Orienter by A&K Development Company

A&K POWER ORIENTER

A&K DEVELOPMENT COMPANY 410 Chambers Street Eugene, Oregon USA 97402 Tel: 541-686-0012 Fax: 541-485-2892 Email: akdevelop@akdco.com

www.akdco.net

TABLE OF CONTENTS

GENERAL SAFETY INFORMATION

II.

A&K DEVELOPMENT POLICY

III.

A&K EQUIPMENT LIMITED WARRANTY

IV.

ORIENTER OVERVIEW

MOTOR AND DRIVE SECTION

VI.

INSTALLATION AND SERVICE SECTION

VII.

MAINTENANCE SECTION

VIII.

PARTS & DRAWINGS SECTION

I. GENERAL SAFETY INFORMATION Be sure the following safety instructions are read, understood and becom e a part of daily practice when operating or m aintaining A&K Development Co. equipment. Help prevent personal injury and or property damages. 1.) Do not attempt to operate any m achine until you understand how it functions. If you are not certain after studying the se rvice m anual, contact your local A&K Development Company office for assistance. 2.) Never operate th e m achine unless all guards are in pl ace and do not attem pt to make any safety device inoperative. 3.) Never start the m achine until you are certain that all person al and foreign objects are clear. 4.) In cases where is a machine cycles automatically, be sure everyone is aware of the automatic cycling. 5.) Check all safety switches and other safety devices daily to be sure they operate. 6.) Never perform maintenance or repair work until you are sure the power is turned off at the m ain control panel and ca nnot be turned back on without your knowledge. Always use a padlock or other safe lock out device. 7.) Do not operate or perform maintenance or repair on a m achine when taking any kind of drug, sedative, or when under the influence of alcohol or overly fatigued. 8.) Never ever reach into moving parts to clear a jam of any type. 9.) Do not wear loose clothing or jew elry of any kind which could get caught in moving parts. 10.) Keep the floor around the m achine clean a nd free of obstructions and water. If water is necessary at th e machine, be su re to wear shoes th at do not slip on wet floors. 11.) Always wear safety glasses, hard hats, hearing protection and any other personal protective equipment in areas that require them. 12.) Pay strict attention to all warning and danger signs. 13.) Always use A&K Development Company recommended spare parts. 14.) Always practice safety, if in doubt, check it out first.

II. A&K DEVELOPMENT POLICY 1. To constantly improve its products whenever it is practical to do so. 2. Reserves the right to redesi gn or change its equipm ent or component parts, without incurring an y obliga tion to ins tall o r f urnish such changes on e quipment previously delivered. 3. Unauthorized changes or additions to equipm ent manufactured by A& K Development, relieves the com pany of a ny further responsibility for w arrantee of operation and breakage replacement. 4. The inf ormation con tained in this m anual is representative of a typical system; performance of the equipm ent is dependent on many factors, not within the scope of the manual and should be considered with relation to the entire processing line. 5. This m anual is in tended only a s a n opera tion & m aintenance gu ide f or a typ ical system and is subject to change through revisions and additions with notification. 6. Permission must be secured before any equipm ent or parts are return ed for credit o r replacement. W hen equipm ent/parts are re turned, the freight m ust be prepaid or arrangements made by A&K Development.

III. A&K DEVELOPMENT LIMITED WARRANTY A&K Development Company, Inc. warrants A &K equipment and parts to be free fro m defects in m aterial and workm anship on the date of purchase, for a period of one (1) processing season and the start-up of the second (2 nd) processing season, and that the equipment provided by A&K shall confor m to the specification and drawings. A&K will repair or replace any part of the equipm ent proved defective. This lim ited warranty applies only when equipm ent is properly installed, op erated and m aintained in accordance with A&K written recommendations. This warranty does not cover, and A&K sha ll not be liable for, any m alfunction, damage or norm al wear caused by faulty installa tion, m isapplication, abrasion, corrosion, inadequate or im proper m aintenance, ne gligence, accident, tam pering, improper adjustment, lack of lubrication or s ubstitution of non A& K com ponent parts nor shall A&K be liable for m alfunction, dam age or normal wear ca used by the incom patibility with A&K equipm ent of structures, accesso ries, equipment or m aterials not supplied by A&K, or the im proper design, m anufacture, installation, operation or m aintenance of structures, accessories, equipm ent or m aterials not supplied by A&K. A&K at its sole

discretion determ ines whether the equipm ent is defectiv e by reaso n of material or workmanship. The A&K lim ited warranty describe d in this paragraph is in lieu of any other A&K warranty. A&K makes no other warranties, express or implied, including but not lim ited to any im plied warra nties of m erchantability or f itness for a particular purpose. THE SOLE AND EXCLUSIVE RE MEDY for any breach of the A&K lim ited warranty shall b e the repair or replacem ent for buye r, at A&Kâ&#x20AC;&#x2122;s o ption and expense, of any equipment component or part manufactured by A&K, which proves to be in breach of the A&K limited warranty. Any repaired or replac ed equipment component or part shall be provided F.O.B. factory. A&K S HALL UNDER NO CI RCUMSTANCES BE LIABLE TO ANY P ERSON FOR INCIDENTAL, CONSEQUENTIAL OR OT HER INDIRECT DAMAGES OF ANY KIND. This limited warranty and limitation of remedies gives you specified legal rights and you may also have other rights which vary from state to state.

IV. ORIENTER OVERVIEW The objective of the A&K Power Orienter is to orien t an ear of cob corn so that it automatically feeds in to a standard #3 AR or #2 corn cutter with the small tip first. The Power Orienter unit is an integrated system consisting of a controlled infeed conveyor with surge capacity, a singulati ng flightfeeder w hich presents the product in single file, the ear orie nter, the cor n cutter, and the c ontrol system. Following the will dem onstrate how the Power Orienter gently and automatically prepares the ear of corn for the removal of the whole kernel. As the product is delivered to the unit, it enters a hoppe r which is continuously and automatically kept full by A&K Developm ent Com panyâ&#x20AC;&#x2122;s unique angled distribution conveying system . This surge hopper, along with the distribution conveyor, assures an undamaged, continuously supply of product to the Power Orienter. The bottom of this hopper is a feed belt autom atically controlled by the level of product within the singulating flightfeeder. The singulating flightfeeder ge ntly unscram bles the product into two orderly lines of product to be presented to the orienting head. The orien ting head accepts these tw o lines of singulating p roduct, and accurately and gently presents the product, oriented correctly and in single file, to the co rn cutter which removes the whole kernel from the cob.

A jam cont rol senso r d etermines th e tim e between each ear of corn passing in to the cutter. This information is evaluated by a microprocessor, which reverses the cutter if the time elapse d is too gr eat, ind icating a jam . This norm ally clears the jammed cob and normal operation resum es imm ediately. If th e jam is not cleared, the contro l sy stem automatically attempts once again. If this at tempt fails, the m achine automatically calls for an attendant. The cob registering sensor counts only the cobs th at pass through the cutter. This system is exclusiv e to A&K and the on ly accurate and reliable testim ony to a m achine’s performance. The counter reads out to two di splays; one display is accumulative, and the other can be reset daily. There is no interpol ation or projection, so the figures shown are accurate. The Power Orienter’s control system is very simple. One sm all standard microprocessor takes care of the unit, controlling the f eed functions, jam s, counting, calling for an attendant, and safety. Safety is an im portant consideration at A&K Developm ent Company. From the beginning, the Power Orienter’s integrated design has incorporated safety as funda mental to the total functiona l package. The Power Orienter is capable of running 24 hours a day with no hum an fatigue factor and its accom panying lowering of efficiency. The Power Orienter systems quiet, orderl y pace and A&K Devel opment’s attention to the d etails of human safety com plete a system designed for a com prehensive program of upgra ding plant efficiency and productivity. The capacity of the A&K Power Orienter is typically between 100 – 120 ears per m inute. To convert this num ber of cobs per m inute into tons per hour, we consider each customer’s geographical location and the co b size and weight they norm ally expect through the season. Cob size and weight usually change as the season continues. At 100 – 120 cobs per m inute, the Power Orienter will handle 6000 to 7200 cobs per hour. Based on this, at 2500 to 3000 ears of corn per ton of product, the Power Orienter will generally handle over 2 tons per hour. A&K Develop ment Co mpany’s Power Orienter was desig ned to m inimize com plicated mechanisms, m ake m aintenance simple and straightforward, and perf orm quietly and automatically w ith a mi nimum o f h uman interaction. We at A&K Developm ent Company are proud of the Power Or ienter and its related systems. They are plant proven throughout the world, processi ng product with increased qua lity, increased yield and greatly reduced labor costs.

V. MOTORS & DRIVES SECTION A. CUTTER HEAD DRIVE MOTOR 

1-1/2 HP, 29100/3500 RPM, 230/380/460 Volt, 50/60 Hz, 3 Phase Motor, Stainless Steel, Washdown

B. HYDRAULIC PUMP DRIVE MOTOR 

3 ½ HP, 1425/1800 RPM, 230/380/460 Volt, 50/60 Hz, 3 Phase Motor.

C. HYDRAULIC PUMP 

Tandem Hydraulic Pump, .66in3/r Front Port Displacement, .50 in3/r Rear Port Displacement

D. SIDE PULL CHAIN, FEED TROUGH, TRACTION HEAD, POSITIONING CHAIN & WHITE BELT HYDROSTATIC DRIVE MOTORS 

J-1 OMM Hydraulic Motor, 1.93 in3/r Displacement

E. CUTTER FEED ROLL HYDROSTATIC DRIVE MOTORS 

J-2 OMM Hydraulic Motor, .79 in3/r Displacement

F. ECCENTRIC DRIVE HYDRAULIC MOTOR 

Hydraulic Motor, 5.9 in3/r Displacement

G. METERING CONVEYOR HYDRAULIC DRIVE MOTOR 

Hydraulic Motor, 8.0 in3/r to 8.8 in3/r Displacement

VI. INSTALLATION & SERVICE SECTION

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LUBRICATION Lubricate all grease fittings at least on ce every eight (8) hours of operation. Use only NLGI-2 Food Grade White Grease.

HYDRAULIC SYSTEM AND FILTER MAINTEANCE 1. Set up a filter maintenance schedule and follow it diligently 2. The use of a filter transfer pump when adding hydraulic fluid to the r eservoir is strongly recommended. 3. Inspect filter elem ents that have b een rem oved from the system for signs of failure which m ay indicate the need for shortening the service interval and the possibility of other system problems 4. Do not return to the system any fluid which has leaked out. 5. Always keep the supply of fresh fluid covered tightly. 6. Use clean containers, hoses, and funnels when filling the reservoir. 7. Use comm on sense precautions to preven t entry of dirt into com ponents that have been temporarily removed from the circuit. 8. Make sure that all c lean-out holes, f iller caps, a nd breathe r cap f ilters on the reservoir are properly fastened. 9. Do not run the system unless all norm ally provided filtration devices are in place. 10. Make certain that the fluid used in the system i s Food Grade Hydraulic Oil, we recommend Chevron ISO 32 or its equivalent. Tank capacity is 15 gallons.

HYDRAULIC MANIFOLD - PRIMARY STAGE

ORIENTING BELT .078" ORIFICE (SPEED ADJUSTED VIA BYPASS)

FLIGHT FEEDER NEEDLE VALVE (TURN CLOCKWISE TO DECREASE SPEED, CONUTER CLOCKWISE TO INCREASE SPEED)

BYPASS CONTROL NEEDLE VALVE (TURN CLOCKWISE TO DECREASE FLOW, COUNTER CLOCKWISE TO INCREASE FLOW) PRESSURE RELIEF VALVE (SET TO 900 PSI) FLIGHT FEEDER VALVE (3 WAY, NORMALLY CLOSED) DUMPS TO TANK WHEN FLIGHT FEEDER IS STOPPED

PRESSURE GAUGE (SET TO APPROX. 450 PSI VIA BYPASS)

HYDRAULIC MANIFOLD - SECONDARY STAGE PRESSURE RELIEF VALVE (SET TO 1100 PSI)

BYPASS CONTROL NEEDLE VALVE (TURN CLOCKWISE TO DECREASE FLOW, COUNTER CLOCKWISE TO INCREASE FLOW) METERING CONVEYOR VALVE (3-WAY, NORMALLY OPEN) ENERGIZED FORM/CONV TO RUN

CUTTER FORWARD VALVE (2-WAY, NORMALLY OPEN)

CUTTER REVERSE VALVE SOFT SHIFT VALVE (2-WAY, NORMALLY OPEN) .094" ORIFICE (2-WAY, NORMALLY CLOSED) PRESSURE GAUGE (SET TO 850-900 PSI VIA BYPASS)

TROUBLESHOOTING

PROBLEM: Machine will not start when start button is pushed. POSSIBLE CAUSE: A. Cutter motor reversing starter overload relay has detected a current overload and has tripped. B. Faulty start/stop switch contact block C. Knife cover open SOLUTION: A. This is an automatic reset relay and once the cutter motor has sufficiently cooled the machine can be restarted by m anually pulling the start bu tton. If the relay continues to m alfunction it should be re placed. Check heater v alues against motor specifications. B. Check connections on start/stop switch contact block. Replace block if faulty. C. Close knife cover. Check to see if pr oper contact is being m ade with the lid proximity switch. If properly set the red light will be lit when lid is closed. PROBLEM: Feed conveyor runs and will not stop automatically. POSSIBLE CAUSE: A. Hydraulic solenoid spool stuck open, not plugged. B. Hydraulic solenoid coil has failed. C. Selector switch in hand mode. SOLUTION: A. Flush solenoid spool or replace if faulty. B. Check electrical connections to coil. Replace coil if faulty. C. Move selector switch to automatic mode.

PROBLEM: Feed conveyor stops and will not start. POSSIBLE CAUSE: A. B. C. D.

Control valve on motor closed. Hydraulic solenoid spool plugged. Shank or husk material lodged in conveyor sensing device located in flight #1. Sensing device proximity switch out of adjustment.

SOLUTION: A. B. C. D.

Properly adjust valve. Foreign material can become lodged in valve. Flush spool. Replace if still faulty. Clean sensing device of extraneous material. With no corn in flight feeder and with the mechanical portion of the sensing device functioning properly, the red light on the proximity switch should be lighted. This light should switch off when the sensing plate is stuck in a down position.

PROBLEM: Entire machine runs slow POSSIBLE CAUSE: A. Low hydraulic oil pressure. B. Hydraulic oil temperature low. C. Pressure compensated flow valve out of adjustment. SOLUTION: A. Oil pressure should be 850 to 900 PSI. B. Oil temperature should be 100ยบ to 120ยบ. C. On each machine there is a pressure compensated flow control valve. This valve should be set to allow the proper amount of oil to flow through the machine during normal operation. To do so open valve entirely. Set all hydraulic motors on the machine to required speeds. Now close valve carefully until hydraulic motors slow 1 or 2 R.P.M. Lock valve in place. The best motor to monitor while adjusting the valve is the main flight feeder motor. This motor should be rotating the main eccentric drive shaft at 56 to 59 R.P.M. An opening is provided in the guard cover for easy tachometer access.

PROBLEM: Upon starting, the machine immediately goes into reverse, comes forward, reverses again, and then shuts down. POSSIBLE CAUSE: A. Cutter infeed roll proximity switch improperly adjusted or malfunctioning. B. An internal cutter jam. C. An infeed roll actuating arm stuck open. SOLUTION: A. Properly adjust infeed roll proximity switch. When cutter is empty of corn & infeed rolls are closed the red light on the proximity switch should be lighted. A slight opening of the infeed roll arms should cause the proximity light to go out. B. An internal cutter jam can hold the infeed rolls apart causing machine to reverse. Remove jam and check to see that light is showing on infeed roll proximity switch. C. This is a mechanical problem and can normally be solved by moving the arms up and down causing them to be in proper alignment. PROBLEM: Unacceptable orienting percentages. POSSILE CAUSES: A. B. C. D. E.

Incorrect orienting roll speed. Pressure plate pressure setting incorrect. Pressure plate angle incorrect. Horizontal belt speed incorrect. Flight feeder speed too fast.

SOLUTION: A. B. C. D. E.

Adjust roll speed. 35-40 FPM Adjust pressure plate setting correctly. Adjust pressure plate angle correctly. Adjust horizontal belt to correct speed. Adjust flight feeder speed to 56 â&#x20AC;&#x201C; 60 RPM

Corn Cutters: FMC #3AR Models PROBLEM: Unacceptable cutting qualities: SYMPTOMS: A. B. C. D. E. F.

Ragged cut. Spiral cut. Cut too deep. Cut too shallow. Erratic cut with no response from depth of cut adjust knob. Cob is not being cut concentrically. (Shallow one side, deep the opposite side.)

POSSIBLE CAUSES: A. Symptoms A and B: Cutter knives are dull. B. Knives are dull. Inadequate feed roll spring pressure. Husk material wrapped on feed rolls. C. Incorrect knife opening adjustment. D. Incorrect knife opening adjustment. E. Broken torsion return spring on cutter head drive shaft. F. Feed rolls are not centered with centerline of cutter knives. SOLUTION: A. B. C. D. E. F.

Replace knives with a properly sharpened set. Replace knives. Adjust feed roll pressure. Remove husk. Adjust knife opening. Adjust knife opening. Replace torsion spring. Realign feed and discharge rolls with FMC Fixture.

VIII. PARTS & DRAWINGS SECTION

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FRAME ASSEMBLY

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

5 7 8

6 E

15 16 D

3 C

21 20 14

PART NUMBER ORF-00-00 ORF-06-06ASSY CCH06-037 ORF-06-01A ORF-06-01B ORF-06-03LLH ORF-06-03RRH ORH-01-00 ORH-00-00 OR-740 OR-741 OR-742 OR-739 ORF-06-07 ORMD-05RH ORMD-05LH ORF-06-09 CCH06-039 CCH06-028 CCH06-010 CCH06-011 8

DESCRIPTION ORIENTER WELDED FRAME WITH CUTTER FOOT ASSY CAP - OIL TANK LH CARRIGE SUPPORT RH CARRIGE SUPPORT ROLLER ADJUSTMENT ASSY ROLLER ADJUSTMENT ASSY FEED TROUGH SUPPORT TRACTION HEAD - WELDED FRAME LEAF SPRING UPPER SPACER ARM LOWER SPACER ARM COVER PLATE HYDRAULIC TANK CLAMP PIVOT ARM MOUNT PIVOT ARM MOUNT DIAGONAL BRACE - STD. LENGTH 6WTX-WLN-S-6-6 6R6X-S 6C6X-S 7

QTY. 1 6 1 1 1 2 2 1 1 4 1 1 1 1 1 1 2 1 2 1 1

18 B

CUSTOMER: A&K PART NUMBER: ORF-00-00-09 DESCRIPTION: FRAME ASSY

A&K

A&K DEVELOPM ENT A

MATERIAL: Material <not specified> PRESS BRAKE INFORMATION BEND DEDUCTION PRESS BRAKE V DIE PRESS BRAKE PUNCH 5

DATE: 2/7/2009

DrawnBy:

FINISH:

THICKNESS: UNLESS OTHERWISE SPECIFIED TOLERANCE INFORMATION . X = + O R - .0 3 0

.XX = + OR - .020

FRACTION = + OR - 1/16"

.XXX = + OR - .010

Defining The Cutting Edge In Metal Fabrication PRECISION METAL FABRICATION, DESIGN ENGINEERING & ASSEMBLIES 311 CHAMBERS ST. EUGENE, OR 97402 - PO BOX 41090 EUGENE, OR 97404 (541) 747-7331 - 1-877-747-7331 - FAX (541) 747-6130 THIRD ANGLE PROJECTION

ANGLES = + OR - 1/2 DEG

SCALE: 1:16 SHEET 1 OF 1

WEIGHT:101.581 REVISION 1

Drawing Location: J:\ORIENTER\Janos\FRAME\

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

COUNTER ASSEMBLY

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

4.000

11.250 3.000

3.008

2.695

2.547

3.013

1.954

1.125

2.274

CUSTOMER :A&K PART NUMBER: CO-2008-36A

DATE: 11/11/2008 Drawn By: WAYNE A

DESCRIPTION :ORIENTER PLT CNTER ASSY COMPLETE ITEM NO. 1 2 3

PART NUMBER CO-2008-28SA CO-2008-32SA CO-2008-35A 8

DESCRIPTION ORIENTER PLATE COUNTER ASSY ORIENTER COUNTER ACTUATOR ASSY ORIENTER PLT CNTR SENSOR SUPPORT 7

MATERIAL Material <not specified>

PRESS BRAKE INFORMATION

QTY. 1 1 1

PRESS BRAKE PUNCH PRESS BRAKE V DIE BEND DEDUCTION

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORNMATION

MATERIAL: Material <not specified>

.X = + OR - .030 .XX = + OR - .020 .XXX = + OR - .010 FRACTION = + OR - 1/16" ANGLES = + OR - 1/2 DEG

FINISH: THIRD ANGLE PROJECTION

THICKNESS: TOTAL INCHES:

WEIGHT:2.600 2

SCALE: 1:2 REV 1

SHEET 1 OF 1

Drawing Location: F:\01-PMF-EngineeringOfficeFiles\Customer Info\A&K\A&K-2005 Thru 2050\Orienter\

REVISIONS ZONE

REV. A

DESCRIPTION MATERIAL CHANGED FROM BRASS TO S/S SHEET

DATE 11-14-08

APPROVED BRAD C.

.375

1.250

CUSTOMER :A&K PART NUMBER: CO-2008-35A

DATE: 11/11/2008 Drawn By: WAYNE A

DESCRIPTION :ORIENTER PLT CNTR SENSOR SUPPORT PRESS BRAKE INFORMATION

ITEM NO. 1 2

PART NUMBER CO-2008-33SA CO-2008-34A 8

DESCRIPTION ORIENTER SENSOR SUPPORT CLAMP ORIENTER SENSOR SUPPORT 7

MATERIAL .375" 304 2B S/S SHEET .375" 304 2B S/S SHEET 6

PRESS BRAKE PUNCH

QTY. 1 1

PRESS BRAKE V DIE BEND DEDUCTION

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORNMATION

MATERIAL:

.X = + OR - .030 .XX = + OR - .020 .XXX = + OR - .010 FRACTION = + OR - 1/16" ANGLES = + OR - 1/2 DEG

FINISH: THIRD ANGLE PROJECTION

THICKNESS: TOTAL INCHES:

WEIGHT:0.263 2

SCALE: 2:1 REV A 1

SHEET 1 OF 1

Drawing Location: F:\01-PMF-EngineeringOfficeFiles\Customer Info\A&K\A&K-2005 Thru 2050\Orienter\

3.937 1

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

7.315

1.250

1.000

CUSTOMER :A&K PART NUMBER: CO-2008-32SA

DATE: 11/11/2008 Drawn By: WAYNE A

DESCRIPTION :ORIENTER COUNTER ACTUATOR ASSY ITEM NO. 1 2 3

PART NUMBER CO-2008-29SA CO-2008-30SA CO-2008-31SA 8

DESCRIPTION MATERIAL ORIENTER COUNTER ACTUATOR CLAMP 1/2" X 1" BRASS BAR ORIENTER COUTER ACTUATOR 3/4" X 1" BRASS BAR ORIENTER COUNTER ACTUATOR FLEX BAR Material <not specified> 7

PRESS BRAKE INFORMATION

QTY. 1 1 1

PRESS BRAKE PUNCH PRESS BRAKE V DIE BEND DEDUCTION

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORNMATION

MATERIAL:

.X = + OR - .030 .XX = + OR - .020 .XXX = + OR - .010 FRACTION = + OR - 1/16" ANGLES = + OR - 1/2 DEG

FINISH: THIRD ANGLE PROJECTION

THICKNESS: TOTAL INCHES:

WEIGHT:0.434 2

SCALE: 1:1 REV 1

SHEET 1 OF 1

Drawing Location: F:\01-PMF-EngineeringOfficeFiles\Customer Info\A&K\A&K-2005 Thru 2050\Orienter\

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

3.625

11.250 C

2.250

CUSTOMER :A&K PART NUMBER: CO-2008-28SA

DATE: 11/11/2008 Drawn By: WAYNE A

DESCRIPTION :ORIENTER PLATE COUNTER ASSY ITEM NO. 1 2 3

PART NUMBER CO-2008-26SA CO-2008-27A CO-2008-27SB 8

DESCRIPTION ORIENTER COUNTER BUSHING ORIENTER COUNTER DRIVER ORIENTER COUNTER BAR 7

MATERIAL 2" DIA BRASS 304 2B STAINLESS STEEL 304 2B STAINLESS STEEL 6

PRESS BRAKE INFORMATION

QTY. 1 1 1

PRESS BRAKE PUNCH PRESS BRAKE V DIE BEND DEDUCTION

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORNMATION

MATERIAL: Material <not specified>

.X = + OR - .030 .XX = + OR - .020 .XXX = + OR - .010 FRACTION = + OR - 1/16" ANGLES = + OR - 1/2 DEG

FINISH: THIRD ANGLE PROJECTION

THICKNESS: TOTAL INCHES:

WEIGHT:1.903 2

SCALE: 1:2 REV 1

SHEET 1 OF 1

Drawing Location: F:\01-PMF-EngineeringOfficeFiles\Customer Info\A&K\A&K-2005 Thru 2050\Orienter\

HYDRAULIC ASSEMBLY

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

57 58

PART NUMBER OHT-01-00 OHS-29-020 OHS-29-011 OHS-29-012 OHSS-29-000 OHSL-29-000 OHS-29-017 OHS-29-019 OHS-29-018 OHS-29-037 OHT-01-21 CCW06-007 OHS-29-034 OHS-29-036 OHS-29-029 CCW06-001 CCW06-002 CCH06-013 OHS-29-013 OHS-29-014 CCH06-002 CCH06-003 CCH06-023 CCH06-024 OHS-29-021 CCH06-001 OHS-29-025 OHS-29-016 CCW06-003 OHS-29-026 OE-29-001 CCW06-005 OHS-29-023 OE-29-002 OHS-29-022 OHS-29-024 OHS-29-015 CCH06-028 OHS-29-027 OHS-29-028 CCH06-009 CCH06-040 CCH06-011 CCH06-010 OHS-29-032 OHS-29-031 OHS-29-033 OHS-29-030 OHS-29-038 OHS-29-035 OHS-29-039 OHS-29-040 CCW06-004 OHS-126-01 OHS-125-01 OHS-127-01 OHS-29-044 OHS-29-041 OHS-29-045 OHS-29-042 OHS-29-043 8

DESCRIPTION 52" HYDRAULIC TANK ASSY EATON 26504-RCV A080122JA 10-8F50G-S 8 C50X-S HYDRAULIC BLOCK SMALL ENCLOUSER HYDRAULIC BLOCK LARGE ENCLOUSER 16C50X-S 16-12C50X-S 0688-16-16 PIPE OIL SUCTION MOUNTING FLANGE - SENSOR 3/8NPT STREET ELBOW 90 3/8-1/8NPT REDUCER OIL LEVE GAUGE HEATER CHROMALOX VATER VALVE COIL WATER VALVE 8R50X-S 8 C6X-S 8R6X-S 8-8F650X-S 12-8 F50G5-S OIL FILTER MONIFOLD OIL FILTER 8-12 F50X-S 6-8F50X-S 8F50X-S 3/8 NPT STREET ELBOW 45 #6 TUBE FITTING 8WETX-S JUNCTION BOX CF832 X216P-8-6 8WTX-WLN-S PIPE COUPLING 8-4TRTXN-S 4-S6X-S 8S6X-S 6WTX-WLN-S-6-6 4WTX-WLNS 4C6X-S 8-6-TRTXN-S TEMPERATURE GAUGE 6C6X-S 6R6X-S 6-4TRTXN-S 4-F6X-S NEEDLE VALVE 4FTX-S 4 PH-B 6-8C50X-S 8-8 CONNECTOR WATER FILTER #8 TUBE FITTING BOTTOM PLATE - PUMP HOUSING FRONT PANEL - PUMP HOUSING COVER ELBOW 90 3/4 TUBE FITTING FILL UP TUBE PUSH LOCK FITTING 7

QTY. 1 1 2 2 1 1 1 1 2 1 1 4 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 2 2 1 1 1 2 1 1 1 1 1 2 2 1 5 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2

45 23

44 22

21 43

43 31

41 36

33 34

57 42

30 40

12 39

30 11 7

27 29

10 2

32 55

4 4 5

ITEM# 2: EATON 26504-RCV A080122JA WITH ITEM# 7 16-C50X USE FOR 60Hz ITEM# 2: EATON 26502-RAC EN4814MM WITH ITEM# 7 16-20-C50X USE FOR 50Hz

A&K

CUSTOMER : A&K PART NUMBER: OHS-29-000 DESCRIPTION : HYDRAULIC ASSY

A&K DEVELOPMENT A

THICKNESS:

MATERIAL: Material <not specified>

Drawn By: JANOS

FINISH: PRESS BRAKE INFORMATION BEND DEDUCTION PRESS BRAKE V DIE PRESS BRAKE PUNCH 6

.X = + OR - .030

.XX = + OR - .020

FRACTION = + OR - 1/16"

DATE: 2/24/2009

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORMATION

.XXX = + OR - .010

ANGLES = + OR - 1/2 DEG

SCALE: 1:24 SHEET 1 OF 1

WEIGHT:91.731 REVISION 1

Drawing Location: J:\ORIENTER\Janos\HYDRAULIC\

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

4 F

1 8

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER HYDB-002 OHS-29-008 OR-508A OHS-29-005 OHS-29-007 OHS-29-001 OHS-29-002 CCH06-002 OHS-29-003 OHS-29-004 CCH06-018 CCH06-026 8

DESCRIPTION ORIENTER MANIFOLD PRIMARY HYDRAFORCE POPPET VALVE SV10-24 A&K NEEDLE VALVE COIL 2WAY VALVE PRESSURE RELIFE VALVE RAH101S10 #3 ORING PLUG #6 ORING PLUG 8-8F650X-S #8 ORING PLUG 1/16 PIPE PLUG 6-6F50X-S PRESSURE GUAGE 7

OPTIONAL PART 2WAY VALVE DSL 102D PARKER COIL 2WAY VALVE CAS 230D PARKER

QTY. 1 1 2 1 1 4 1 1 1 1 3 1 5

CUSTOMER : A&K PART NUMBER: OHSL-29-000 DESCRIPTION : HYDRAULIC BLOCK LARGE ENCLOUSER

A&K

A&K DEVELOPMENT A

THICKNESS:

MATERIAL: Material <not specified>

DATE: 10/21/2008

Drawn By: JON

FINISH: PRESS BRAKE INFORMATION BEND DEDUCTION PRESS BRAKE V DIE PRESS BRAKE PUNCH

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORMATION .X = + OR - .030

.XX = + OR - .020

FRACTION = + OR - 1/16"

.XXX = + OR - .010

ANGLES = + OR - 1/2 DEG

SCALE: 1:4 SHEET 1 OF 1

WEIGHT:3.429 REVISION 1

Drawing Location: J:\ORIENTER\Janos\HYDRAULIC\

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

6 17

4 E

5 14

9 D

17 12 10

1 11

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NUMBER HYDB-001 OHS-29-007 OHS-29-009 OHS-29-006 OHS-29-008 OHS-29-005 OHS-29-004 OHS-29-001 CCH06-002 OHS-29-002 CCH06-018 CCH06-006 CCH06-004 CCH06-026 CCH06-047 OHS-29-010 OR-508A 8

DESCRIPTION ORIENTER MANIFOLD SECONDARY PRESSURE RELIFE VALVE RAH101S10 3WAY VALVE SV8-31 HYDROFORCE COIL 3WAY VALVE HYDROFORCE HYDRAFORCE POPPET VALVE SV10-24 COIL 2WAY VALVE 1/16 PIPE PLUG #3 ORING PLUG 8-8F650X-S #6 ORING PLUG 6-6F50X-S 1/4FF-S 4DD-S PRESSURE GUAGE 6C50X-S 4-6C50XS A&K NEEDLE VALVE 7

OPTIONAL PART

3WAY VALVE DSL 083A PARKER COIL 3WAY VALVE CCS 230D PARKER 2WAY VALVE DSL 102C PARKER COIL 2WAY VALVE CAS 230D PARKER

QTY. 1 1 3 3 1 1 6 7 1 1 1 1 1 1 2 1 2 5

CUSTOMER : A&K PART NUMBER: OHSS-29-000 DESCRIPTION : HYDRAULIC BLOCK SMALL ENCLOUSER

A&K

A&K DEVELOPMENT A

THICKNESS:

MATERIAL: Material <not specified>

DATE: 10/20/2008

Drawn By: JON

FINISH: PRESS BRAKE INFORMATION BEND DEDUCTION PRESS BRAKE V DIE PRESS BRAKE PUNCH

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORMATION .X = + OR - .030

.XX = + OR - .020

FRACTION = + OR - 1/16"

.XXX = + OR - .010

ANGLES = + OR - 1/2 DEG

SCALE: 1:8 SHEET 1 OF 1

WEIGHT:7.515 REVISION 1

Drawing Location: J:\ORIENTER\Janos\HYDRAULIC\

16 B

CARRIAGE SECTION

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

13 9 10 11

12 4

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER OR-109-WELDED OR-108-LH OR-108-RH GDH-02 A10304 ORMD-02 ORMD-01 1-10JAMNUT OR-266-02 OR-200 OR-202-01 OR-755 1-14 JAMNUT 8

DESCRIPTION LOWER CARRIGE L.H. TOP CARRIAGE ASSY. R.H. TOP CARRIAGE ASSY. ROD END RUBBER BUSHING ROCKER ASSY ROD ASSY. LOWER CARRIAGE DRIVE 1 - 10 JAM NUT S/S BOLT - PIVOT PIN - SLIDE GUIDE - UPPER & LOWER ARM ASSY 1-14NF JAMNUT 7

QTY. 1 1 1 2 12 1 2 2 4 4 4 2 4

A&K

CUSTOMER : A&K PART NUMBER: ORMD-00 DESCRIPTION : CARRIAGE SECTION

A&K DEVELOPMENT A

THICKNESS:

MATERIAL: Material <not specified>

Drawn By: JANOS

FINISH: PRESS BRAKE INFORMATION BEND DEDUCTION PRESS BRAKE V DIE PRESS BRAKE PUNCH 6

.X = + OR - .030

.XX = + OR - .020

FRACTION = + OR - 1/16"

DATE: 2/9/2009

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORMATION

.XXX = + OR - .010

ANGLES = + OR - 1/2 DEG

WEIGHT:136.506 REVISION 1

SCALE: 1:16 SHEET 1 OF 1

Drawing Location: J:\ORIENTER\Janos\ECCENTRIC AND MAIN DRIVE\

FLIGHTS

CARTRIDGE DRIVE

ECCENTRIC MAIN DRIVE

REVISIONS ZONE

REV.

DESCRIPTION

DATE

APPROVED

8 6

18 7 5

16 3

ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER OCR282-03 OCR282-02 OCR282-01 OCR281-08 MC202002 PH260014 PHB212003 OCR281-11 GDH-02 A10304 1-10JAMNUT PBB-209 0.25KEY OR-744 HME-01 OR-743 0.5-13JAMNUT PH-55 8

DESCRIPTION BAR-CRANKSHAFT, CTR SECTION CRANK SHAFT ASSY-DRIVEN SIDE CRANK SHAFT ASSY-DRIVE SIDE PLATE-THRUST WASHER THRUST WASHER-CONVEYOR PULLEY BUSHING-CONVEYORS BEARING HOUSING-CONVEYOR PUSH ROD-CRANK SHAFT ROD END RUBBER BUSHING 1 - 10 JAM NUT S/S PILLOW BLOCK BEARING 0.25KEY COUPLER - MAIN DRIVE HYDRAULIC MOTOR MOTOR PIN 0.5 - 13 JAM NUT S/S COLLAR 7

QTY. 1 1 1 2 4 2 2 2 2 2 2 2 1 1 1 1 2 2

A&K

CUSTOMER : A&K PART NUMBER: ORMD-03-29 DESCRIPTION : ECCENTRIC MAIN DRIVE

A&K DEVELOPMENT A

THICKNESS:

MATERIAL: Material <not specified>

Drawn By: JANOS

FINISH: PRESS BRAKE INFORMATION BEND DEDUCTION PRESS BRAKE V DIE PRESS BRAKE PUNCH 6

.X = + OR - .030

.XX = + OR - .020

FRACTION = + OR - 1/16"

DATE: 2/7/2009

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORMATION

.XXX = + OR - .010

ANGLES = + OR - 1/2 DEG

SCALE: 1:24 SHEET 1 OF 1

WEIGHT:99.798 REVISION 1

Drawing Location: J:\ORIENTER\Janos\ECCENTRIC AND MAIN DRIVE\

FEED CHAIN & DRIVE ASSEMBLY

REVISIONS ZONE

DESCRIPTION

DATE

APPROVED

REV.

20 24

27 22 E

26 23 5 14 2

9 16

17 18

19 10

11 1

8 7

29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO.

AKCC114 OFC0002 OFC0003 OFC0300A OFC-00-20B OFC-00-19B OFC-02-03C OR-446B CCH06-059 AKCC122 OR25101 OFC-06-00 OR22501 OR22503 OR-S16-221-B OFD-04-00 OFD-00-15 OFD-00-14A OFD-00-13 OFD-00-12 OFD-00-11 OFD-00-10 OFD-00-09 OFC-00-17 OFD-05-00 OFD-06-00A OFC-00-18 OFC-01-01 ORH-01-00 PART NUMBER 8

SPROCKET ASSY. - DISCHARGE SHOULDER BOLT BUSHING, SPROCKET SPROCKET MOUNT ASSEMBLY, DIS CHAIN GUIDE LH CHAIN GUIDE RH CHANNEL - CHAIN GUIDE DRIVE SPROCKET 21TH HYD. MOTOR HUB - FEDD CHAIN DRIVE GUIDE - FEED CHAIN SPROCKET ASSY INFEED BUSHING - FEED CHAIN SPROCKET BUSHING HOUSING - FEED CHAIN MOTOR MOUNT - FEED DRIVE TAKE UP BROCKET ASSY KNOB - CHAIN COVER GUARD - FEED CHAIN ADJUSTMENT WHEEL - FEED CHAIN BOLT - TAKE UP ROLLS BRACKET - CHAIN TENSIONER NAME PALTE SPACER - FEED CHAIN GUARD BOLT,PLEXIGLASS CHAIN COVER DEFLECTION GUARD BRACKET CHAIN TAKE UP BRACKET LONG WINGS ORIENTER FEED CHAIN #40 DELIVERY RAMP ASSY. FEED TROUGH SUPPORT DESCRIPTION 7

1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 3 1 1 10 1 1 QTY.

A&K

CUSTOMER : A&K PART NUMBER: OFD290-00B DESCRIPTION : FEED CHAIN AND DRIVE ASSY

A&K DEVELOPMENT A

THICKNESS:

MATERIAL: Material <not specified> PRESS BRAKE INFORMATION BEND DEDUCTION PRESS BRAKE V DIE PRESS BRAKE PUNCH 6

DATE: 2/5/2009

Drawn By:

FINISH:

UNLESS OTHERWISE SPECIFIED TOLERANCE INFORMATION .X = + OR - .030

.XX = + OR - .020

FRACTION = + OR - 1/16"

.XXX = + OR - .010

ANGLES = + OR - 1/2 DEG

SCALE: 1:16 SHEET 1 OF 1

WEIGHT:56.532 REVISION B 1

Drawing Location: Y:\Orienter\Janos\FEEDDRIVE\

ROLL DRIVE

PINCH HEAD

HOPPER & FEED CONVEYOR

CUTTER RELATED PARTS

ELECTRICAL