Tel: 541-686-0012
410 Chambers Street Eugene, Oregon USA 97402
Fax: 541-485-2892 Email: akdco@akdco.net
A&K DEVELOPMENT LIMITED WARRANTY A&K Development Company, Inc. warrants A&K equipment and parts to be free from defects in material and workmanship on the date of purchase, for a period of one (1) processing season and the start-up of the second (2nd) processing season, and that the equipment provided by A&K shall conform to the specification and drawings. A&K will repair or replace any part of the equipment proved defective. This limited warranty applies only when equipment is properly installed, operated and maintained in accordance with A&K written recommendations. This warranty does not cover, and A&K shall not be liable for, any malfunction, damage or normal wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, improper adjustment, lack of lubrication or substitution of non A&K component parts nor shall A&K be liable for malfunction, damage or normal wear caused by the incompatibility with A&K equipment of structures, accessories, equipment or materials not supplied by A&K, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by A&K. A&K at its sole discretion determines whether the equipment is defective by reason of material or workmanship. The A&K limited warranty described in this paragraph is in lieu of any other A&K warranty. A&K makes no other warranties, express or implied, including but not limited to any implied warranties of merchantability or fitness for a particular purpose. THE SOLE AND EXCLUSIVE REMEDY for any breach of the A&K limited warranty shall be the repair or replacement for buyer, at A&K’s option and expense, of any equipment component or part manufactured by A&K, which proves to be in breach of the A&K limited warranty. Any repaired or replaced equipment component or part shall be provided F.O.B. factory.
A&K
SHALL UNDER NO CIRCUMSTANCES BE LIABLE TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR OTHER INDIRECT DAMAGES OF ANY KIND. This limited warranty and limitation of remedies gives you specified legal rights and you may also have other rights which vary from state to state.
A&K DEVELOPMENT POLICY 1. To constantly improve its products whenever it is practical to do so. 2. Reserves the right to redesign or change its equipment or component parts, without incurring any obligation to install or furnish such changes on equipment previously delivered. 3. Unauthorized changes or additions to equipment manufactured by A&K Development relieves the company of any further responsibility for warranty of operation and breakage replacement. 4. The information contained in this manual is representative of a typical system. Performance of the equipment is dependent on many factors not within the scope of the manual and should be considered in relation to the entire processing line. 5. This manual is intended only as an operation and maintenance guide for a typical system and is subject to change through revisions and additions without notification. 6. Authorization must be secured before any equipment or parts are returned for credit or replacement. When equipment or parts are returned, the freight must be prepaid or other arrangements made by A&K Development.
DESCRIPTION The A&K Development “Power Husker” is a high-capacity corn husking system that is completely automatic. The Eight (8) Lane Series II for Sweet Corn high capacity system typically handles 8-10 tons per hour, raw product input. The Twelve (12) Lane Series II for Sweet Corn high capacity system typically handles 12-14 tons per hour, raw product input. The Sixteen (16) Lane Series II for Sweet Corn high capacity system typically handles 16-18 tons per hour, raw product input. Though it is an extremely powerful system, the “Power Husker” ensures gentle handling of corn and considerably reduces the damage to kernels, compared to other systems. Because the husking system is completely automatic and virtually clog-free, it requires little attendance during normal operation. The husking system consists of three components: Metering Conveyor – Non restricted product flow design combined with a variable speed belt, evenly metering the flow to the shaker feeder. Shaker Feeder – Feeds the corn smoothly through a specially designed snout that channels ears of corn into the husker roll bed. Husker Base – Electric motors power the husking roll bed through a series of enclosed gear drives. Oscillators help align the product and prevent clogs and jams. Husking bed roll shafts are five segments long and arranged into lanes. The “Power Husker” runs noticeably quieter and requires minimal maintenance during the regular season. Post season routine adjustment, lubrication and parts replacements are normally the only scheduled maintenance actions necessary. Outstanding points of the A&K Development “Power Husker”
Fully Automatic, clog free, jam free operation Requires little attendance during operation Self-aligning bearings for long bearing life Variable speed feeder for even feeding of product Up to triple the output of existing floor space Special patented cradles for gentle handling and reduced product damage at infeed end Easily accessible tension adjustments Low maintenance drive system Stainless steel or non-corrosive contact points Continuously welded, heavy-duty frames Mechanically simple, sanitary design Complete stock on all parts A&K “Accu-Roll” husking rolls A&K special urethane spiral cutting rolls
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SAFETY SAFETY SECTION FOR POWER HUSKER AND PRE-CLEANER A.
Keep all shields, guards and rodded lids in place. WARNING: Never attempt to make any adjustments while the machine is running.
B.
Stop all motors before leaving operators position to make adjustments, lubricate, clean or unclog the equipment , unless otherwise specifically recommended in the manual
C.
Wait for all movement to stop before servicing machine
D.
Keep hands, feet and clothing away from power driven parts and rolls
E.
Keep off equipment unless a platform or deck for operation and observation is provided.
F.
Use appropriate signs or warning devices when operating.
G. Make certain everyone is clear of equipment before starting motors or operation. H.
KEEP ALL GUARDS IN PLACE AT ALL TIMES OF OPERATION! Safety guards and shields are provided for your protection to avoid personal injury. Keep belt guard securely fastened.
USTTHISEINSTRUCTIONS WHINYOUCHANGE PANS OR MOUNTING BRACKIIS AS THISWILLINSURE INSTALI-ATION IS CORRECT ANDWILLGIVEPROPER PRODUCT FLOW
INSTRUCTIONS PRE-LOADING SHAKERPAN
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MAINTENANCE – SERIES I ROLL ASSEMBLY NOTE: Use Never-Seez on all threaded parts. 1.
Install threaded clamping collar (#024 or #025) on discharge end of shaft (#014, #015 & #016) 2-9/16” from end of shaft. Tighten collar set screw.
2.
Install R.H. or L.H. spiral rolls (L45-U90-M5Z2 & R45-U90-M5Z2) on long and medium inner shafts (#014 & #015).
3.
Install R.H. or L.H. A&K husking roll segments. Generously coat each shaft with grease and/or Never-Seez prior to installing roll segments. Also coat inside of sleeve of roll segment with same.
4.
Install threaded clamping collar (#024 or #025), tighten very firmly against roll segments, then tighten collar set screw.
5.
Install second threaded clamping collar (#024 or #025); leave loose.
6.
Install woodruff key (#032 or #032A) and gear (#026 or #027).
7.
Install thrust washer (#050) on discharge end. Apply a thin coat of grease to both sides of washer during installation.
8.
Install bearing (#053 or (#054) discharge; (#041) intake using right or left hand as needed.
9.
Install roll shaft in machine; secure bearing mount onto bearing support pin (#005A) on both ends with bolt (#036), complete with washers (#034A) (#006) & (#036 medium strength Loctite is recommended).
10. On infeed end, move gear (#026) up next to bearing housing. Adjust threaded clamping collar (#024 or (#025) allowing end tolerance of approximately 1/32” between collar and gear. Tighten clamping collar (#024 or #025). ALIGNMENT OF BEARING 1.
With roll shafts in place and all mounting bolts snug, but not tight, run machine. Be sure guards are in place.
2.
Shut off machine.
3.
Tighten all mounting bolts (#30) (#033) and (#036) very firmly. #033 and #036 Torque 55 to 60 ft. lbs.
MAINTENANCE SHAFT ASSEMBLY – SERIES II SHAFTS Part Numbers: 014BS – Long – 015BS – Medium – 016BS – Short with 2-1/8” Spur Gear and Bullet Locks Note: Use Never-Seez on all threaded parts 1.
Install grease zerk on discharge end of shaft in threaded hole provided – 1/8” NPT straight – tighten zerk.
2.
Install threaded clamping collar #024 or #025 on discharge end of shaft. Thread collar in toward infeed end so that it is approx. 2-9/16 from end of shaft – tighten collar set screw.
3.
Install rolls on shaft.
4.
Install threaded clamping collar #024 or #025. Tighten collar firmly against rolls – tighten collar set screw – infeed end.
5.
Install woodruff key #032 or #032A (hardened) in infeed end of shaft in slot provided.
6.
Slide spur gear – #027 over infeed end of shaft and over woodruff key.
7.
Install bullet lock – #083 – long shaft or #084A – medium & short shaft, in threaded hole provided in infeed end.
8.
Tighten bullet lock so that spur gear does not move during shaft installation. Make sure thrust washer P/N 050 is installed on discharge end of shaft before loading in husker.
SETTING SPUR GEAR SERIES II SHAFT 1.
With all shafts loaded in machine make sure all thrust washers on discharge end are against wear collars on discharge housings.
2.
Tighten hold down washers and housing bolts.
3.
Snug top bolt on infeed bolt on pin holders – 3/4-16 x 2-1/2.
4.
Loosen bullet lock you will be able to move spur gear back & forth move spur gear to allow end tolerance of approx. 1/32” between spur gear and infeed housing – retighten bullet lock.
PLEASE NOTE: On machine where the gear boxes are still mounted preset all long or drive shafts spur gears approx. 3/16 to 1/4” from clamping collar. If gear boxes are removed refer to step #4.
ALIGNMENT OF BEARING 1.
With roll shafts in place and all mounting bolts snug, but not tight, run machine. Be sure guards are in place.
2.
Shut off machine.
3.
Tighten all mounting bolts #030, #033 and #036 very firmly. #033 & #036 Torque 55 to 60 ft. lbs.
REGULAR MAINTENANCE AND LUBRICATION SCHEDULE 1.
Lubricate all zerk grease fittings at least once every 4 hours of operation. Use LE 4025 (#048) food machinery lubricant or equal.
2.
Visually inspect bearing attachment bolt (#033) and hold down pin bolt (#036) to ensure they are tight once a day of operation.
3.
In each four roll bank, adjust the outside husking rolls so they are tight against the inside rolls as required. There should be no gap between rolls. Careful attention to this detail will result in more efficient operation. NOTE: For ease of replacement during the season, A&K recommends that a set of shafts complete with rolls be kept on hand.
4.
AJAX SHAKER A. Do not add more oil to a new unit. It is shipped from A&K with the correct amount for 500 hours of operation. B. At the end of the first 500 hours of operation, drain out all the old oil and replace with the correct amount of new oil as noted on the nameplate. Change oil every 1500 hours thereafter. C. Shaker should be regularly inspected for oil leakage through the shaft seal or gaskets. Should a leak appear, resolve the problem immediately. D. Lubricating a shaker is similar to lubricating an automobile transmission; too much oil can cause leakage or over-heating and too little oil will cause wear. Use motor oil grade SAE 30. E. Do not overfill shaker with oil. Pipe plugs are not oil level guides. #10 Ajax – Use twelve (12) ounces or 350 ml. #12 Ajax – Use sixteen (16) ounces or 500 ml. #12 Heavy Ajax – Use sixteen (16) ounces or 500 ml.
WIR NG DIAGRAM 7 1/2 H P., 3A, 60 Hz & 50Hz L O W E RV O L T A G E 4
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RENOLD
AJAX MODEL D VIBRATING SHAKERS SERVICE INSTRUCTIONS SHAKER LUBRICATION INSTRUCTIONS 1. DO NOT add oil to a new shaker. Units are shipped factory filled. Fill/drain plugs are NOT oil level plugs.
SHAKER MOUNTING INSTRUCTIONS 1. Shakers are to be mounted on a flat, rigid surface. Mounting must be constructed to avoid flexing during operation.
2. Remove, clean and reinsert Magnetic plugs (Part #20 after initial 50 and 500 hours of operation. Repeat at 4,000 hour intervals thereafter.
2. Renold recommends use of Grade 2 bolts with hex nuts and split lock-washers, or self- locking nuts. a. Use new mounting bolts and nuts whenever the shaker is removed. b. Re-torque bolts after initial 24 and 48 hours operation. c. Improper torque can cause loosening or breakage of bolts, resulting in damage to the shaker or its mount.
3. Change oil every 4,000 hours of operation. 4. Check shaker nameplate and table for oil quantity/viscosity specification. DO NOTOVER-FILL.
Shaker Size 5 6 8 10
OIL SPECIFICATIONS Quantity Ambient Oil Oz. ml Temp. Vls. 6 180 -30°/0° F SAE10 8 240 0°/50° F SAE20 10 300 50°/110° F SAE30 10 300
Shaker Size 5,6,8 10
RECOMMENDED MOUNTING BOLTS & TORQUE HHCS Grade *Torque Size In./Lbs. 1/2”-13 2 480 5/8”-11 2 960
*For self-locking nuts, torque per manufacturer’s recommendation.
3. DO NOT hammer sheave onto drive shaft, as this may damage bearings and/or gears. The use of steel taper lock bushings is recommended. 4. Limit maximum operating speed to that given in the technical literature. Excessive speeds will shorten operating life and possibly damage equipment. 5. NOTE: Safe operation within applicable codes is the responsibility of the USER. Provide guards for rotating transmission components (V-belt, sheaves, etc.) accordingly.
FIELD DIS-ASSEMBLY PROCEDURE 1. Drain all oil. Remove V-ring shaft seal. (Part #12) on drive pinion. Remove both end caps (Parts #3 & #4). 2. Remove bearing lock nuts and washers (Parts #8 & #19) from both shafts. 3. Remove cover bolts. Cover assemblies now can be easily removed by using a soft mallet to tap them loose from the housing (Part #1). 4. Press shafts (Parts #6 & #7), weights (Part #5) and inner bearings (Part #10) from the covers (Part #2). 5. Press outer bearings (Part #11) from covers (Part #2). Use care not to damage bearing seat. 6. Press shafts (Parts #6 & #7) from the weights (Part #5) and inner bearing assembly (Part #10). 7. Press inner bearing (Part #10) off weight hub (Part #5). 8. Clean all parts and replace parts that show signs of wear. All surfaces in contact with the liquid gasket are to be cleaned with a chlorinated solvent. 9. Remove both magnetic oil plugs (Part #20) and clean magnet. 10. If possible, degrease the cover, housing and end caps before re-assembly.
FIELD ASSEMBLY PROCEDURE 1.
2. 3.
4.
5.
6.
7.
8.
Apply lubricant/sealant (Plus 41) to the outer bearing bore surface (ID of exterior hub on cover). Press outer bearing (Part #11) into cover (Part #2). Press inner bearing (Part #10) onto weight hub (Part #5). Press stub shaft and drive shaft (Parts #6 & #7) and keys (Part #9) into weights (Part #5). Use lubricant as required. While supporting outer bearing’s inner race, press the assemblies from paragraph 3 into covers. Spin cover to ensure free rotation. Lay the housing (Part #1) on its side. The gasket surface (pilot land) must be clean and smooth. Apply a continuous bead of liquid gasket per the instructions in gasket kit. Mount the stub shaft cover assembly into the housing locating the oil plug hole in a 3* or 4 o’clock position. Insert and tighten cover bolts (Part #16). Install bearing lock-washer and nut (Parts #19 & #8). Bend one tang of lock-washer into nut recess. Turn shaker over. Pilot land is to be clean and smooth. Apply continuous bead of liquid gasket to land as in paragraph 5. * Typical location 12 and 6 o’clock positions optional for vertical force applications (Packers)
9. Stand shaker on its feet. Mount the drive Shaft cover assembly, locating the oil plug hole in a 3 or 4 o’clock position. Be sure gears are meshed. This assures the correct “timing” of the two weights. (See Fig. A) install at least two cover bolts.
11.
12.
13. 14.
BOTH WEIGHTS MUST HANG DOWN 10. Check shaker for proper timing by noting The position of the keyways in both the drive and stub shafts. Keyways must be at 12 noon position (See Fig. B)
15. 16.
17. 18.
ALL KEYSEATS MUST BE STRAIGHT UP ON TOP OF THE SHAFT.
If one or both keyways are off the vertical by 10” or 12”, it indicates the gears are out of time by one or more teeth. If so, remove cover and remesh the gears in the correct position. Be sure adequate liquid gasket sealant is on the housing. Check complete assembly to make Sure weights revolve freely. Tighten all cover bolts, using a torque wrench. Install bearing lock-washer and nut Parts #19 & #8) Apply a continuous bead of liquid Gasket sealant to both end caps. (Parts #3 & $4). Be sure surfaces are clean. Tighten cap screws to the recommended torques. Wipe off any excess sealant. Clean both oil plugs (Part #20). Install one in stub side cover. With shaker tipped on stub cover, pour correct amount of oil into unit. Install second plug. Install V-ring seal (Part #12) to The drive shaft. Replace drive sheave. DO NOT over tension belts, especially if Shaker vibrates relative to motor.
NOTE: 1. It is recommended that parts such as shafts and bearings be replaced in sets or pairs. 2. Renold offers an economical Shaker exchange program. See details on back page.
Renold Provides Three Programs for Maintenance of Your Ajax Shaker: 1. Purchase of individual parts 2. Purchase of repair kit with recommended parts. 3. Shaker Exchange Program – When ordering under any program, the shaker size, model, and serial numbers are required.
PARTS LIST Part No. 1 2 3 4 5 *6 *7 *8 9
Name Housing Cover End Cap. Stub End Cap. Drive Balance Weight Stub Shaft Drive Shaft Locknut Weight Key
No. Req’d 1 2 1 1 2 1 1 2 2
Part No. *10 *11 *12 15 16 17 18S *19 20
Name Inner Bearing Outer Bearing V-ring Oil Seal Drive Shaft Key Cover Bolts End Cap Bolts Snap Ring Lockwasher Magnetic Plug
PROGRAM I - Select Parts as Required from Parts List 1. Stub and drive shafts (Parts #6 & #7) should be replaced in pairs. 2. Liquid form-in-place gasket material available. 3. Lubricant /sealant available. PROGRAM II - Repair Kits *1. Materials in parts list with asterisk are furnished in repair kits. 2. Liquid gasket material and lubricant/sealant furnished with repair kit. PROGRAM III – Shaker Exchange Policy 1. Your shaker may be returned, freight PREPAID, to Renold Inc., Bourne Street Westfield, New York 14787, Attention: Shaker Exchange. Renold will ship you a reconditioned shaker and invoice at the exchange price. OR 2. If you do not have a spare unit. Renold will ship a reconditioned shaker and invoice you for a new shaker. Credit will be issued for the difference between exchange price and new when your shaker is received at Renold.
RENOLD INC. P.O. Box A, Westfield, NY 14787-0546 Phone 1-800-879-2529 + 716-326-3121 Fax 716-326-6121
No. Req’d 2 2 1 1 By Size 4 2 2 2
HUB CITY BEVEL GEAR DRIVES
Maintenance Instructions 16
General Note — These instructions contain information common to more than one model of Bevel Gear Drive. To simplify reading, similar models have been grouped as follows: GROUP 1 — Models 11, 150, 165, 175, 66 (illustrated), 65, 88, 600, 800, 810, 850, 1000, 1010 and 1200. GROUP 2 — Models 790, 920 (illustrated), 950, 1050 and 1250. GROUP 3 — Models M2 and M3. GROUP 4 — Models AD1, AD2, AD3, AD4 & AD5. NOTE: For PINION SHAFT disassembly instructions for Models 1010 and 1200, follow the Group 2 instructions. For PINION SHAFT disassembly instructions for the Model 790, follow the Group 1 instructions.
17
10
12 30 15
5 14 29 3 29
4
13
It is advisable to periodically inspect your Bevel Gear Drive for any signs of impending service. Spare or replacement parts can often be ordered and obtained before disassembly is necessary, thus minimizing machine down-time. The following symptoms can be inspected visually without disassembly and may, in some cases, indicate extensive maintenance procedures.
32 33
31 17
9
6
17 2
31 31 9 28
23
32
1 19
26
17
20
24
21
28 18
6 7
22
2
23 31
1
17
33 25 27 8
5 10 15
14
30
15 3 13
4
12 11
FIGURE 3 – Group 2 Drives
CALL: (605) 225-0360
FIGURE 4 – Group 1 Drives Oil leaking from pinion housing, caps, cap screws or pipe plugs— might be corrected by retightening or removal and recoating with pipe sealant before tightening. If this does not correct the leaking condition, disassembly will be necessary to replace O-rings. High internal operating temperature (above 200° F.)—could indicate that unit was being overloaded and should be replaced entirely with a larger capacity unit. Damaged bearings or inadequate oil level can also cause heat build-up. Oil leaking from seals—indicates that shaft and/or seals are worn and need replacing. Keep dirt and foreign particles off shafts in the area of the seals to minimize wear. Note: On initial run of new unit or after a new replacement of seals, some lubricant leakage is normal for the first few hours of running time until seals seat against the shafts. If condition persists, seal replacement will be necessary. Excessive end play of shafts—if there is a noticeable (.005” or more measurable) shaft movement when couplings are removed and shaft is moved back and forth, it is an indication of bearing wear. Removing shims between caps and gear case can usually correct the condition and avoid bearing replacement. Excessive backlash—might indicate worn gears which often may be readjusted, instead of replacing.
IMPORTANT In the initial factory assembly, Loctite® was used on the threads of all cap screws. If any screws are removed, a new application of Loctite® is necessary or lock washers must be installed. Note—Screw threads and threaded hole must be degreased before the application of Loctite®.
FAX: (605) 225-0567
A
HUB CITY BEVEL GEAR DRIVES
Maintenance Instructions WARNING For safe operation and to continue the unit warranty, when installing, reinstalling, or replacing a factory installed fastener for servicing purposes, or to accommodate the mounting guards, shields or other light load imposing devices, or for mounting the unit, it becomes the responsibility of the customer or user to properly determine the quality, grade of fastener, thread engagement, load carrying capacity, tightening torque, and the means of torque retention.
DISASSEMBLY PROCEDURE CAUTION The exterior threaded holes on this drive are for mounting the drive or drive accessories (couplings, sprockets, etc.). They are not to be used for lifting the drive or any driver/driven equipment.
WARNING Make certain that the power supply is disconnected before attempting to service or install the unit, or remove any components. lock out the power supply, and tag it to prevent unexpected application of power.
WARNING Wear protective clothing and eye shields when installing or maintaining unit and machine. Group 1, 2 and 3 Drives (Refer to Figures 3 and 4 unless otherwise noted.) 1. Disconnect Bevel Gear Drive from drive motor, couplings or driven shafts to guard against personal injury. Remove all sprockets, or sheaves from Bevel Gear Drive shafts with a puller tool to prevent accidental damaged to shafts. Remove all keys from keyways. 2. Remove Pipe Plug (1) from bottom of Gear Case (2) and drain all lubricant from unit, preferably while unit is warm.
WARNING
Group 2 Drives—Secure Pinion Shaft (10, Figure 3) with a vise, on shaft extension and remove cap screws from Seal Carrier (11), and remove it and gasket from Pinion Housing (3). Loosen Lock Nut (12) and remove from pinion shaft. Remove remaining pinion assembly from the vise and place inner flange surface of the Pinion Housing (3) on the anvil of a press. Push shaft through pinion housing, thereby releasing Outer Bearing Cone (13). Whenever gear set is changed, it is recommended that the Inner Bearing Cone (14) be replaced. If bearings are to be replaced, remove Bearing Cups (15) from Pinion Housing (3) with a puller tool or if one is not available, gently tap opposite back sides of the bearing cups with a flat punch so that they are removed evenly and no damage occurs to pinion housing. Group 3 Drives (not illustrated)—Disassembly of the pinion shaft assembly is essentially the same as Group 1 Drives above except a snap ring must be removed instead of a lock nut so that bevel gear can be removed. M2 and M3 Drives have ball bearings instead of tapered bearings and they may be removed easily from pinion housing after shaft has been pressed out. It is necessary to replace pinion housing seal due to probable damage during disassembly procedure.
CROSS SHAFT DISASSEMBLY Group 1 Drives—Cross Shaft Assembly (7, Figure 4) is disassembled by placing Shaft (18) in a press with sleeve between anvil and gear. Figure 5 shows the use of a sleeve to support gear at hub. On certain types of bevel gears it is recommended that this tool be used to protect gear teeth. This tool may be obtained from Hub City or machined for the purpose in your shop. Push shaft through Bearing Cone (19) and Bevel Gear (20). Invert shaft and rest Bearing Cone (21) on sleeve and anvil or, on some models, on Spacer (22) and push shaft through bearing cone. If bearings are to be replaced, remove Bearing Cups (23) from Open Caps (6 and 9) with a puller tool or, if one is not available, gently tap opposite back sides of the bearing cups with a flat punch so that they are removed evenly and no damage occurs to caps.
Oil, housing, and other components can reach high temperatures during operation, and can cause severe burns. Use extreme care when removing lubrication plugs and vents while servicing the unit. 3. If old seals are to be salvaged, cover keyways with cellophane tape, plastic shim stock or paper. Remove cap screws from Pinion Housing (3) and CAREFULLY remove Pinion Shaft Assembly (4). Be careful to keep bearings clean and not to damage Gear (5) teeth. 4. Remove cap screws from Open Cap (6) which is opposite the gear side of Cross Shaft Assembly (7, Figure 4) and Output Sleeve Assembly (8, Figure 3) and remove, being careful to keep bearings clean and preventing damage to gear teeth. Slip open cap with seal off cross shaft or output sleeve. 5. Remove cap screws from Open Cap (9) on the gear side of Gear Case (2) and remove cap and shims. This completes disassembly of sub-assemblies.
PINION SHAFT DISASSEMBLY Group 1 Drives—Secure Pinion Shaft (10, Figure 4) with a vise, and remove Lock Nut (12) and washer from shaft. Place pinion assembly in a press with threaded end of shaft up and back side of Bevel Gear (5) supported. Remove gear by pressing out. Support outer flange surface of Pinion Housing (3) on press anvil and push threaded end of pinion shaft through housing, thereby removing Inner Bearing Cone (14), Outer Bearing Cone (13) Spacer Washer (15), Seal (16) and Shaft (10) from pinion housing. Note—disassembly of the pinion shaft from the housing will cause damage to the seal and seal must be replaced. If bearings are to be replaced, see Group 2 instructions below.
B
CALL: (605) 225-0360
FIGURE 5 – Pressing Shaft out of Bearing and Gear
FAX: (605) 225-0567
HUB CITY BEVEL GEAR DRIVES
Maintenance Instructions NOTE: All cross shafts in Group 1 Drives are shouldered. Bearing Cones and Gears must ALWAYS be removed by moving them away from the shoulder. Group 3 Drives (not illustrated)—Disassembly procedure for Models M2 and M3 cross shafts is similar to Group 1 above except that a spacer is located between the bevel gear and the bearing. The spacer is removed with the gear. These models have ball bearings which are easily removed from caps.
OUTPUT SLEEVE DISASSEMBLY Group 2 Drives—Bearing (24, Figure 3) is removed from Output Sleeve (25) on the side opposite the gear (G.O. side) by placing inner bearing race on the press anvil and pushing sleeve out of bearing. If Bearing (26) on the gear side needs to be replaced, it can be removed by tearing apart bearing and removing inner bearing race with a gear puller. If gear side Bearing (26) is to be salvaged and reused (because of a replacement of ring gear or output sleeve), it must be gently tapped off sleeve with a flat punch after drilling several opposing holes (max. 3/16” dia.) in flange of output sleeve as shown in Figure 6. When enough clearance is obtained between bearing and output sleeve, insert a bearing puller and complete bearing removal. It is good practice to remove the gear side bearing from the output sleeve if Ring Gear (27) has to be replaced because the bearing could easily be contaminated with metal fragments when ring gear rivets are removed.
ASSEMBLY PROCEDURE 1. All parts including the gear case, should be cleaned thoroughly with an approved, non-flammable, non-toxic solvent. Any accumulation of sludge deposits or corrosions should be removed. Whenever pinion housing and caps are removed, it is recommended that seals and gaskets be replaced. These and other miscellaneous items are included in each Drive Repair Kit. (See Parts Lists). Before reassembly, examine pinion and cross shafts or output sleeve for grooving in the shaft seal areas. If the shafts are to be reused, polish out any imperfections with a fine grade of Emery Cloth. The polishing motion should be circumferential, not axial or spiral in direction. 2. Replace Bearings Cups (15 and 28, Figure 3) and (23 and 29, Figure 4) in pinion housing and open caps being careful to remove any foreign particles in the counterbore. Bearing cup must seat squarely in counterbore (Groups 1 and 2 only). If cup must be tapped into place, use a rubber hammer or piece of wood to protect cup surfaces. Do not insert seals at this time. 3. When reassembling Pinion Shaft Assembly (4, Figures 3 and 4), Cross Shaft Assembly (7, Figure 4) and Output Sleeve Assembly (8, Figure 3), refer to Figures 3 and 4 so that all parts are included in their proper position. Be sure that parts are pressed tightly against one another and that no foreign material is included between them.
HOLES 3/16" DIA. MAX.
FIGURE 7 – Reassembly of Gear and Bearing Cone
FIGURE 6 – Gear Side Bearing Removal Ring Gear Removal—Rivets must be removed by either drilling through rivet heads on one side and tapping them out or machine off rivet heads in a lathe and then tap them out. Important — extreme care should be taken to prevent damage to output sleeve. NOTE: On model 790 the Ring Gear is keyed to the output sleeve.
INSPECTION Examine all seals for wear or damage and press out of open caps, pinion housings and seal carrier if replacement is necessary. Inspect all other part for damage or wear before proceeding to reassembly.
CALL: (605) 225-0360
FIGURE 8 – Pinion Assembly Adjustment
Figure 7 shows the recommended method of pressing the Bearing Cone (1) onto Shaft (2). An Inserting Tool (3) is shown pressing evenly on the bearing inner race. This tool may be obtained from Hub City or machined for the purpose in your shop. A substitute inserting tool may also be made from tubing which would have an I.D. sufficient to accept the shaft and an O.D. no larger than the inner bearing race.
CAUTION Contact on the cage of the bearing or using the bearing cup to press the bearing on will damage bearing. If it is impossible to install the bearings as recommended above, the alternate method would be to heat the bearing (to increase the I.D. temporarily) and gently tap opposite sides of the bearing inner race with a flat punch without damaging bearing.
FAX: (605) 225-0567
C
HUB CITY BEVEL GEAR DRIVES
Maintenance Instructions Group 1 Drives—Assembly of Cross Shaft Assembly (7, Figure 4) is essentially the reverse of the disassembly procedures except that when installing Bevel Gear (20) on shaft, first insert woodruff key. Gear is then heated in hot oil and then installed on shaft where it will cool and shrink fit. The Pinion Shaft Assembly (4, Figure 4) is assembled as follows: Insert Spacer (15) on Pinion Shaft (10). Press Outer Bearing Cone (13) on shaft using inserting tool. Place threaded end of shaft into Pinion Housing (3) and press Inner Bearing (14) over shaft and into pinion housing with inserting tool. Install woodruff key and press Pinion Gear (5) on shaft. Assemble Pinion Washer (30) and Lock Nut (12) on shaft. Secure assembly in a vise as shown in Figure 8 and tighten lock nut enough to draw down gear and washer until the bearings bind. Nut is then backed off slightly (approx. 1/4 turn). Release pinion shaft from the vise and rap nut and shaft end sharply with a rubber mallet while supporting pinion housing on vise (see Figure 9). This will free up the bearings so that they will rotate freely with no noticeable end play. Do not install seals at this time. See FINAL ASSEMBLY AND BACKLASH ADJUSTMENT section to complete assembly.
grooves in caps and pinion housings. Apply grease liberally on surface of all O-rings before assembly into housings.Install Open Cap (9, Figures 3 and 4) on the gear side of Case (2, Figures 3 and 4) with 3 shims. Fasten caps and shims to gear case by torquing down cap screws securely. Insert Output Sleeve Assembly (8, Figure 3) or Cross Shaft Assembly (7, Figure 4) carefully through opening in case and into open caps. Install 3 shims and Open Cap (6, Figures 3 and 4) on the case side which is opposite the gear with cap screws and torque down all screws evenly. Bearings are then adjusted by removing or adding gaskets until the bearings bind and then add one gasket at a time until shaft or sleeve rotates freely, with no end play. Note—Position of gear will be closer to center if the number of shims on each end cap does not vary by more than one. Insert Pinion Shaft Assembly (4, Figures 3 and 4) carefully into Case (2) using 3 shims and cap screws. Gear backlash is adjusted by moving shims from the cross shaft or output sleeve open cap on the gear side to the side opposite the gear until gears rotate freely, with no noticeable backlash. At this point, move 2 shims back to the gear side end cap and the gears will then be properly adjusted. Note—if there are not enough shims left in open cap opposite gears to move 2 shims back—further gear adjustment must be made by removing 2 shims from between the pinion housing and case and repeat the entire procedure listed in this and two preceding paragraphs. When bearings and gear backlash have been properly adjusted, remove cap screws a final time, clean threads on screws and in holes with degreaser. Coat threads with Loctite®. If Loctite® or equivalent is not available, use lock washers (not supplied) behind screw heads. Torque down all screws evenly.
OIL SEAL INSTALLATION
FIGURE 9 – Pinion Assembly Adjustment
FIGURE 10 – Oil Seal Installation
Group 2 Drives—The Output Sleeve Assembly (8, Figure 3) is assembled as follows: Ring Gear (27) must be riveted squarely and firmly to output sleeve. Position ring gear on flange of output sleeve and temporarily fasten with four cap screws and nuts. Position screws 90° apart and tighten in a crisscross sequence until gear is drawn down evenly. Rivet the holes between the cap screws in a crisscross sequence. Remove cap screws and rivet remaining holes. Riveting force must be sufficient to expand the rivet tightly in the holes and form a good rivet head. NOTE: Model 790 ring gear is keyed to output sleeve. Place insertion tool and Bearing (24) on press anvil and press output sleeve into bearing. Reverse sleeve assembly and install Bearing (26). Assembly of Pinion Shaft Assembly (4, Figure 3) is essentially the reverse of the disassembly procedure. Use 1 gasket between Seal Carrier (11) and Pinion Housing (3). Bearing adjustment is similar to Group 1 Drives and Figures 8 and 9 should be referred to. Do not install seals at this time. See FINAL ASSEMBLY AND BACKLASH ADJUSTMENT section to complete assembly. Group 3 Drives (not illustrated)—Assembly of cross shaft and pinion assemblies is essentially the same as Group 1 Drives except a snap ring holds the pinion shaft assembly together instead of a lock nut. No bearing adjustment is necessary on pinion shaft because ball bearings are self adjusting. Assembly of components in their proper order can be checked by referring to the sectional view on the parts list sheet. Do not install seals at this time.
FINAL ASSEMBLY & BACKLASH ADJUSTMENT Group 1, 2 and 3 Drives—Install O-rings (17, Figures 3 and 4) into O-ring
D
CALL: (605) 225-0360
Group 1, 2 and 3 Drives—Oil seals (30 and 31, Figures 3 and 4) and (16, Figure 4) can now be installed in open caps and pinion housings. Slip Seal (1, Figure 10) over tapered end of Pilot Sleeve (2, Figure 10), making sure that the spring loaded lip of the seal is facing toward the Bevel Gear Drive. Slip pilot sleeve over shaft and down until end of sleeve is against bearing. Install Seal Driver (1, Figure 11) over pilot sleeve and tap seal down sleeve until it is seated in housing or cap. Remove seal driver and pilot sleeve. These installation tools are available FIGURE 11 – Oil Seal from Hub City. If a pilot sleeve and seal driver (or their equivalent) are not readily available, seal must be installed with a rubber hammer or block or wood to prevent seal damage.
CAUTION Damage to seals can be avoided by covering the shaft keyways with cellophane tape, plastic shim stock or paper before sliding seals onto shaft.
REFILLING GEAR CASE WITH LUBRICANT
Group 1, 2 and 3 Drives—Clean and recoat Drain Plug (1, Figures 3 and 4) with pipe sealant and replace in bottom of gear case. Remove Fill and Breather Plug (32, Figures 3 and 4) and Oil Level Plug (33,Figures 3 and 4). Fill gear case with recommended lubricant and follow all recommended procedures as detailed in Lubrication and Installation Instructions which are included with each Drive.
CAUTION Do not operate the unit without making sure it contains the correct amount of lubricant. Do not overfill or underfill, or injury to personnel, unit, or other equipment may result.
CAUTION Do not mix nonsynthetic and synthetic oil in the unit.
WARNING Make certain that all tools and other items are clear from rotating parts before starting machine. Stand clear, and start machine slowly to be sure all components are secure, and operating properly.
FAX: (605) 225-0567
HUB CITY BEVEL GEAR DRIVES
Maintenance Instructions DISASSEMBLY PROCEDURE GROUP 4 DRIVES WARNING
18 14
19 11
Make certain that the power supply is disconnected before attempting to service or install the unit, or remove any components. Lock out the power supply, and tag it to prevent unexpected application of power.
5
Group 4 Drives (Refer to Figure 12 unless otherwise noted). Field replacement of bevel gears, shafts, bearings, oil seals and O-rings may be made on AD Series Bevel Gear Drives. If gear case, open or closed caps or spacers need replacing it is recommended that the entire unit be returned to the Hub City Factory for service. If this is inconvenient, the worn or damaged spacer or cap may be sent to the factory so that it can be precision duplicated. Each AD Series Drive contains caps and spacers which are precision matched to the gear case. Disassembly of Bevel Gear Drive is accomplished by removing Pinion Assembly (4) from Gear Case (3) and draining (preferably while warm) all lubricant from gear case.
15 8
13
9 16 17
4
12
WARNING Wear protective clothing and eye shields when installing or maintaining unit and machine. Pinion Shaft Assembly (4) is removed from case by taking out Snap Ring (5) and carefully sliding entire assembly out so that gear teeth are not damaged and bearings are kept clean. Remove Snap Ring (6) on the opposite gear side of case and carefully slide Output Shaft Assembly (7) out of case. Remove Snap Ring. (8) from the gear side of case and slide out Closed Cap (9) and remaining Ball Bearing (10). Note — all parts are precision fit so no shims are necessary. Bearings should be removed easily with only light pressure on the outer race.
IMPORTANT
3 10
23 22 25
All parts which are intended for reuse must be marked when they are disassembled so that they are reassembled in their exact original position in the case. If seals are to be reused, cover all shaft keyways with cellophane tape, plastic shim stock or paper to avoid seal damage.
PINION SHAFT DISASSEMBLY Slide Open Cap (11, Figure 12) and Outer Bearing (12) off Pinion Shaft (13). Drive Spring Pin (14) out of Bevel Gear (15) and pinion shaft. Place pinion shaft in a press with shoulder of gear resting on the press anvil. Remove gear by pushing shaft through gear. Remove Inner Ball Bearing (16) from shaft. If pinion shaft is to be replaced and Spacer (17) salvaged, press off spacer carefully from shaft so that seal may be broken on Loctite® used to affix spacer to shaft. Remove Seal (18) from open cap with a driver tool or gently tap opposite sides of inner seal surface with a flat punch so that they are removed evenly and no damage occurs to open cap counterbore. Remove O-ring (19) from open cap. OUTPUT SHAFT DISASSEMBLY The disassembly of the Output Shaft Assembly (7, Figure 12) is essentially the same as the procedure outlined above for the pinion shaft.
ASSEMBLY PROCEDURE Group 4 Drives—Clean and inspect all parts as detailed in Step 1 of Assembly Procedure, Group 1, 2 and 3 Drives. Align gears on shafts and secure with spring pins. Slide inner Ball Bearing (16) tightly against bevel gear. Apply #602 Loctite® (or equivalent) to spacer area of shaft and slide Spacer (17) on Pinion Shaft (13) and against inner bearing. On Output Shaft Assembly (7), Spacer (20) is affixed on Output Shaft (21) so that it is tight against Bevel Gear (22).
CAUTION DO NOT GET LOCTITE® ON SEALS OR BEARINGS. Install O-rings into Caps (9, 11 and 25) and Seals (18 and 23) into open caps with pilot sleeve and seal driver tools (see OIL SEAL INSTALLATION, on previous page). Install Ball Bearing (24) on output shaft and Ball Bearing (12) on pinion shaft. Slip pilot sleeve over keyway end of output shaft and slide Open cap (25) down pilot sleeve until it is tightly against Bearing (24). Slip pilot sleeve over keyway end of Pinion Shaft (13) and slide Open Cap (11) down pilot sleeve until it is tightly against Ball Bearing (12). Important— If the pilot sleeve tool is not available, keyways must be covered with cellophane tape, plastic shim stock, etc., so that keyways do not damage seals.
CALL: (605) 225-0360
20
6 21
7 FIGURE 12 – Group 4 Drives
24
FINAL ASSEMBLY Group 4 Drives—Insert entire Output Shaft Assembly (7) into gear case and secure Open Cap (25) with Snap Ring (6). Slide Remaining Ball Bearing (10) over gear end of output shaft and tightly against Bevel Gear (22). Install Closed Cap (9) in gear case and secure with Snap Ring (8). Fill gear case with the amount of Lubriplate 5555 recommended in chart shown below. Insert entire Pinion Shaft Assembly (4) into gear case, being careful to see that bevel gears mesh. Secure with Snap ring (5). No adjustment of bearings or gear backlash is necessary as all parts have been precision fit. However, care should be taken that no foreign material is present between components during assembly that could alter the precision spacing. LUBRICANT QUANTITIES MODEL AD-1 & AD-4
QTY. REQ. 1/2 oz.
MODEL AD-2 & AD-5 AD-3
QTY. REQ. 1-1/2 oz. 8 oz.
CAUTION Do not overfill or underfill, or injury to personnel, unit, or other equipment may result.
WARNING Make certain that all tools and other items are clear from rotating parts before starting machine. Stand clear, and start machine slowly to be sure all components are secure and operating properly. For further information that may be helpful, see the Lubrication, Installation and illustrated Replacement Parts sheets for your Bevel Gear Drive. Should a particular problem arise or additional information be required, contact the nearest Hub City Sales Office, or Industrial Power Transmission Distributor which are listed in the Yellow Pages or contact Hub City — Aberdeen, SD.
FAX: (605) 225-0567
E
HUB CITY WORM GEAR DRIVES INSTRUCTIONS
Maintenance Instructions These general maintenance instructions cover Series 130 through Series 80 Worm Gear Reducers. Your reducer may be slightly different than the reducers shown in the figures below, and to the right, but these general instructions will still apply. It is advisable to periodically inspect your Speed Reducer for any signs of impending service. Spare or replacement parts can often be ordered and obtained before disassembly is necessary, thus minimizing machine down-time. The following symptoms can be inspected visually without disassembly and may, in some cases, indicate extensive maintenance procedures. OIL LEAKING FROM SEALS—indicates that shaft and/or seals are worn and need replacing. Keep dirt and foreign particles off shafts in the area of the seals to minimize wear. OIL LEAKING FROM INPUT OR OUTPUT CAPS, CAP SCREWS OR PIPE PLUGS—might be corrected by retightening or removal and recoating with Loctite® or pipe sealant as required before tightening. If this does not correct the leaking condition, disassembly will be necessary to replace o-rings. EXCESSIVE END PLAY OF SHAFTS—if there is noticeable shaft movement when couplings are removed and shaft is moved back and forth, it may be an indication of bearing wear. Replacement may be required. EXCESSIVE BACKLASH—would indicate worm gears which might have to be replaced. HIGH INTERNAL OPERATING TEMPS (ABOVE 200°F OR 95°C)—if a unit exhibits high internal operating temperatures, one or a combination of the following may be the cause. 1. Unit is overloaded, application may require replacement with higher capacity unit. 2. Damaged bearings, components or improper bearing setting. 3. Improper oil level, lubricant type or lubricant contamination. 4. High ambient temperature. 5. High speed operation in excess of rated values.
reinstalling, or replacing a factory installed fastener for servicing purposes, or to accommodate the mounting of guards, shields or other light load imposing devices, or for mounting the unit, it becomes the responsibility of the customer or user to properly determine the quality, grade of fastener, thread engagement, load carrying capacity, tightening torque, and the means of torque retention.
24
10
33
1
32
9
7
27
25 14 5 15 18 4 31
Figure 2 — Ball Bearing Input Shaft Assembly
9 33 10
9
1
32
7
10 14 18
14
IMPORTANT In the initial factory assembly, Loctite® is used on the threads of all capscrews. If any screws are removed, a new application of Loctite® is required. NOTE: Screw threads and the threaded hole must be degreased before application of Loctite®.
4 6 25 25
WARNING
23
24
For safe operation and to continue the unit warranty, when installing,
Figure 3 — Tapered Bearing Input Shaft Assembly
28
12
11 25
NOTE: SERIES 130 HAS BALL BEARINGS ON OUTPUT
16
24
10
32
33
7
38
4A
14 36 5 19 15
6 19
2
23
22
11
12
8
20
26
Figure 1 — Typical Output Shaft Assembly
A
CALL: (605) 225-0360
2
4
18
31
1
16 Figure 4 — Motorized Input Assembly
FAX: (605) 225-0567
HUB CITY WORM GEAR DRIVES INSTRUCTIONS
Maintenance Instructions The figures on page B-128 represent a general design configuration for Hub City Century Series Worm Gear Speed Reducers. There are design differences from model to model, and a general outline of the basic construction is offered here for clarification and future reference:
3. If old seals are to be salvaged, cover keyways with cellophane tape, plastic shim stock, or paper before sliding seals over keyway. Remove cap screws from Output Shaft Caps (2) and CAREFULLY remove output shaft assembly. Be careful to keep bearings clean and not to damage Worm Gear (8) teeth.
INPUT SHAFT ASSEMBLY STYLES Motorized Versions
4. Remove cap screws from closed input cap (4) and open input cap if applicable. Series 60, 70, and 80 may have fan shroud in place of cap. Use same procedure. Series 130 requires removal of expansion plug. The expansion plug is a non salvageable part. CAREFULLY remove input shaft assembly. On motorized units, remove entire quill assembly from the back of the unit. On shaft input units, remove input seal (18) or open cap if applicable and snap ring (27) if used and press worm shaft out through front bearing (9). NOTE: Some series allow removal of input shaft assembly without removal of front seal through closed cap end. On Series 80, remove bearing locknut, lock washer, and flat washer. Press input shaft out of housing and bearings.
Series 130-380 Series 450-520 Series 60-80
Single ball bearing construction opposite motor end as shown in Figure 4. Double tapered bearing arrangement opposite motor end, not shown N/A
Shaft Input Versions Series 130-260 Series 320-70 Series 80
Ball bearing construction as shown in Figure 2. No open input cap. Direct mounted tapered bearings, straddle mounted on worm, and open input cap used as shown in Figure 3. Double tapered bearing arrangement opposite shaft extension, with single spherical roller bearing on shaft extension side. (Not shown)
Housing Construction Series 130-260
Series 130
Have 56C/143TC flange cast integral with housing. All other input flanges and all other models utilize bolt-on connection. Utilizes an expansion plug instead of high speed cover (Ref. #4)
OUTPUT SHAFT ASSEMBLY STYLES All series, with the exception of the Series 130, use a straddle mounted tapered bearing design as shown in Figure 1 on both shaft and hollow bore outputs. Series 130 uses ball bearings. Series 450, 520, 60, and 70 hollow shaft units have flanged output sleeves. Series 60, 70, and 80 have shouldered solid output shafts.
DISASSEMBLY PROCEDURE
FIGURE 5 â&#x20AC;&#x201C; Removal of Worm Gear and Bearing Cone
5. Examine Seals (13) for wear or damage and remove from caps or housing only if replacement is necessary. (When servicing units, seals should always be replaced.) When removed from caps or housing, seals should not be reused. 6. Remove Bearing Cups (11) from output caps and input caps when applicable with a puller tool. If driven out, gently tap opposite sides of the bearing cups with a flat punch so they are removed evenly and no damage occurs to caps. 7. To remove Worm Gear (8) and Bearing Cone (12) from Output Shaft (6), rest one side of gear on blocks and press shaft through gear and one bearing cone as shown in Figure 5.
CAUTION Do not attempt to strip the gear and both bearing cones off the output shaft in one operation. The Key (17) will lodge against Bearing Cone (12) and severe damage will occur.
CAUTION The exterior threaded holes on this drive are for mounting the drive or drive accessories (couplings, sprockets, etc.). They are not to be used for lifting the drive or any driver/driven equipment.
WARNING Make certain that the power supply is disconnected before attempting to service or install the unit, or remove any components. Lock out the power supply, and tag it to prevent unexpected application of power. Refer to the figures on page B-128 for the discussion on assembly and disassembly procedures. 1. Disconnect reducer from drive motor, couplings, or driven shafts to guard against personal injury. Remove all sprockets or sheaves from reducer shafts with a puller tool to prevent accidental damage to shafts. 2. Remove Pipe Plug from bottom of Gear Case and drain all lubricant from unit.
WARNING Oil, housings, and other components can reach high temperatures during operation, and can cause severe burns. Use extreme care when removing lubrication plugs and vents while servicing the unit.
WARNING
Series 450, 520, 60 and 70 units have flanged output sleeves on the shaft mount models. To remove the worm gear from these models, the sleeve must be pressed out so gear moves away from the flange. The back side of the flange is recessed to allow a puller to be used to remove the bearing cone from the short end of the output sleeve. Series 60, 70, and 80 have shouldered output shaft. To remove gear assembly, press on shaft so gear assembly moves away from shoulder. 8. If input shaft bearings are to be reused, use bearing puller tool or proper bearing removal fixture so no damage occurs to bearings.
ASSEMBLY PROCEDURE 1. All parts, including the gear case, should be cleaned thoroughly with an approved, non-flammable, nontoxic solvent. Any accumulation of sludge deposits or corrosion should be removed. Whenever input or output caps are removed, it is recommended that seals and shims be replaced. These and other miscellaneous items are included in each Reducer Repair Kit. Before reassembly, examine input and output shafts for grooving in the shaft seal area. If the shafts are to be reused, polish out any imperfections with a fine grade of emery cloth. The polishing motion should be circumferential, not axial or spiral in direction. Shaft grooving .010 deep or greater cannot be corrected by polishing. These shafts should be replaced or the seal installed in a new axial location to allow contact in non grooved areas. Some units do not allow space for repositioning of the seal.
Wear protective clothing and eye shields when installing or maintaining unit and machine.
CALL: (605) 225-0360
FAX: (605) 225-0567
B
HUB CITY WORM GEAR DRIVES INSTRUCTIONS
Maintenance Instructions 2. Replace Bearing Cups (14) in output caps and input caps when applicable being careful to remove any foreign particles in the counterbore. Bearing cup must seat squarely in counterbore of cap. If cups must be tapped into place, use a rubber hammer or brass driver to protect cup surfaces. Do not insert seals at this time. 3. PREASSEMBLY OF INPUT AND OUTPUT SHAFTS. IMPORTANT: The Models 130-380 motorized style input and Series 130260 shaft style units use a National Fine Grade 8 cap screw to secure the rear ball bearing to the shaft. The assembly procedure for the cap screw is critical and MUST be followed to assure proper gearbox operation. A. Clean the cap screw to be free of dirt and oil. B. Clean the threaded hole with a swab or air pressure. C. Apply Loctite® Primer N to the threaded hole. Do this before preassembly so the primer is dry when you are ready to install the screw. D. Assemble the rear bearing, taking care to press on bearing inner race only. E. Slide the flat washer onto the screw. F. Apply green Loctite® #640 to the screw and also the threaded hole in the worm. G. Tighten the screw to the appropriate torque as listed below. Series Cap Screw Tightening Torque 130 5/16-24 x 3/4 20 ft.-lbs. 180 5/16-24 x 3/4 20 ft.-lbs. 210 5/16-24 x 3/4 20 ft.-lbs. 260 3/8-24 x 1-1/4 37 ft.-lbs. 320 1/2-20 x 1-1/2 90 ft.-lbs. 380 1/2-20 x 1-1/2 90 ft.-lbs. NOTE: PREASSEMBLY OF BALL BEARING STYLE INPUT SHAFTS. Series 130 and 210 require assembly of the rear ball bearing in the housing after the worm shaft has been inserted. Models 180 and 260 can have both bearings preassembled before final assembly. The procedure for securing the cap screw listed above should be carefully followed for Models 180 and 260 at this time. When reassembling worm and worm gear assemblies, refer to Figures 1 and 2 so that all parts are included in their proper position. Be sure that parts are pressed tightly against one another and that no foreign material is included between them. If shaft has a shoulder, the appropriate gear, spacer, or bearing must be assembled tightly against it. Figure 6 shows the recommended method of pressing the Bearing Cone (1) onto the Shaft (3). An Inserting Tool (2) is shown pressing evenly on the bearing inner race. This tool may be machined for this purpose in your shop. A substitute inserting tool may also be made from tubing which would have an I.D. sufficient to accept the shaft and an O.D. no larger than the inner bearing race.
3
1
2
CAUTION Contact on the cage of the bearing, or using the bearing cup to press the bearing on, will damage bearing.
FIGURE 6 – Reassembly of Worm Gear and Bearing Cone
A. Shaft input styles using ball bearings, Models 130-260. Install preassembly into housing. Models 130 and 210 will require installation of rear bearing while input shaft is in the housing. Install washer and cap screw, taking care to follow the procedure outlined in Section 3 on these models at this time. Then install proper amount of shims (24) between bearing outer race and end cap to eliminate any axial movement of bearing outer race. Liberally add grease to o-ring (25), Loctite® cap screws (14) and tighten properly. B. Shaft input styles using tapered bearing. Models 320-80 Install preassembly into housing. Preassembly will consist of worm shaft and two bearing cones. Install two (2) each shims 23 & 24 between gear case and input caps. Bearings are adjusted by adding or
CALL: (605) 225-0360
CAUTION Damage to seals can be avoided by covering the shaft keyways with cellophane tape, plastic shim stock, or paper before sliding seals onto the shaft. The spring loaded lip of the seal must face toward the inside of reducer to operate properly. 7. Apply sealant to drain plug and replace in the bottom of the gear case. Remove fill and breather plugs and fill gear case with recommended lubricant, following all the procedures detailed in the Lubrication and Installation Instructions which are included with Speed Reducer.
CAUTION
4. Installation of Input Assembly
C
removing shim until bearings bind, then adding one .002 shim at a time until shaft rotates freely with .001-.003 endplay. Liberally add grease to o-ring, Loctite® cap screws and tighten properly. On Series 80, install only Roller Bearing Inner Race on input shaft. Install shaft in housing, install Inner Bearing Cup, then press both bearing cones onto shaft. Install Outer Bearing Cup, flat washer, lock washer, and locknut. Tighten locknut fully and bend tang of lock washer into slot on locknut. Install roller bearing into housing and install open cap. No bearing adjustment is required at open cap. Adjust tapered roller bearings with gaskets at closed cap. C. Motorized style assemblies using a single ball bearing. Models 130-380. Install preassembly in housing. All units should have bearing installed on shaft and cap screw assembled by following procedure listed earlier at this time. Install proper amount of shims (24) between bearing outer race and end cap to eliminate any movement of bearing outer race. Liberally add grease to o-ring (25), Loctite® cap screws (14) and tighten properly. 5. Installation of the output assembly. IMPORTANT: The Worm must be centered on the Worm Gear for maximum gear life. Follow the procedure below to achieve proper bearing adjustment and gear position. A. Insert output assembly carefully into gear case so that worm is meshed with worm gear. Install one each .002 and .005 shims (22) (23) on each Output Cap (2, Figures 1 and 2) and install caps over shaft. Fasten caps and shims to gear case by torquing down cap screws evenly. B. Adjust bearings by removing or adding shims until bearings bind. Then add one shim at a time until shaft rotates freely, with no endplay. NOTE: the position of the gear will be closer to center if the total shim pack thickness on each cap does not vary by more than .005. After adjusting bearings, but before permanently bolting output caps or installing o-rings, coat worm gear teeth with blueing compound. C. Turn Worm Shaft (7) by hand while putting a slight load on FIGURE 7 – output shaft so that worm marks contact points in blueing Gear Pattern on gear. D. Sight through pipe plug holes with an inspection light and determine if the contact of the worm is centered on both sides of the gear. If worm is not centered, the gear position must be shifted by moving shims from one side to the other. This will maintain proper bearing adjustment. See Figure 7. E. Liberally apply grease to o-ring and Loctite® cap screws and tighten properly. 6. Oil Seals (13, Figures 1 and 2) can now be installed in input and output caps. Before installing seal, coat O.D. of seal with Permatex and apply grease to seal lips. Force should be applied evenly, with a driver, near the outer edge of the seal until seals are flush with outer surface of caps. If seals must be installed without a seal driver, a rubber hammer or brass driver should be used to protect the seal.
Do not operate the unit without making sure it contains the correct amount of oil. Do not overfill or underfill with oil, or injury to personnel, unit, or other equipment may result.
CAUTION Do not mix nonsynthetic and synthetic oil in the unit.
WARNING Make certain that all tools and other items are clear from rotating parts before starting machine. Stand clear, and start machine slowly to be sure all components are secure, and operating properly. For further information that may be helpful, see the Lubrication, Installation and Illustrated Replacement Parts sheets for your Speed Reducer. Should a particular problem arise or additional information be required, contact the nearest HUB CITY Sale Office or Industrial Power Transmission Distributor which are listed in the Yellow Pages, or contact HUB CITY, Aberdeen, SD.
FAX: (605) 225-0567
®
D-90
®
TYPE SE ®
WORM GEAR SPEED REDUCERS
Disassembly and Reassembly Instructions
DISASSEMBLY AND REASSEMBLY INSTRUCTIONS 10. Disassemble the motor adapter (8) (if applicable). Disassemble the high speed cap (2) from the attachment housing (25). Remove the high speed worm by tapping it toward the high speed cap end. With single bearing designs (hollow input), the worm (9) may be completely removed at this time. With two bearing designs (solid input), the snap ring (4) must be removed before sliding the worm (6) and front bearing (5) through this bore.
The following describes the procedures for disassembling and reassembling WINSMITH® D-90® Type SE® speed reducers. These instructions can also be used for specific tasks such as changing assemblies or gearing (ratio) by referring to the appropriate sections, however, it is recommended that all instructions be reviewed before proceeding. They are combined to cover all units and, in those situations where models differ, will differentiate between specific models. Although the sequence may be determined by the task, it will be necessary to remove the slow speed shaft and gear assembly before removing the input (worm) shaft. If seals are going to be reused, such as with new units, they must be protected by covering the shaft keyways with smooth tape before disassembly. Figure 1 illustrates the location of the various parts (1- 32) referenced throughout the text.
11. Disassemble the attachment housing (25) by removing the four fasteners (30) located behind the primary gear (24). The housing will also be supported by two dowel pins partially engaged in the main housing. If this is a double reduction unit, steps 12-15 relate to the main housing components. 12. Disassemble the motor adapter (8) (if applicable). Disassemble the high speed bearing cap(s) (2, 11 & 12 or 14): For the Size 910, remove the high speed cap plug (2) (press fit in the housing) and outer retaining ring. Remove the worm by tapping it toward the high speed cap end. With single bearing designs (hollow input), the worm (9) may be completely removed at this time. With two bearing designs in sizes 913-930, (solid input), the snap ring (4) must be removed before sliding the worm (6) and front bearing (5) through this bore.
Prior to Disassembly 1. Remove motor and coupling (if applicable). 2. Remove keys and set screws (hollow shaft models). Check shafts for damage and remove any protruding nicks that may impede seal or bearing removal. 3. Clean the outside of the housing. Remove foreign material that may contaminate any components or lubricant being reused. 4. Drain the oil. The plugs adjacent to the worm should be avoided as the internal vent shield will impede oil flow. Drain both housings in double reduction models.
13. If seals are to be replaced, remove the worn seals from the housing and covers. If two seals are used at a particular location, it is important that both be replaced exactly as removed (i.e. tandem or opposed). Tandem seals provide extra protection against leakage while opposed seals assist in preventing outside contaminants from working their way into the unit.
Disassembly 5. Disassemble the slow speed cover(s) (16) or cover and base (DV model) from the housing. Disassemble both covers (16 & 22) on hollow shaft models (DSF or DSR). With DL models, first disassemble the slow speed bearing cap (32) and then disassemble the cover and base (31) from the housing.
14. If bearings are to be replaced, remove them from their respective shafts using a press. Note the position of these bearings on the shafts, so the unit can be rebuilt accordingly. Care must be taken not to damage the seal areas of either shaft. Remove the bearing races from the housing and cover using a soft metal drift. When driving them out, exercise caution not to damage the housing or cover bearing seat. The compression ring (18) behind the bearing cup in the cover will be reused in this location as a spacer.
6. Remove the slow speed shaft and gear assembly from the housing. With single cover designs, tilt the slow speed gear away from the high speed worm. It may be necessary to apply a small amount of pressure to the shaft extension, using the inner bearing as a pivot point, to separate the gear from the worm. When disassembling units with double slow speed shaft extensions, it may be necessary to remove the seal opposite the slow speed cover prior to removing the slow speed gear assembly from the housing.
15. Thoroughly clean all parts in preparation for reassembly. Remove all gasket material and sealant from mating surfaces. Inspect all parts for damage or wear and replace as necessary. CAUTION: If a shaft seal area is cleaned with emery paper, the direction of the resulting finishing marks in the shaft must be perpendicular to the shaft axis. Any small lead inscribed in the shaft surface while cleaning, may create a path for oil seepage.
Steps 7 through 11 apply to the primary stage of double reduction models. If single reduction, proceed to step 12. 7. Remove attachment housing cover (28). 8. Remove fastener and washer (26 & 27) at end of exposed shaft.
Reassembly—Single Reduction Models
9. If the primary gear (24) is being reused, mark the outer face for reference so the gear may be reinstalled in the same position (reference face out). Remove gear (24) and spacer (29) from shaft. This will be a sliding fit. If the gear does not easily disengage from the worm, remove the intermediate cap (2) and slide the intermediate worm (6) out the rear side of the main housing until the shaft extension clears the primary gear. On 935 and 943 models, it will only be necessary to loosen the intermediate cap, allowing the primary gear to tip away from the worm due to the tapered intermediate bearings.
16. Reassemble the high speed shaft bearings. Press the new high speed ball bearings (3 & 5) or tapered roller bearing cones (10) on the worm shaft until tight against the backing shoulders. To prevent damage to the bearing, press against the inner race only. Secure the rear bearing(s) with snap rings (1) or locknut (13) as dictated by the worm design. 17. Reassemble the slow speed shaft and bearing assembly. Press the slow speed gear (20) and key on the shaft (17 or
2
DISASSEMBLY AND REASSEMBLY INSTRUCTIONS seated. This should be a tight fit. Insert the compression ring (18) into the bearing seat of the slow speed cover (16) or DV cover and base followed by the bearing race. This should be a sliding fit.
10. 21) to its original position making sure the key is not extending beyond the gear hub. Add spacers (if applicable) and press the bearing cones (19) tight against the adjacent spacer or gear hub. Press against the inner cone race only, avoiding contact with the roller cage. When pressing the bearings or gear, be extremely careful not to damage the shaft seal surface.
18. b. For hollow shaft models, install bearing races in each of the slow speed covers (16) or cover and base (22) making sure they are properly seated. Each should be a tight fit.
18. Install the output shaft bearing races.
18. c. For DL models, install one bearing race in the housing, making sure it is properly seated. This should be a tight fit.
18. a. For single cover models (see item 18c for DL models), install one race in the housing making sure it is properly NON-MOTORIZED HIGH SPEED SECTION SIZE 910
NON-MOTORIZED HIGH SPEED SECTION SIZES 913-930
NON-MOTORIZED HIGH SPEED SECTION SIZES 935 & 943
MOTORIZED HIGH SPEED SECTION SIZE 910
MOTORIZED HIGH SPEED SECTION SIZES 913-930
MOTORIZED HIGH SPEED SECTION SIZES 935 & 943
SOLID OUTPUT SHAFT SLOW SPEED SECTION SIZES 910-935
SOLID OUTPUT SHAFT SLOW SPEED SECTION SIZE 943
DROP BEARING (DL) SLOWSPEED SECTION ALL SIZES
DOUBLE REDUCTION PRIMARY SECTION SIZES 917-930
FIGURE 1 3
HOLLOW OUTPUT SHAFT SLOW SPEED SECTION ALL SIZES
DOUBLE REDUCTION PRIMARY SECTION SIZES 935-943
DISASSEMBLY AND REASSEMBLY INSTRUCTIONS .002 inch endplay while avoiding any bearing preload. Tap each end of the shaft with a non-metallic hammer to seat the bearings before checking endplay. Once this is established, remove both covers, equally distribute the gaskets between the two covers and reassemble. Proceed to step 21.
19. Assemble the high speed shaft (6) in the housing. For Sizes 935 and 943, see items 19b and 19c below. 18. a. Sizes 913 through 930. For models using two high speed ball bearings, insert the high speed shaft assembly into the rear (high speed cap) side of the housing and slide through until the front bearing (5) clears the rear snap ring groove. Install the snap ring (4) in the rear housing groove, making sure it is completely seated. Continue inserting the worm in the housing until the rear bearing shoulders against the snap ring. For single bearing assemblies, the snap ring (4) may be installed first. Attach the high speed cap (2) using the required thickness of gaskets that will take up the clearance between the cap and housing while trapping the bearing between the cap and snap ring. This will prevent the bearing from moving axially during load reversals. For the Size 910, install the outer snap ring to retain the bearing. Lightly coat the housing bore with sealing compound and press the high speed cap plug (2) in the housing. Proceed to step 20.
18. c. Attach the slow speed cover and base (31) to the housing using one .010 inch gasket. Insert the outer slow speed bearing race. Attach the slow speed bearing cap (32) using the proper thickness of gaskets that will provide up to .002 inch endplay while avoiding any bearing preload. Tap the end of the shaft and opposite cover with a non-metallic hammer before checking endplay. 21. If motorized, attach the motor adapter (8) using one .010 inch gasket. If the unit uses a coupling style motor adapter, install the high speed seal in the housing (refer to step 22 for seal mounting instructions). 22. Install all seals using the following instructions. Lubricate the shaft seal areas with a light coat of oil. Apply a thin layer of liquid sealant to the housing or cover bore area that supports the seal. Protect the seal lips by covering all shaft keyways or other sharp corners with smooth tape. Slide seal up to bore, being careful not to displace the seal spring or roll the seal lip over. Tap into place using a blunt surface that will not deform the seal casing. When installed, the seal should be flush with the casting surface and perpendicular to the shaft axis. If two seals are installed, fill the cavity between them with grease. Use the outer seal to drive in the inner seal, leaving it extended about 1/16 from the casting surface.
18. b. Sizes 935 and 943 with solid input shaft. Slide the front high speed bearing race into the housing for the proper assembly. Using one gasket (.010"), assemble the front high speed cap (12) or coupling style motor adapter. Insert the worm (6) from the opposite end of the housing and install second bearing race. Attach rear high speed cap (11) using the required thickness of gasket to provide .002-.004 inch endplay. Tap each end of the worm with a nonmetallic hammer to seat the bearings before checking endplay. Proceed to step 20. 18. c. Sizes 935 and 943 with hollow input shaft (motorized). Insert high speed spacer (15) and inner bearing race (10) into rear high speed side of housing. Insert worm (9) from the rear housing side until it rests against the inner bearing race. Install the outer race. Attach rear high speed cap (14) using the required thickness of gasket to provide .002-.004 inch endplay. Tap the end of the worm and the rear high speed cap with a non-metallic hammer to seat the bearings before checking endplay.
23. If the ratio, assembly, or any other feature was changed, a new nameplate reflecting these changes should be used. This will insure proper parts or unit replacement in the future. Contact the factory for help in this regard. 24. Recheck all fasteners. Tighten to the torques (inch pounds) listed in the following table. Attachment Housing
20. Assemble the slow speed shaft assembly in the housing. When attaching covers, apply a small amount of liquid sealant to the thread area of all fasteners to prevent leakage in this area. See instruction 20b for Size 943 and hollow shaft models.
Size
18. a. With the output shaft (17) extension positioned for the proper assembly, rest the inside bearing cone in its mating cup (race) in the housing. Snap the gear into mesh by applying a small amount of pressure against the end of the slow speed shaft. At this point, the gear is automatically centered over the worm by means of component dimensional tolerances. If the unit is a DL Series, refer now to 20c. Attach the slow speed cover (16) (DV cover and base) using the proper thickness of gaskets that will provide up to .002 inches endplay while avoiding any bearing preload. Tap the end(s) of the shaft or opposite cover with a non-metallic hammer before checking endplay. If this cannot be achieved with at least one gasket, add about .010 inch shim stock in the slow speed cover bearing bore behind the compression ring (18) and reassemble per the above instructions. Proceed to step 21.
Cap
Cover
Main Housing Cap
Cover
913
N/A
N/A
100
200
917/920
100
200
200
200
924/926
200
200
330
200
930/935
200
200
330
330
943
330
200
330
330
25. Fill unit with oil. Refer to page 7 and note the plug locations for the appropriate model and mounting position. Using the fill and level plugs as shown, add oil (see page 6 for recommended oils) until it just begins to flow out the level plug location. For double reduction models, fill each housing individually. Install all plugs while making sure the vent is in its proper location and the vent opening is clear.
Reassemblyâ&#x20AC;&#x201D;Double Reduction Models 26. Reassemble the main housing components per steps 16 through 19 but do not assemble the slow speed shaft into the housing yet.
18. b. Assemble one slow speed cover (16) or cover and flange (22) without gaskets and insert the shaft and gear assembly. It may be helpful to position the gear in mesh with the worm before securing the first cover. Assemble the opposite cover using the proper thickness of gaskets that will provide up to 4
DISASSEMBLY AND REASSEMBLY INSTRUCTIONS 27. Reassemble the attachment housing (25) using one .010 inch gasket, two dowel pins and four fasteners. If an intermediate seal is required (non-standard mountings), install at this time using the precautions outlined in step 22. See steps 44 and 45 if the primary housing is being repositioned for a change of assembly.
34. Reassemble the slow speed shaft assembly using the same compression ring, if applicable and the same total thickness of gaskets. Refer to step 20a or b for additional instructions. If either the gear or bearings are changed in the process, it may be necessary to readjust the bearing endplay per the instructions in step 20.
28. Reassemble the primary stage worm using steps 16 and 19.
35. Complete the reassembly using steps 22 through 25.
29. Slide the spacer (29) on the intermediate shaft (6) extension up to the backing shoulder.
II. Reverse the output shaft of a hollow output shaft model: 36. Refer to steps 2 through 6 and proceed where applicable. Be sure to protect the seals from the set screw holes and puller groove.
30. Slide the high speed gear (24) on the intermediate shaft and seat against the spacer. If the gear does not easily slide into mesh with the worm, proceed as follows:
37. Reverse the position of the slow speed shaft assembly and reassemble using the same total thickness of gaskets on each cover. Refer to step 20b for additional instructions. If either the gear or bearings are changed in the process, it may be necessary to readjust the bearing endplay per the instructions in step 20.
30. a. Sizes 917-930: Remove the intermediate cap (2) and slide the worm (6) out of the main housing. Position the high speed gear (24) in mesh with the worm and reintroduce the intermediate worm in the housing with the extension end passing through the gear bore. Reattach the intermediate cap. Secure the gear with a fastener (27) and washer (26).
38. Complete the reassembly using steps 22 through 25.
30. b. Sizes 935 and 943: Loosen the intermediate cap (11) enough to tip the intermediate worm allowing the primary gear to position itself in mesh with the primary worm. Retighten the intermediate cap and secure the gear with a fastener (27) and washer (26).
III. Reverse the assembly of the high speed shaft (all models): 39. It will be necessary to remove the slow speed gear for this conversion. Refer to steps 1 through 6 and step 12 and proceed where applicable. Be sure to protect all seals from keyways or other surface discontinuities before disassembly.
30. At this point it is necessary to center the primary gear over the worm to insure proper operation. This is accomplished by adding shims (23) between the gear (24) and spacer (29) as required. The initial shim pack can be estimated by measuring the distance between the gear hub face and machined surface of the attachment housing and referring to the following chart. Any distance greater than the reference dimension is made up with shims. Distances less than this (which normally should not occur) can be accommodated by decreasing the spacer width. The correct position can then be verified by blueing the worm and checking the resulting contact on the gear teeth. Unit Size
Reference Dimension
Shim Part Numbers (.002, .005, .010)
917- 920
.812
815007, 815008, 815009
924 - 935
.585
815507, 815508, 815509
943
1.312
817005, 817006, 817007
40. Reverse the position of the high speed shaft (6) and snap ring (4) and reassemble using step 19. 41. Reassemble the slow speed shaft assembly using step 20. 42. Complete the assembly using steps 21 and 23 through 25. IV. Rotate the attachment housing: 43. Refer to steps 1 through 4 and steps 7 through 11 and proceed where applicable. Be sure to protect the high speed or intermediate shaft seal from any keyways before disassembly. 44. Remove the two roll pins and reassemble the attachment housing in the desired position, aligning it as square as possible with the main housing. Replace the gasket between the housings if necessary. 45. Using the two roll pin holes as pilots, drill into the main housing about 1/4 inch using a 1/8 diameter drill. Insert the two roll pins.
Once properly shimmed, install the gear key and apply Loctite 242 (or equal) to the fastener before final assembly.
46. Reassemble the high speed worm using step 19.
31. Reassemble the balance of the unit using steps 20 through 25.
47. Reassemble the high speed gear using steps 29 and 30 where applicable. If none of the components were changed, the centering operation will not be necessary.
Assembly Conversions I.
Reverse the output shaft of a solid output shaft model:
48. Reassemble the balance of the unit using steps 21 through 25.
32. Refer to steps 2 through 6 and proceed where applicable. Be sure to protect the seal from the keyway before disassembly. 33. Remove the slow speed seal and slow speed plug, being careful not to damage either in the process. Coat the housing or cover bore diameter where the seal had been located and reinstall the plug in this location.
5
DISASSEMBLY AND REASSEMBLY INSTRUCTIONS For special applications that involve severe ambient temperature extremes or a seasonal oil requirement, WINSMITH, based on extensive testing and field experience, recommends the use of Mobil SHC synthetic lubricants.
Lubricants Worm Gear Reducers Ambient Temperature
-30 to 15°F
16 to 50°F
51 to 95°F
51 to 95°F
96 to 131°F
96 to 131°F
Final Stage Worm Speed* up to 2000 FPM
up to 2000 FPM
up to 450 FPM
above 450 FPM
up to 450 FPM
above 450 FPM
ISO Viscosity Grade
220
460
680
460
680
460*
AGMA Lubricant No.
5S**
#7 Compounded*** #8 Compounded***
#7 Compounded***
8 S**
7S**
Mobil
SHC 630
600W Super Cylinder Extra Hecla Super
600W Super Cylinder SHC 636
SHC 634
American Lubricants
SHC-90W
AGMA #7 Gear Oil
AGMA #8 Gear Oil
AGMA #7 Gear Oil
N/A
N/A
Castrol
Tribol 800/220
Tribol 1105-7C
Tribol 1105-8C
Tribol 1105-7C
Tribol 800/680
Tribol 800/460
Chevron
Tegra 220
Cylinder Oil W460
Cylinder Oil W680
Cylinder Oil W460
Tregra 680
Tegra 460
Conoco
Syncon R & O 220
Inca Oil 460
Inca Oil 680
Inca Oil 460
N/A
Syncon R & O 460
Exxon (Esso)
Teresstic SHP 220
Spartan EP 460
Spartan EP 680
Spartan EP 460
Teresstic SHP 680
Teresstic SHP 460
Fiske Brothers
SPO-MG
SPO-277
SPO-288
SPO-277
N/A
N/A
Shell
Omala RL 220
Valvata J 460
Valvata J 680
Valvata J 460
Omala RL 680
Omala RL 460
Texaco
Pinnacle 220
Vanguard 460
Vanguard 680
Vanguard 460
Pinnacle 680
Pinnacle 460
***synthetic oil ***3% to 10% fatty or synthetic oils or mild EP additives Lubricant selections are provided by the lubricant manufacturer based on AGMA recommended viscosity grades. Viscosity grades are based on Lubrication Standard ANSI/AGMA 9005-D94.
*The sliding velocity in feet per minute (FPM) for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from the following table. For selecting the proper lubricant, use the speed of the worm in the final stage (input RPM divided by the first stage ratio).
Nominal Ratio SIZE
5
7.5
10
15
20
25
30
40
50
60
80
100
910
0.153
—
0.137
0.133
0.122
0.116
0.132
0.121
0.115
—
—
—
913
0.231
0.189
0.183
0.179
0.171
0.165
0.178
0.169
0.164
0.161
—
—
917
0.303
0.229
0.201
0.193
0.180
0.172
0.189
0.176
0.170
0.166
0.161
0.133
920
0.347
0.263
0.225
0.216
0.202
0.191
0.215
0.200
0.188
0.182
0.164
0.161
924
0.412
0.312
0.261
0.256
0.236
0.223
0.249
0.231
0.216
0.210
0.201
0.196
926
0.455
0.345
0.283
0.276
0.254
0.238
0.269
0.249
0.234
0.225
0.215
0.210
930
0.520
0.395
0.327
0.317
0.291
0.273
0.307
0.285
0.269
0.258
0.246
0.241
935
0.607
0.461
0.427
0.412
0.373
0.349
0.403
0.367
0.345
0.330
0.311
0.299
943
0.633
0.588
0.568
0.553
0.507
0.558
0.544
0.501
0.475
0.457
0.435
0.422
6
STANDARD MOUNTING POSITIONS BASIC TRADITIONAL MODEL MOUNTING
INVERTED MOUNTING
ADDITIONAL MOUNTING POSITIONS INPUT SHAFT HORIZONTAL INPUT SHAFT VERTICAL
DB DD DJ DN DT DU WB WT WU
DV
DL
Note: Single Reduction 935 and 943 standard models are supplied with grease fittings on the input shaft to insure bearing lubrication for all mounting positions.
SPECIAL Contact the Factory
SPECIAL Contact the Factory
DSF
DSN DSR DSU
FIGURE 1. SINGLE REDUCTION MODELS DOUBLE REDUCTION* WORM/ WORM
DOUBLE REDUCTION* HELICAL / WORM
Plug locations apply to motorized units also. Contact the factory when input speeds are less than 1160 RPM to insure proper lubrication.
OTHER ATTACHMENT HOUSING POSITIONS
OTHER ATTACHMENT HOUSING POSITIONS
*Double Reduction units are not universal mounting. Mountings other than standard require a special outline.
FIGURE 2. DOUBLE REDUCTION MODELS
7
®
SPRINGVILLE OPERATIONS • 172 EATON STREET, P.O. BOX 530, SPRINGVILLE, NY 14141-0530 PHONE: 716/592-9310 • FAX: 716/592-9546 http://www.winsmith.com e-mail=winsmith@winsmith.com
PWS-18561—August 1999—5M Printed in U.S.A.
PN CK 107
ENGINEERING SERVICE BULLETIN INSTALLATION INSTRUCTIONS & PARTS LIST ®
D-90 TYPE SE HOLLOW SHAFT COVER ®
®
FOR USE WITH HOLLOW OUTPUT SHAFT MODELS Read instructions carefully before attempting to install cover. Proper installation will insure safe operation of your WINSMITH® Speed Reducer. Retain these instructions for future reference.
Description WINSMITH D-90 TYPE SE shaft covers provide an economical method for covering the exposed end of the output shaft on hollow shaft models. This serves two purposes: protection from the rotating shaft and isolating the seal from outside contaminants. All shaft covers are made from corrosion resistant stainless steel and fit over either shaft end while allowing at least one half inch of clearance for a driven shaft keeper plate. All WINSMITH D-90 TYPE SE units are designed to accommodate two seals. The cover design takes advantage of this by using the outer seal area as a mounting surface, allowing for field installation without the need for any additional unit modification. Covers are installed in the housing as shown in the diagram using a press fit. When using the cover, only one seal can be accommodated.
means there are two seals and the inner seal is being pushed against the bearing. Installation tools can be retained for future use. 2b. If two seals are present, remove the outer seal, being careful not to damage the inner seal. This can be done by drilling two small holes in the metal casing, installing small screws and pulling outward. Use the installation tool to properly position the inner seal (see 2a). 3.a Clean the exposed mounting surface for the cover, being careful to avoid
contact with the seal lip material. Apply a bead of pliable sealant, such as Permatex or liquid gasket, around the OD of the seal and adjacent to the housing. Make sure all set screws and keys are properly located and secured before installing the cover. 4.a Position the cover evenly on the casting surface and carefully press or drive it into the bore until evenly seated against the step on the cover. The engagement depth is approximately equal to one seal width.
COVER
Installation 1.a First determine if the unit has one or two seals where the cover is being installed. This can be done by checking the serial number on the nameplate for an “X” in the eleventh position, denoting a special unit. Standard units are normally built with only one seal. If there is an “X” in this position, contact the factory Sales Department at 716/592-9310 for a status on how many seals are in the unit. 2a. If only one seal is present, use the appropriate installation tool (available from Peerless-Winsmith, see chart), and push the seal inward until the tool bottoms out on the casting surface. The seal face must be kept perpendicular to the shaft axis to avoid future seepage at the OD. If resistance is met, it probably
INSTALLATION TOOL (OPTIONAL)
PN CK 107
ENGINEERING SERVICE BULLETIN
DIMENSIONS
DIMENSIONS
KIT PART NUMBERS
Unit Size
Dim “D”
Unit Size
Cover
Installation Tool*
917
1.31
917
CKIT917
CTKIT917
920
1.25
920
CKIT920
CTKIT920
924
1.31
924
CKIT924
CTKIT924
926
1.38
926
CKIT926
CTKIT926
930
1.56
930
CKIT930
CTKIT930
935
1.56
935
CKIT935
CTKIT935
943
1.25
943
CKIT943
CTKIT943
*Optional—purchased separately
Parts included in Cover Kit: — Cover — Installation Instructions
SPRINGVILLE OPERATIONS • 172 EATON STREET, P.O. BOX 530, SPRINGVILLE, NY 14141-0530 PHONE: 716/592-9310 • FAX: 716/592-9546 http://www.winsmith.com e-mail=winsmith@winsmith.com PWS-18775 — 6/00 — 5M Printed in U.S.A.
ENGINEERING SERVICE BULLETIN 速
ILD-99
D-90
速
TYPE SE 速
SPEED REDUCERS
Installation,Operation, and Lubrication Instructions This Engineering Service Bulletin is designed to enable users to obtain the best possible performance from their WINSMITH速 Speed Reducers.
I. SELECTION The selection of the appropriate speed reducer for a given application requires that all factors affecting the operation of the unit be given careful consideration. Service factors must be applied to catalog ratings depending on the type of prime mover used, severity of the application and duration of daily service. If you have any questions relative to the suitability of your WINSMITHÂŽ speed reducer for your particular application, refer to the selection section of the appropriate WINSMITH catalog, or contact your WINSMITH representative or distributor.
II. INSTALLATION 1. Shaft Alignment A. The various drive members (motor, speed reducer, couplings, sprockets, sheaves, gears, etc.) should be aligned as accurately as possible to guard against unusual stresses and overloads imposed by misalignment. B. If a prime mover shaft is to be directly connected to the high speed (input) shaft or if the slow speed (output) shaft is to be directly connected to the driven shaft, flexible couplings should be used. It should be remembered that even flexible couplings have limited ability to accommodate misalignment. Care must be taken at installation to insure that shaft alignments are within the limits recommended by the coupling manufacturer. Use of a rigid coupling to connect speed reducer shafts to other drive components is not recommended as it is almost impossible to obtain exact alignment between two shafts. C. A common base plate supporting the motor and reducer will help preserve the original alignment between reducer and motor shafts. If a structural steel base is used, the plate should be at least equal in thickness to the diameter of the bolts used to fasten the speed reducer to the base plate. Also, for sufficient rigidity, the design in general including angle or channel members should be substantial enough to prevent flexing under vibration. After the first week or two of operation all of the bolts and nuts used to fasten the reducer and motor, pedestal, etc., to the base plate should be retightened. Vibration tends to loosen the nuts even if tight initially. Dowelling the motor and speed reducer to the base plate will help insure that alignment is maintained.
2. Mounting Positions A. Single reduction units are designed to accommodate most standard mounting positions. Figure
1 illustrates the utility plug locations for each based on model. All standard single reduction models are equipped with an internal splash shield located near the worm. This shield deflects the oil from the vent, preventing leakage when the vent plug is adjacent to the worm (as on the DT or DV standard mounting). When this location is used as a drain (as on the DV sidewall, worm under), drainage will be better facilitated if done at or near the operating temperature. Filling from this location is not recommended, as the shield will impede the oil flow rate. Bearings are splash lubricated provided the input speed is 1160 RPM or greater. Contact the factory when input speeds fall below this. B. Double reduction models are built to accommodate one mounting position as specified during order entry. Standard mounting positions, furnished unless otherwise specified, are shown in Figure 2 which also illustrates the utility plug locations. Note that the mounting position relates to the main housing orientation. Standard units have an oil level common to both housings and do not use an intermediate oil seal. The vent plug is located in the main housing where the slower worm speed eliminates the need for a vent shield. Grease fittings (not shown in Figure 2) are used to lubricate bearings when oil splash does not serve this purpose (as with the DV or DL upper slow speed bearing).
3. Venting During operation, the heat generated by the gearbox will cause the air and lubricant inside the unit to expand. A vent plug is used to equalize the resulting pressure, the location of which is dependent on the model and mounting position. Before putting the unit into service, review Figures 1 and 2 and relocate the vent plug (if necessary) as shown for the appropriate model and mounting position. Double reduction models (Figure 2) are vented in the main housing only. To prevent loss of oil during shipment, the vent plug includes a brass pin which must be removed prior to operation. If a speed reducer is installed in an atmosphere containing exceptional amounts of moisture or dust, a shielded or hooded vent plug should be used. For intermittent duty applications, where the operating temperature does not rise more than about 20 degrees F, internal pressure build-up is minimal and venting is not necessary. Some models are available with an optional internal expansion chamber allowing units to be totally sealed. Contact us for more details.
4. C-Flange Motor Mounting Procedures A. Mounting Motor to C-Flange Reducer With Hollow Input Shaft Check motor and reducer mounting registers for nicks that would interfere with assembly. Remove if necessary. Remove protective plastic plug from reducer input shaft. The bore has been coated with an anti-seize compound. Align the motor shaft and key with keyway in bore and slide motor up to flange. Position the motor conduit box as desired. Using the fasteners supplied, secure the motor to the reducer. Draw down evenly so as not to bend the motor shaft. Tighten fasteners to 200 inch pounds. B. Mounting Motor to C-Flange Reducer With Coupling Adaptor Check motor and reducer mounting registers for nicks that would interfere with assembly. Remove if necessary. When assembling the motor and coupling, the coupling halves should be equally spaced on each shaft to insure adequate engagement. The following describes a method for doing this. First determine the assembled shaft clearance by measuring the distance from the C-Flange face to the reducer shaft end and subtracting the motor shaft length. Mount and secure the motor shaft coupling half with the spider end extending one half the clearance distance beyond the motor shaft. Mount the reducer coupling half and coupling spider on reducer shaft in its approximate position but do not secure. Locate the motor conduit box in the desired position and secure the motor to the reducer flange using the fasteners provided. Tighten to about 200 inch pounds. Using the access hole in the flange, slide the coupling together and tighten the set screw.
5. Unit Assembly/Disassembly Instructions Contact the factory for an instruction manual.
III. LUBRICATION & MAINTENANCE 1. Factory Filling WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting
position as shown in Figures 1 or 2. The oil level should be checked and adjusted (if necessary) prior to operation, using the oil level plug provided and while the unit is oriented in its operating position.
2. Ambient Temperature If the operating ambient temperature is other than 51-95°F, then refer to lubrication chart and refill the unit with the correct grade based on actual ambient temperatures and operating speed. See item 3 for additional information regarding oil changes.
3. Oil Changing When changing oil for any reason, it should be remembered that oils of various types may no be compatible. Therefore, when changing to a different oil, it is recommended that the housing be completely drained and thoroughly flushed with a light flushing oil prior to refilling with the appropriate lubricant. The oil level should be rechecked after a short period of operation and adjusted, if necessary. When changing double reduction models, each housing should be drained and filled independently, even though there may be a common level. A. Initial Oil Change The oil in a new speed reducer should be changed at the end of 250 hours of operation. (30 days for 8 hour per day service, 15 days for 16 hour service, 10 days for 24 hour service). B. Subsequent Oil Changes Under normal conditions, after the initial oil change, the oil should be changed after every 2500 hours of operation, or every six months, whichever occurs first. Under severe conditions (rapid temperature changes, moist, dirty or corrosive environment) it may be necessary to change oil at intervals of one to three months. Periodic examination of oil samples taken from the unit will help establish the appropriate interval. C. Synthetic Oils Synthetic lubricants can be advantageous over mineral oils in that they generally are more stable, have a longer life, and operate over a wider temperature range. These oils are appropriate for any application but are especially useful when units are subjected to low start-up temperatures or high operating temperatures. However, continuous operation above 225°F may cause damage to seals or other components. It is recommended that the initial oil be changed or filtered after the first 1500 hours of operation to remove metal particles that accumulate during break-in. Subsequent oil
STANDARD MOUNTING POSITIONS BASIC TRADITIONAL MODEL MOUNTING
INVERTED MOUNTING
D-90
®
TYPE SE ®
ADDITIONAL MOUNTING POSITIONS INPUT SHAFT HORIZONTAL INPUT SHAFT VERTICAL
DB DD DJ DN DT DU WB WT WU
Note: Single Reduction 935 and 943 standard models are supplied with grease fittings on the input shaft to insure bearing lubrication for all mounting positions.
DV
DL
SPECIAL Contact the Factory
Fill Plug
SPECIAL Contact the Factory
DSF
Vent Plug Level Plug
DSN DSR DSU
Drain Plug
Figure 1. Single Reduction Models DOUBLE REDUCTION* WORM/ WORM
DOUBLE REDUCTION* HELICAL / WORM
Grease Fitting Plug locations apply to motorized units also.
Contact the factory when input speeds are less than 1160 RPM to insure proper lubrication.
OTHER ATTACHMENT HOUSING POSITIONS
OTHER ATTACHMENT HOUSING POSITIONS
*Double Reduction units are not universal mounting. Mountings other than standard require a special outline.
Figure 2. Double Reduction Models
changes should be made after 5000 hours operation if units are operating in a clean environment. This can be extended to 10,000 hours if using new reformulated Mobil SHC lubricants (orange in color) and the lubricant remains free of contamination over this period. See comments under 3B for more severe ambient conditions.
4. Long Term Storage or Infrequent Operation If a speed reducer is to stand idle for an extended period of time, either prior to installation or during use, it is recommended that the unit be filled completely with oil to protect interior parts from rust corrosion due to internal condensation. Be sure to drain the oil to the proper level before placing the speed reducer in service. A long term storage option is available on new units. Contact us for details.
5. Grease Fittings Some units are equipped with grease fittings to lubricate bearings not adequately lubricated by the oil splash. These fittings must be lubricated every 3-6 months depending on operating conditions. Bearing greases must be compatible with the type of gear lubricant being used (ie. mineral, synthetic, food grade, etc.) For mineral oils, use a high quality lithium base NLGI #2 bearing grease. For synthetic oils, use a synthetic bearing grease such as Mobil Synthetic Universal grease, Mobilith SHC 100 or a suitable equivalent. For food grade lubricants, use Chevron FM grease, NLGI 2, or equivalent.
6. Low Input Speeds (Under 1160 RPM) When input speeds are less than 1160 RPM, grease fittings will be required to lubricate any bearings not partially covered by the normal oil level. Such units are considered non-standard and necessitate factory modification. If this low speed operating condition exists and units are without the appropriate grease fittings, please contact the factory.
7. Oil Temperature Speed reducers in normal operation can generate temperatures up to 200°F depending on the type of reducer and the severity of the application (loading, duration of service, ambient temperatures). Excessive oil temperatures may be the result of one or more of the following factors:
A. Overloads Overloads may be due to the original unit selection being too small for the application, or increased loads on the speed reducer to a point where its rating is exceeded after it has been in service for a period of time. Always check the speed reducer rating when increasing driven loads or increasing the horsepower rating of the motor or other prime mover. B. Overfilling or Underfilling If a speed reducer is overfilled with oil, the energy used in churning the excessive oil can result in overheating. If this occurs, shut down the drive, remove the oil level plug and allow oil to drain until oil ceases to drain from the level hole, reinstall the oil level plug and restart the drive. If the speed reducer is underfilled, the resultant friction can cause overheating and possible damage. If this occurs, fill the speed reducer to the oil level plug hole and check the gearing for excessive wear. C. Inadequate Cooling In order to dissipate internally generated heat, the speed reducer must be installed in such a way that air can circulate freely. Tightly confined areas (inside cabinets, etc.) should be avoided. If this is not possible, forced air cooling by means of a separate blower should be used.
8. Oil Seals Although WINSMITH uses high quality oil seals and precision ground shafts to provide a superior seal contact surface, it is possible that circumstances beyond WINSMITHâ&#x20AC;&#x2122;s control can cause oil seal leakage (damage during shipment or installation, etc.). When replacing a shaft oil seal, using the following suggestions will help to insure leak-free operation and long seal life. A. When installing a new seal, cover the keyway and any other surface discontinuity with smooth tape to protect the seal lip from being damaged. B. A sealant should be used between the O.D. of the seal and the I.D. of the bore into which the seal is installed. The seal bore should also be free of any burrs, nicks, or scratches. C. Be sure that the seal is not cocked in the seal bore. The outer face of the seal should be flush with the surface into which it is mounted.
For special applications that involve severe ambient temperature extremes or a seasonal oil requirement, WINSMITH, based on extensive testing and field experience, recommends the use of Mobil SHC synthetic lubricants.
Lubricants Worm Gear Reducers Ambient Temperature
-30 to 15°F
Final Stage Worm Speed* up to 2000 FPM
16 to 50°F
51 to 95°F
51 to 95°F
96 to 131°F
96 to 131°F
up to 2000 FPM
up to 450 FPM
above 450 FPM
up to 450 FPM
above 450 FPM
680
460
680
460*
#7 Compounded***
8 S**
7S**
ISO Viscosity Grade
220
460
AGMA Lubricant No.
5S**
#7 Compounded*** #8 Compounded***
Mobil
SHC 630
600W Super Cylinder Extra Hecla Super
600W Super Cylinder SHC 636
SHC 634
American Lubricants
SHC-90W
AGMA #7 Gear Oil
AGMA #8 Gear Oil
AGMA #7 Gear Oil
N/A
Castrol
Tribol 800/220
Tribol 1105-7C
Tribol 1105-8C
Tribol 1105-7C
Tribol 800/680
Tribol 800/460
Chevron
Tegra 220
Cylinder Oil W460
Cylinder Oil W680
Cylinder Oil W460
Tregra 680
Tegra 460
Conoco
Syncon R & O 220
Inca Oil 460
Inca Oil 680
Inca Oil 460
N/A
Syncon R & O 460
Exxon (Esso)
Teresstic SHP 220
Spartan EP 460
Spartan EP 680
Spartan EP 460
Teresstic SHP 680
Teresstic SHP 460
Fiske Brothers
SPO-MG
SPO-277
SPO-288
SPO-277
N/A
N/A
Shell
Omala RL 220
Valvata J 460
Valvata J 680
Valvata J 460
Omala RL 680
Omala RL 460
Texaco
Pinnacle 220
Vanguard 460
Vanguard 680
Vanguard 460
Pinnacle 680
Pinnacle 460
N/A
***synthetic oil ***3% to 10% fatty or synthetic oils or mild EP additives Lubricant selections are provided by the lubricant manufacturer based on AGMA recommended viscosity grades. Viscosity grades are based on Lubrication Standard ANSI/AGMA 9005-D94.
*The sliding velocity in feet per minute (FPM) for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from the following table. For selecting the proper lubricant, use the speed of the worm in the final stage (input RPM divided by the first stage ratio).
Nominal Ratio SIZE
5
7.5
10
15
20
25
30
40
50
60
80
100 —
910
0.153
—
0.137
0.133
0.122
0.116
0.132
0.121
0.115
—
—
913
0.231
0.189
0.183
0.179
0.171
0.165
0.178
0.169
0.164
0.161
—
—
917
0.303
0.229
0.201
0.193
0.180
0.172
0.189
0.176
0.170
0.166
0.161
0.133
920
0.347
0.263
0.225
0.216
0.202
0.191
0.215
0.200
0.188
0.182
0.164
0.161
924
0.412
0.312
0.261
0.256
0.236
0.223
0.249
0.231
0.216
0.210
0.201
0.196
926
0.455
0.345
0.283
0.276
0.254
0.238
0.269
0.249
0.234
0.225
0.215
0.210
930
0.520
0.395
0.327
0.317
0.291
0.273
0.307
0.285
0.269
0.258
0.246
0.241
935
0.607
0.461
0.427
0.412
0.373
0.349
0.403
0.367
0.345
0.330
0.311
0.299
943
0.633
0.588
0.568
0.553
0.507
0.558
0.544
0.501
0.475
0.457
0.435
0.422
®
SPRINGVILLE OPERATIONS • 172 EATON STREET, P.O. BOX 530, SPRINGVILLE, NY 14141-0530 PHONE: 716/592-9310 • FAX: 716/592-9546 http://www.winsmith.com e-mail=winsmith@winsmith.com
PWS-18560 August 1999 10M Printed in U.S.A.
ENGINEERING DATA SEAL AND BEARING DATA D-90® TYPE SE® BEARING AND OIL SEAL CHART HIGH SPEED SEALS SIZE/ REDUCTION 1
PART NUMBER REFERENCE
SOLID2 INPUT
HOLLOW MOTORIZED INPUT
SLOW SPEED SEALS SOLID OUTPUT
HS BEARING
HOLLOW OUTPUT
“L’’ SERIES (DROPBEARING)
FRONT3
REAR
SLOW SPEED BEARINGS (CUP/CONE)
INTERMEDIATE BEARINGS FRONT3
REAR
SOLID OUTPUT
HOLLOW OUTPUT
“L’’4 SERIES (EXTENSION END)
910 Single 910 Single
WS Part No. Mfg. Part No.
30530-G 5 CR5150
30418-G CR9837
3301-G CR5068
N/A N/A
N/A N/A
20269-G 6003
20269-G 6003
N/A N/A
N/A N/A
3333/3332-G A4138/A4050
N/A N/A
N/A N/A
913 Single 913 Single
WS Part No. Mfg. Part No.
30057-G CR 6660
4959-G CR 11124
30040-G CR 7443
N/A N/A
N/A N/A
20118-G 6203
20118-G 6203
N/A N/A
N/A N/A
2463/2462-G LM11910/LM11949
N/A N/A
N/A N/A
917 Single 917 Single
WS Part No. Mfg. Part No.
30118-G JM 10335LPD
30060-G CR 13534
30088-G CR 9935
30406-G CR 14705
N/A N/A
2959-G 6205
2959-G 6205
N/A N/A
N/A N/A
5887/5838-G L44610/L44643
20482/20483-G JL69310/JL69349
N/A N/A
917 Double 917 Double
WS Part No. Mfg. Part No.
30057-G CR 6660
4959-G CR 11124
30088-G CR9935
30406-G CR 14705
N/A N/A
20118-G 6203
20118-G 6203
2959-G 6205
2959-G 6205
5887/5838-G L44610/L44643
20482/20483-G JL69310/JL69349
N/A N/A
920 Single 920 Single
WS Part No. Mfg. Part No.
30118-G JM 10335LPD
30060-G CR 13534
30088-G CR 9935
30127-G CR 19762
N/A N/A
2959-G 6205
20194-G 6304
N/A N/A
N/A N/A
5887/5838-G L44610/L44643
20075/20204-G JLM104910/LM104949
N/A N/A
920 Double 920 Double
WS Part No. Mfg. Part No.
30057-G CR 6660
4959-G CR 11124
30088-G CR 9935
30127-G CR 19762
N/A N/A
20118-G 6203
20118-G 6203
2959-G 6205
20194-G 6304
5887/5838-G L44610/L44643
20075/20204-G JLM104910/LM104949
N/A N/A
924 Single 924 Single
WS Part No. Mfg. Part No.
30120-G CR 13918
30047-G CR 17285
30025-G CR 12458
3313-G CR 22354
N/A N/A
20140-G 6207
20140-G 6207
N/A N/A
N/A N/A
20062/20061-G LM67010/LM67048
5686/5685-G 382A/387
N/A N/A
924 Double (D) WS Part No. 924 Double (D) Mfg. Part No.
30118-G JM 10335LPD
30060-G CR 13534
30025-G CR 12458
3313-G CR 22354
N/A N/A
2959-G 6205
2959-G 6205
20140-G 6207
20140-G 6207
20062/20061-G LM67010/LM67048
5696/5695-G 382A/387
N/A N/A
924 Double (H) WS Part No. 924 Double (H) Mfg. Part No.
30118-G JM 10335LPD
30060-G CR 13534
30025-G CR 12458
3313-G CR 22354
N/A N/A
2959-G 6205
20048-G 6201
20140-G 6207
20140-G 6207
20062/20061-G LM67010/LM67048
5696/5695-G 382A/387
N/A N/A
926 Single 926 Single
30120-G CR 13918
30047-G CR 17285
30025-G CR 12458
30044-G CR 24898
30025-G CR 12458
20140-G 6207
20140-G 6207
N/A N/A
N/A N/A
20062/20061-G LM67010/LM67048
3628/20350-G 394A/390A
4650/776 15245/15123
926 Double (D) WS Part No. 926 Double (D) Mfg. Part No.
30118-G JM 10335LPD
30060-G CR 13534
30025-G CR 12458
30044-G CR 24898
30025-G CR 12458
2959-G 6205
2959-G 6205
20140-G 6207
20140-G 6207
20062/20061-G LM67010/LM67048
3628/20350-G 394A/390A
4650/776 15245/15123
926 Double (H) WS Part No. 926 Double (H) Mfg. Part No.
30118-G JM 10335LPD
30060-G CR 13534
30025-G CR 12458
30044-G CR 24898
30025-G CR 12458
2959-G 6205
20048-G 6201
20140-G 6207
20140-G 6207
20062/20061-G LM67010/LM67048
3628/20350-G 394A/390A
4650/776 15245/15123
930 Single 930 Single
30464-G CR 13986
30047-G CR 17285
30078-G CR 13569
30033-G CR 26186
30032-G CR 14247
20318-G 6208
2958-G 6307
N/A N/A
N/A N/A
20144/20143-G LM48510/LM48548
3628/20577-G 394A/399AS
2888/2889-G 2720/2788
930 Double (D) WS Part No. 930 Double (D) Mfg. Part No.
30118-G JM 10335LPD
30060-G CR 13534
30078-G CR 13569
30033-G CR 26186
30032-G CR 14247
2959-G 6205
20194-G 6304
20318-G 6208
2958-G 6307
20144/20143-G LM48510/LM48548
3628/20577-G 394A/399AS
2888/2889-G 2720/2788
930 Double (H) WS Part No. 930 Double (H) Mfg. Part No.
30118-G JM 10335LPD
30060-G CR 13534
30078-G CR 13569
30033-G CR 26186
30032-G CR 14247
2959-G 6205
20048-G 6201
20318-G 6208
2958-G 6307
20144/20143-G LM48510/LM48548
3628/20577-G 394A/399AS
2888/2889-G 2720/2788
935 Single 935 Single
30025-G CR 12458
30047-G CR 17285
30047-G CR 17285
5649-G CR 28746
5422-G CR 16085
20212/20211-G M88010/M88048
N/A N/A
N/A N/A
20219/20413-G 25520/25580
5648/5647-G 29620/29685
20219/20143-G 25520/25580
935 Double (D) WS Part No. 935 Double (D) Mfg. Part No.
30018-G JM 10335LPD
30060-G CR 13534
30047-G CR 17285
5649-G CR 28746
5422-G CR 16085
2959-G 6205
20194-G 6304
20212/20211-G M88010/M88048
20219/20413-G 25520/25580
5648/5647-G 29620/29685
20219/20143-G 25520/25580
935 Double (H) WS Part No. 935 Double (H) Mfg. Part No.
30018-G JM 10335LPD
30060-G CR 13534
30047-G CR 17285
5649-G CR 28746
5422-G CR 16085
2959-G 6205
20048-G 6201
20212/20211-G M88010/M88048
20219/20413-G 25520/25580
5648/5647-G 29620/29685
20219/20143-G 25520/25580
943 Single 943 Single
WS Part No. Mfg. Part No.
30025-G CR 12458
30047-G CR 17285
3309-G CR 19831
30583-G CR 38692
30090-G CR 16680
20301/20302-G HM88616/HM88649
N/A N/A
20206/2936-G 3720/3780
20153/20152-G 52618/52400
20206/2936-G 3720/3780
943 Double (D) WS Part No. 943 Double (D) Mfg. Part No.
30120-G CR 13918
30047-G CR 17285
3309-G CR 19831
30583-G CR 38692
30090-G CR 16680
20140-G 6207
20140-G 6207
20301/20302-G HM88616/HM88649
20206/2936-G 3720/3780
20153/20152-G 52618/52400
20206/2936-G 3720/3780
943 Double (H) WS Part No. 943 Double (H) Mfg. Part No.
30120-G CR 13918
30047-G CR 17285
3309-G CR 19831
30583-G CR 38692
30090-G CR 16680
20140-G 6207
20119-G 6204
20301/20302-G HM88616/HM88649
20206/2936-G 3720/3780
20153/20152-G 52618/52400
20206/2936-G 3720/3780
WS Part No. Mfg. Part No.
WS Part No. Mfg. Part No.
WS Part No. Mfg. Part No.
1. (D)= Double Worm combination, (H) =Helical/Worm combination. 2. Including coupling style motorized. 3. Not used on hollow input models. 4. For non extension end slow speed bearings see solid output column. 5. Coupling style motorized seal, W/S P/N 3301, CR 5068.
CR = Chicago Rawhide JM = Johns Manville
215
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SERIES II
INFEEDCRADLEASSEMBLY
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SAFETY SAFETY SECTION FOR POWER HUSKER AND PRE-CLEANER A.
Keep all shields, guards and rodded lids in place. WARNING: Never attempt to make any adjustments while the machine is running.
B.
Stop all motors before leaving operators position to make adjustments, lubricate, clean or unclog the equipment , unless otherwise specifically recommended in the manual
C.
Wait for all movement to stop before servicing machine
D.
Keep hands, feet and clothing away from power driven parts and rolls
E.
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Use appropriate signs or warning devices when operating.
G. Make certain everyone is clear of equipment before starting motors or operation. H.
KEEP ALL GUARDS IN PLACE AT ALL TIMES OF OPERATION! Safety guards and shields are provided for your protection to avoid personal injury. Keep belt guard securely fastened.
REGULAR MAINTENANCE AND LUBRICATION SCHEDULE 1.
Lubricate all zerk grease fittings at least once every 4 hours of operation. Use LE 4025 (#048) food machinery lubricant or equal.
2.
Visually inspect bearing attachment bolt (#033) and hold down pin bolt (#036) to ensure they are tight once a day of operation.
3.
In each four roll bank, adjust the outside husking rolls so they are tight against the inside rolls as required. There should be no gap between rolls. Careful attention to this detail will result in more efficient operation. NOTE: For ease of replacement during the season, A&K recommends that a set of shafts complete with rolls be kept on hand.
4.
AJAX SHAKER A. Do not add more oil to a new unit. It is shipped from A&K with the correct amount for 500 hours of operation. B. At the end of the first 500 hours of operation, drain out all the old oil and replace with the correct amount of new oil as noted on the nameplate. Change oil every 1500 hours thereafter. C. Shaker should be regularly inspected for oil leakage through the shaft seal or gaskets. Should a leak appear, resolve the problem immediately. D. Lubricating a shaker is similar to lubricating an automobile transmission; too much oil can cause leakage or over-heating and too little oil will cause wear. Use motor oil grade SAE 30. E. Do not overfill shaker with oil. Pipe plugs are not oil level guides. #10 Ajax – Use twelve (12) ounces or 350 ml. #12 Ajax – Use sixteen (16) ounces or 500 ml. #12 Heavy Ajax – Use sixteen (16) ounces or 500 ml.
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RENOLDINC. AJAX SHAKERS Technical Service Bulletin
001
LUBRICATION/I NTERVALS/OUANTITY A l l A j a x v i b r a t o r ys h a k e r sa r e f a c t o r y f i l l e d w i t h S A E 3 0o i l . T h e o i l s h o u l d b e c h a n g e de v e r y4 0 0 0 h o u r so f o p e r a t i o n . L UB R I C A T I O N
Ambient T e m p .( ' F . )
Recommended Lubricant
Alternate S y n t h e t i cL u b e .
-35' to 0"
SAE 1O
0' to 50'
SAE20
Mobil SHC626
50'to 125'
S A E3 0 ( F a c t o r yf i l l )
or equal
above125'
SHC629 M A G N E T I CP L U G S
T h e m a g n e t i cp l u g s o n M o d e l" D " s h a k e r ss h o u l d b e r e m o v e d c, l e a n e da n d r e i n s t a l l e da f t e r 5 0 & 5 0 0 ,a n d e v e r y4 0 0 0 h o u r s o f o p e r a t i o n . O U A N T I T YO i I
S h a k e rS i z e
M o d e lC Oz. I Ml.
5 6 8 10
6 8 12 12
175 240 350 350
12
16
475
20
32
1000
ModelD Oz. I Ml. 6 8 10
150 175 240 300
B u l l e t i n sa v a i l a b l eu p o nr e q u e s t R E N O L Dl N C . P . O .B o x A ( B o u r n eS t . ) W estfield,N.Y. 14787 Tefephone: (716)326.3121 F A X :( 7 1 6 )3 2 6 . 6 1 2 1
RENOLDINC.
':i:,ilf# oo2
AJAX SHAKERS
LUBRICATION HOLEORIENTATION
Assembly Location
T h e n e w M o d e l" D " A j a x s h a k e r sa r e a s s e m b l e du t i l i z i n gt w o ( 2 ) m a g n e t i c p l u g s .T h e y h a v e b e e n o r i e n t e ds o o i l c a n b e d r a i n e dw h i l e t h e s h a k e ri s m o u n t e di n m o s t f r e q u e n t l yu s e d p o s i t i o nT. h e s h a k e rm u s t b e r e m o v e do n l y w h e nm o u n t e dt o a P a c k e r(.S e es k e t c h e s )
M o u n t e dA b o v e ( D M A )
E n dD r i v e s
P a c k e rD r i v e C a n b e r o t a t e di n t h e f i e l d f o r easeof maintenance.
D r i v eM o u n t e dB e l o w( D M B )
B u l l e t i n sa v a i l a b l u e p o nr e q u e s t RENOLDlNC. P.O.Box A (BourneSt.) Westfield,N.y. 14TBT (716)326-3121 Telephone: FAX:(716)326.0121
HUSKER PART NO. 001
DESCRIPTION POST PIN HOLDER, DISCHARGE (SERIES I) GALVANIZED
001B
POST PIN HOLDER, DISCHARGE (THRD. ADJ. ONE HOLE) GALVANIZED
001C
POST PIN HOLDER, DISCHARGE (NO HOLE) GALVANIZED
001D
WELD ON UPRIGHT & PIN HOLDERS, DISCHARGE MILD STEEL SWEET & SEED
002
CLAMPING PLATE DISCHARGE
003
POST PIN HOLDER INFEED (SERIES I) GALVANIZED - SWEET
003B 003C
POST PIN HOLDER INFEED (THRD. ADJ. ONE HOLE) GALVANIZED SWEET POST PIN HOLDER INFEED (NO HOLE) GALVANIZED - SWEET
003D
WELD ON UPRIGHT & PIN HOLDERS, INFEED SWEET & SEED
004
CLAMPING PLATE INFEED GALVANIZED
005
BEARING SUPPORT PIN – S/S SWEET & PRE-CLEANER
005A
BEARING SUPPORT PIN – S/S WITH CLAMP 5/16-18 X 3/4" SOCKET HD BOLT S/S
006
CAM LOCK WASHER 7/16” (SOLD IN PAIRS ONLY)
007
STRAIGHT GREASE ZERK 1/8”
008A
BRONZE BUSHING REAMED 1-1/4” - INFEED SWEET
008B
BRONZE BUSHING PLUGGED 1-1/4” REAMED
008C
BUSHING PLUGGED TUFFLOCK – DISCHARGE
008D
BUSHING TUFFLOCK 1-1/4” – INFEED
008I
INFEED BUSHING THREADED
008J
THREADED CAP FOR INFEED BUSHING WITH RACE
008K
RACES
009
ROLL TENSING BOLT SERIES I - S/S 4”
009A
ROLL TENSING BOLT S/S – 2-1/2”
1/2-13
009B
ROLL TENSING BOLT S/S – 3-1/4”
1/2-13
010
HIGH
1/2” NUT S/S FOR ROLL TENSING BOLT 1/2-13
HUSKER PART NO. 014 014BS 015
DESCRIPTION DRIVE SHAFT LONG STANDARD 1-1/2” SPUR GEAR SERIES I –72-1/4” DRIVE SHAFT LONG BULLET LOCK SWEET 2” SPUR GEAR – 72-1/4” DRIVE SHAFT MEDIUM STANDARD 1-1/2” SPUR GEAR SERIES I – 70-3/4”
015BS
DRIVE SHAFT MEDIUM BULLET LOCK SWEET 2” SPUR GEAR – 70-3/4”
016
DRIVE SHAFT SHORT STANDARD 1-1/2” SPUR GEAR SERIES I – 66-5/8”
016BS 024 024A
DRIVE SHAFT SHORT BULLET LOCK SWEET 2” SPUR GEAR – 66-5/8” CLAMPING COLLAR THREAD BRASS 1-1/2” – SWEET SOCKET HEAD CAP SCREW 1/4-28 X 3/4” S/S (FOR CLAMPING COLLAR)
025
CLAMPING COLLAR THREAD M/S PLATED
026
SPUR GEAR 1-1/2” (11-TOOTH) SERIES I
026B
SET SCREW ALLEN HEAD 3/8” NC X 3/4” S/S
027
SPUR GEAR 2” (11-TOOTH) SERIES II
029
CLAMPING COLLAR SMOOTH BORE 1-1/4” S/S HIC-125S
030
HEX HEAD BOLT 3/4” X 16 UNF X 2-1/2” INFEED – S/S
030A
HEX HEAD BOLT 3/4” X 16 UNF X 3” DISCHARGE – S/S
030B
HEX NUT 3/4” X 16 UNF JAM NUT DISCHARGE S/S PLATED
031 031A 032
KEY SQUARE 1/4 X 1/4 X 1-1/4” STANDARD KEY SQUARE 5/16” X 5/16” X 1” KEY WOODRUFF 5/16” X 1-1/4” (USED W/#26 SPUR GEAR) SERIES I
032A
KEY WOODRUFF 5/16” X 1-1/4” HARDENED FOR BULLET LOCK ONLY
033 034A
HEX HEAD BOLT 7/16” X 1-7/8” NC PLATED – SPECIAL BOLT LENGTH TORQUE TO 55-60 FT LBS FLAT WASHER FOR HOLD DOWN PIN 3/8” X 1-5/8” BRASS
034M
FLAT WASHER FOR HOLD DOWN PIN 3/8” X 1-5/8” M/S PLATED
036
HEX HEAD BOLT 7/16” X 1-1/4” NC PLATED
037
GREASE FITTING BRASS 90° STREET “L” SERIES II
HUSKER PART NO. 038
DESCRIPTION GREASE FITTING (BRASS) 90° M/F 49 X 3 SERIES I
039
GREASE FITTING (BRASS) FLARED TO FEMALE 1110 X 3 SERIES I
040
GREASE FITTING (BRASS) STRAIGHT FOR ZERK BLOCK SERIES I
041L
LH INTAKE BUSHING HOUSING BRASS (ASSEMBLED W/BRG 078A)
041R
RH INTAKE BUSHING HOUSING BRASS (ASSEMBLED W/BRG 078)
042 042-PC 043 043-PC 044 045A 045-PC 046A
SPLIT SPROCKET 1-1/4” KEYWAY 28 TOOTH DOUBLE KEYWAY 16-LN - OLD STYLE SPLIT COUPLER 1-1/4” BORE, 1/4” DOUBLE KEYWAY (HALF COUPLING) SPLIT SPROCKET 1-1/4” BORE 5/16” KEYWAY (28 TOOTH) - OLD STYLE SPLIT COUPLER 1-1/4” BORE, 5/16” KEYWAY DRIVE SHAFT ROLL SPROCKET 1-1/4” BORE 1/4” KEY (28 TOOTH) COUPLER CHAIN #4O DOUBLE STRAND 27 PITCHES W/MASTER LINK PLATED SWEET SPYDER COUPLER MASTER LINK – NICKEL PLATED – SWEET 40-2R NP
047
THRUST WASHER BRONZE OIL TITE (RECOMMEND TUFFLOCK)
048
FOOD GRADE LUBRICANT LE 4025 (PER TUBE)
050
THRUST WASHER TUFFLOCK 1/16” X 1-1/4” X 2-1/2”
051
DISCHG. OSCILLATOR BUSHING HOUSING MOUNT – SERIES II BRASS
053 053A
RH DISCHARGE BUSHING HOUSING ALUM. – NO WEAR COLLAR (072A ASSEMBLY) RH DISCHARGE BUSHING HOUSING BRASS – NO WEAR COLLAR
054
LH DISCHARGE BUSHING HOUSING ALUM. – NO WEAR COLLAR
054A
LH DISCHARGE BUSHING HOUSING BRASS – NO WEAR COLLAR
055
WEAR COLLAR S/S TO BE USED ON PART 53, 53A,54,54A,74B,75B (NOT THREADED) 1-5/8 ID 2-1/2 ODX 1/2 SOCKET HEAD CAP SCREW S/S FOR PART #055 1/4-28 X 3/4"
055A 056
LOCKING BOLT RETAINER
057
RUBBER GREASE LINE 20”
HUSKER PART NO. 058
DESCRIPTION RUBBER GREASE LINE 16”
059
FLAT WASHER PLATED 1/2” PLATED
060
LOCK WASHER 1/2” PLATED
061
HEX JAM NUT 1/2” X 13 UNC PLATED S/S
062
ALL THREAD 1/2” X 13 UNC X 4-1/2” W/LOCKED NUT (GEARBOX) PLATED
063
ZERK BLOCK MANIFOLD 4 STATIONS ALUMINUM
064
ZERK BLOCK MANIFOLD 8 STATIONS ALUMINUM
065
REPLACEMENT BLADE FOR SPIRAL ALUM. CUTTING ROLL & SCREWS 1/2” 221-009 8-32 x 5/16" SCREWS SPRAY NOZZLE 1/8” BORE BRASS; 3/16-LN, 4/8-LN, 6/12-LN & 8/16-LN
066 071 074 074A 074B 075 075A 075B 076 078 078A 083 084A
PH-
REPLACEMENT BLADE FOR SPIRAL ALUM. CUTTING ROLL & SCREWS 5/16” – 8-32 X 5/16" SCREWS ASSEMBLED DISCHARGE PLUGGED HOUSING - SWEET RH ALUM. BUSHING - W/COLLAR/SWIVEL (053 + 087 + 008B + 055) ASSEMBLED DISCHARGE PLUGGED HOUSING - SWEET RH BRASS BUSHING - W/COLLAR/SWIVEL (053A + 087 + 008B + 055) ASSEMBLED DISCHARGE BALL BEARING HOUSING PLUGGED – SWEET/P/C RH BRASS BUSHING (053A + 087 + 008E + 055) ASSEMBLED DISCHARGE PLUGGED HOUSING - SWEET LH ALUM. BUSHING - W/COLLAR/SWIVEL (054 + 087 + 008B + 055) ASSEMBLED DISCHARGE PLUGGED HOUSING - SWEET LH BRASS BUSHING - W/COLLAR/SWIVEL (054A + 087 + 008B + 055) ASSEMBLED DISCHARGE BALL BEARING HOUSING PLUGGED – SWEET/P/C LH BRASS BUSHING (054A + 087 + 008E + 055) INFEED OSCILLATOR BUSHING MOUNT – SERIES II BRASS - SWEET ASSY. INFEED BUSHING HOUSING RH BRASS BUSHING/SWIVEL SWEET/SEED/HUSKER (041R + 087 + 008A) ASSY. INFEED BUSHING HOUSING LH BRASS BUSHING/SWIVEL SWEET/SEED/HUSKER (041L + 087 + 008A) BULLET LOCK LONG SHAFT 5-5/8” CITRUS/CORN BULLET LOCK MEDIUM & SHORT SHAFT 3-1/2” CORN
085
LUBE LINE HOSE (PER FOOT) RUBBER #119100 TRC-150
086
LINCOLN FITTING FOR LUBE HOSE 1 PER END
087
MALE/FEMALE SWIVEL 1404-2-2-1/2 HEX
091
LH ROLL REMOVING DEVICE FOR ALUM. ROLLS + URETHANE SPIRAL
HUSKER PART NO. 092
DESCRIPTION RH ROLL REMOVING DEVICE FOR ALUM. ROLLS + URETHANE SPIRAL
093
RUBBER ROLL REMOVING DEVICE
100
MOTOR OSCILLATOR DRIVE 1 HP, 1725 RPM, 230/460V VWDM3546
101
GEARBOX OSCILLATOR DRIVE (WINSMITH) RH 920MDNS078X0B7
101A
GEARBOX OSCILLATOR DRIVE (WINSMITH) LH 920MDNS079X0B7 (12 & 16 LN) OSCILLATOR BOX SEAL KIT
101B 102
SET SCREW 1/4”-20 X 1/2”
103
OSCILLATOR DRIVE CAM
104
ZERK FITTING 90° 1/8” PIPE
105
OSCILLATOR DRIVE CAM HOUSING
106
RETAINER PLATE OSCILLATOR CAM
107
MALE CLEVIS VCM-8
108
FEMALE CLEVIS - AURORA #VCW-8
109 111
BUSHING HOUSING ALUM. 2” I.D. – OSCILLATOR SWEET (BSH IS PART #111) BUSHING TUFFLOCK 2” O.D. SWEET CORN
112
INNER OSCILLATOR ASSEMBLY, SERIES I
113
LH OSCILLATOR ASSEMBLY, SERIES I
114
RH OSCILLATOR ASSEMBLY, SERIES I
115
LOCK WASHER 5/16”
116
HEX HEAD BOLT 5/16”-18 UNC X 1”
117
READY ROD 1/2”-20 UNF X 11” SERIES I
118
HEX NUT 1/2”-20 UNF
119
LOCK WASHER 1/2” PLATED
120
HEX HEAD BOLT 1/2”-13 UNC X 1-1/4”
121
CAM LOCK WASHER 5/16” (SOLD IN PAIRS ONLY)
HUSKER PART NO. 122 123 123A
DESCRIPTION CRADLE STRAP S/S CRADLE BELT CRADLE BACKING PLATES, SERIES 1, GEAR COVER EXTENSION
124
SCREW CRADLE 10-24 X 1/2” SOCKET HEAD PATCH LOCK S/S
125
LOCK WASHER 1/4”
126
HEX HEAD BOLT 1/4”-20 X 1/2”
127
LOCK WASHER 3/8”
128
HEX HEAD BOLT 3/8”-16 UNC X 3/4"
129
HEX HEAD BOLT 3/8”-16 UNC X 1”
130
1/4” FLAT WASHER S/S
131
3/8” FLAT WASHER S/S
132
CAM LOCK WASHER 3/8” (SOLD IN PAIRS ONLY)
134
LOCK TOOTH WASHER 3/8”
135
READY ROD 1/2” – 20 UNF X 6-1/2 SERIES II S/S
136
READY ROD 1/2” – 20 UNF X 7-1/2 SERIES II S/S
141
MAIN OSCILLATOR, SERIES II – SWEET S/S
142
L.H. OSCILLATOR, SERIES II – SWEET S/S
143
R.H. OSCILLATOR, SERIES II – SWEET S/S
144
CENTER OSCILLATOR DRIVE, SERIES II (16-LANE) SWEET
145
OSCILLATOR DRIVE PLATE R.H. - S/S
146
OSCILLATOR DRIVE PLATE L.H. - S/S
147
OSCILLATOR DRIVE PLATE CENTER - S/S SERIES I & SERIES II
151
SOCKET HEAD BOLT OSCILLATOR PLATE 3/8” X 3/4” TAPERED PLATED (2 PER PLATE) (OLD STYLE) OSCILLATOR TENSION SCREW 3/8 X 3/4 HEX TAPERED – NEW STYLE
152 152F
OSCILLATOR DRILL FIXTURE
HUSKER PART NO. 153 200 200B 201
DESCRIPTION HEX HEAD BOLT POINTED 3/8” X 3/4” GRADE 5 (2 PER PLATE) MOTOR 7-1/2 HP, 1750 RPM, 60 HZ, 230/460V, 3 PHASE HUSKER MOTOR 7-1/2 1455 RPM - INTERNATIONAL ONLY MOTOR 5 HP, 1455 RPM
202A
LOWER DRIVE SHEAVE 2 ROW 3.8” DIA (USE WITH PART #200)
202B
LOWER DRIVE SHEAVE 2 ROW 4.6” DIA (USE WITH PART #200)
202C
LOWER DRIVE SHEAVE 2 ROW 5.6” DIA (USE WITH PART #200)
203
V-BELT, B-68
204
V-BELT, B-70
204A
V-BELT, B-71
205
UPPER DRIVE SHEAVE 11.0 2 ROW
207
EXTENDED SPROCKET WITH 1/4” KEYWAY (16-TOOTH), SERIES I
208
SPROCKET WITH 1/4” KEYWAY (16-TOOTH)
209
ROLLER CHAIN W/MASTER LINK DOUBLE STRAND (15 PITCHES) - PLATED
209A1
MASTER LINK - PLATED
209B
ROLLER CHAIN W/MASTER LINK BLACK 15 PITCH
210
GEARBOX STRAIGHT THRU (T-BOX)
210E
SEAL SMALL INPUT #300020 (CURTIS)
210K
SEAL LARGE OUTPUT#300251 (CURTIS)
211
GEARBOX RIGHT ANGLE (L-BOX)
211J
SEAL SMALL INPUT CR12350 (HUB CITY) (2 REQUIRED)
211U
SEAL LARGE OUTPUT CR12614 (HUB CITY)
211V
GASKET SHIM .002 RED 0223-04897-066 (HUB CITY)
211W
GASKET SHIM .005 BLUE 0223-04898-066 (HUB CITY)
212
GASKET 390021 .015 (CURTIS)
HUSKER PART NO. 213
GASKET 390039 .005 (CURTIS)
DESCRIPTION
214
GASKET 390195 .003 (CURTIS)
215
BREATHER PLUG CAPPED
216
REDUCER FOR #215 1/2” PIPE TO 1/8” PIPE
216A
BUSHING 3.8 SHEAVE 1-3/8” BORE
216B
BUSHING 4.6 SHEAVE 1-3/8” BORE
216C
BUSHING 5.6 SHEAVE 1-3/8” BORE
217
BUSHING ROLL DRIVE SHEAVE 11.0 1-14” BORE
221
KEY SQUARE 3/8” X 3/8” X 3”
222
MOTOR 7-1/2 HP, 1170 (1200) RPM, 60 HZ, 230/460, 3 PHASE HUSKER
223
BUSHING 3.8 SHEAVE 1-5/8” BORE
224
BUSHING 4.6 SHEAVE 1-5/8” BORE
225
BUSHING 5.6 SHEAVE 1-5/8” BORE
226
MAILBOX SPROCKET GUARD S/S R.H.
227
MAILBOX SPROCKET GUARD S/S L.H.
228
SPROCKET GUARD BETWEEN GEARBOXES (DOG HOUSE) GALVANIZED
228-1
SPROCKET GUARD BETWEEN GEARBOXES (DOG HOUSE) S/S
250
GEAR COVER EXTENSION S/S - 4/8-LANE, 6/12-LANE, 3/6-LANE, SERIES I
251
GEAR COVER & GEAR COVER EXTENSION, SERIES II CENTER – BAT WING (2) FOR 16-LANE (1) FOR 12 & 8 LANES GEAR COVER & GEAR COVER EXTENSION, SERIES II OUTER BAT WING (2) FOR 16-LANE (1) FOR 8 & 12 LANES
252
253
GEAR COVER & GEAR COVER EXTENSION, SERIES II INNER (4) 16 & 12 LANE (2) 8-LANE
254
GEARBOX ADJ. BLOCK
255
FINGER GUARD 5/16 X 4-1/2 ALL THREAD
256H
DRIVE SHAFT – SHORT – HUGHES
HUSKER PART NO. 257H 260H 261
DESCRIPTION DRIVE SHAFT – LONG – HUGHES DISCHARGE BUSHING HUGHES – TWO EACH PER HOUSING
275
MICRO SWITCH HONEYWELL BZE6-2RN (DISCHARGE LID) 1 OR 2 OLD STYLE NEW STYLE/ALLEN BRADLEY - 440K - MT 55087 MICRO SWITCH HONEYWELL BZG1-2RH (INFEED & MAIN LID) 3 OLD STYLE NEW STYLE/ALLEN BRADLEY - 440K - MT 55087 RODDED LID LATCH (3 REQUIRED)
276
RODDED LID TWO-PART CLAMPING COLLAR S/S
278
SHOULDER BOLT FOR #275 LATCH
279
LATCH STOP RODDED LID 1/4”
262
0223-01-256-066
REBUILD KIT FOR T & L STYLE GEARBOX CONTAINS: 4 - 0223-04897 - SHIM, RED .002 4 - 0223-04898 - SHIM. BLUE .005 1 - 8-47-16-01-033 - WASHER 3/4 X 1-1/2 X 1/8 1 - 8-47-16-14-004 - NUT, LOCK 3/4" NF 2 - 8-47-17-06-005 - KEY, WOODRUFF 1/4 X 1 3 - 8748009070 - O-RING -044 1 - 8631261004 - PLUG, PIPE SOCKET 1/2 NPT 2 - 8742125010 - SEAL, HUB CITY 12350
PHC-03-07
1 - 8742128904 - SEAL, HUB CITY 12614 MOTOR MOUNT PIVOT PIN
PHC-06-01D
INNER BEARING MOUNT – OSCILLATOR
PHC-06-02A
RH BEARING MOUNT ASSEMBLY
PHC-06-02A-2
TAB FOR MOUNT ASSEMBLY
PHC-06-02E
UPPER OSCILLATOR ARM UPRIGHT
PH-081-161
INFEED CROSS BAR OSCILLATOR MOUNT
SHAKER FEEDER PART NO. 300
DESCRIPTION MOTOR 1-1/2 HP, 1725 RPH, 60 HZ, 230/460V, 3 PHASE
301
SHAKER GEARBOXMODEL #10 DF AJAX SHAKER STD. 8-LANE
302 303
DRIVE SHEAVE, VARIABLE PITCH (USE WITH PART #300 & 307) IVP4.4 X 7/8 DRIVEN SHEAVE (1-V 8.6” SHEAVE)
304
V-BELT, TYPE B-50
305
SHAKER ARM, COMPLETE WITH SPRING & BOLTS
305B
HARDWARE FOR SHAKER ARM – SWEET (1) GR20-063 (2) 3/4-10 SS NUT, (2) 3/4 EXT LWSS, (1) 3/4-10 X 3-1/2 SS H BOLT
306
BUSHING FOR #303 (SDS V 3/4 QD) (8-LANE ONLY)
307
MOTOR 1-1/2 HP, 1725 RPM, 60 HZ, 575V, 30
308
MOTOR 1-1/2 HP, 1425 RPM, 50 HZ, 190/380V, 220/400 (#300)
309
DRIVE SHEAVE VARIABLE PITCH – USE WITH PART #308 (USE #302)
310
SHAKER GEARBOXMODEL #12 MF AJAX SHAKER STD. 16-LANE
310A
12MF6 STUB SHAFT
310B
12MF7 DRIVE SHAFT
311
BUSHING FOR PART #303 SDS X 7/8” QD (12-LANE ONLY)
312
FROG FOR SHAKER PAN S/S
313
LOWER SPRING – HEAVY FOR AJAX SHAKER ARM #10203
314
UPPER SPRING – LIGHT FOR AJAX SHAKER ARM #10206
314A
STEP WASHER FOR LIGHT SPRING
316
SHAKER GEARBOX MODEL #10 HEAVY AJAX SHAKER 10 DFH - 12-LANE
317
OVERCENTER LATCH CLAMP – SNOUT (DE-STA-CO #341)
317A
WELD ON CLAMP BRACKET
318
SNOUT SECURING BRACKET W/HOOK
319
HOOK FOR SNOUT SECURING BRACKET (PART OF #341)
SHAKER FEEDER PART NO. 320
DESCRIPTION MOTOR 1/4 HP, 170 RPM, 60 HZ, 230/460V, 3 PHASE – NUBBIN
321
MOTOR 1/4 HP, 142 RPM, 50 HZ, 190/580V, 3 PHASE – NUBBIN
322
SPRAY NOZZLE FOR NUBBIN ELIMINATOR
323
ROLL SHAFT FOR 13-LANE UNIT (FOR NUBBIN ELIMINATOR)
324
ROLL SHAFT FOR 20 LANE UNIT (FOR NUBBIN ELIMINATOR)
325
ROLL SHAFT FOR 28-LANE UNIT (FOR NUBBIN ELIMINATOR)
326
SCALPER ROLLS
327
LIVE ROLLER SHAFT
328
DRIVE COUPLER (LIVE ROLL)
329
1/2 HP TENV MOTOR BALDOR
330
ELECTRA 217 30:1 1-1/4” HOLLOW SHAFT GEARBOX
331
1/2 HP ELECTRIC MOTOR TENV 60 HZ 230/460 VOLT 3 PHASE
332
1/2 HP ELECTRIC MOTOR TENV 50 HZ 190/380 VOLT 3 PHASE
333
QE675 H-2 AJAX DRIVE
334
QE51H AJAX DRIVE - NUBBIN ELIMINATOR
335
BUSHING FOR SHAKER ARM (RENOLD #10126)
336
LOCATING WASHER FOR HEAVY SPRING (URETHANE) FS-220-043 BRACKET ARM FOR #305
337
FS-106-01
GR20-063 3/4-10 X 3-1/2 S/S BOLT (MACHINE WORK) PIVOT ARM ROUNDED HEAD HOLDS SNOUT TO PAN GR20-063A STAR WASHER HOLDS SNOUT TO PAN GR20-063B 3/4-10 S/S NUT HOLDS SNOUT TO PAN SHAKER SNOUT 41-5/8” S/S (6-LANE SERIES I)
FS-108-01
SHAKER SNOUT 8-LANE SERIES I 54-1/8”
FS-108-09
SHAKER PAN SHIM
FS-108-20
CONVERSION DISCHARGE CHUTE ASSEMBLY
337A 337B
SHAKER FEEDER PART NO. DESCRIPTION FS-208-01-MS SHAKER SNOUT 41-5/8” M/S (8 OR 16-LANE) FS-208-01-SS SHAKER SNOUT 41-5/8” S/S (8 OR 16-LANE) FS-212-01
SHAKER SNOUT 63-5/8” S/S (12 LANE SERIES II)
FS-212-01-MS SHAKER SNOUT 63-5/8” M/S (12-LANE SERIES II) FS-220-044S SNOUT SUPPORT BOLT FS-220-062S OUTER PIVOT 16-LANE PAN FRAME GALVANIZED (16-LANE TAKE TWO 8-LANE PANS) 8-LANE PAN
METERING CONVEYOR PART NO.
400
DESCRIPTION
400B
MOTOR 1/2 HP, D.C. 90V ARM 50/100V (110V, LINE) FIELD 34-6281Z100 USA - SWEET MOTOR, CD3451 180V (INTERNATIONAL) SWEET W/RIM CAP
400C
MOTOR, CDP3326 180V SEED (INTERNATIONAL)
401 401B
GEARBOX, HOLLOW SHAFT – WINSMITH (USE PART #401B & 401C)
402B
GEARBOX 930MDSD069XON4 RIGHT SIDE 500:1 URDL COUNTER CLOCKWISE GEARBOX 930MDSD070X0N4 LEFT SIDE 500:1 ULDER CLOCKWISE VARIABLE SPEED CONTROLLER (MM23401C) D.C. 60 HZ OR 50 HZ, LINE 115V 90V MIN/130V MAX (USE WITH PART #400) – (MINARIK) POWER MODULE 120V (#2319) (VARIABLE SPEED “150L”)
402C
CIRCUIT BOARD (#301302) (VARIABLE SPEED “150L”)
402D
CIRCUIT BOARD (MN23001A) (MINARIK) #MM23001C BOARD + POT
401C 402
403
BUSHING HOUSING ALUMINUM, 2” BORE
404
BUSHING TUFFLOCK SAME AS PART #111
NOTE: CONVEYOR BELTING IS MEASURED CENTER LINE TO CENTER LINE OF CONVEYOR PULLEY 405A CONVEYOR BELTING V-GUIDE 36” WIDE X 8’ – 8” NEL (SHORT - 6, 12, 16 LANE) 405B CONVEYOR BELTING V-GUIDE 36” WIDE X 11’ – 0” LONG (STANDARD - 6, 12, 16 LANE) 405C MEAT CLEAT CONVEYOR BELT V-GUIDE 35-1/2” WIDE X 11’ – 0” NEL (CITRUS 16-LANES) 405D MEAT CLEAT CONVEYOR BELT V-GUIDE 59-1/2” WIDE X 11’ – 0” NEL (CITRUS 12-LANE) 406A CONVEYOR BELTING V-GUIDE 42” WIDE X 8’ – 8” NEL (SHORT 8-LANE) 406B CONVEYOR BELTING V-GUIDE 42” WIDE X 11’ – 0” NEL (STANDARD 8-LANE) 406C CONVEYOR BELTING V-GUIDE 54” WIDE X 8’ – 8” NEL 406D
CONVEYOR BELTING V-GUIDE 54” WIDE X 11’ – 0” NEL
406E
PRICE PER FOOT A-SECTION V-GUIDE 42”
406F
PRICE PER FOOT A-SECTION V-GUIDE 36”
406G
CONVEYOR BELTING V-GUIDE CRESCENT TOP 60” WIDE X 12’ 2” LONG
407
RUBBER ISOLATOR BUSHING – MICINNION #ES3544
METERING CONVEYOR PART NO.
DESCRIPTION
408
MOTOR, D.C. 1/2 HP, 180V ARM, 100/200V FIELD
409
VARIABLE SPEED CONTROLLER – D.C. – 60 HZ OR 50 HZ, LINE 230V 195V MN-260V MAX (USE WITH PART #408) MNARIK 1 HP AC MOTOR CITRUS/SEED & SWEET
410 411
414
GEARBOX HOLLOW SHAFT 1-1/8” INPUT 25”1 OR 20”1 #100 SHINKO 400 ELECTRA GEAR - CROSS-OVER FOR SHINKO GEARBOX HOLLOW SHAFT 1-1/8” INPUT 25”1 OR 20:1 #80 SHINKO 100 ELECTRA GEAR - CROSS-OVER FOR SHINKO ELECTRA GEAR – HELICAL COIL GEAR BOX – MODEL H30MHIC1430/DF 30:1 – 17/16 SHAFT MOUNT RETAINER SLEEVE TUFFLOCK NEW (REPLACES PART #413)
415
S/S SLEEVE – BEARING SURFACE FOR PULLEY SHAFT #MC203001
416
SPACER COLLAR FOR CONVEYOR PULLEYS D.C. 1-5/8” DIA
417
1/2” CAM LOCK WASHER (SOLD IN PAIRS)
418
CONVEYOR TAIL END PULLEY 54” WIDE X 6” DIA 12-LANE SERIES II PAINTED 1-7/16 SHAFT CONVEYOR TAIL END PULLEY 54” WIDE X 6” DIA 12-LANE SERIES II GALV 1-7/16" SHAFT CONVEYOR DRIVE PULLEY 54” WIDE X 6” DIA 12-LANE SERIES II PAINTED
412 413
418A 419 419A
CONVEYOR DRIVE PULLEY 54” WIDE X 6” DRIVE GALV
419B
CONVEYOR DRIVE PULLEY 54” WIDE X 6” DRIVE LAGGED
420
CONVEYOR TAIL END PULLEY 42” WIDE X 6” DIA 8-LANE PAINTED
420A
CONVEYOR TAIL END PULLEY 42” WIDE X 6” DIA 8-LANE GALV
421
CONVEYOR DRIVE PULLEY 42” WIDE X 6” DIA 8-LANE PAINTED
421A
CONVEYOR DRIVE PULLEY 42” WIDE X 6” DIA 8-LANE GALV
421B
CONVEYOR DRIVE PULLEY 42” WIDE X 6” DIA 8-LANE LAGGED
422
SPROCKET #5016 1-7/16” BORE (16-TOOTH) WITH KEYWAY
423
DOUBLE COUPLING 50 CHAIN (16 LINKS W/MASTER)
424
CONVEYOR TAIL END PULLEY 36” WIDE X 6” DIA. 12-LANE PAINTED
424A 425
CONVEYOR TAIL END PULLEY 36” WIDE X 6” DIA 12-LANE GALV CONVEYOR DRIVE END PULLEY 36” WIDE X 6” DIA. 12-LANE PAINTED
METERING CONVEYOR PART NO.
DESCRIPTION
425A
CONVEYOR DRIVE END PULLEY 36” WIDE X 6” DIA GALV
425B
CONVEYOR DRIVE END PULLEY 36” WIDE X 6” DIA LAGGED
426
BUSHING HOUSING BRASS 2” BORE D.C. (DRILLED & TAPPED FOR ZERK)
427 428
BUSHING BRASS 1-5/8” BORE D.C. PRE-REAMED 1-5/8 X 2” OD WITH GREASE GROOVE X 2-1/2 LONG SPECIAL 24” WIDE D.C. BELT (PRICE PER FOOT)
429
SPECIAL 30” WIDE D.C. BELT (PRICE PER FOOT)
430
DISTRIBUTION CONVEYOR 10” DIA. X 24” TAIL PULLEY PAINTED
430A
DISTRIBUTION CONVEYOR 10” DIA X 24” TAIL PULLEY GALV
431
DISTRIBUTION CONVEYOR 10” DIA. X 24” DRIVE PULLEY LAGGED
431A
DISTRIBUTION CONVEYOR 10” DIA X 24” DRIVE PULLEY LAGGED
432
DISTRIBUTION CONVEYOR 10” DIA. X 30” TAIL PULLEY PAINTED
432A
DISTRIBUTION CONVEYOR 10”DIA X 30” TAIL PULLEY GALV
433
DISTRIBUTION CONVEYOR 10” DIA. X 30” DRIVE PULLEY GALV
434
DISTRIBUTION CONVEYOR 10” DIA. X 30” DRIVE PULLEY LAGGED
434A 435 435A
DISTRIBUTION CONVEYOR 10” X 36” DRIVE PULLEY GALV DISTRIBUTION CONVEYOR 10” DIA. X 12” TAIL PULLEY PAINTED DISTRIBUTION CONVEYOR 10” DIA X 12” TAIL PULLEY GALV
436
DISTRIBUTION CONVEYOR 10” DIA. X 12” DRIVE PULLEY LAGGED
437
DISTRIBUTION CONVEYOR 10” DIA. X 24” DRIVE PULLEY LAGGED
438
DISTRIBUTION CONVEYOR 10” DIA. X 12” DRIVE PULLEY LAGGED
439
ELEVATOR 12” DIA. X 42” TAIL PULLEY (GALV)
440
ELEVATOR 12” DIA. X 42” DRIVE PULLEY (LAGGED)
441
ELEVATOR BELT 42” X SPECIAL 3” BEEFY CLEATS
442
THRUST WASHER FOR DISTRIBUTION CONVEYOR 1-5/8” TUFFLOCK
443
UHMW MOLDED SLIDE STRIPS FOR TROUGHING BRACKET (PER FOOT)
METERING CONVEYOR PART NO.
DESCRIPTION
444
UHMW RIVETS FOR WEAR STRIPS
445
HANGER BEARING D.C. TAKE-UP BEARINGS (CHECK SHAFT DIA + HOLE THREAD) D.C. HANGER BEARING 1-5/8” X 1” (FYH 1-5/8 UCHA 20926)
445A 446 447
PILLOW BLOCK D.C. (NEED TO GET SHAFT SIZE 2-3/6, 1-15/16, 1-5/8) 8-16-04 D.C. SHEAR PIN (BRASS) DC403-01
448
SHEAR WEIGHTS – PAINTED
450
BANNER SENSOR Q45VR2DL – WITH 30’ CORD
451
SENSOR MOUNTING BRACKET – SEED
460
8” X 24” X 1-5/8” LAGGED C-SECTION TAIL
465
8” X 30” X 1-5/8” LAGGED C-SECTION TAIL
470
8” X 12” X 1-5/8” LAGGED C-SECTION DRIVE
475
6” X 12” X 1-5/8” C-SECTION S/S CAPS TAIL
DCRR-26A 26” RETURN ROLLS ONLY DCRR-1-26 26” RETURN ROLL ASSEMBLY NEW STYLE DCRR-30
30” RETURN ROLL OLD STYLE
DCRR-1-30 30” RETURN ROLL NEW STYLE DCRR-36
36” RETURN ROLL OLD STYLE (DRILLED & TAPPED BOTH ENDS)
DCRR-1-36 36” RETURN ROLL NEW STYLE DC-4002
SHEAR POST ASSEMBLY
DC-21307
TIE ROD 3” CYLINDER
DC-21307-N JAM NUT 5/8-18 S/S DC-21318
FIXED SHEAR BENT ALL THREAD
DC-VCB8
L.H. ROD EYE
DC-VCB8-N L.H. S/S JAM NUT DCR21360 60” SHEAR ARM ONLY - RIGHT HAND
METERING CONVEYOR PART NO.
DESCRIPTION
DCL-21360 60" SHEAR ARM ONLY - LEFT HAND DC-21103
PULLEY TAKE-UP 1”-8 X 16” S/S
DC-21104
PULLEY TAKE-UP 1-1/4-7 X 16” S/S
DC-NUT DC-NUT-1
1”-8 S/S 1-1/4”-7 S/S
HB682CN
210 TC 14:74/1 GEARBOX (6240184-2) 180 TC 14:74/1 GEARBOX (6240184-2) MC206001M DRIVE PULLEY TAKE-UP BOLT – 1”-8 X 9” PS-100
SICK SENSORS #WT2000-R1122 “OLD”
PS-110
COIL FOR B5 POWER SHEAR VALVE – PS2828H53P
PS-113
AIR VALVE MUFFLER SPEED CONTROL
PS-115
AIR VALVE B5 – B5E1BDH53C
PS-125
AIR CYLINDER FOR POWER SHEAR ARM 3” – 3.00DXPSRYX4
PS-125S PS-126
AIR CYLINDER 2” FRL – ONLY
SWEET CORN - SERIES II QUANTITY PER UNIT PART NO.
8-LANE
12-LANE
16-LANE
Post Pin Hold, Discharge (Series I) Galv
5
7
10
Post Pin Holder, Discharge Threaded W/Adj. Hole
3
5
6
002
Clamping Plate Discharge Plated
8
12
16
003
Post Pin Holder Infeed (Series I) Galvanized
5
7
10
003B
Post Pin Hold Infeed Threaded Adj. One Hole
3
5
6
Infeed Clamping Plate - Plated
8
12
16
Bearing Support Pin S/S with Clamp
32
48
64
32 pr.
48 pr.
64 pr.
001 001B
004 005A
DESCRIPTION
006
Cam Lock Washer 7/16” Sold in Pairs
007
Straight Grease Zerk 1/8”
16
24
32
008A
Bronze Bushing Reamed
16
24
32
008B
Bronze Bushing Plugged 1-1/4" Reamed
16
24
32
009A
Roll Tension Bolt 2-1/2”
4
4
8
009B
Roll Tension Bolt 3-1/4”
6
14
12
Nut, 1/2” Tensing Bolt
10
14
22
014BS
Drive Shaft Long - Bullet Lock
4
6
8
015BS
Drive Shaft Medium - Bullet Lock
4
6
8
016BS
Drive Shaft Short – Bullet Lock
8
12
16
024
Clamping Collar Threaded Brass 1-1/2"
16
24
32
027
Spur Gear 2” – 11 Tooth
16
24
32
031
Key Square 1/4” x 1/4” x 1”
11
16
32
031A
Key Square 5/16” x 5/16” x 1”
4
6
8
032A
Key Woodruff – Hardened for Bullet Lock
16
24
32
033
Hex Head Bolt 7/16” x 1-7/8” Special Bolt
32
48
64
Flat Washer for Hold Down Pin – Brass
32
48
64
010
034A
PART NO.
DESCRIPTION
8-LANE
12-LANE
16-LANE
036
Hex Head Bolt 7/16” x 1-1/4”
32
48
64
041L
L.H. Intake Bushing Housing – Brass
8
12
16
041R
R.H. Intake Bushing Housing – Brass
8
12
16
2
0
4
6
8
12
4
6
8
4
6
8
4
6
8
Sprocket 1-1/4” Bore 1/4” Keyway
4
6
8
Coupler Chain #40 Double Strand W/Master Link Plated
5
6
10
045-PC
Spyder Coupler - Gearbox to Roll Shaft
4
6
8
045-PC
Spyder Coupler - Gearbox to Gearbox
3
4
6
050
Thrust Washer
16
24
32
051
Discharge Oscillator Bushing Hsg Mount Brass
3
5
7
053
R.H. Discharge Bushing Housing Alum.
8
12
16
054
L.H. Discharge Bushing Housing Alum.
8
12
16
055
Wear Collar S/S
16
24
32
066
Spray Nozzle 1/8” Bore – Brass
4
6
8
076
Infeed Oscillator Bushing Mount
3
5
7
083
Bullet Lock Long Shaft 5-5/8”
4
6
8
Bullet Lock Medium & Short Shafts 3-1/2”
12
18
24
086
Lincoln Fitting for Lube Hose
64
96
128
087
Male/Female Swivel 1/2”
64
96
128
100
Oscillator Motor
1
1
1
101
Oscillator Gear Box
1
1
1
042 042-PC 042-PC 043 043-PC 044 045A
084A
Split Sprocket 1-1/4" Keyway 28 Tooth Double Keyway - OLD STYLE Split Coupler 1-1/4" Bore, 1/4" Double Keyway (Half Coupling) Gearbox to Gearbox Split Coupler 1-1/4" Bore, 1/4" Double Keyway (Half Coupling) Gearbox to Roll Shaft Split Sprocket 1-1/4 Bore 5/16” Keyway - OLD STYLE Split Coupler 1-1/4" Bore, 5/16" Keyway Drive Shaft Roll - Gearbox to Roll Shaft
PART NO.
DESCRIPTION
8-LANE
12-LANE
16-LANE
103
Oscillator Drive Cam
1
1
1
105
Oscillator Drive Cam Housing
1
1
1
106
Retainer Plate – Oscillator Cam
1
1
1
107
Male Clevis
1
1
1
108
Female Clevis
8
12
14
109
Bushing Housing Alum. 2”
10
14
18
111
Bushing Tufflock 2" OD
10
14
18
122
Cradle Strap M/S Plated
12
18
24
123
Cradle Belting
4
6
8
124
Screw Cradle – Patch Lock 10-24
24
36
48
135
Ready Rod 1/2” – 6-1/2” M/S Plated
3
4
4
136
Ready Rod 1/2” – 7-1/2” M/S Plated
1
2
3
141
Middle Oscillator, Series II S/S
3
5
6
142
L.H. Oscillator, Series II S/S
1
1
1
143
R.H. Oscillator, Series II S/S
1
1
1
144
Center Oscillator Drive S/S
0
0
1
145
Oscillator Drive Plate R.H. S/S
0
1
1
146
Oscillator Drive Plate L.H. S/S
1
1
1
147
Oscillator Drive Plate Center S/S
4
6
7
151
Socket Head Bolt Oscillator Plate
10
14
18
153
Hex Head Bolt – Pointed
10
14
18
200
Motor 7-1/2 HP 1800 RPM
0
2
0
200A
Motor 7-1/2 HP 1200 RPM
1
0
2
202A
Lower Drive Sheave 2 Row 3.8” Dia.
1
2
2
202B
Lower Drive Sheave 2 Row 4.6” Dia.
1
2
2
PART NO.
8-LANE
12-LANE
16-LANE
Lower Drive Sheave 2 Row 5.6" Dia.
1
2
2
203
V-Belt B-68
2
4
4
205
Upper Drive Sheave 11.0 2 Row
1
2
2
208
Sprocket w/1/4” Keyway 16-Tooth
4
8
8
209
Roller Chain W/Master Link Double Strand
2
4
4
210
Gear Box – Straight Thru T-Box
3
4
6
211
Gear Box – Right Angle L-Box
1
2
2
215
Breather Plug Capped
4
6
8
216
Reducer for #215
4
6
8
Bushing 4.6” Sheave 1-3/8” Bore
1
2
2
217
Bushing Roll Drive Sheave 11.0” – 1-1/4” Bore
1
2
2
221
Key Square 3/8” x 3/8” x 3”
1
2
2
224
Bushing 4.6” Sheave 1-5/8” Bore (7-1/2 HP) 5.6
1
2
2
300
Motor 1-1/2 HP (Shaker)
1
1
1
301
Shaker Gear Box #10 DF Ajax
1
0
0
302
Drive Shaft – Variable Pitch
1
1
1
303
Driven Sheave
1
1
1
304
V-Belt Type B-50
1
1
1
305
Shaker Arm – Complete with Springs & Bolts
8
8
8
310
Shaker Gear Box #12 MF Ajax
0
1
0
311
Bushing for Part #303 (SDS x 7/8” OD)
1
1
1
313
Lower Spring – Heavy
8
8
8
314
Upper Spring – Light
8
8
8
316
Shaker Gear Box #10 DFH Heavy Ajax
0
1
0
317
Overcenter Latch Clamp – Snout
1
2
2
202C
216B
DESCRIPTION
PART NO.
DESCRIPTION
8-LANE
12-LANE
16-LANE
318
Snout Securing Bracket with Hook
1
2
2
319
Hook for Snout Securing Bracket
1
2
2
400
Metering Motor 1/2 HP D.C.
1
1
1
401
Gear Box Hollow Shaft – Winsmith 500:1
1
1
1
402
Variable Speed Controller – Minarik
1
1
1
403
Bushing Housing Alum. 2’
4
4
8
404
Bushing Tufflock Same as Part #111
10
14
18
407
Rubber Isolator Bushing
4
4
4
414
Retainer Sleeve Tufflock
4
4
4
422
Sprocket 1-7/16” Bore 16-Tooth
0
0
2
423
Double Coupling 50 Chain
0
0
1