RE W # 1 0- 32 X 1/ 2

C C 7 0 01 0 6

PL A T E - R O L L S H A F T M O T O R

C C 7 0 01 0 5

A D J US M E NT PL AT E - M O T OR M O UN T

TO LE R A N C E S

M A T E R IA L

F R A C T IO N S ± 1 / 3 2

1 CUTTER

2 6

N EXT ASSY

REQD

.X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

DEVELOPMENT COMPANY

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N 41 0 C H A M B E RS ST RE E T

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

1-2

DATE:

4-28-06

MOTOR MOUNT PLATE ASSY HAND FED CORN CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CCFRD700002

ROCKER ARMS AND SHAFTS

ROCKER ARM ASSEMBLY - INFEED 18

CCRID700-002

9 8 12

7 6 5 11 4

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NUMBER HFBOLT 0.375-16x1x1-N LW 0.375 FW 0.375 CIR24001-2 CC700123HF CC700127 63COLLAR CC700124A CC700125C SSCUPSKT 0.25-20x0.25-HX-N CC700108 CCH06-046 HX-SHCS 0.25-28x0.5x0.5-N CC700109 CC700111 CC700140 CC700148 CC700117 CCW06-009 CC700116 CCRID700-001 CC700136 CC700138 CC700139 CC700141 CC700142 CC700143

DESCRIPTION

QTY.

HEX HEAD BOLT, 3/8"-16NC X 1" LOCK WASHER 3/8" FLAT WASHER 3/8" A&K RUBBER ROLL (SEE DWGXXX) NUT, ADJUSTING SPLINED SHAFT NUT, LOCK - SPLINED SHAFT SET COLLAR 3/4" I.D. RETAINER, TRASH PLATE TRASH PLATE SET SCREW, 1/4"-20 X 1/4" KEEPER - FEED ROLL SHAFT HYDRAULIC MOTOR CAP HEAD BOLT, 1/4"-28 X 1/2" COUPLER, MOTOR SHAFT SHAFT, INFEED ROLL SPLINED BUSHING, PIVOT SLEEVE SPRING, 6lb./in. RATING BEARING FEED ROLL, INFEED LOWER ELBOW FITTING 90 BEARING FEED ROLL, INFEED UPPER ROCKER ARM ASSY INFEED/DISCH

2 2 2 2 2 2 2 2 2 2 2 2 8 2 2 4 2 1 1 1 1 2 2 2 2 1 2

3 2 1

10 13

FLEX WALL INFEED ROLL WITH PIN PART# CIR24001-2

17 FLEX WALL INFEED ROLL WITHOUT PIN PART# CIR24001-1

CCRID700-002

19 NON FLEX INFEED ROLL WITH DOUBLE PIN PART# JS503-C

TOLERANCES

MATERIAL

DEVELOPMENT COMPANY

FOOD PROCESSING EQUIPMENT - MANUFACTURE & DESIGN

1 1

2 2

NEXT ASSY

REQD

410 CHAMBERS STREET

FRACTIONS ±1/32 .XX

±.015

.XXX ANGLES

±.005 ±1/2°

TEL (541) 686-0012 FAX (541) 485-2892

EUGENE, OR 97402

NOTED

SCALE:

1-2

DATE:

3-27-06

ROCKER ARM ASSY - INFEED HAND FED CORN CUTTER - 2006

DRAWN BY:

JANOS

PART NUMBER

CCRID700-002

ROCKER ARM ASSEMBLY - GAUGING 20

CCRG700-002 IT E M N O .

8 7 11 6 10

5 4 3

P A RT N U M B E R

D E SC R IP T IO N

Q TY .

H E X H E A D B O LT

H F B O LT 0 . 3 7 5 - 1 6x 1 x 1 - N

L W 0 .3 75

L O C K W A S H E R 3/ 8

F W 0 .3 7 5

F LA T W A S H E R 3 / 8

C IR2 4001-2

S O F T W A LL RO L L

CC700123HF

N UT ADJU STIN G - SPLINED SH AFT

CC 700127

LO C K N U T S PL IN E D SH A F T

CC 700124B

R E T A I N ER , T R A S H P L A T E

CC 700125B

TR AS H PL A TE , G U A GIN G SH A F T

CC 700108

K E E P ER , F EE D R O L L S H A F T

H X - S H C S 0. 2 5 - 2 8 x 0 . 5 x 0 . 5 - N

C C H 06-046

SO CK E T H E AD S C R W E

H Y D R A U L IC M O TO R J- 2

12 13

CC 700109

C O U P L ER , M O T O R S H A F T

CC 700111

SH AFT, IN F EED ROLL - SPLIN ED

CC 700140

BU S H IN G P IVO T S LE E VE

CC 700148

SP R IN G 6 lb . / in R S TIN G

C C R G 7 00 - 0 0 1

R O C K ER A R M A S S Y G U A G I N G

CC 700115

C C W06 -009

CC 700114

BEARIN G F EED RO LL, CEN TER LO W ER

ELBO W F ITTIN G 90

BE A R I N G F E ED R O L L , C EN T ER U P P ER

2 1

CCRG700-002

TO LE RA N C E S 15

1 CUTTER

2 1

N E XT A S S Y

R EQ D

M A T E R IA L

± .0 1 5

.X X X

± .0 0 5

A N G LE S

± 1/2°

DEVELOPMENT COMPANY

F O O D P R O C E S S I N G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 10 CH AM BE RS ST RE ET

FR AC TIO NS ± 1 / 3 2 .X X

TE L (5 41 ) 6 8 6- 0 01 2 FA X (54 1) 48 5- 2 89 2

E U GE N E , O R 9 7 40 2

NOTED

SCA LE:

1-2

DA TE :

4-18-06

ROCKER ARM ASSY - GAUGING HAND FED CORN CUTTER - 2006

DRAWN BY:

JANOS

PART N UM BER

CCRG700-002

ROCKER ARM ASSEMBLY - DISCHARGE

FEED ROLLS 24

CIR24001-6 CHG LTR

N/C

APPROVED

CIR24001-6 4 CIR24001-6 3 CIR2704-03 ITEM NO. PART NUMBER

APPROVED FOR PRODUCTION

DATE

SECTION A-A SCALE 1 : 1

DESCRIPTION

SECTION B-B SCALE 1 : 1 TOLERANCES

80 DUROMETER URETHANE CORE INSERT - INFEED ROLL DESCRIPTION

1 1 QTY.

NEXT ASSY

REQD

FRACTIONS ±1/32 .XX ±.015 ±.005 .XXX ANGLES ±1/2°

DEVELOPMENT COMPANY

MATERIAL NOTED

FOOD PROCESSING EQUIPMENT - MANUFACTURE & DESIGN 410 CHAMBERS STREET

TEL (541) 686-0012

EUGENE, OR 97402

FAX (541) 485-2892

SCALE:

1:1

DATE:

8-11-10

INFEEDAR OLL ASSEMBLY &K CORN CUTTER

DRAWN BY:

MIKE B

PART NUMBER

CIR24001-6

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

1.875

SECTION A-A SCALE 1.5 : 1 D

2.312

SECTION B-B SCALE 1.5 : 1

CUSTOMER: A&K PART NUMBER: CIR24001-5 DESCRIPTION: GAUGINGROLL ASSY

PMF

P A C IF IC M E T A L F A B

MATERIAL: Material <not specified>

DrawnBy: CRAIG

FINISH: ITEM NO.

PART NUMBER

MATERIAL

CIR2704-00

Material <not specified>

CORE ASSY - FEED ROLL

CIR24001-5

Polyurethane

OUTER ROLL

REV

THICKNESS

DESCRIPTION

QTY.

PRESS BRAKE INFORMATION

BEND DEDUCTION PRESS BRAKE V DIE PRESS BRAKE PUNCH

DATE: 10/16/2007

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORMATION . X = + O R - .0 3 0

.XX = + OR - .020

FRACTION = + OR - 1/16"

THICKNESS:

.XXX = + OR - .010

Defining The Cutting Edge In Metal Fabrication PRECISION METAL FABRICATION, DESIGN ENGINEERING & ASSEMBLIES 311 CHAMBERS ST. EUGENE, OR 97402 - PO BOX 41090 EUGENE, OR 97404 (541) 747-7331 - 1-877-747-7331 - FAX (541) 747-6130 THIRD ANGLE PROJECTION

ANGLES = + OR - 1/2 DEG

SCALE: 2:1 SHEET 1 OF 1

WEIGHT:0.20 REVISION 1

Drawing Location: Y:\Cutter\2006 HAND FED CUTTER\FEED ROLLS\

CIR24001-3

CHG LTR

DESCRIPTION

APPROVED

DATE

N/C APPROVED FOR PRODUCTION

2.19 .19

2.25 DIA

SECTION A-A

2.38 1.19

.760 DIA

ITEM NO. QTY. PART NO. DESCRIPTION 1 1 CIR2704-00 CORE-INFEED ROLL 2 1 CIR24001-0 80 DUROMETER URETHANE

CIR24001-3

TOLERANCES

THIS ORDER 4 PER CUTTER 4 NEXT ASSY REQD

FRACTIONS ±1/32 .XX .XXX ANGLES

±.015 ±.005 ±1/2°

MATERIAL

DEVELOPMENT COMPANY FOOD PROCESSING EQUIPMENT - MANUFACTURE & DESIGN

410 CHAMBERS STREET

NOTED

TEL (541) 686-0012 FAX (541) 485-2892

EUGENE, OR 97402 SCALE:

FULL

DATE:

9-23-04

INFEED ROLL ASSEMBLY 27

A & K CORN CUTTER

DRAWN BY: PART NUMBER

GARY

CIR24001-3

DEVELO PM ENT CO M PANY F O O D P R O C E S S I N G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 1 0 C H AM B E RS S TR E E T

T E L (5 4 1 ) 6 8 6 - 0 0 1 2 F A X (5 4 1 ) 4 8 5 - 2 8 9 2

E UG EN E, OR 97402 S CA LE :

FULL

D ATE :

3-27-06

NON FLEX INFEED ROLL WITH DOUBLE PIN

D RAW N BY: PART NUMBER

JANOS

JS - 507 C

DEVELO PM ENT CO M PANY F O O D P R O C E S S I N G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 1 0 C H AM B E RS S TR E E T

T E L (5 4 1 ) 6 8 6 - 0 0 1 2 F A X (5 4 1 ) 4 8 5 - 2 8 9 2

E UG EN E, OR 97402 S CA LE :

FULL

D ATE :

3-29-06

DISCHARGE ROLL HAND FED CUTTER - 2006

D RAW N BY: PART NUMBER

JANOS

JS -351

HEAD DRIVE 30

ITEM NO. PAR T N UM BER 1 CC 70 018 5 2 CC 70 016 8 3 CCH DA 700 - 007 4 H X - S H C S 0 .1 9 - 2 4 x 0 . 5 x 0 .5 - N 5 CC 70 020 0 6 CC 70 021 5 7 CCH DA 700 - 004 8 CC 70 016 5 9 CC 70 016 6 10 CC 70 019 9 11 S B H C S C R E W 0 .1 9 - 2 4 x 0 . 5 - H X - N 12 CC 70 015 9 13 OC 12 00 1 14 CC 70 016 0 15 CCH DA 700 - 001 16 CCH DA 700 - 002 17 H F B O L T 0 .2 5 - 2 0 x 0 .5 x 0 . 5 - N 18 L W 0 .2 5 19 FW 0.25 20 CCH DA 700 - 003 21 CC 70 021 3 CC 70 016 2 22 CC 700 16 2B 23 S S C U P S K T 0 .6 2 5 - 1 1 x 1 - H X - N 24 CC 700 16 2A 25 CCH DA 700 - 006 26 CCH DA 700 - 005 27 CC 70 021 6 28 CC 70 016 7 29 S S C U P S K T 0 .2 5 - 2 0 x 0 . 2 5 - H X - N

DES CRIPTION S E T C O L L A R - T O R S IO N S P R IN G S P R IN G , T O R S IO N B E A R IN G S L E E V E S H O R T C AP SCR EW 10- 24 X 1/2 G E A R , H E A D D R IV E TR US T W AS HER EX TERNA L SH AFT S HOR T K N IF E A D J U S T IN G S H A F T KE Y, W OO DRU FF G E A R , K N IF E A C T U A TO R BU TTON HEA D, SOC KET SCRE W K N O B , L O C K IN G IN S E R T - A C T U A T O R K N O B , A D J U S T IN G C O N N E C T IN G B R A C K E T A S S Y C AM FO LLOW ER ASS Y H EX HE AD B OLT 1/ 4- 20 X 1 /2 LO CK W ASH ER 1/ 4 FLAT W A SHE R 1/ 4 M O U N T P L A TE A S S Y A C T U A T IN G R O D P U L LE Y - H E A D D R IV E 6 0 H z P U L LE Y - H E A D D R IV E 5 0 H z S ET SC REW 5 /8- 11 X1 " S E T S C R E W - N IP P E L E D B U S H IN G S L E E V E , L O N G EXTER NAL SHA FT LON G W A S H E R - A D J U S T IN G & L O C K K EY, SQ UA RE 1 /4 " S ET SCRE W 1/ 4- 20 X 1/ 4 7 6

Q TY. 1 1 1 4 1 1 1 1 1 1 4 1 1 1 1 1 4 4 4 1 1 1 1 1 2 1 1 1 1 1

CCHDA700-000 ITEM NO. PART NUMBER 1 CC700185 2 CC700168 3 CCHDA700-007 4 HX-SHCS 0.19-24x0.5x0.5-N 5 CC700200 6 CC700215 7 CCHDA700-004 8 CC700165 9 CC700166 10 CC700199 11 SBHCSCREW 0.19-24x0.5-HX-N 12 CC700159 13 OC12001 14 CC700160 15 CCHDA700-001 16 CCHDA700-002 17 HFBOLT 0.25-20x0.5x0.5-N 18 LW 0.25 19 FW 0.25 20 CCHDA700-003 21 CC700213 CC700162 22 CC700162B 23 SSCUPSKT 0.625-11x1-HX-N 24 CC700162A 25 CCHDA700-006 26 CCHDA700-005 27 CC700216 28 CC700167 29 SSCUPSKT 0.25-20x0.25-HX-N

QTY. 1 1 1 4 1 1 1 1 1 1 4 1 1 1 1 1 4 4 4 1 1 1 1 1 2 1 1 1 1 1

CHG LTR

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

DATE

APPROVED

11 10

12 8

7 6 5 24

4 15 3 16 2 17 18 1

19 20 21 22

27 29 23 25 24

CCHDA700-000

TOLERANCES

MATERIAL

DEVELOPMENT COMPANY

FOOD PROCESSING EQUIPMENT - MANUFACTURE & DESIGN

1 CUTTER

2 1

NEXT ASSY

REQD

410 CHAMBERS STREET

FRACTIONS ±1/32 .XX

±.015

.XXX ANGLES

±.005 ±1/2°

TEL (541) 686-0012 FAX (541) 485-2892

EUGENE, OR 97402

NOTED

SCALE:

1-2

DATE:

4-16-06

HEAD DRIVE & ACTUATING MECH. ASSY HAND FED CORN CUTTER - 2006

DRAWN BY:

JANOS

PART NUMBER

CCHDA700-000

CCHDA700-001 IT E M NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUM BER

D E S C R I P T IO N

C C700 175 C C- 700- 169D C R - R H M S 0 . 13 8 - 3 2 x 0 . 3 7 5x 0 . 3 75 - N C C700 177 C C700 180 C C700 176 C C700 174 C C700 161 S C H C S CR E W 0 . 2 5 - 2 0 x 0 . 7 5 x 0 . 7 5 - H X - N C R - R H M S 0 . 13 8 - 3 2 x 0 . 2 5 x 0 . 2 5- N C C700 178 C C700 183 C C700 179 C C700 182 C C700 181

Q TY .

BUSHING - BRONZE, 5/8 I.D. X 7/8

1 1 3 1 1 2 1 1 2 3 1 1 1 1 1

S C R E W , R N D P H IL LIP S RETAINER, OIL SEAL - 1.75 I.D. O IL S E AL - 1 7 / 8 O . D . BUSHING - BRONZE, 5/8 I.D. X 1 BRACKET CONNECTING BRACKE T KN O B SCREW, RND. PHILLIPS S O C K E T S C R E W , F L AT H E A D R ET A IN E R O IL S E AL - 1 . 5 I. D . N U T L O C K , B E A R IN G O IL S E AL - 1 5 / 8 O . D . B E A RIN G , B A L L - 1 7 / 8 O . D . IN T E R N A L , R E TA IN IN G R IN G

C H G L TR

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

D A TE

AP P R O VED

6 9

3 2

CCHDA700-001

TO LER A N CE S

1 CUTTER

2 1

NEXT ASSY

REQD

M A T E R IA L

F R A C T IO N S ± 1 / 3 2 .X X

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/ 2 °

DEVELOPMENT COMPANY

F O O D P R O C E S S IN G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 1 0 C H A M B E R S S TR E E T

T E L (5 4 1 ) 6 8 6 - 0 0 1 2 FA X ( 5 4 1 ) 4 8 5 - 2 8 9 2

EUGEN E, O R 9 740 2

NOTED

S C A LE :

1-2

D A TE:

4-14-06

CONNECTING BRACKET ASSY HAND FED CORN CUTTER - 2006

DRAW N BY:

JANOS

P A RT NU M B ER

CCHDA700-001

CCHDA700-002 3

C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

A P P R O VE D

D A TE

2 1 4

IT E M P AR T N U M BE R NO. 1 C C L 7 00 - 1 70 A 2 HNUT 0.2500-28-D-N S S C U P S K T 0 .1 93 2 4 x0 .1 8 75 - H X - N 4 L W 0.2 5 5 C C 7 0 0 17 1 S S C U P S K T 0 .1 96 2 4 x0 .3 1 25 - H X - N 7 C C 7 0 0 17 0 M A T E R IA L TO LE R A N C E S

CCHDA700-002

2 2

N EXT ASSY

REQD

.X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

QT Y .

PUSH IN GREASE FITTING HE X NUT

2 2

SO C K E T S E T SC RE W

L O C K W A SH E R C A M F OL L OW E R

2 1

S O C K E T S E T SC RE W

R O L L E R, A C T UA T O R C AM DEVELOPMENT COMPANY

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N

41 0 C H A M B E RS ST RE E T

F R A C T IO N S ± 1 / 3 2

1 1

DE S C RIP T IO N

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

FULL

DATE:

4-14-06

CAM FOLLOWER ASSY

HAND FED CORN CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CCHDA700-002

CCHDA700-003 ITEM NO.

P ART N UM BER

D E S C R IP T IO N

QTY.

SL - F H M S 0 . 1 9 - 3 2 x 0 . 5 x 0 . 5 - N

F L AT H E A D SC RE W

2 3 4 5 6 7

C C 7 0 0 1 73 C C 7 0 0 1 72 CC L 7 0 0- 1 7 0A C C 7 0 0 1 70 L W 0.2 5 HN U T 0 . 2 5 0 0 - 2 8 - D - N

M O U NT , C AM RO L L E RS B RA C K E T , C A M RO L L E RS PUSH IN GREASE FITTING R O L L E R A C T U A T OR C A M L O C K W A SH E R HE X NUT

1 2 2 2 2 2

C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

A P P R O VE D

D A TE

4 3 5

6 1

CCHDA700-003

TO LE R A N C E S

M A T E R IA L

F R A C T IO N S ± 1 / 3 2

1 1

2 2

N EXT ASSY

REQD

.X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

DEVELOPMENT COMPANY

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N 41 0 C H A M B E RS ST RE E T

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

FULL

DATE:

4-14-06

MOUNT PLATE ASSY

HAND FED CORN CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CCHDA700-003

CCHDA700-004 C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

A P P R O VE D

D A TE

ITEM NO.

PA RT NU M BER

D E S C R IP T IO N

Q T Y.

CCHDA700-004

C C 70 0 1 8 4

BUSHING, BRONZE - 1/2 I.D.

C C 70 0 1 8 8

E XT E RN A L SH AF T - S HO RT

C C 70 0 1 7 6

BU S H I N G , B R O N Z E - 5 / 8 I . D . X 1 "

TO LE R A N C E S

M A T E R IA L

F R A C T IO N S ± 1 / 3 2

1 CUTTER

2 1

N EXT ASSY

REQD

.X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

DEVELOPMENT COMPANY

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N 41 0 C H A M B E RS ST RE E T

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

FULL

DATE:

4-15-06

EXTERNAL SHAFT ASSY - SHORT HAND FED CORN CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CCHDA700-004

CCHDA700-005 C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

A P P R O VE D

D A TE

CCHDA700-005

ITEM P ART N UM BER NO. 1 C C 7 0 0 17 5 2 C C 7 0 0 20 1 B 3 C C 7 0 0 19 1 4 C C 7 0 0 17 6 M A T E R IA L TO LE R A N C E S 1 2 1

N EXT ASSY

REQD

.X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

Q T Y.

B U SH IN G B RO N ZE - 5 / 8 I.D . X 7 / 8 P I N, D RI V E G E A R E X T E R NA L S H A F T - L O NG BUSHING, BRONZE - 5/8 I.D. X 1" DEVELOPMENT COMPANY

1 2 1 1

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N

41 0 C H A M B E RS ST RE E T

F R A C T IO N S ± 1 / 3 2

1 CUTTER

D E S C R IP T IO N

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

FULL

DATE:

4-15-06

EXTERNAL SHAFT ASSY - LONG HAND FED CORN CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CCHDA700-005

CCHDA700-006 C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

A P P R O VE D

D A TE

IT E M PAR T NU MB ER NO.

CCHDA700-006

1 2 3

C C 7 0 01 9 4 C C 7 0 01 9 2 C C 7 0 01 9 5

TO LE R A N C E S 2 1

N EXT ASSY

REQD

.X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

Q TY .

B U SH I NG - F L A NG E D & G RO O VE D B E A RI N G SL E E V E - L ON G B U SH I NG - F L A NG E D & G RO O VE D

1 1 1

M A T E R IA L

DEVELOPMENT COMPANY

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N 41 0 C H A M B E RS ST RE E T

F R A C T IO N S ± 1 / 3 2

1 CUTTER

D E S C R IP T IO N

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

FULL

DATE:

4-15-06

BUSHING, SLEEVE ASSY - LONG HAND FED CORN CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CCHDA700-006

CCHDA700-007 C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

A P P R O VE D

D A TE

IT E M P ART N UM BER NO. 1 C C 7 0 01 9 6

CCHDA700-007

N EXT ASSY

REQD

B E A RI NG , S L E E V E - S HO R T

C C 7 0 01 9 5

B U SH IN G , FL AN G E D & G RO O V E D

.X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

BU SH I N G , F L A N G E D - 1.2 5 I .D .

C C 7 0 01 9 3

M A T E R IA L

DEVELOPMENT COMPANY

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N 41 0 C H A M B E RS ST RE E T

F R A C T IO N S ± 1 / 3 2

2 1

QTY.

TO LE R A N C E S 1 CUTTER

D E S C R IP T IO N

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

FULL

DATE:

4-15-06

BEARING, SLEEVE ASSY - SHORT HAND FED CORN CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CCHDA700-007

PULLEY COVER ASSEMBLY

CCPC700-000 C H G L TR

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

AP P R O VED

D A TE

11 10 9 8 7

ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3 2

9 14

CCPC700-000

PART NUMBER

D E S C R I P TI O N

Q TY.

S B H C S CR E W 0 . 3 1 2 5 - 1 8 x 0 . 5 - H X - N LW 0 .3 1 2 5 G O M METS C C700 223 S B H C S CR E W 0 . 3 7 5 - 1 6 x 0 . 7 5 - H X - N LW 0 .3 7 5 C C700 220C H F B O LT 0 . 2 5 - 2 0x 0 . 5x 0 . 5- N LW 0 .2 5 F W 0 .2 5 C C7002 21B C C7002 37A 6 046K1 3 S B H C S CR E W 0 . 2 5 - 2 0 x 0 . 3 7 5 - H X - N M A T E R IA L TO LER A N CE S

B U T TO N H E A D S C R E W 5 / 1 6 - 1 8 X 1 / 2 L O C K W A S H ER 5 / 1 6 GO M ME T E N D P L A T E , C AM A C TU A TO R M E C H B U T TO N H E A D S C R E W 3 / 8 - 1 6 X 3 / 4 L O C K W A SH ER 3 / 8 PU LLE Y C O VE R GU ARD H EX H E A D B O L T 1 / 4 - 2 0 X 1/ 2 L O C K W A SH ER 1 / 4 F LA T W A S H E R 1 / 4 P U LL E Y C O V E R B A C K F R A M E - D IS C H S ID E BLACK KN O B B U T TO N H E A D S C R E W 1 / 4 - 2 0 X 3 / 8 DEVELOPMENT COMPANY

2 2 1 1 2 2 1 2 3 2 1 1 1 1

1 CUTTER

2 1

NEXT ASSY

REQD

.X X

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/ 2 °

F O O D P R O C E S S IN G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N

4 1 0 C H A M B E R S S TR E E T

F R A C T IO N S ± 1 / 3 2

T E L (5 4 1 ) 6 8 6 - 0 0 1 2 FA X ( 5 4 1 ) 4 8 5 - 2 8 9 2

EUGEN E, O R 9 740 2

NOTED

S C A LE :

1-2

D A TE:

5-03-06

PULLEY COVER ASSY

HAND FED CORN CUTTER - 2006

DRAW N BY:

JANOS

P A RT NU M B ER

CCPC700-000

CUTTER INTERIOR BODY

CCI700-000 I TE M NO .

PA RT N UMB ER

D E S C R IP T I O N

QTY.

B U TTO N H E A D S C R E W

CC 70025 2

A R M , A D JU S T I N G S E N S O R MOUNT

CC 70025 5

B U S H IN G , D IS C H . - S E N S O R S H AF T

CC 70028 2

S E N S O R LE V E R A S S Y

# 1 0 LO C K W A S H E R

S B H C S C R E W 0 .1 9 - 2 4 x 0 . 3 7 5 - H X - N

2 17

19 14

7 S E E M O R E D E T A IL S A T D WG# : CCFRD7 00-0 01

LW 0 .1 9

S B H C S C R E W 0 .1 9 - 2 4 x 0 .5 - H X - N

B U TTO N H E A D S C R E W

S B H C S C R E W 0 .2 5 - 2 0 x 0 .5 - H X - N

B U TTO N H E A D S C R E W

L W 0 .3 7 5

3 / 8 LO C K W A S H E R

S C H C S C R E W 0 .2 5 - 2 0 x 0 . 5 x 0 .5 - H X - N

F LA T H E A D S O C K E T S C R E W

1 0 S B H C S C R E W 0 .3 7 5 - 1 6 x 0 .7 5 - H X - N

B U TTO N H E A D S C R E W

1 1 CC 70028 0

SPREAD ER ARM A SSY

1 2 CC 70027 5

B E A R IN G

1 3 CC 70027 4

1 4 H F B O L T 0 .3 7 5 - 1 6 x 1 .2 5 x 1 - N

10 20

1 5 CC 70027 3

11 6

22 10 5 29

1 2

1 8 LW 0 .2 5

1 / 4 LO C K W A S H E R

1 9 CC7 00237 A

D IS C H F R A M E A S S Y

SE T SC REW

.3 2 0 " S P A C E R

LO C K N U T - S E N S O R MOUNT

2 3 CC 70014 7

S HAFT - RO CKER ARM

D IS C H A R G E A R M A S S Y

U P P E R M O TO R M O U N T SU P PO RT

2 6 CC 70025 8

LO W E R M O TO R M O U N T SU P PO RT

2 1 1

2 9 C C I7 0 0 0 0 3

C U T TE R T O P A S S Y M O T O R S U P P O R T P L A TE A SS Y

3 1 CC 70014 5

.8 3 0 " S P A C E R

IN F E E D A R M A S S Y

3 3 CC7 00237 B

IN F E E D F R A M E A S S Y

3 4 L W 0 .3 1 2 5

3 2 C C R I7 0 0 - 0 0 2

5 / 1 6 LO C K W A S H E R

3 5 S B H C S C R E W 0 .3 1 2 5 - 1 8 x 0 .5 - H X - N

B U TTO N H E A D S C R E W

3 6 S B H C S C R E W 0 .2 5 - 2 0 x 0 .3 1 2 5 - H X - N

B U TTO N H E A D S C R E W

3 7 H X - S H C S 0 .2 5 - 2 0 x 0 .5 x 0 .5 - N

3 9 S L - R H M S 0 .1 9 - 2 4 x 1 .5 x 1 - N

CAP SC REW

S A F E T Y S W IT C H

ROU ND HEAD SCR EW

4 0 CC9 0009 6-3

S P A C E R - S A F E TY S W I TC H

4 1 CC9 0009 6-1

A R M , F IN G E R G U A R D U P LA TC H

4 2 S B H C S C R E W 0 .2 5 - 2 0 x 0 . 3 7 5 - H X - N

B U TTO N H E A D S C R E W

3 8 CC9 0009 6-5 57 59

52 56

61 67

20 51

20 8 50

66 64

48 65 7

S E E M O R E D E T A IL S A T DW G#: CC FRD700 -001

M O U N T B O LT

4 6 H N U T 0 .2 5 0 0 - 2 0 - D - N

4 8 CC7 00276 B

C AM, SPREAD ER ARM CAM , SPR EADER AR M DISC H

5 0 CC7 00238 A

5 / 8 I . D . S E T C O LL A R

SE T SC REW

5 2 LN 0 3 1 1 8

73 65

3 2

H E X JA M N U T

6 6

5 5 CC 70020 9

TIE R O D E N D S F LA T W A S H E R 5 / 1 6

5 7 CC7 00261 A

P U S H P IN

1 1

5 8 CC 70026 1

D R I L LE D B O L T - G A U G I N G ARM

5 9 CC 70026 8

N U T - S U P P O R T, S E N S O R S H AF T

6 0 CC 70018 4

B U S H IN G - B R O N Z E - 1 / 2 I.D .

6 1 CC 70026 7

SPACER - SENSOR SHAFT

6 2 CC 70020 8

LE V E R , G A U G IN G A S S Y

3/16 X 3/1 6 KEY

6 3 K EY 1 6 4 S S C U P S K T 0 . 2 5 - 2 8 x 0 .2 5 - H X - N 6 5 H F B O L T 0 .3 1 2 5 - 1 8 x 1 x 1 - N 6 6 CC 70021 1 6 7 S B H C S C R E W 0 .3 7 5 - 1 6 x 1 - H X - N 6 8 CC 70020 4

C O N N E C T T O T H E H E A D D R IV E & A C T U A T I N G M E C H . A S S Y D WG# : CCH DA700 -00 0

SE T SC REW

H E X H E A D B O LT

LIN K R O D # 2 - 4 "

B U TTO N H E A D B O LT

W A S H E R - B E LL C R A N K R E T A IN IN G

6 9 CC 70020 6

U P P E R B U S H I N G - B E LL C R A N K P IV O T

7 0 CC 70020 5

M O U N T B A R - B E LL C R A N K

7 1 CC 70020 7

L O W E R B U S H I N G - B E LL C R A N K P IV O T

7 2 CC 70021 2

LIN K R O D # 3 - 5 3 / 4 "

CC7I00-000

7 3 CC 70021 0

LIN K R O D # 1 - 3 1 / 4 "

7 4 CC 70021 3

R O D , K N I F E A C T U A TI N G

7 5 CC 70024 3

G U ID E - A C T U A T IN G R O D

B E LL C R A N K

7 6 C C I7 0 0 0 0 2 TO LE R A N C E S

LO C K N U T - 5 / 1 6 S P A C E R - T IE R O D E N D

5 6 FW 0.3125

1 1

4 9 CC7 00276 A

5 3 CC 70013 4

44 54

H EX N UT G U ID E - F E E D R O L L B E A R IN G

5 4 H J N U T 0 .3 1 2 5 - 2 4 - D - N

56 65

N U T - A D J U S T IN G

5 1 S S C U P S K T 0 . 1 9 - 2 4 x 0 .2 5 - H X - N 45

47 72

B U S H IN G - A C T U A T IN G R O D

4 7 CC 70024 7

55 34

4 3 CC 70024 2 4 4 CC 70027 2 4 5 CC 70028 1 10

54 69

1.580" SPAC ER G A U G IN G A R M A S S Y

3 0 C C I7 0 0 0 0 1

2 4 CCR D700-00 2 2 5 CC 70025 9

2 8 CCR G700-00 2

2 1 CC 70014 4 2 2 CC 70025 3

2 7 CC 70014 6

B E L T T E N S IO N E R E LB O W F I T T I N G 9 0

7 23

1 1

1 7 CC W06-00 9

2 0 S S C U P S K T 0 . 2 5 - 2 0 x 0 .2 5 - H X - N

ID L E R P U L L Y H E X H E A D B O LT S P A C E R - I D LE R P U L LY

1 6 CC 70034 0 10

1 C UT T E R

2 1

N EXT AS SY

REQD

M A T E R IA L

F R A C T IO N S ± 1 / 3 2 .X X

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/2°

NOTED

DEVELOPMENT COMPANY

F O O D P RO C E S SIN G EQ U IP M E N T - M A N U F A C T U R E & D ES IG N 4 10 C H AM BE R S ST R E ET

TE L (5 4 1) 68 6 - 0 01 2

E U G E N E , O R 9 74 0 2

F AX (54 1 ) 48 5 - 28 9 2

SC ALE :

1-4

D AT E:

4 - 2 0 - 06

INTERIOR BODY HAND FED CORN CUUTER - 2006

DRAW N BY :

J AN O S

PART N U M BER

CCI700-000

CUTTER BASE UNIT 44

SHOP INFORMATION PART ST PT

QTY/SHEET

SHEET SIZE

QTY IN X

---

CLAMP LOC --

ADVANCE X --

QTY/BLANK --

ADVANCE Y --

BLANK SIZE --

REVISIONS

CUT FILE:

QTY IN Y

TURRET FILE:

DESCRIPTION

ZONE REV. -

DATE

APPROVED

00/00/00

4 2 1

UNLESS OTHERWISE SPECIFIED:

ITEM NO. 1 2 3 4

PART NUMBER CTR-B-100A CTR-A-100 CTR-B-100 CTR-C-100 8

DESCRIPTION TANK FEED CHAIN BASE ELECT BOX (CUTTER) 7

QTY. 1 1 1 1

NEXT ASSY PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF PACIFIC METAL FAB. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF PACIFIC METAL FAB IS PROHIBITED.

USED ON

DIMENSI ONS ARE IN I NCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECI MAL THREE PLACE DECI MAL INTERPRET GEOMETRIC TOLERANCING PER:

APPLICATION

MATERIAL -FINISH --

NAME DRAWN

CRAIG S

PACIFIC METAL FAB

DATE

03/23/02

CHECKED ENG APPR.

CUST: A&K

Q.A.

COMMENTS:

SIZE

C DO NOT SCALE DRAWING

DESC: CUTTER

MFG APPR.

DRAWING #

REV

CTR-100 SCALE: 1:9

WEIGHT: 1

SHEET 1 OF 1

FEED CHAIN DRIVE

AKCC-003 I TE M N O .

PA RT N UM BER

AK CC1 13

2 3 4 5

OR - 40- 21 3 AK CC1 12 H X - S H C S 0 .2 5 - 2 8 x 0 .6 2 5 x 0 .6 2 5 - N LW 0 .2 5

6 7 8

F W 0 .2 5 OR 3300 1 AK CC1 22

D E S C R IP T I O N

Q TY .

C H A IN G U ID E - L E F T H A N D

C U T T E R F E E D C H A I N - # 4 0 X 5 9 " LO N G C H A IN G U ID E - R IG H T H A N D SOC KET SCREW 1/ 4- 28 X 5 /8 LO C K W A S H E R

1 1 4 9

F LA T W A S H E R S P R O C K E T 2 8 T - F E E D C H A IN D R IV E H U B - D R IV E S P R O C K E T

8 1 1

SET SC REW 5/16 -18 X 1/ 4 SOC KET SCREW 1/ 4- 28 X 1 /2 F LA T W A S H E R C A R R IA G E A S S Y - F E E D C H A IN

2 3 3 1

9 10 11 12

S S C U P S K T 0 .3 1 2 5 - 1 8 x 0 .2 5 - H X - N H X - S H C S 0 .2 5 - 2 8 x 0 .5 x 0 .5 - N F W 0 .2 5 C TR - A - 1 0 0 A

13 14 15

C TR - A - 1 1 2 S B H C S C R E W 0 .1 9 - 3 2 x 0 .5 - H X - N CC E-06-003

C O V E R - O P E R A TO R B O X B U TTO N H E A D S C R E W # 1 0 - 3 2 X 1 / 2 S TO P B U TTO N

1 4 1

16 17 18

CC E-06-002 CC E-06-004 C TR - A - 1 1 6

S TA R T B U TTO N R E V E R S E B U TTO N B L A C K R U B B E R G U ID E - C H A IN G U ID E

1 1 2

19 20 21 22

CC H06 -0 59 A L C N U T 0 .3 7 5 0 - 1 6 - N C TR - A - 1 0 7 H F B O L T 0 .2 5 - 2 0 x 0 .5 x 0 .5 - N

H Y D R A U L I C M O TO R J - 2 AN CH OR NU T 3/ 8 C H A IN G U ID E - L O W E R H E X H E A D B O LT - 1 / 4 X 1 / 2

1 2 1 3

23 24 25

AK CC1 20 AK CC-1 38 OR 2511 4

B R A C K E T A S S Y - C H A I N T E N S IO N E R T H R E A D A D S P A C E R - C H A IN G U A R D A D J U S M E N T A R M - C H A I N TE N S I O N E R

1 2 1

26 27 28 29

OR 2250 1 OR 2250 3 S C H C S C R E W 0 .2 5 - 2 0 x 1 . 5 x 1 .5 - H X - N XK CC1 20

B U S H IN G - IN F E E D S P R O C K E T B U S H IN G H O U S IN G F L A T H E A D S C R E W 1 / 4 - 2 0 X 1 .5 S P R O C K E T A S S Y - IN F E E D

2 2 4 1

30 31 32

C TR - A - 1 0 4 A S B H C S C R E W 0 .2 5 - 2 0 x 0 .5 - H X - N A H C N U T 0 .3 7 5 0 - 1 6 - N

C O V E R A S S Y - F E E D C H A IN B U TTO N H E A D S C R E W 1 / 4 - 2 0 X 1 / 2 AN CH OR NU T 3/ 8

1 2 2

33 34 35 36

S B H C S C R E W 0 .3 7 5 - 1 6 x 0 .5 - H X - N L W 0 .3 7 5 AK CC1 14 O R73 4

B U TTO N H E A D S C R E W 3 / 8 - 1 6 X 1 / 2 LO C K W A S H E R S P R O C K E T A S S Y D IS C H B U S H IN G D IS C H S P R O C K E T

6 6 1 2

37 38 39

AK CC1 11 S C H C S C R E W 0 .2 5 - 2 0 x 0 .7 5 x 0 .7 5 - H X - N H J N U T 0 .3 7 5 0 - 1 6 - D - N

C H A N N E L - C H A IN G U ID E F LA T H E A D S C R E W 1 / 4 - 2 0 X 3 / 4 H E X JA M N U T

1 2 1

40 41 42

OFC 1503 5 O R72 7 LN 0 2 5 2 0

SPRO CKET M OU NT ASS Y. S H O U LD E R B O LT H E X N Y LO C K N U T

1 1 1

43 44 45 46

OR 2510 1 H F B O LT 0 . 2 5 - 2 0 x 0 . 7 5 x 0 . 7 5 - N H N U T 0 .2 5 0 0 - 2 0 - D - N H F B O LT 0 . 2 5 - 2 0 x 1 . 2 5 x 0 . 7 5 - N

G U ID E - C H A IN T E N S IO N E R H E X H E A D B O LT - 1 / 4 - 2 0 X 3 / 4 H EX N UT H E X H E A D B O LT - 1 / 4 -2 0 X 1 1 / 4

1 1 1 1

47 48

H F B O L T 0 .2 5 - 2 0 x 1 x 0 .7 5 - N LW 0 .2 5

H E X H E A D B O LT - 1 / 4 X 1 LO C K W A S H E R

1 1

C H G LTR

D E S C R I P T IO N

N/C

APPROVED FOR PRODUCTION

D ATE

APPRO VED

13 18

19 20 11 10 3

9 8

7 6 5 4

47 21

46 6

38 42

24 35 25

5 41 26 40 27

33 30

AKCC-003

TO LE R A N C E S

1 C UT T E R

2 1

N EXT AS SY

REQD

M A T E R IA L

.X X

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/2°

DEVELOPMENT COMPANY

F O O D P RO C E S SIN G EQ U IP M E N T - M A N U F A C T U R E & D ES IG N 4 10 C H AM BE R S ST R E ET

F R A C T IO N S ± 1 / 3 2

TE L (5 4 1) 68 6 - 0 01 2 F AX (54 1 ) 48 5 - 28 9 2

E U G E N E , O R 9 74 0 2

NOTED

SC ALE :

1-3

D AT E:

4- 17 - 06

FEED CHAIN DRIVE ASSY HAND FED CORN CUTTER - 2006

DRAW N BY :

J AN O S

PART N U M BER

AKCC-003

HYDRAULIC TANK UNIT 48

CC06-002 5

C H G L TR

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

D A TE

AP P R O VED

4 6 3

12 25

ITEM N O. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

15 19

16 21

CC06-002

PART N UMBER CC H 06- 022 CC H 06- 034 CC W06- 009 CC W06- 010 CC H 06- 037 C C06- 007 CC H 06- 039 CC H 06- 040 CC H 06- 005 CC H 06- 015 CC H 06- 041 CC H 06- 023 CC H 06- 024 CC H 06- 003 CC H 06- 021 CC H 06- 035 CC H 06- 017 CC H 06- 042 CC H 06- 038 CC W06- 007 CC W06- 003 CC W06- 008 CC W06- 001 CC W06- 002 CC W06- 005 M A T E R IA L TO LER A N CE S

1 1

2 2

NEXT ASSY

REQD

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/ 2 °

Q TY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

F O O D P R O C E S S IN G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N

4 1 0 C H A M B E R S S TR E E T

F R A C T IO N S ± 1 / 3 2 .X X

D E S C R I P T IO N E L B O W F ITT IN G 9 0 2 2 0 2 - 8 - 8 S S HYDRAULIC OIL HEATER ELBOW FITTING 90 P U S H - TO - C O N N E C T F IT TIN G H Y D R A U LIC C A P H Y D R A U LIC T A N K O IL L E V E L G A U G E TE M P E R A T U R E G A U G E HYDRAULIC FITTING 0503-12-6 HOSE FITTING 13943-6-6 H YD R A U L IC H O SE # 6 9 0 - S T R 1 2 " O IL F IL T E R H E A D O IL F IL T E R HYDRAULIC FITTING 0502-12-8 CH E CK VALVE HYDRAULIC FITTING 2503-12-10 HOSE FITTING 1043-10-10 H Y D R A U LIC H O S E # 1 0 S TR - S T R 1 3" N O ZZEL S T . E LB O W 9 0 2 2 0 2 P- 6 - 6 TU B E M A L E C O N N E C TO R TU BE S O L E N O ID V A LV E B O D Y C O IL A F 4 C 1 5 R E D U C E R 2 1 6P - 8 - 6 DEVELOPMENT COMPANY

T E L (5 4 1 ) 6 8 6 - 0 0 1 2 FA X ( 5 4 1 ) 4 8 5 - 2 8 9 2

EUGEN E, O R 9 740 2

NOTED

S C A LE :

1-4

D A TE:

3-18-06

HYDRAULIC TANK UNIT

HAND FEED CORN CUTTER - 2006

DRAW N BY:

JANOS

P A RT NU M B ER

CC06-002

BASE UNIT 50

CC06-006

TO LER A N CE S

1 CUTTER

2 1

NEXT ASSY

REQD

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/ 2 °

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

M A T E R IA L

D A TE

AP P R O VED

DEVELOPMENT COMPANY

F O O D P R O C E S S IN G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 1 0 C H A M B E R S S TR E E T

F R A C T IO N S ± 1 / 3 2 .X X

C H G L TR

T E L (5 4 1 ) 6 8 6 - 0 0 1 2 FA X ( 5 4 1 ) 4 8 5 - 2 8 9 2

EUGEN E, O R 9 740 2

NOTED

S C A LE :

1-3

D A TE:

BASE UNIT

5-03-06

HAND FED CORN CUTTER - 2006

DRAW N BY:

JANOS

P A RT NU M B ER

CC06-006

CC06-005 1

C H G LT R

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

A P P R O VE D

D A TE

O IL IN

T U R N T H E N E E D L E V A L V E (S P E E D C O N T R O L V A L V E ) C L O C K W I S E W IL L C A U S E M O R E S P E E D O N T H E F E E D R OL L S HA F T S A ND T HE F E E D C HA IN . T UR N C OU N T E R - CL O C KW IS E W IL L C A U S E L E S S S P E E D O N T H E F E E D R O L L S H A F T S A N D T H E F E E D CH A IN , T H E OP T IM A L SP EE D (RP M ) O N TH E FE ED S HA FTS IS 4 00 RP M ! D O N O T FO R G ET T O L O C K T HE S E T S C R E W A F T E R S E T T IN G!

O IL U

P N

O IL 2 T O T H E F IL T E R T U R N R E L IF E C A R T ID GE (P R E S S U R E V A L V E ) C OU N T E R - C L O CK W IS E W IL L C A U S E M O R E P R E S S U R E IN T H E HY DR A U L IC S Y S T E M , T UR N C L OC K W IS E W I L L C A U S E L E S S P R E S S U R E IN T H E S Y S T E M . T HE O P T IM A L P R E S S U R E I S 5 5 0 - 6 5 0 P S I! D O N O T F O R G E T T O L O C K T H E N U T A F T E R S E T T I N G !

N O T E : F O R T HE R IG HT S E T T I NG NE E D TO W A R M U P TH E C UT TER TO RE AC H T HE O P T IM A L O P E R A T IN G T E M P E R A T U R E 10 0 - 1 35 F !

TO LE R A N C E S IT E M NO. 1 2

PA RT N UM BER

C C 06 - 0 0 4 C C 06 - 0 0 3

D E S C R IP T IO N

M O T O R- P UM P AS SY HYDRAULIC UNIT ASSY

Q TY .

1 1

M A T E R IA L

F R A C T IO N S ± 1 / 3 2

1 1

2 2

N EXT ASSY

REQD

.X X

± .0 1 5

.X X X

± .0 0 5 ±1/2°

A N G LES

DEVELOPMENT COMPANY

F O O D P R O C E SS IN G E Q U IP M E N T - M A N U F A C TU R E & D E S IG N 41 0 C H A M B E RS ST RE E T

T E L ( 5 4 1 ) 6 86 - 0 0 1 2 F AX ( 54 1 ) 48 5 - 2 8 9 2

EU GEN E, OR 97402

NOTED

S C A LE :

1-3

DATE:

3-16-06

PUMP-HYDRAULIC UNIT HAND FED CORN CUTTER - 2006

D RA W N B Y:

JANOS

P A R T N U M B ER

CC06-005

HYDRAULIC OIL CAPACITY

Hand Fed Cutter - 9 gallons

RECOMMENDED OIL FOR HYDRAULIC SYSTEM Food Grade Hydraulic Oil ISO 32 or equivalent

CC06-003 1

CO N N E CT TO TH E H Y DRAU LIC M O T O R # 7 ( F E E D TR O U G H )

2 3

C H G L TR

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

D A TE

AP P R O VED

C O N N EC T T O T H E H Y D R A U L I C M O T O R # 3 ( SU P P L Y )

C O N N E C T T O T H E F IL T E R H E A D 4 5

C O N N E C T TO S U B P L A T E " T " P O RT

21 8 20

CO N N E CT TO CCH 06- 010 2 19 18

CC06-003

IT E M N O . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER CCH 06- 041 CCH 06- 014 CCH 06- 010 CCH 06- 007 CCH 06- 027 CCH 06- 008 CCH 06- 011 CCH 06- 009 CCH 06- 013 CCH 06- 002 CCH 06- 026 CCH 06- 006 CCH 06- 020 CCH 06- 019 CCH 06- 015 CCH 06- 043 CCH 06- 036 CCH 06- 001 CCH 06- 004 CCH 06- 044 CCH 06- 045 TO LER A N CE S

1 1

2 2

NEXT ASSY

REQD

D E S C R I P T IO N H YD R A U L IC H O SE # 6 9 0 - S T R 12 " HOSE FITTING 10643-6-6 HYDRAULIC FITTING 063T-6-6-6 HYDRAULIC FITTING 0103-4-6 N E E D LE V A L V E HYDRAULIC FITTING 0106-4-6 HYDRAULIC FITTING 3903-6-6 HYDRAULIC FITTING 2406-8-6 HYDRAULIC FITTING 053T-8-8-8 HYDRAULIC FITTING 0506-8-6 PRE SSU RE GAU GE HYDRAULIC FITTING 0101-4-4 S U B P L A TE RELIEF CARTIDGE HOSE FITTING 13943-6-6 H Y D R A U LI C H O S E # 6 S TR - 9 0 1 1 1 / 2 " D IR EC T IO N A L C O N T R O L VA L V E HYDRAULIC FITTING 0503-8-6 HYDRAULIC FITTING 2202-4-4 H Y D R A U LIC H O S E # 6 S TR - 4 5 1 4 1 / 2 " H Y D R A U LIC H O S E # 6 S TR - 9 0 1 5 1 / 2 " M A T E R IA L DEVELOPMENT COMPANY F O O D P R O C E S S IN G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N

4 1 0 C H A M B E R S S TR E E T

F R A C T IO N S ± 1 / 3 2 .X X

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/ 2 °

Q T Y. 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 T E L (5 4 1 ) 6 8 6 - 0 0 1 2 FA X ( 5 4 1 ) 4 8 5 - 2 8 9 2

EUGEN E, O R 9 740 2

NOTED

S C A LE :

1-3

D A TE:

3-15-06

HYDRAULIC UNIT

HAND FEED CORN CUTTER - 2006

DRAW N BY:

JANOS

P A RT NU M B ER

CC06-003

CC06-004

C H G L TR

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

D A TE

AP P R O VED

CO N N E CT TO TH E TAN K U N IT SE E DW G. # CC06- 002 2 3 4

5 6 7

8 C O N N E C T TO T H E H Y D R A U L I C U N IT SE E DW G. # CC06- 003 9 12

ITEM NO. 1 2 3 4 5 6 7

PART NUMBER CCH 06- 029 S SC U P S K T 0 . 2 5 - 2 0x 0 . 2 5 - H X - N CCH 06- 032 CCH 06- 031 CCH 06- 033 CCH 06- 030 CCH 06- 042

D E S C R IP T I O N

Q T Y.

B A L D O R M O TO R C M 3 5 5 4 S ET S C R E W 1 / 4 - 2 0 X 1 / 4 C O U P L IN G 5 / 8 " COUPLING SPIDER C O U P L IN G 1 / 2 " A DAPTE R # 6027 H Y D R A U L IC H O S E # 1 0 S T R- S TR 1 3 "

1 2 1 1 1 1 1

CCH 06- 017

H Y D RA U L IC H O S E F IT TIN G 1 0 6 43 - 1 0- 1 0

CCH 06- 012

HYDRAULIC FITTING 2503-10-10

H Y D R A U LIC PU M P D14 - 60H z D17 - 50H z

1 0 CCH 06- 025 1 1 H F B O LT 0 . 37 5 - 1 6 x 1 x 1- N 1 2 LW 0 . 3 7 5

H EX H EAD BO LT 3/8-16 X 1" LO CK W ASH E R 3/ 8"

TO LER A N CE S

6 6

1 1

2 2

NEXT ASSY

REQD

M A T E R IA L

F R A C T IO N S ± 1 / 3 2 .X X

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/ 2 °

DEVELOPMENT COMPANY

F O O D P R O C E S S IN G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 1 0 C H A M B E R S S TR E E T

T E L (5 4 1 ) 6 8 6 - 0 0 1 2 FA X ( 5 4 1 ) 4 8 5 - 2 8 9 2

EUGEN E, O R 9 740 2

NOTED

S C A LE :

1-3

D A TE:

3-15-06

MOTOR-PUMP ASSY

HAND FEED CORN CUTTER - 2006

DRAW N BY:

JANOS

P A RT NU M B ER

CC06-004

HYDRAULIC SYSTEM SCHEMATIC 56

CC06-008 4

C H G L TR

DESCRIPTION

N/C

APPROVED FOR PRODUCTION

D A TE

AP P R O VED

6 MO TO R # 1

MO TO R # 2 MO TO R # 3 2

M O TO R # 6

MO TO R # 4

MO TO R # 5 7

M O TO R # 7 13

IT E M N O. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER CCH 06- 050 CCH 06- 018 CCH 06- 048 CCH 06- 056 CCH 06- 065 CCH 06- 046 CCH 06- 047 CCH 06- 058 CCH 06- 061 CCH 06- 028 CCH 06- 011 CCH 06- 059 CCH 06- 063 CCH 06- 054 CCH 06- 052

D E S C R I P TI O N HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC

HOSE #4 STR-STR 14" FITTING FG6400-06-06 FITTING FG6802-06-06 HOSE #4 STR-STR 14" HOSE #4 STR-STR 11" MOTOR STR FITTING FG6801-06-06 HOSE #6 STR-45 29 1/2" HOSE #6 STR-45 38" FITTING 6WTX-WLN-S-6-6

HYDRAULIC FITTING 90° SWIVEL FG6500-06-06

HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC

MOTOR 90 HOSE #6 STR-90 35" HOSE #4 11" W/FITTINGS HOSE #4 STR-STR 14"

Q TY. 1 8 4 1 1 6 2 1 1 2 1 1 1 1 1

C O N N E C T T O T H E S U B P LA T E " A " P O R T SE E DRAW IN G# CC06 - 003

10 C O N N E C T T O T H E S U B P L A TE " B " P O R T S E E D R A W IN G # C C 0 6 - 0 0 3 TO LER A N CE S

1 1

2 2

NEXT ASSY

REQD

M A T E R IA L

F R A C T IO N S ± 1 / 3 2 .X X

± .0 1 5

.X X X

± .0 0 5

AN G LE S

± 1/ 2 °

DEVELOPMENT COMPANY

F O O D P R O C E S S IN G E Q U IP M E N T - M A N U F A C T U R E & D E S IG N 4 1 0 C H A M B E R S S TR E E T

T E L (5 4 1 ) 6 8 6 - 0 0 1 2 FA X ( 5 4 1 ) 4 8 5 - 2 8 9 2

EUGEN E, O R 9 740 2

NOTED

S C A LE :

1-3

D A TE:

3-17-06

FEED ROLL DRIVE HYDRAULIC SYSTEM HAND FEED CORN CUTTER - 2006

DRAW N BY:

JANOS

P A RT NU M B ER

CC06-008A

Lubrication When the cutter is put into initial operation, inspect the grease lines carefully to make sure tubing and fittings have not been damaged in shipment. The A&K Cutter is provided with a single point lubrication system that will lubricate all the main bearings on the cutter. When grease is pumped into the system through main zerk, each bearing in turn receives a measured amount of grease. The lube block has a cycle indicator. The pin in cycle indicator moves IN and OUT as the piston in that section moves. The pin movement indicates this section of the block is cycling. Machines having centralized systems must be lubricated every four (4) hours. The lubrication system must be cycled two (2) times to insure an adequate supply to each bearing. If high pressure is required to cycle lube block, it could mean a blockage in the system. Continued high pressure could cause damage to the grease line or gasket between the sections in the block. The cutter head assembly is lubricated by a 12 ounce (340g) gravity feed bottle oiler and should be set to provide six (6) drops per minute to the head. An FDA approved oil should be used in this gravity oiler

RECOMMENDED OIL FOR CUTTER HEAD Penreco DRAKEOL 9 LT MIN OIL NF OR EQUIVALENT

RECOMMENDED GREASE FOR LUBRICATION MEDALLION 2 KOSHER H-1 Food Machinery Lubricant NLGI 1 OR EQUIVALENT

MICRO SWITCH WIRING 3-16 OR 2-16 WIRE CABLE A.

WHITE TO COMMON

BLACK TO NORMALLY OPEN

CONTROL BOX - WIRING INTO MAIN BOX A.

BLUE

TERM #1

REVERSE A4

BLACK

TERM #2

START

RED

TERM 2A TO

STOP

B1, REVERSE A3

YELLOW -

TERM #4

STOP

B2, START A4

CABLE WIRING - HAND FED CUTTERS MAIN CONTROL BOX 1. #1 Connector goes from Main box to Junction box A.

RED

M2 OL # T1

BLACK

M2 OL # T2

BLUE

M2 OL # T3

GRAY

TERM #7

GREEN

GROUND TERM

ORANGE

F1 TERMINAL WITH FUSE (WATER VALVE)

PINK

F4 TERMINAL WITH FUSE (HEATER)

LIGHT BLUE

F2 TERMINAL WITH FUSE (REVERSE VALVE)

2. #2 Connector goes from Main box to Control box A.

RED

YELLOW

BLUE

BLACK

3. #3 Connector goes from Main box to Lid switch A.

BLACK

2 TERM

WHITE

2A TERM

4. #4 Connector goes from Main box to Cutter Head Motor A.

RED

M1 OL # T1

BLACK

M1 OL # T2

WHITE

M1 OL # T3

GREEN

GROUND TERM

CABLE WIRING - HAND FED CUTTERS JUNCTION BOX

FROM MASTER CONTROL BOX

ORANGE – WATER VALVE GREEN – GROUND PINK – HEATER GRAY – COMMON LIGHT BLUE – REV VALVE RED – MOTOR T1 BLACK – MOTOR T2 BLUE – MOTOR T3

MARRY ALL GREENS TOGETHER:

1 – REV VALVE 2 – MOTOR 3 – MAIN IN-LEAD 4 - HEATER

REV VALVE WHITE BLACK GREEN

TO TO

GRAY (COMMON-7) LIGHT BLUE (F2)

RED L1 BLACK L2 WHITE L3 GREEN

TO TO TO

RED T1 BLACK T2 BLUE T3

MOTOR

WATER VALVE WHITE TO WHITE TO YELLOW GREEN

ORANGE (F1) GRAY (COMMON-7)

HEATER (CLEAR TUBE) RED TO PINK (F4) RED, BLACK - PUT TOGETHER BLACK TO GRAY (COMMON-7)

WIRING SEQUENCE HAND FED CUTTERS

MAIN CONTROL BOX MAIN JUNCTION BOX ……………………… Located in Bottom of Stand Main Lead (From Main Control Box) A.

RED

MOTOR T1

BLACK

MOTOR T2

BLUE

MOTOR T3

WHITE

BLACK (HEATER) TO WHITE (SOLENOID) Group of three (3)

GREEN (crimp on end)

GREEN FROM HEATER (crimp on end) Secure to G Screw

ORANGE

WHITE (SOLENOID)

RED W/BLACK

NOTE:

# 2A TERM

When 2 Red and 2 Black from Heater are present, tie 1 Red and 1 Black together, than wire remaining as directed above.

Trouble Shooting A.

JAMS 1. The line up between the feed rolls and the feed chain may be incorrect, causing the ear to enter the feed rolls off center. The chain may be either too high, too low, or the trough sides may not be properly centered with the cutting head. 2. The knife opening is not large enough. 3. Knives may be dull. 4. Be sure that the corn is fed into the machine small end first. 5. Check feed roll gauging linkage. Eliminate all lost motion and adjust to suit the ear size being cut. 6. Check the feed roll shafts to make sure they are centered with the cutting heads. 7. NEVER remove jams from the cutter with anything but a piece of wood, and ONLY AFTER THE MACHINE IS STOPPED. 8. Jams may be relieved by moving the spreader arm located on the left hand side of the cutter. Moving this lever will open knives while machine is running and aid in releasing the jams.

HEADS FREEZING OR STICKING 1. This is usually due to a starch accumulation in the head bearing and heads. Heads should be removed and thoroughly cleaned with clean cool water and a soft brush. It is usually necessary to take the head apart and thoroughly wash to remove any starch accumulation

DEEP CUT 1. The gauging linkage may need adjustment. 2. The head may be starching up, causing the knives to open too hard. 3. The knives may be too short or dull to do good work.

BROKEN COBS 1. Feed roll shafts may be out of adjustment, not centered with the cutting head.

DEEP CUT ON ONE SIDE 1. Feed trough adjustments may be out of line, causing the ear to enter the head crooked. 2. Feed roll may be out of line vertically or horizontally with the cutting head.

RAGGED CUTS 1. This may be caused by the corn being damaged on one side before it gets into the cutter itself. 2. Knives may be dull or there may be broken knives in the set. 3. One or more of the knives may be sprung. 4. The knives may not be a matched set.

CHAFF IN CORN 1. Too many hulls or chaff may be caused by the feed roll spurs digging into the cob too deeply. This is usually caused by the tension being too tight. 2. The corn may be coming through the cutter damaged. If so, the cutters will cut the damaged kernels off, not only making a very ragged looking job, but a great deal of chaff will end up in the cut corn.

VIBRATION 1. The Cutter is a very high speed machine, therefore it must be bolted SECURELY to the floor. 2. The floor must be amply strong to support the machine without vibration. 3. Because of the high speed of the drive shaft of the machine, an out-ofbalance line shaft may transfer vibration to the cutters. 4. Machine should be checked carefully for dry or tight bearings.

HEAD BEARING WEAR CLEARANCE The easiest way to inspect for excessive wear is to check the clearance between the cutter head bearing and the cutter head gear. Disassemble the cutter head and check the clearance between the cutter head bearing and the cutter head gear with a feeler gauge. If the space between the cutter head gear and bearing exceeds more than .03, the wear is excessive enough to produce irregular cutting. The cutter head gear, cutter head bearing and cutter head shell should be replaced.

Clean up A.

CLEANING 1. As soon as the run is finished, whether it is noon, evening or during the night, machines should be washed down at once with cold or lukewarm water. 2. The heads should be removed. 3. The knives should be removed from the head and both cleaned thoroughly. Some canners submerge the head in a tank of water and leave it there until it is ready to start the next dayâ&#x20AC;&#x2122;s run. However, this is not necessary if the heads are thoroughly cleaned so that no starch remains in them to set up while they are not in use. 4. The machines may be steamed down if so desired but steam should NEVER be put directly on the knives or on the machine before all of the corn and corn starch is washed off.

CLEANING AND STORAGE 1. When seasonâ&#x20AC;&#x2122;s run is completed, clean the machine as usual. Then, wash and steam them down and allow them to dry thoroughly. Machines should then be gone over carefully. 2. The heads themselves should be taken apart and thoroughly cleaned. When reassembling, we suggest the use of white vaseline instead of oil. Wrap the heads carefully and store them in a dry place. 3. The machine should be checked over carefully and a list of any parts that will be needed prior to the next season ordered promptly.

Knife Honing 1. A&K recommends all FMC cutter knives be honed on an A&K Knife Sharpener. When the Knife Sharpener is properly used, it will provide a consistently sharper knife while maintaining the correct angles of the knife. NOTE: Honing stones and knives should be kept clean at all times when sharpening. Proper honing of cutter knives is very important to the successful operation of the corn cutter. Improperly honed knives will not only cause irregular cutting but also wasteful hours of corn cutter adjusting. No corn cutter adjustment will compensate for an improperly honed knife! 2. Hand Honing For hand honing, A&K recommends using a Carborundum 3183 stone and one hard Arkansas stone. The knife should be honed on the backside and the stone should contact the knife. After the knife has been honed on the backside, it is only necessary to remove any burrs on the inside 8 degree angle with the Arkansas stone. Never Hone The Knife on The Inside Angle! While stoning the knife on the backside, be sure to stone the knife evenly from the curved heel. If the point is honed more than the heel, it will shorten the knife point unnecessarily and thereby shorten the life of the knives. CAUTION! The inside bevel lid is not to exceed 1/32â&#x20AC;?. Care should be taken to hone the backside of the knife only on those portions indicated in hand honing. Burring should be accomplished in the same manner also. The honer insures constant honing of the knife at the same and correct angles after it has been set up. The honer jigs are adjustable and have stops. These jigs and stops should be set to provide the correct knife honing angels as directed. 3. When the knives have been used and rehoned during the average season, they are usually slightly out of shape and should be returned to A&K factory in Eugene, Oregon for regrinding. The service charge for this procedure is very reasonable and most canners ship all their knives to A&K every year immediately after their pack is finished.

4. Knives cannot be reground indefinitely, as there is a definite minimum length which will give satisfactory results. Before shipping your knives to have them reground, it is recommended to carefully inspect the length of the knife blades. Knives that are returned to A&K are inspected, and if found to be too short, they will be returned to the customer without regrinding. Therefore, transportation charges can be saved if you check the length first. 5. New knives are 1-3/16” long. If, after frequent use, they are less than ¾” long, they are very apt to do poor quality work. Therefore, A&K will not regrind knives less than ¾” long unless specifically requested by the customer. The customer will assume all risk as far as satisfactory operation is concerned.

A&K DEVELOPMENT COMPANY CUTTER REBUILD

(Instructions are sequential and must be followed in order.) While Cutter is still mounted on Cutter base: 1. 2. 3. 4. 5.

Remove back cover (CC500-1 Item 8) Disconnect main hydraulic lines to and from Cutter Remove control wires from sensor (if present) Disconnect safety switch and head drive motor Disconnect water line (CC500-1)

1. Reference Assembly Drawings CCRID700-002, CCRG700-002, CCRID700-003: 1. 2. 3. 4.

Remove rubber rolls and discharge rolls (note order and location) Remove lock nuts and adjusting nuts from all shafts Remove trash plate retainers (plastic tubes) Remove trash plates (note order and location)

2. Reference Assembly Drawings CCHDA700-000, CCI700-000: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Remove lubrication hoses from actuator (Item 15) Remove end plate (CCPC700-000, Item 4) Remove locking knob (Item 12) Remove adjusting knob with connecting bracket and actuating cam assy. (Item 14,15) from knife adjusting shaft (CCHDA700-000, Item 8) Remove pulley cover Remove belt Remove drive pulley Remove Allen head set-screws (3) from cam follower (CCHDA700-000, Item 16) and slide cam follower off There are three (3) Allen head set screw (Item 23, 24) that must be loosened before attempting to remove pulley Remove pulley (Item 22) Remove belt guard back plate

3. Reference Assembly Drawings CCHS700-000, CC700-001: 1. 2. 3.

Remove five (5) mounting bolts (note location of bolt for water inlet) (CC700022) Disconnect lube line from lube block for head drive (Two (2) bottoms on the left hand side of the lube block) Remove cutter front assembly 80

At this point, cutter may be removed from base. Pick up using straps, lifting from below motor support plate (CCI700-000, Item 30). Thoroughly clean all assemblies. With cutter on workbench: 1. Remove hydraulic lines from motors 2. Remove hydraulic motors and roll shafts

4. Reference Assembly Drawing CCI700-000: 1. 2. 3. 4. 5. 6. 7. 8. 9.

Remove bolt that holds the adjusting arm sensor mount (Item 58) Remove bolt that holds tie rod end to knife actuator rod (Item 65) Slide knife actuating rod out (Item 75) Disassemble link rods and tie rod ends from actuating mechanism; do not lose spacers (Item 53, 54, 55, 60, 72) Remove springs from arm assemblies (note order and location) Remove grease lines from bearing blocks Remove bearing blocks (note location) Remove spreader arm assembly (Items 8, 48, 49) Remove feed roll bearing guide (Item 47)

Check for wear in rocker arm assemblies (Item 24, 28, 31). If worn, continue below. If there are in good condition go to step 6.

5. Reference Assembly Drawing CCI700-000: 1. Remove lube lines from arm assemblies 2. Once all lube lines are disconnected, remove lube manifold 3. Remove motor mount (CCFRD700-001 Item 7) 4. Loosen set screw in collars in frame assemblies at end of shafts (Item 20) 5. Remove upper and lower motor mount support (Items 25, 26) 6. Remove gauging bell crank mount bar (Item 70) 7. Separate frame assembly halves 8. Remove rocker arm assemblies; note location and order of spacers 9. Check for wear on shafts (Item 23) replace if worn 10. Replace bushing in rocker arm assembly (Part #CC-700-140, need to ream 5/8 Dia) 11. Using A&K Square Jig to align parts, reassemble motor mount supports (Item 25 and 26), keeping adjusting bolts to outside, and gauging bell crank mount bar (Item 70) to side of frame assembly (Item 19, 33); tighten bolts. 12. Install shafts (Item 23) with flats back onto infeed frame assembly (Item 19, 33) 13. Lightly grease shafts 14. Slide infeed arm assembly (Item 32) onto shafts 15. Slide medium spacers (Item 31) onto shafts 16. Slide gauging arm assembly (Item 28) onto shafts 17. Slide long spacers (Item 27) onto shafts 18. Slide discharge arm assembly (Item 24) onto shafts 81

19. Slide small spacers (Item 21) onto shafts 20. Check for smooth operation of all components. If necessary, disassemble, ream bushings; check shaft for burrs, use a sender paper to eliminate. Do not use abrasives. 21. Tighten bolts 22. Remember to tighten four (4) locking collar set-screws (Item 20) in frame assemblies using bolt guard. 23. Plug holes on infeed end of shafts (Item 23) 24. Replace bearing in belt tensioner if necessary (Item 12) 25. Install motor mount (CCFRD700-001 Item 7)

6. Reference Assembly Drawings CCFRD700-001, CCI700-000: 1. 2. 3. 4. 5. 6.

Replace bearing shoes (Item 12), if necessary in feed roll bearing guide (Item 11) Install feed roll bearing guide Bring lube manifold to cutter. Do not install manifold Attach lube lines to rocker arm link bars Align and tighten spreaders (Items 48 and 49) onto spreader arm lever (Item 11) Install springs a. b. c.

two (2) light on infeed (CC-700-148) two (2) light on gauging (CC-700-148) two (2) heavy on discharge (CC-700-149)

7. Check bearing blocks for wear; replace if necessary 8. Attach lube lines to bearing blocks 9. Install new actuating rod guide (Item 75) if necessary onto discharge frame assembly (Item 19) 10. Install new actuating rod bushing (Item 43) if necessary into infeed frame assembly (Item 33)

7. Reference Assembly Drawings CCRID700-002, CCRG700-002, CCRID700-003: 1. Motor bearing blocks a. b. c. 2. 3. 4. 5.

Infeed Gauging Discharge

“J” top, “K” bottom “G” top, “H” bottom “A” top, “B” bottom

Install infeed roll shaft assemblies with hydraulic motors (splined) Install gauging roll shaft assemblies witht hydraulic motors (splined) Install discharge roll shaft assemblies with hydraulic motors (smooth) Check spreader arm actuation

8. ACTUATING MECHANISM Reference Assembly Drawing CCI700-000: 1. Replace all rod ends. Maintain overall length of rods. Basic Length of Link Rods

Center of Clevis to Center of Clevis

Link Rod #1 Link Rod #2 Link Rod #3

5 ¼” 6 3/8” 8”

3. 4. 5. 6. 7. 8. 9.

Install link rod #1 (Item 73) to bell crank (Item 76) Mount other end to knife actuating rod (Item 74) Mount link rod #3 (Item 72) to bell crank (Item 76) Mount link rod #2 (Item 66) to gauging assembly lever (Item 62) Install new bushings (Item 69, 71) if necessary to mounting bar (Item 70) Insert knife actuating rod (Item 74) Connect two (2) tie rods to lower arm of gauging rocker arm assembly. Assemble with spacers, special connecting bolt, and Nylock nuts. Fully tighten and back off one-half turn; insert cotter key 10. Check adjustments with gauging arms closed a. knife actuating rod (Item 74) flush with bushing (Item 43) b. bell crank assembly square with cutter c. sensor arm (Item 2) ½” off bottom of frame 11. If adjustments are correct, tighten locks nuts on all link arms 12. Adjust position of proximity sensor 1/32” from flag. Tighten adjusting arm (Item 22)

9. Intermediate Check out: 1. 2. 3. 4.

Check that lube lines are all connected Make certain all moving parts clear lube lines Using spreader bar, check for smooth action of all components Install all hydraulic hoses to motors (Hydraulic System Schematic Drawing CC06-008 for placement)

Place assembly back onto Cutter Base.

10. FRONT DISASSEMBLY Reference Assembly Drawing CCHS700-000, CCHDA700-000: 1. 2. 3. 4.

Remove drive gear guard (Items 30) Remove booth infeed and discharge clamp cap (Items 25,27) The head drive and actuating mechanism assembly may be removed Slide bearing sleeves (CCHDA700-000 Item 3, 25) shafts (Items 7, 26) 83

5. 6. 7. 8.

Remove locking collar (Item 27) from knife adjustment shaft Remove spring (Item 2) Remove external shafts from knife adjustment shaft (Item 7, 26) Check for wear in all components

11. FRONT DISASSEMBLY Reference Assembly CCHDA700-001, CCHDA700-002, CCHDA700-003, CCHDA700-005: 1. Remove bearing locknut (Item 12) to separate the connecting bracket (Item 7) from the actuating cam (Item 2) 2. Slide off the long external shaft assembly (Item 26) 3. Remove the torsion spring set collar (Item 1) 4. Slide off the sort external shaft assembly (Item 7) 5. Check for wear. Replace any parts showing wear 6. Check ball bearing (CCHDA700-001 Item 14), replace if necessary 7. Replace four (4) actuating cam rollers (CCHDA700-002 Item 7, CCHDA700-003 Item 5) 8. Replace bushing in actuating cam (CCHDA700-001Item 1)

12. FRONT ASSEMBLY Reference Assembly Drawing CCHDA700-000: Apply light coating of grease to all bushings and shafts 1. 2. 3. 4.

Slide short external shaft assembly (Item 7) onto the knife adjusting shaft (Item8) Add the thrust washer (Item 6) to short shaft side of head drive gear Slide short bearing sleeve assembly (Items 3) over external shaft Slide long external shaft assembly (Items 26) onto knife adjusting shaft. Be certain keyways are 180ยบ out on the external shaft and actuating shaft 5. Slide long bearing sleeve assembly (Items 25) over external shaft

13. Reference Assembly Drawing CCHS700-000: Apply light coating of grease to all bushings 1. 2. 3. 4.

Place knife actuating mechanism assembly into cutter housing assembly Remove locking bolt from bearing cap (Items 26, 27, 28) Place bearing caps over bushings Check alignment of bushing through locking bolt hole. Adjust if necessary. Replace locking bolt 5. Tighten bearing cap mounting bolts while checking rotation of head drive gear. Do not over-tighten; do not bind. If it binds, disassemble and lightly ream bearings caps or use other components 6. Torque bolts to 35 lbs/foot 7. Install front assembly back onto interior body using five (5) mounting bolts. See drawing CC700-001 for correct placement of water feed bolt (tight gently!)

8. Give shot of grease to lid hinges (Zerks cannot be reached when assembly is complete) 9. Install guard back (CCPC700-000; Item 11) 11. Plumb grease lines into bearing caps

14. Knife Actuating Adjustment Mechanism Reference Assembly CCHDA700-000: 1. Slide pulley (Item 22) onto shaft; stand off bushing 1/8”. Lock to shaft with three (3) large Allen head set screws (Item 23, 24) 2. Install electric motor 3. Align motor pulley with lower pulley (Item 22) 4. Install belt 5. Bolt cam roller mount (Item 20) to pulley, do not tight. Align holes to allow for most adjustment. Turn 90º if needed; leave loose for now. 6. Install cam follower (Item 16). Keep 1/32” clearance from cam roller mount. Evenly tighten set screws. 7. Install torsion spring and lock collar (Item 2 and 1). Place enough tension on spring that cam follower springs back after movement. (Approx. 2-2.5 turn). 8. Slide actuating cam (Item 15) over cam follower (Item 16). 9. Install connecting bracket (Item 15). It should slide over both knife adjusting shaft Item 8) and knife actuating rod ( Item 21) 10. Add first lock nut (Item 14) to actuating cam 11. Align marks in actuating cam with cam roller plate rollers (Item 20), not cam follower rollers 12. Move cam roller plate until teeth on knife actuator gear are aligned with the head drive gear. Tighten four (4) bolts (Item 17) to attach cam roller mount (Item 20) to pulley. 13. Install pulley cover 14. Connect wires to sensors if present, head drive motor, safety switch 15. Wire motor to run counter clockwise

15. Preparation for Roll Installation and Gauging Reference Assembly Drawing CCRID700-002, CCRID700-003, CCRG700-002: 1. 2. 3. 4. 5. 6.

Install six (6) UHMW trash plates (Item 9) Lightly grease shafts Install six (6) trash plate retainers (Item 8) Add locking collars ( Item 7) to discharge shafts; leave loose Add locking collars (Item 7) to infeed shaft; leave loose Install (6) lock nuts. Note: use splined threads on infeed and gauging shaft assemblies; leave loose 7. Add six (6) adjusting nuts. Note: use nuts with dogs on discharge shaft assemblies, flush end on gauging roll assembly, recessed end on infeed roll assembly

16. GAUGING Reference Section 13 (Adjustment): ( requires two people) 1. Install gauge into cutter slot. Be certain of correct fixture placement 2. Shaft should just touch fixture. Use flat side of splined shafts for measurement 3. With motor mounting bolts slightly loose, turn adjustment bolt up to move shaft down, or down to move shaft up 4. Adjusting one shaft will affect the corresponding shaft. Check both when adjusting 5. Tighten hydraulic motor mounting blocks and check alignment again when bolts are tight Measurements:

infeed gauging discharge

2 3/8” between centers 2 1/8” between centers 1 ¾” between centers

17. Reference Assembly Drawings CCRID700-002, CCRID700-003, CCRG700-002: Infeed 1. Slide rolls on shaft leave bolts loose Gauging 2. Slide rolls onto shaft; leave bolt loose Discharge 3. Slide steel rolls onto shaft; align grooves with dogs on nut 4. With center of roll on fixture, move adjusting nut to back of roll 6. Tighten locknuts with 1-1/16” crowsfoot . Hold adjusting nuts in place 7. Remove rolls and fixture (note orders and location) 8. Grease shafts 9. Replace rolls 10. Tighten bolts

18. FINAL ASSEMBLY Drawing CC500-1: 1. 2. 3. 4. 5. 6.

Replace cutter on base Connect water line Connect all hydraulic lines Check that all lube lines are connected inside cutter Replace all guards Using baseball bat gauge, align infeed horizontally and vertically, with V chain from feed chain guide. Cutter should be square to support frame (about 1 3/8” base to frame) 86

7. Install lube block and attach all outside lube lines. If lines have not been primed, install lube block and attach all outside lube lines. Minimum of 15 pumps, otherwise, grease through 2 cycles of pin in lube block.

A & K HAND FED CORN CUTTER

CUTTER

HUSKED EARS

KERNEL CHUTE

EARS OF HUSKED SWEET CORN ARE PLACED ON THE INFEED BY HAND. CORN CAN BE PLACED ON THE FEED TROUGH AT A RATE OF 80 TO 95 EARS PER MINUTE BASED ON OPERATION SPEED & PRODUCTION TO CUTTER.

A & K HAND FED CORN CUTTER 3 AR CUTTER HEAD & INFEED ROLLS

CUTTER HEAD

CUTTER KNIVES

INFEED ROLLS

INFEED ROLLS GAUGE THE DEPTH OF CUT ON KERNELS

A & K HAND FED CORN CUTTER CUT KERNEL CHUTE

CUTTER HEAD INSIDE COVER

KERNEL DISCHARGE CHUTE

KERNELS ARE CUT FROM EARS AND DROP INTO CHUTE

A & K HAND FED CORN CUTTER DISCHARGE OF CUT COB

DISCHARGE ROLLS

DISCHARGE CHUTE CUT COB

CUTTER HEAD WITH KNIVES

INFEED ROLLS

CUT COB DISCHARGED FROM CUTTER HEAD â&#x20AC;&#x201C; PULLED THROUGH BY DISCHARGE ROLLS

A & K HAND FED CORN CUTTER

COB DISCHARGE CHUTE

DISCHARGE CHUTE

CUT COB

CUT COB BEING DISCHARGED FROM CUTTER

A & K HAND FED CORN CUTTER 3 AR CUTTER HEAD

SET OF SIX CUTTER BLADES OR KNIVES

BLADES OR KNIVES ADJUST AUTOMATICALLY TO THE DIAMETER OF EACH EAR FOR ACCURATE DEPTH OF CUT

A & K HAND FED CORN CUTTER

CUT KERNELS FROM CUTTER

EARS OF SWEET CORN HUSKED â&#x20AC;&#x201C; TO CUTTER

CUT COBS FROM CUTTER

A & K HAND FED CORN CUTTER KERNELS

CUT KERNELS â&#x20AC;&#x201C; FROM CUTTER

A & K HAND FED CORN CUTTER KERNELS

SHOWING QUALITY OF CUT ON KERNELS