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A&K Development Company
A&K SHAKER FEEDER - VIBRATORY FEEDER SYSTEM OPERATOR'S MANUAL For All Three Models
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A
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DEVELOPMENT CO., INC.
haker EUGENE,
eeder
OREGON
USA
MANUF'ACTURED & DISTRIBUTED BY
A&K
DEVELOPMENT COMPANY
410 CHAMBEHS STHEET
EUGENE, OREGON 97 4O2 USA
pHoNE 54116 B6 -0012
a
FAX 541148s-2892
A&K Development Company
A&K SHAKER FEEDER . VIBRATORY FEEDER SYSTEM OPERATOR'S MANUAL For AII Three Models Equipment Description A&K',s three moders of shaker Feeders are speciaily designed to spread the produce out evenly over the shaker pan and feed the product smoothly through a special discharge snout to an A&K ,pow". or .power pre_creaner,, with one 1'1 t2 Hp, 23at4oo vori, oolvfL, three
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IXII;ij,ll ffi"j,:,equipped
Eight Lane Unit uses a #10 standard Ajax Drive to power on singre shaker
pan.
Twelve Lane unit uses a #10 Heavy Ajax Drive to power one singre shaker pan.
sixteen Lane unit uses a #12 standard Ajax Drive to power either one single or two double shaker pans. The extra heavy shaker frames and pan frames are constructed of mild steel and are either hot-dipped garvanized or painted. rne snater pans and discharge snouts are either constructed of stainress steer o,, ,iro steer, painted. Table of Contents t.
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tv. V.
A&K Development policy Motor and Drive Section Maintenance Section Safety Section Parts Section
Page 2 Fage 3 Page 3 page 4
pageS&6 A
&
K
DEVELOPMENT CO., INC.
Staker reedpr EUOENEI
OREGON
USA
MANUFACTURED
& DISTRIBUTED BY A & K DEVELOPMENT COMPANY 410 CHAMBERS STREET EUGENE, OREGON 97402 USA PHONE
s41/686-00t2 o FAX 5411485-28s2
A
&
K
DEVELOPMENT CO., INC.
5haker Feeder EUGENE,
A&K DEVELOPMENT FOLICY
1.
To constantly improve its products whenever it is practical to do so.
3.
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USA
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2.
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OREGON
Reserves the right to redesign or change its equipment or component parts' without incurring any obligation to install or furnish such changes on equipment previously delivered.
Unauthorized changes or additions to equipment manufactured by A&K Development, relieves the company of any further responsibility for warranted of operation and breakage replacement.
4.
The information contained in this manual is representative of a typical system, performance of the equipment is dependent on many factors, not within the scope of the manual and should be considered with relation to the entire processing line.
5.
This manual is intended only as an operation & maintenance guide for a typical system and is subject to change through revisions and additions with notification.
6.
Permission must be secured before any equipment or parts are returned for credit or replacement. When equipmenUparts are returned, the freight must be prepaid or irrrangements made by A&K Developrnent.
A & K DEVELOPMENT COMPANY 410 CHAMBERS STREET
EUGENE, OREGON 97 4O2 USA pHoNE s41/686 -0012 O FAX 541/485 -2892
A
&
K
DEVETOPMENT CO., INC.
5haker Feeder EUGENE,
u.
OREOON
USA
MOTOR AND DRTVE SECTION
A.
DRfVE MOTOR powers vibrating shaker drive. Electric motor is a 1 ,/, hp, 230146A volt, 60 cycle or 190/380volt, 50 cycle, three phase, TEFC motor.
B.
AIAX DRIVE vibrating shaker drive unit uses Ajax, complete with isolation mounts and brackets, mounts to shaker frame pan.
NOTE: Drive sheave is a variable pitch,
IIr.
set at 711
R.P.M. at factory
MAINTET.'{ANCE SEC TION
A.
AJAX SHAKER LUBRICATION INSTRUCTIONS
:
1.
Do not add more oil to a new unit. It is shipped from A&K with the correct amount for 500 hours of operation.
2.
At the end of the first 500 hours of operation, drain out all old oil and replace with the correct amount of new thereafter.
oil.
Change oil every 1500 hours
3.
Shaker should be regulady inspected for oil leakage through the shaft seal or gaskets. Should a leakage appear, resolve the problem immediately.
4.
Lubricating a shaker is similar to lubricating an automobile transmission, too much oil can cause leakage and over heating and too little oil will cause wear. Use motor oil grade SAE 30.
5.
Do not overfill shaker with
oil.
Pipe plugs are not oil level guides.
See page 6.
#10 heavy Ajax drive uses - twelve (12) fluid ounces or 350
3
ML of rnotor oil.
SAFETY fv.
SAFETY SECTION
A.
Keep all shields & guards in place. WARMNG never attempt to make any adjustments while the Shaker Feeder is running.
B.
Stop motors before leaving operators position to make adjustments, lubricate, cleaning or unclogging equipment. Unless otherwise specifically recommended in the manual.
C.
Wait for all movement to stop before servicing machine.
D.
Keep hands, feet and clothing away from power driven parts.
E.
Keep off equipment unless a platform or deck for operation and observation is provided.
F.
Use appropriate signs or warning devices when operating.
G
Make certain everyone is clear of equipment before starting motors or operation.
H
KEEP GUARDS IN PLACE AT ALL TIME OF OPERATION safety guards & shields are provided for your protection to avoid serious injury, keep guard securely fastened.
DO NOT OPERATE UNLESS SAFETY GUARD$ (lR DEUICES ARE IN PLAGE AND PRIIPERLY ADJUSTED
4
V.
PARTS SECTION DESCRIPTION
PART NO.
Motor I thhp @ 1725 R.P.M.
60 cycle, 230l4ffivolt, 3 phase Ajax model Shaker Drive sheave, variable pitch use with #300 Driven sheave (1-8-8.6' sheave) V-belt B-50 Shaker arm complete with springs & bolts Motor I th hp @ 1425 R.P.M., 50 cycle 190/380 volt Drive sheave variable pitch use with #308 Bushing for #303 I-ower spring heavy for ajax Upper spring light for aja,x Overcenter latch clamp Snout securing bracket with hook Hook for snout securing bracket
300 301 302 303
3M 305 308 309 311 313
314 317 318 319
ORDER REPLACEMENT PARTS DIRECT FROM A&K DEVELOPMENT
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A&K
DEVELOPMENT COMPANY
410 CHAMBERS
STREET 97 4O2 USA
EUGENE, OREGON PHONE 5{1/686-0012 O FAX 541/485-2892 A
&
K
DEVELOPMENT CO., INC.
5
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VIBRATING SHAKER DRIVES
,4,1:
Note: Always use new gaskets and a new oil seal, Part Nos. '12, 13 and 14, when making Shaker repairs.
Stub shafts and drive shafts, Part Nos. 6 and 7, should be rePlaced
APPROXIMATE OIL LEVEL
in pairs.
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Part No.
No. Required
Name
Part No. 9
Housing
1
Cover
2
10
1
11
7
End Cap, Stub End Cap, Drive Balance Weight Stub Shaft Drive Shaft
8
Lock Nut
2
1
2 3 4 5 b
Name
1
12 13 14
1
18
1
2
Weight Key lnner Bearing Outer Bearing Oil Seal
2
End Cap Gasket Housing Gasket Retainer Ring* *+ -Snap -. H rng
2 2 2 2
Lock Washer
2
18S 19
*This part not required in No. 12 and No. 20 shakers. a*This P8s only required in eome No. 12 shakers. No. 20 shakers utilize o.Rings (Parts Nos. 13 and 14) insterd of gaskets. Some No. 10 and No. 12 shakers utilize O'Rings (Part No. 14) instead of gaskets.
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&K
DEVELOPMENT GO., INC.
haktr EUGENE,
EEdGT
OREGON
USA
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