July/August 2009 – VOL. 4 NO. 4
Fred – In Ch ar ge AP&EA P.O. Box 240 Montgomery, AL 36101 Address Service Requested
Board of Directors Officers Fred Cespedesr, President, Hanceville* Wendell Shelton, Vice President, Boaz John Pittard, Tresurer, Guntersville* Spence Jarnagin, Secretary, Huntsville* Ken Taylor, Immediate Past President, Anniston* Directors Johnny Adcock, Woodland* Ronnie Adrian, Collinsville George Attwood, Anniston Roger Chappell, Cullman Billy Conquest, Cullman Melissa Durbin, Birmingham Randall Ennis, Huntsville Tim Esslinger, Eufaula Dale Gambrill, Snead Billy Gilley, Cullman Harold Hunt, Gadsden Ted Lankford, Athens Heath Loyd, Decatur David Massey, Montgomery Dennis Maze, Horton Joe McGlamery, Enterprise Todd McMahen, Dothan John Roberts, Cullman Kenneth Sanders, Brundidge Roddy Sanders, Gordo Jack Sherwood, Troy Phyllis Thomas, Russellville David Thompson, Ashland Stanley Usery, Athens Ricky Walker, Snead Advisors Dr. Don Conner, Auburn University James Donald, Auburn University Dr. Joe Hess, Auburn University Mickey Humphries, Montgomery Dr. Tony Frazier, Montgomery Perry Oakes, Auburn
*Executive Committee Members
AP&EA STAFF Johnny Adams – Executive Director Wanda H. Linker – Administrative Director Huck Carroll – Communications Director/Editor Jennifer Shell – Support Director
President’s MESSAGE
I am honored to serve the Association as president for the next 12 months. I hope to move the Association and Alabama’s poultry industry forward as we face the challenges ahead. I want to continue the Association’s work in securing a reliable workforce for our industry and will push for a better trained workforce. Since the election in November and the passage of Prop 2 in California, there has been a flurry of “Animal Rights” legislation introduced throughout the country and in Alabama. As an association, we will stand up to the radical groups that would like to see animal agriculture abolished in America. We will work to educate our elected officials and the public on animal husbandry best management practices and the economical impact that animal agriculture, particularly poultry, has on the economy of Alabama. We will explore preemptive solutions to these radical attacks on our industry. As your president, we will continue to promote our industry in a positive way. We will continue to assist the industry through Association educational seminars for our growers and processor, production and breeder/hatchery personnel. With the help of the staff and the Executive Committee we will continue to work to be a more efficient and resourceful association. As an association, we will face many industry challenges over the next several months just as we have done in the past. With your help and the help of committee chairmen and committee members and all of the Association members throughout Alabama, we will meet these challenges and continue to make the poultry industry a better opportunity for our growers, our poultry companies, our allied industry, and for our state. Thank you for this opportunity to serve our membership and our great industry.
Alabama Poultry is published by the Alabama Poultry & Egg Association 465 South Bainbridge Street Montgomery, AL 36104 Phone: 334-265-2732 Fax: 334-265-0008 Send editorial and advertising correspondence to: Alabama Poultry Editor P.O. Box 240 Montgomery, AL 36101 Advertising rates and closing dates available upon request. Editorial matter from sources outside AP&EA is sometimes presented for the information and interest of our members. Such material may or may not coincide with official AP&EA policy. Publication does not necessarily imply endorsement by AP&EA.
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FEATURING
Governmental Affairs Association News Fred In Charge Annual Meeting Membership News Recipes Faculty Profile Practical Applications Calendar of Events
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G over nment al Affairs
L a n g u a g e A p p r ove d f o r I s s u e f o r O h i o A n i ma l C a r e B o a r d August 13, 2009 Feedstufflinks.com/Rod Smith
“1. Require the state to create the Livestock Care Standards Board to The Ohio Ballot Board this prescribe standards for animal care week approved language for the bal- and well-being that endeavor to lot initiative on agricultural animal maintain food safety, encourage locare that will go to voters this fall cally grown and raised food and proand listed the initiative as “Issue 2.” tect Ohio farms and families. The initiative would amend the Ohio State Constitution and would “2. Authorize this bipartisan board create the “Ohio Livestock Care of 13 members to consider factors Standards Board” in a maneuver to that include, but are not limited to, put livestock and poultry welfare agricultural best management pracunder the authorities of the state tices for such care and well-being, based on standards determined by biosecurity, disease prevention, aniOhio farmers, food safety special- mal morbidity and mortality data, ists, veterinarians, consumers and food safety practices and the proteccounty humane societies. tion of local, affordable food supIt would preempt attempts by plies for consumers when groups outside the state to impose establishing and implementing stantheir standards on livestock and dards. poultry production in the state, as occurred last year when California “3. Provide that the board shall be voters adopted Proposition 2, known comprised of 13 Ohio residents inas “Prop 2” (Feedstuffs, Nov. 10, cluding representa2008). Prop 2 was carried to the bal- tives of Ohio lot and supported by the Humane family farms, farmSociety of the United States ing organizations, (HSUS), an industrial activist and food safety experts, lobbying organization based in veterinarians, conWashington, D.C., that advocates sumers, the dean of vegetarianism. the agriculture deProp 2 has thrown beef, pork partment at an and poultry production in California Ohio college or into what is an uncertain future. university and a The Ohio ballot initiative was county humane soauthorized in legislation passed by ciety representathe Ohio House and Senate and tive. signed by Ohio Gov. Ted Strickland (Feedstuffs, June 29 and July 13). “4. Authorize the The ballot board will meet this Ohio department week to review arguments for and that regulates agriopposed to the livestock board that culture to adminishave been submitted to the ballot ter and enforce the board and will be distributed to vot- standards estabers. lished by the board, Read the full official wording. subject to the au”This proposed amendment would: thority of the Gen-
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eral Assembly. “If adopted, this amendment shall take effect immediately. “A ‘YES’ vote means approval of the amendment. “A ‘NO’ vote means disapproval of the amendment. “A majority YES vote is required for the amendment to be adopted. “Shall the proposed amendment be approved?” Editor’s Note: This appears to be an excellent bill. It puts farmers in their rightful place, while preventing the usurpation of their rights by entities outside Ohio.
A ssoci at i on News
Scholarship winners (from left to right): Kayla Musick, Wesley Musick, Andrew Kinney, Jaimie Evans, Melia Millican and Heather Wright.
(Above) ACES specialist Kent Stanford spoke on “Being a Good Neighbor. (Below) Marshall County ACES specialist Eddie Wheeler and the Gator.
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August 7, 2009 – The Marshall County Poultry & Egg Association held its annual meeting at beautiful Civitan Park on the shores of scenic Lake Guntersville. With temperatures in the starch-melting range, more than 400 poultry folks talked with vendors and loaded their plates with barbecued chicken and fixin’s. They settled in to listen to presentations by state veterinarian, Dr. Tony Frazier. Huck Carroll, communications director of the Alabama Poultry & Egg Association, gave an update on the animal welfare front. Keynote speaker Kent Stanford, Alabama Cooperative Extension Service specialist in nutrient management, spoke on “Being a Good Neighbor.” He used as an illustration a true incident about an elderly woman who had some respiratory problems. She lived adjacent to a field that was owned by a poultry farmer. Every year the farmer would spread chicken litter on the field, causing the woman serious breathing discomfort for days. She told the farmer about her problem, but he continued using the litter on his field. Stanford’s point was that even though it was lawful for the farmer to spread the litter on his own property, he was being anything but a good neighbor. After the speakers had finished, the scholarships were awarded. Six $500 scholarships were presented to deserving sons and daughters of Marshall County poultry growers to use at whatever school they attend, with no curriculum restrictions. ACES specialist Eddie Wheeler was recognized for his outstanding service to Marshall County with a round of applause, and then the fun began. Hundreds of door prizes, provided by vendors and local merchants, were drawn for amidst laughter and good natured teasing. Then it was time to draw for the John Deere Gator sponsored in-part by Snead Ag/A&M Sales. The winner was Ricky Walker of Snead. It is the second Gator that Ricky has won. Congratulations again!
Alabama Poultry Magazine
A ssoci at i on News
N e w H o u s e s – N e w C h i ck s N e w G row er s
Centre, Ala. – On August 7, Koch Foods of Gadsden held an open house at Michael Devotie’s Sugar Creek Farm, near Centre in Cherokee County. The open house was to showcase the newest houses in the Koch Foods organization and to introduce the newest growers in the Koch Foods family: Michael Devotie and his wife, Tiffany. A large crowd of well-wishers crowded the one house, of the four new 54’ x 500’ houses, that had been opened for viewing. Vendors and lenders had set up displays along the walls, and there was food and drinks for all. Clean shavings covered the floor and not a chicken feather could be seen. All of the sparkling new equipment was awaiting the first chicks. Rep. Richard Lindsey of Centre, was there along with the mayor of Centre, Tony Wilkie, and Cherokee County commissioner, Kimball Parker. Rep. Lindsey’s son is a poultry grower nearby. They were all happy to see new business come into the area. Early in the morning on Thursday, August 13, with all of the ceremony and hoopla done away with, Michael Devotie and Tiffany, his wife of seven years, waited nervously for the arrival of their first shipment of chicks. Waiting with them was, their Koch field rep., Jeff Chambers. Michael and Tiffany, originally from the Atlanta area, relocated to the farm five years ago. They had no experience with poultry, but Jeff began researching poultry growing, while he continued to work in his family’s commercial construction business. The commute to work at sites near Atlanta every day gave him a real incentive to develop the poultry business. In early 2009, they signed on with Koch Foods and began construction. Jeff Chambers and the rest of the Koch team was there to guide them. At about 9:30 a.m., the first bus arrived from Koch’s Empire hatchery. Each bus contained enough chicks for one house, approximately 40,000 peeping, hours-old chicks. By the end of the day, more than 160,000 chicks had been put in the houses. And, while everyone was hot and sweaty, there were still lots of smiles to go around. Good luck, Michael and Tiffany!
For Michael (left) and Tiffany (right) this is the beginning of a new stage in their lives. For Jeff Chambers, Koch Foods’ field rep. (middle) it’s an opportunity to help new growers get off to a good start.
For four-year-old Harlee (left) and sixyear-old Colby (right) the baby chicks are cute and cuddly.
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County Soil and Water Conservation Districts Pres ent Checks to Central Al abama Poultry & Egg A ssociation The Central Alabama Poultry & Egg Association held its quarterly meeting on July 23, at Greenville United Methodist Church. After a delicious meal, attendees heard Bennie Moore, NRCS district conservationist, discuss comprehensive nutrient management plans to include: manure handling and storage, land treatment, nutrient management, record keeping, collecting litter samples for analysis, R-9 litter transfer forms and the available services of Clean East Management Plans. Moore also presented a check for $680 to the CAP&EA on behalf of the Butler County Soil and Water Conservation Authority, and a check for $1000 on behalf of Crenshaw County Soil and Water Conservation District.
This money will be used so the CAP&EA will be able to continue conducting quarterly educational meetings where poultry growers can continue getting their required CEU’s. Poultry growers from Butler, Crenshaw, Lowndes, Montgomery, Conecuh, Monroe and Wilcox counties regularly attend the CAP&EA quarterly meetings. The CAP&EA conducts quarterly meetings so poultry operations rated as CAFOs (Concentrated Animal Feeding Operations) which have on their farm at least 125,000 birds at one time can obtain their required CEUs (Continuing Education Units) for the year. The growers must obtain the required number of CEUs each year in order to maintain the registration of their operation
Bennie Moore (left) presented checks to CAP&EA president, Robert Parmer, (center) and CAP&EA treasurer, Lotte Wilson, checks from both Crenshaw County and Butler County Soil and Water Conservation Districts, at the July meeting.
with the NRCS (Natural Resources Conservation Service) which insures that operation is operating within guidelines set by ADEM (Alabama Department of Environmental Management).
A P&E A A nnounc es Pla ns For Fa l l Wor ks hops In a continuing effort to be responsive to the industry’s needs and good stewards of limited resources, the Alabama Poultry & Egg Association has combined its processor, broiler industry and breeder/hatchery workshops into a single event. The combined seminar will be held on Nov. 10 and 11, at the Auburn
University Hotel and Convention Center. The workshop will kick-off with either golf or sporting clays on the afternoon of Nov. 10 with a reception following at the hotel. The workshop will begin the next morning after a continental breakfast provided by our sponsors.
The keynote speaker will be, the always interesting, Dr. Jim Witte, then catch-up with the latest industry trends with Mike Donohue of Agri Stats. There will also be breakout sessions for specific industry segments. Registration packets will be going in the mail in the next week.
Auburn Poultry Science Dept. Invites You to a Recruiting Barbecue On Saturday, Sep. 26, the poultry science department will hold its 10th Annual Alumni, Friends and Recruiting Barbecue, hosted by the Poultry Science Club. It will be held on the lawn in front of the poultry science building. Everyone is encouraged to attend and to bring prospective stu-
dents who might be interested in pursuing a career in the poultry industry. The Poultry Science Club will cook their famous barbecued chicken, and the menu will be completed with slaw, beans and potato salad. Block seating will be available for the Auburn vs. Ball State football
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game, but you must RSVP as soon as possible. Tickets are $35 per seat. RSVP by contacting Ashley Pangle by e-mail at ajs0022@auburn.edu or calling 334 844-4133. For more information, go to www.ag.auburn.edu/poultry.
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Fred loves a good cigar, but not inside the house. Here, he and Holly enjoy a moment on, as a sign on the wall proclaims, “Fred’s Smoking Porch.”
Looks like Fred and Jack Sherwood are about to go mano-a-mano over a silent auction item bid. Fred is always a serious contender at an AP&EA auction. He is also a wonderful donor of items to the auction as well.
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Fred Cespedes is sold on AP&EA. If you didn’t know it already, all you have to do is take a look at his office or his home. There is more chicken stuff than you can imagine, and all of it bought at AP&EA annual meeting auctions. Funny thing, Fred doesn’t grow chickens or process chickens. Well, okay, he does process chickens … sort of. What Fred does, as American Proteins vice president, is run the largest poultry rendering plant in the world. The plant produces inedible poultry products from Hanceville, in rural Cullman County and employs more than 250 workers with a fleet of 90 trucks, hauling up to 1,000 truckloads of incoming raw material per week. American Protein plants process more than 30 percent of the nation’s poultry by-products. The complex processes 1.9 billion pounds of poultry by-products annually. The two onsite factories produce 330,000 tons of poultry products, such as poultry meal, feather meal and poultry oil. “When I came here in 1979,” Fred says, “we were processing 3 million pounds per week. Now,” he adds, “we process 37 million pounds per week.” Life began for Fred a world away from Cullman County. He was born in Havana, Cuba, the son of a successful architect in the late 1940s. The family was well-to-do by any standards, with a fine home in Havana. There was no shortage of maids and cooks, in fact, according to Fred, his mother had never cooked a meal until the family came to the United States. In 1960, everything changed. Fidel Castro, with Soviet backing, overthrew the elected Cuban government. Fred’s father was forced to flee the country. He settled in Miami, Fla. Six months later, Fred, his younger sis-
Alabama Poultry Magazine
ter, Lisette, and his mother were allowed to follow him to Miami. Miami was not unfamiliar to the Cespedes family; they had vacationed there often over the years, but now it seemed like a totally new world. Fred’s father refused to let the family get caught-up in the growing bitterness and turmoil of Miami’s Little Havana. He settled the family in South Miami and insisted that they speak only English at home. Fred started Catholic school that fall with only a few words of English and the knowledge that his father’s expectations would not accept anything but his best. At Miami’s Immaculata/La Salle High School, Fred enjoyed sports, competing in football, playing guard and linebacker, and track, throwing the discus and shot put. Upon graduation in 1966, he enrolled in MiamiDade Junior College with a track scholarship, and studied drafting. As a part-time job, he helped coach his high school football team. Fred must have been a very good athlete because, after graduation from Miami-Dade Junior College, he was offered a track scholarship to the University of South Carolina. He gladly accepted the scholarship and moved to Columbia, S.C. He had been on campus only a few days when he realized that there was a language barrier; Fred couldn’t understand the thick Southern accent of many of the South Carolinians. Instead, he accepted a scholarship to the University of Texas in El Paso. He had been there a year when the NCCA cancelled his scholarship because he had accepted money for helping coach his high school football team when he was in junior college. Back in Miami, Fred did not let the disappointment of losing his scholarship slow him down. He began working as a windshield installer for PPG. Then one evening in 1970, everything changed again. His best friend asked Fred to double date and take out his girlfriend’s best friend. Fred, after some convincing, agreed.
Alabama Poultry Magazine
Fred is an avid and aggressive golfer, but the thing that occupies the most time away from the office are his grandchildren. He and Holly dote on their six grandchildren. The newest of the six is 11-month-old Kenny. He is the son of oldest daughter, Dorothy, and her husband, Randy Dominiack (in orange). They live in Phoenix, Ariz. John, the oldest son, and his wife Wendy (in yellow), have Luke, 14; Jacob, 12; and Sara Elizabeth, 9. Youngest son, Brian and his wife, Sunshine (in blue), have Benjamin, 6; Andrew, 4; and one on the way.
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ENVIRONMENTAL
Frankie Daniels, seen here with Fred, manages the pet food plant. Fred is proud of the staff that he has assembled in Hanceville. He says that he feels blessed to go to work every day. In the wastewater test lab, Fred inspects samples from around the plant. In 1997, under Fred’s leadership, the Hanceville division added a state-of-theart wastewater treatment facility as a part of its Environmental Department. The facility is staffed 24 hours a day, seven days a week by certified operators. Testing is carried on wherever water is used in the plants. Since its establishment, the facility has won numerous awards. Most recently, it won the Alabama’s Water Environment Association 2008 Excellence in Industrial Wastewater Treatment Category 4 Biological (Advance Treatment) Award. The plant is also actively involved in utilizing collected biogas combined with natural gas as a fuel for the plant’s boilers.
If it was not love at first sight, it must have been close. The first thing that attracted Fred was, as he says, Holly’s “blonde eyes.” He says that he had dark hair and long sideburns, but Holly, he jokes, really fell in love with his car, an orange and white 396 Chevelle Super Sport. They were supposed to go to a Miami Hurricanes’ football game, but a real hurricane caused the game to be cancelled. They went instead to the Ladybug Club in Coconut Grove. Three months later they were married. Now with a wife, Fred soon decided that he needed to go back to school to pursue a degree in accounting. He would, however, need to work while he was in school. He took a job as a night security officer at a Miami rendering plant. His job was to log in trucks that were coming into the plant and log out those leaving. Nights were very slow at the plant and Fred found himself with little to do. One night he heard some of the workers talking about a mechanical problem that they were having in the plant. Since there were no more trucks scheduled to come in that night, Fred left his position and went in to help. He was able to analyze the problem and correct it. The next day, when he came in to work, he was surprised when his boss
called him into his office. He was even more surprised to hear the words “You’re fired.” But compounding his astonishment, in the next breath, his boss offered him a position in the plant. Fred accepted and has never looked back. Two years later, he and Holly were in Amarillo, Texas, where he was the plant manager for Amarillo By Products, a division of Beatrice Foods. Here Fred got to see the Border Patrol, up close and personal. One day, Fred was out in the plant, talking, in Spanish, with some of the Hispanic workers, when the Border Patrol made an unannounced raid. Fred and a number of other workers were taken into custody. Fortunately, Fred was able to prove his identity and was released after a few hours. He took it in stride, however, never even mentioning it to Holly. In 1979, Fred moved his family, now including three young children, to Cullman County. There he took over management of a plant that had just been purchased by American Proteins, Inc. of Cumming, Ga. Beginning in 1949 as the North Georgia Rendering Company, a small family owned business, American Proteins, Inc. has grown to three plants: the largest in Hanceville; one in Cuthbert, Ga., and the original plant in Cumming, Ga. The Hanceville division supplies pet food manufacturers such as IAM’s, Heinz, Hills and Nestle’s Purina. These premium pet food companies have exacting standards, requiring that protein levels be tested every half hour. The protein lab runs around the clock. Each truck that leaves the plant gets a certificate of analysis for the load. We want to welcome Fred Cespedes as the new president of the Alabama Poultry & Egg Association. Fred, we look forward to your leadership this year.
Beside his work, Fred is active in a number of associations. He has served as president of the Alabama Feed & Grain Association three times. He is on the boards of the Tennessee Poultry & Egg Association and the U.S. Poultry & Egg Association. He serves on the advisory board of Wallace Community College and is vice president of the Wallace Community College Futures Foundation. He is also very active with the Cullman Rotary Club and Garden City Elementary Adopt-a-School Program. And now he is the president of the Alabama Poultry & Egg Association, having served on the Executive Committee and board of directors for a number of years. He also chaired the Allied Industry Committee. Aside from the care that goes into each shipment of pet food products on a daily basis, the company is constantly improving the factory and campus itself and refining the process by which they create their product.
Alan Vogt manages the wastewater treatment plant. Here, he and Fred go over some computer readings.
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Sandestin Beach Resort – The weather was sublime, the beach was crystalline, and the Gulf was all that you could want it to be, unless, of course, you are a surfer, then you would’ve been out of luck. The biggest wave to hit the beach was one that was whipped up by a band of gypsie dolphins that came cavorting by about 4:30 on Monday afternoon. The annual meeting of the Alabama Poultry & Egg Association went on as smoothly as a little SPF 50 before heading to the beach. Fun, fun and more fun with a little work thrown in. Sunday evening saw sponsors and Association board members swapping cordialities at the reception. The food was great (gee, those shrimp get bigger every year – they must be on steroids). The conversation were as lively as the men’s shirts were colorful. Ken Taylor seemed to be everywhere making the most of the time that he had left as Association president. Monday morning’s breakfast was again terrific, the staff at the Hilton knows how to make guests comfortable, even in a business situation. They genuinely seem to enjoy serving. Association President Ken Taylor called the business meeting to order even as the clatter of dish collection was ongoing. The first order of business was a big “thank you” from Ken to the sponsors for their continued support and participation in all of the Association events. He also graciously thanked the board for its support during the past year. The next item on the agenda was a critique of the 2009 “Evening of Fun.” Everyone agreed that it was one of the better venues that we have had. Diamond Rio was a hit with everyone. A special thanks was extended to the fine Sylvania FFA Quartet. Committee reports followed. Richard Lusk, chairman of the Allied Committee, reported on the outcome of the successful Allied Committee sponsored fishing tournament at Lake Guntersville. He also announced that the annual Allied golf tournament would be held on Oct. 8, at Chesley Oaks golf course rather than at Guntersville State Park which is undergoing renovation. Roddy Sanders presented the Auburn University Relations Committee report. The Growers Committee report was presented by Johnny Adcock, who cited continuing concerns over fuel costs and CAFO regulations over emissions. Processer Committee chairman, Tim Esslinger, announced that this year the processor workshop, the broiler industry workshop and the breeder/hatchery workshop would be combined into one event on Nov.10 and 11, at the Auburn University Hotel and Dixon Convention Center. There will be several general speakers who will speak to the combined group with break-out sessions addressing concerns of each particular group. Dr. Don Conner, head of the Auburn University poultry science department, announced the poultry science department’s annual recruiting barbecue on Saturday, Oct. 26. He extended an invitation
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for all to come and bring prospective poultry science students to tour the facilities and talk with the faculty, and maybe see an Auburn football game. Jim Donald gave an overview of the activities of the National Poultry Technology Center. He reported that the NPTC had conducted a number of workshops in the field and energy audits throughout the state on poultry houses. They also conducted a poultry housing short course that brought in participants from across the state. They also have plans for several service tech seminars this fall. State Veterinarian Dr. Tony Frazier presented a report on efforts at cost cutting within the Alabama Department of Agriculture and Industries. He assured the audience that inspections would continue at swap meets and flea markets to prevent the spread of disease. Next AP&EA Executive Director Johnny Adams brought the members up-to-date on the going on in the Legislature. He included the defeat of a bill sponsored by the Humane Society of the United States (HSUS) to make cock fighting a class C felony and impose harsh fines with possible property seizure and jail time. The way the bill was written, it could have even been used on 4-H students who were growing roosters for projects or hobby farmers growing exotic roosters. Gene Simpson finished the session with a presentation titled “Economic Trends in Alabama’s Poultry Industry.” The annual meeting that afternoon saw the election of a new board and new officers. Fred Cespedes of American Proteins in Hanceville was elected president, Wendell Shelton of Boaz was elected vice president, John Pittard of Guntersville was elected treasurer and Spence Jarnigan of Huntsville was elected secretary. The meeting was adjourned and all left to prepare for the evening festivities. There was already a crowd on hand when the doors to the ballroom were opened at 6:30. They were there for the silent auction, and they were not disappointed. The tables were overflowing with goodies, and beside each item was a pad and a pencil for recording bids. Live auction items were available for viewing also, including two beautiful Auburn and Alabama quilts, hand-made by John Pittard’s wife, Denise, especially for the live auction. The feast was resplendent, truly a gourmet’s delight, with fish, shrimp, beef tournedos and even some chicken fingers for the kids. There were fresh sauteed asparagus spears, with broccoli and zucchinis. There were wonderfully fresh fruits and glorious desserts. About 8:00, Ken Taylor mounted the podium to welcome everyone. He introduced the Executive Committee and special guests. He thanked the members of the Association and sponsors for being very supportive of his presidency and pledged his support to incoming president, Fred Cespedes. Continued on page 16
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Distinguished Service Awards Next was the presentation of the Distinguished Service Awards. The Distinguished Service Awards are presented to people who have over the years displayed their willingness to work for the improvement of the poultry industry and the Alabama Poultry & Egg Association. This year’s winners were Gene Simpson of Auburn University and the National Poultry Technology Center and, posthumously, Dr. Mike Eckman of Auburn University’s poultry science department. Gene was characterized as an economist by training and poultryman at heart. It was said of Mike, “whether its in Auburn, Ala., or the far corners of the world, it won’t be long before someone is quoting Dr. Mike.”
(Above) Gene Simpson, Ken Taylor and Johnny Adams (Inset) Dr. Mike Eckman
Fred Cespedes, 2009 “Evening of Fun” Ticket Sales Chairman presented the Ticket Sales Awards The “Evening of Fun” ticket sales campaign is a gigantic endeavor that takes more than 300 ticket salesmen contacting hundreds of prospects and selling thousands of tickets. This project generates nearly 60 percent of the Association’s operating funds. This year’s campaign sold a total of 2,790 tickets. Of course, the first person recognized was Fred as the Top Sales for $150 tickets for the third year in a row and as the Top Salesman to New Ticket Purchasers. Fred sold 144 tickets.
The Top Ticket Salesman to Broiler Grower Award, also known as the Rhonell Word Award, went to Michael Green of Pilgrim’s Pride, Boaz.
The Top Serviceman for Grower Sales to Breeder or Pullet Hen Growers, was, for the 10th year in a row, Harold Robinson with Tyson Foods, Snead. Accepting the award is his wife, Annette.
The award for Top Rookie went to Jay Stewart with Pilgrim’s Pride in Boaz.
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Awards Banquet
The winner for Most Total Ticket Sales by a Team is Tyson Foods in Snead with a total of 507 tickets. The team also achieved its quota. Accepting the award for himself and co-captain, Danny Hughes, was team captain Chad Wiggs.
Ronnie Adrian accepted the award for Cagle’s Inc., Collinsville, for meeting team quota.
Equity Group Eufaula Division is this year’s Top Team Based on Quota with 203 percent of their quota. These quotas were based on a formula using slaughter capacity. Accepting the award for herself and co-captain, Keshia Porter, was team captain June White.
Richard Lusk, chairman of the Allied Committee, accepted the team award for meeting quota.
After the awards were awarded, it was time for Ken Taylor to address the Association for one last time as its president. As usual, Ken was brief, humbly thanking everyone for making this a good year. He also thanked the staff for their help. Then he passed the gavel to incoming President Fred Cespedes. However, before Ken could leave the stage, Fred presented him a life-size bronze rooster, the traditional parting gift given to outgoing Association presidents. Harriet, Ken’s wife came on stage to be with him. She was given a pewter chicken platter and a gift certificate to Barnes & Noble. Ken also received a scrapbook of his time in office along with congratulatory letters from many of Alabama’s elected officials. New President Fred Cespedes spoke briefly, acknowledging the challenges that face the industry, while also expressing optimism for the future (the full text of his speech can be read on page 3 of this magazine). Then it was time for the serious business to stop and for the frivolities to start. The results of the silent auction were announced. By-the-way, there were some terrific items on the silent auction. There was Auburn and Alabama pottery, photographic family portraits, premium cigars and cookware just to name a few items. The live auction, as usual, was the evening’s highlight. The Auburn and Alabama football helmets, each autographed by the respective coaches were a hit. There were vacations, shotguns and hunting trips. Following the popularity of last year’s chain saw chicken – our sculptor created a double. Denise Pittard’s beautiful quilts were the last item. Last year, her Alabama quilt was so popular that she made both an Alabama and an Auburn quilt this year. With the bidding escalating, Davis Lee made an offer we couldn’t refuse on both quilts. If not, the bidding might still be ongoing. When the dust settled and everything had been tallied up, AP&EA finished approximately $29,000 on the plus side, and everyone was still friends, I hope.
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Me mber shi p News
Dav is L ee Funds Honor F l ig ht Wow, what a day to play golf! What a day to ride around the golf course and take pictures of poultry pros playing golf. Do I really get paid for this? Perfection doesn’t come often, but when it does, you just have to call it. Tuesday, July 21, 2009, was perfect! Just look at the face of young Mr. Hipple. He knows a good thing when he sees it. He may have his game face on, but inside he is saying, “Okay, bring it on!” Even Richard Lusk, who did make this putt, would have to agree.
Yes sir, it was a great day to be alive and on the links on the Baytowne course at beautiful Sandestin Resort with good friends. It just doesn’t get any better than this, not in this lifetime. 1st place went to the team of Smith, Rigsby, Hipple and Hipple.
On October 24, 2009, 125 Tennessee Valley World War II veterans will board a flight in Huntsville that will take them to see their memorial in Washington, D.C. The flight is called Honor Flight Tennessee Valley. The flight won’t cost them a dime, and, it’s all due to the generosity of a man who got his start in rural North Carolina with 110 young chickens for a school project. His name is Davis Lee, and he is quite the entrepreneur, owning AlaTrade Foods, a poultry processing company, and Lee Energy, a company that manufactures wood-pelletburning heaters for chicken houses. He also owns a life insurance company. Davis, 69, had already held a fund-raiser for an earlier flight – donating $5,000 himself, but he and Beth, his wife, wanted to do more.
They wanted to fund an entire trip. When an amended tax return on the chicken processing business yielded an unexpended large refund, they knew just what to do with the money. He contacted Honor Flight President Joe Fitzgerald. “This gift allows us to take a breath before we have to raise more money for flights in 2010,” Fitzgerald said. “It’s a godsend. We’ll still need to work hard because we certainly can’t depend on $100,000 donors to come forward.” Davis’ motivation is gratitude. “I came from way down here,” Davis says, holding his hand just inches from the ground. “I was born in a two-room shack. I know what a land of opportunity we live in. I have financially benefited from the freedom and liberty we have as
Davis and Beth Lee
Americans. “And if the World War II veterans hadn’t stepped up to the plate all of those years ago, I wouldn’t be where I am. I feel like I owe them this, and it’s a debt I’m glad to pay. “You work hard, and if you’re successful, you get to do fun things,” he says. “I can’t describe how it makes me feel, to be able to do this for the veterans. I could’ve used the money to pay down some of my company debt, but this is a lot more fun than that.” Davis, your industry salutes you!
We’re ahead of the flock
when it comes to poultry financing. At FFB Finance, Inc., we specialize in poultry loan solutions. We have plans specifically designed to provide the means you need to fit your business operation and goals. FFB Finance, Inc. wants to help you grow!
2nd place went to the team of Adrian, Wilson, Pittard and Sadler. 3rd place went to the team of Cathey, Cryar, Fulsom and Outlaw. Closest to the Pin: Gary Sadler and Jeff Sims.
Let’s do this again – next year! 18
July/August 2009
Alabama Poultry Magazine
Mike Hughes Vice-President 611 Glover Avenue Enterprise, AL 36331 866-347-9944
Alabama Poultry Magazine
Greg Graham Vice-President 2201G Gault Avenue North Fort Payne, AL 35967 877-245-4271
July/August 2009
19
R e c ip e s
Go ahead and put some romance into that lovely bird. It’s tender and juicy ... and so ready for a little candle light. Whether it’s just for two or an intimate dinner party for four, these recipes are sure to please.
Ch ick e n O sc ar
Serves 2
2 boneless, skinless chicken breast halves 3 ounces jumbo lump crab meat, picked over for shells and cartilage 1/2 small red onion, chopped 1/2 medium tomato, chopped 10 thin asparagus spears, trimmed and peeled 2 cups water to boil asparagus 2 tablespoons flour 1 tablespoon vegetable oil 1 teaspoon butter 1/4 teaspoon freshly ground pepper 1/4 teaspoon salt 1/2 teaspoon salt for boiling water 4 cherry tomatoes for garnish In medium saucepan, bring water mixed with 1/2 teaspoon salt to boil. As soon as the water comes to a boil, add asparagus and boil until tender, about 3 minutes. Drain. Set aside until needed. Lay chicken breasts between sheets of plastic wrap and pound to 1/2 inch thickness. On a medium plate mix flour with 1/4 teaspoon salt and pepper; dredge chicken to coat, patting off any excess. In medium, non-stick frypan over medium heat, warm 1 teaspoon butter and oil. Saute chicken breasts on both sides until browned and firm, about 3 minutes per side. Remove chicken; keep warm until ready to serve. Add onion to skillet and saute until softened, about 4 minutes. Increase heat to high, add tomato and saute until most of the moisture has evaporated. Lower heat to low and add crab meat; toss gently, just until hot. To serve, set one chicken breast on each plate; arrange 5 asparagus spears on top of each. Spoon some of crab mixture over asparagus and drizzle with Lemon Chive Sauce. Garnish with cherry tomatoes. L e m o n C h iv e S a u c e : 1 tablespoon butter 2 tablespoons fresh lemon juice 5 tablespoons whipped cream cheese 1 tablespoon milk 1 tablespoon chopped fresh chives In small saucepan over low heat, melt 1 tablespoon butter with lemon juice to make sauce. Whisk in cream cheese, milk and chives until smooth.
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May/June 2009
Alabama Poultry Magazine
Ch ick e n Sa ut e wi th Pin e ap p le a nd L em on G r as s
Serves 4
4 chicken breasts, skinless and boneless (about 1 1/2 pounds), cut into 1-inch chunks 1 1/2 cups chicken broth 3 stalks lemon grass, chopped into 2-inch pieces 1 piece ginger, about 2 inches, coarsely chopped 1 teaspoon lime zest 2 tablespoons Thai fish sauce (optional) 1 tablespoon vegetable oil 2 1/2 tablespoons cornstarch 4 cups fresh pineapple chunks, about 1 inch each 1 teaspoon salt 2 tablespoons cilantro, chopped 2 tablespoons mint, chopped Place chicken broth in small saucepan. Add lemon grass, ginger and lime zest. cover and cook for 10 minutes. Stir in fish sauce (if using); set aside.
Bring to a simmer;
While the chicken broth mixture is simmering, warm vegetable oil over high heat in a large, non-stick skillet or wok. Toss chicken chunks in cornstarch. Add chicken to heated oil in two batches; saute until golden brown, about 5 minutes. Remove chicken, place on plate and set aside. Add pineapple chunks to pan and saute quickly, about 2 minutes. Return chicken to skillet or wok. Pour chicken broth into pan through strainer, separating out lemon grass, ginger and lime zest pieces. Discard these pieces. Stir over high heat until sauce reaches simmer, about 1 minute. Reduce heat to low and simmer for 4 minutes, until sauce has thickened lightly. Add salt. Sprinkle with cilantro and mint. Serve immediately over rice or noodles.
Alabama Poultry Magazine
July/August 2009
21
Fac ul ty Profile Aubur n Univer sit y D epar tm ent of Poult ry S ci enc e
Dr. Manpreet Singh Assistant Professor
AP&EA: What courses do you teach? Singh: I teach poultry processing, a class intended for juniors/seniors and an advanced poultry processing AP&EA: Where did you grow up? class intended for incoming graduSingh: Ludhiana, Punjab: a state ate students. in North India which is also known as the agricultural state of India. AP&EA: What is the focus of your research and outreach efforts? AP&EA: Where did you go to Singh: My research focuses on school? food safety and quality of meat and Singh: Punjab Agricultural Uni- poultry products. Most recently, I versity (B.Sc. honors), Kansas State have been working with controlling University (M.S. in food science) food-borne pathogens such as Saland Iowa State University (Ph.D. in monella spp. and Listeria monocytogenes in poultry processing food science and technology). environments in addition to develAP&EA: What is your current sci- oping UV irradiation as a means to control these pathogens on further entific discipline? Singh: Food safety microbiology/ processed poultry products. I am also working on value-addition of muscle food science. poultry meat products through marAP&EA: How did you get inter- ination as a means to control Salmonella and determining the impact ested in poultry? Singh: During my master’s work of various fat sources in the poultry at Kansas State University, I got in- diet on bird performance and terested in the food safety issues as- spoilage of meat. I also serve as the poultry science advisor for the sociated with meat and poultry North American Meat Processors products. In particular, I developed an interest in developing valid thermal and non-thermal intervention technologies to control poultry borne pathogens that are of concern to public health. AP&EA: When did you join the faculty in the department of poultry science? Singh: I joined the department of poultry science in January 2007.
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July/August 2009
Alabama Poultry Magazine
Association. I have been involved in industry food safety/HACCP training programs, as well as with working with processing plants on food quality problems.
AP&EA: How is your work at Auburn benefiting the Alabama poultry industry? Singh: I hope that my work here at Auburn is not only beneficial to the poultry industry but other colleagues working in the area of food safety and quality. The research we conduct here at the food safety laboratory at Auburn University helps processors in the state and all across the United States with food safety issues. Ultimately, our data will assist processors in implementing and validating strategies to reduce/eliminate Salmonella and Listeria monocytogenes in poultry products. For more information: Dr. Manpreet Singh Auburn University Department of Poultry Science Phone: 334 844-2599 Fax: 334 844-2641 Email: mzs0004@auburn.edu
Prac ti ca l Applications
Pra ct ic al Applications
Wha t You Shoul d K now Abo ut – C oc c idi osis Ken Macklin
J. B. Hess, J.P. Blake Poultry Science Department and K.M. Tilt Department of Horticulture Alabama Cooperative Extension System Auburn University
Some years ago we reported on the use of trees and shrubs as windbreaks to control the flow of odors and dust from tunnel ventilated poultry houses. Since that time, much has been learned regarding the use of vegetative windbreaks for this purpose. Practical trials have been under way for some time in Delaware, Pennsylvania and Australia to fine-tune these practices and some areas have used this technique extensively in the field to reduce neighbor complaints. On the Delmarva Peninsula, where poultry houses are in close proximity to lots of dwelling houses and neighborhoods, this technique has been embraced to reduce complaints and has been supported by funds through the state.
Advantages of Windbreaks: Until the widespread usage of tunnel ventilation, evaporative cooling and dark curtains in the broiler industry, it was felt that windbreaks would restrict natural wind flow too severely. Also, vegetative clutter around poultry buildings was discouraged to reduce rodent activity near houses. In recent years, however, the need to isolate agricultural facilities from neighbors has increased as the number of complaints about smells and dust from poultry facilities has grown. Vegetative screens can aid poultry farmers in several ways by
24
July/August 2009
reducing problems with neighbors. First, a screen of plants can hide poultry houses from view, reducing neighbor awareness of the facilities. This alone can have a major impact on how neighbors view and agricultural operation. A screen of plants also acts as a vegetative filter, trapping dust and feathers, removing ammonia and reducing noise from poultry facilities. This benefit may be gained from a screen of brushy plants located beyond the bank of fans associated with each tunnel ventilated house. As a rule of thumb, plants should not be placed closer than five times the diameter of the fans to avoid restricting airflow. In practice, plants may need to be farther away if truck access to the house is necessary. A properly, designed windbreak can reduce winter heat loss and summer cooling costs for tunnel ventilated operations. Prevailing winds, a useful tool in open-sided housing, may not be an advantage for houses running in tunnel mode most of the time.
Planning a Windbreak: Plants suggested for breaks in Delaware or Pennsylvania might not be the best species for Alabama. The basic concepts of designing a windbreak are probably the same in each location, however. Horticultural expertise from the Cooperative Extension System or a local horticultural firm may be necessary to develop a landscape design to accomplish the objectives discussed in this article. In general, plants that maintain their foliage to the ground
Alabama Poultry Magazine
(arborvitae, elaeagnus) are useful on the downwind side of the windbreak. Taller trees (loblolly pines or hybrid popular) can be placed behind the initial shrubbery to provide a taller windbreak and to reduce building visibility from a distance. Using a stair-step planting allows for the wind to gradually be lifted up and over the shorter shrubs and taller plants behind. This provides a more effective windbreak. If little room is available, a narrow screen can be erected using posts and wire support for vines or one row of shrubs. Most tree and shrub plantings are accomplished in the fall, winter or early spring to allow plants time to establish prior to the onset of hot weather. We are fortunate in Alabama to have warm soil most of the winter months which allows for good root growth and establishment. Plants may need to be ordered well in advance to guarantee availability since quite a few plants may be needed for a large farm. For the same reason, inexpensive and rapidly growing plants are of value. Plants will need to be watered and fertilized until they become established. For more information on windbreaks as vegetative filters, order “The Benefits of Planting Trees Around Poultry Farms” (Bulletin #159) from the University of Delaware College of Agriculture and Natural Resources. This bulletin, produced by George Malone and Dorothy Abbott-Donnelly, can be downloaded through the Univer-
Continued on page 30
Coccidiosis is the single most important parasitic infection in the poultry industry. The ability to effectively control this parasite was one of the major steps in allowing our industry to become what it is today. Early on it was hoped that eradication of this disease could be implemented; however this was very quickly recognized as being impractical. What was needed (and is still in place) was effective control measures to minimize the impact of this organism on poultry production. Before we get to some of the current control measures, we’ll go over what organism causes coccidiosis, how infectious is it, what are the signs, how is it transmitted, and what other diseases has it been associated with. First off what is it? Coccidiosis is caused by a single cell parasite called Eimeria (its scientific name) and is ubiquitous with poultry production; meaning wherever there are chickens there will be some Eimeria. In chickens, there are nine different species. Of these nine, three are of most importance to broiler production, not saying the other six do not cause disease and loss in production … they do. These three are the most common and the ones that most people talk about and recognize as coccidia. These three are E. acervulina, E. maxima, and E. tenella. Of these, maxima and tenella are the primary culprits in in-
creasing mortality and decreasing bird weight gain in commercial operations. Additionally, using the term coccidiosis instead of maxima disease or tenella disease is correct because very rarely is there a case caused by only one species of Eimeria. Usually there are two or more different Eimeria species that have infected the bird. This means little as far as control measures are concerned; they are all the same. What is does do is make speciating which Eimeria is causing the disease difficult. Anyone who has seen a bad case of coccidiosis would realize that this disease can be serious. The organisms that cause coccidiosis are highly infectious and flocks tend to show signs anywhere between 3-5 weeks of age. Typically you do not see it any later in the bird’s life because after the birds have been exposed they quickly build up immunity to the organism. Coccidia can be transmitted to the farm from another farm or from a previous flock, so good biosecurity is impor-
Alabama Poultry Magazine
tant in its control. A good thing is that the disease is species specific, meaning that coccidiosis in chickens can only cause disease in chickens, those that affect turkeys only infect turkeys, and so on. Signs of coccidiosis usually include diarrhea, blood in the droppings, weight loss, and a loss of color in the wattles and legs. Mortality can range from mild to severe, depending on the species of coccidia involved. All ages of poultry are susceptible to infection, but the disease usually resolves itself around 68 weeks of age. Many times the disease is subclinical and the flock may only show poor weight gains or feed conversions at the end of growout. If infected birds were to be opened, lesions could be seen anywhere in the small intestines or in the ceca, the exact location is dependent on the species of Eimeria involved. Typically these lesions are a red or white speckled appearance on the intestinal wall, thickening of the intestinal wall, ballooning of the intestines or ceca, and the presence of blood and/or tissue debris inside the intestines. The Eimeria parasite that causes coccidiosis is shed from the infected bird’s feces. The parasite needs to sporulate or become infective. The parasites preferred environment to Continued on page 30
July/August 2009
25
By Gene Simpson, Jim Donald, Jess Campbell, Ken Macklin, and Neil Burrow*
While broiler house lighting typically only accounts for 15 to 25 percent of a broiler grower’s total annual electric bill, depending on house type and location, it is still a significant cost. Recent developments in light bulb technology now make it possible to replace standard or longer-life incandescent bulbs with new energy efficient bulbs which are more cost-effective. High pressure sodium vapor lights have a very high initial cost and do not provide good light uniformity. Light Emitting Diode (LED) bulbs typically produce a cone-shaped, non-uniform light pattern, are very expensive, and also may require some detailed electrical work to be undertaken, but they may become more affordable over time. At the present time, Cold Cathode (CC) and Compact Fluorescent (CFL) bulbs seem to offer broiler growers the best opportunity to achieve energy-efficient, uniform lighting in a cost-effective manner. Widespread replacement of incandescent bulbs with CC/CFL bulb combinations is occurring across the Broiler Belt. When done correctly, a CC/CFL combination can result in reducing a broiler grower’s lighting cost by as much as 85 percent. This article focus on CC/CFL lighting technology and how growers can easily realize these savings. The National Poultry Technology Center (NPTC)
began a project in April 2008 to demonstrate the cost reduction of CC/CFL bulb combinations in commercial broiler houses. Alabama Power Company installed high level circuit monitoring and data recording equipment on an older typical solid wall 40’ x 500’ tunnel ventilated commercial broiler house on a multi-house farm in north Alabama. During the first flock, conventional incandescent lights were used with dimmers on circuits located above the feed lines, and on non-dimming circuits down the house center. During the brood period, all brood end lights were operated at full intensity. Following brood, feed line and center lights in the off end were turned on and the flock was turned out to whole house. After birds settled in to whole house and migration fences were installed, all center line lights were turned off and front and rear feed line circuits were dimmed to very low intensity. This lighting program was specified by the integrator and was maintained for the rest of the growout. Before the second flock was placed, all incandescent bulbs on dimmer circuits were replaced with 8 watt CC bulbs, and all center line lights (non-dimmer circuit) were replaced with 42 watt CFL bulbs. The 8W CC bulbs emitted the equivalent light of a 45W to 55W incandescent bulb, and the 42W CFL bulbs emitted the equivalent light of a 150W incandescent bulb. During brooding, the primary goal was to provide as much light
• CCs work very well with modern dimmers. Older dimmers may need one 75-100W incandescent bulb in the CC circuits to avoid erratic dimming. • CFLs do not dim very well (even those claiming to be dimmable CFLs); and when used on dimmer circuits CFL bulb life appears to be shortened dramatically. • CC and CFL bulbs both produce very uniform light, with no trace of any shadowing effect. • CC/CFL combinations can meet most company lighting program requirements (3 to 5 foot candles for the brood period; varies by company). • Lower power draw of CC/CFL lighting allows lighting cost saving of up to 85 percent, with payback of investment as short as two flocks. • 10-20 times longer life of CC and CFL bulbs over incandescents (typically only 800-1,200 hours) more than compensate for higher cost. Energy Efficient Light Bulb Facts:
• Cold Cathode (CC) – Bulb is an 8W (45-55 W incandescent equivalent) – 15-18 percent of incandescent
If light meter readings are just below acceptable levels, the use of a twin socket adapter or “Y- splitter” to accommodate two bulbs, as shown in photo at right, may achieve the desired target. Y-splitters can be used with CC bulbs on dimmable circuits and with CFL bulbs on standard circuits without any problems. For example, a Y-splitter with two 150W equivalent CFL bulbs rather than one 300W equivalent bulb would be less expensive initially. Also, if slightly more light over the
* Neil Burrow is an energy consulting specialist with Service Concepts in Indianapolis, Ind.
July/August 2009
Major Findings of the Study
power draw, with a typical life of 22,000-25,000 hours. • Available light color spectrum (in degrees Kelvin) = 2,200-2,300 K; 2,700-2,850 K (preferred); & 4,0004,100 K. • Clear bulb CC globes are preferable to frosted bulb globes. Price: $7.00-$7.50. • Compact Fluorescent (CFL) – use only about 18-28 percent of incandescent power draw and have a typical life of 12,000-18,000 hours. Bulb sizes vary by brand, but most common CFL bulbs are: 23-28W (100W incandescent equiv) – 23-28 percent incandescent power, 2,700 K & 4,100 K, Price: $4.00$4.50. 40-42W (150W incandescent equiv) – 27-28 percent incandescent power, 2,850 K & 4,100 K. Price: $7.00$8.00. 55-65W (300W incandescent equiv) – 18-22 percent incandescent power, 2,700 K & 4,100 K, Price: $17.00-$20.00. In discussions with many different broiler companies and with thousands of these bulb combinations in use in the field, the common observation is that CC and CFL bulbs in the 2,700 to 2,900 K spectrum range are most conducive to optimal broiler performance in a commercial setting. In most commercial houses, water consumption was slightly improved for flocks provided light within this color spectrum range relative to those in either the lower or higher spectrum ranges. Increased water consumption generally implies increased feed consumption. Other color spectrum ranges may be better suited to pullets and hens. The table on page 29 provides a summary of electricity usage and cost by circuit type (fans or lights). Percentages do not add to 100 percent since other circuits (pumps, feeder motors, control room equipment, etc.) account for the remaining percentage of electrical usage. On page 30, the charts, showing the electrical usage breakdown are presented. Twin Socket Adapters (Y-Splitters)
Cold cathode (CC) and compact fluorescent (CFL) light bulbs use dramatically less power than incandescent lighting. Poultry growers across the Broiler Belt are replacing their incandescent bulbs with CC/CFL bulb combinations, saving as much as 85 percent on lighting costs. Photo shows two clear-globed CC bulbs at left and a frosted globe CC on the right; third from left is a CFL bulb.
26
as possible using 8W CC bulbs on the dimmer circuits, and then adding enough 42W CFL bulbs in the center to maintain the 3 foot candle (fc) minimum reading required by the integrator. The identical lighting program used in the first flock was used in the second, third, fourth, and fifth flocks. No change in flock performance was noticed when comparing this house with like houses on the same farm. For this typical North Alabama broiler house, approximately 50 CC and 14 CFL replacement bulbs were used at a total cost of approximately $450. Usage readings from the monitoring equipment and actual electric bills were used to calculate all costs. Electrical cost was assumed to be 11.5 cents per kWh.
Alabama Poultry Magazine
Alabama Poultry Magazine
July/August 2009
27
pensive initially. Also, if slightly more light over the The Bottom Line feed lines is desirable, the use of a Y-splitter and two We in the National Poultry Technology Center are 8W CC bulbs would be sufficient. Y-splitters will not work if bulbs are required to be in glass globe enclo- committed to helping growers reduce costs wherever possible, without sacrificing bird performance. In our sures commonly called “jelly jar fixtures.” study, we have seen no difference in bird performance, but growers are saving $200 to $250 per house per flock Additional Wiring Needs on their electricity cost and a typical bulb replacement We have encountered a few older open ceiling effort only costs $400 to $500 per house. Thus, full payhouses which may require additional receptacles or cir- back on bulb replacement is realized in about two cuitry in order to provide any level of reasonable light- flocks; for every flock thereafter, the grower keeps his ing at all, regardless of bulb type. The cost of additional $200 to $250 in savings in his wallet. Additionally, bulb life of CCs & CFLs is much wiring in these houses would still be only $500 to $1,500 (plus bulb cost), so rapid payback can still be re- longer than incandescent; typically 20-25 times longer for CCs and 15-18 times longer for CFLs. Longer life of alized. CCs and CFLs more than compensates for their higher cost and also reduces labor time in replacing burned-out Bulb Disposal Issues bulbs. We have encountered so many different light circuit Cold cathode and compact fluorescent bulbs contain mercury, which is a toxic element. CC bulbs contain arrangements (circuit layout, receptacle spacing, bulb only about 10 percent as much mercury per bulb as wattage, etc.) on farms across the Broiler Belt, it is imCFLs. At present, there are no national laws specific to possible to use a “cookie-cutter” approach, but most CC or CFL bulb disposal, but local or state laws may local complexes only have several such arrangements to apply. In the event of bulb breakage, the affected area consider, so on a local complex level it is fairly simple should be thoroughly cleaned. Spent and broken bulbs to develop workable lighting scenarios for the four or should be double bagged and taken to a recycling cen- five arrangements they encounter. Again, the overall goal is to use cold cathode bulbs down the dimmer cirter which accepts items of this type. cuits, and supplement them with compact fluorescent bulbs down the center.
Comparison of day by day electric usage for flocks grown with incandescent vs CC/CFL lighting shows that the dramatically lower power draw by cold cathode/compact fluorescent lighting means that in a CC/CFLequipped house lighting power draw (blue lines) is almost negligible, and almost all house electric power consumption is accounted for by fans (green lines). Fan power draw in the two charts differs somewhat because of slightly different conditions during the two growouts.
Electrical Usage And Economics Summary Table – Incandescent vs. CC/CFL Combination For five flocks in a typical 40’ x 500’ solid wall, tunnel ventilated broiler house, north Alabama, 2008-2009 Total
Fan
Light
Light
Light Cost
Flock
Bulb
Total
Fan
Light
Electric
Electric
Electric
Electric
Reduction
No.
Type
KWH
KWH
KWH
Cost
Cost
Cost
Savings
Percentage
1
Incandescent
8,688
5,409
2,329
$999
$622
$268
-Base-
-Base-
(62 %)
(27 %)
291
$756
$700
$33
$235
87.7 %
(93 %)
(4 %)
429
$424
$247
$49
$219
81.7 %
(58 %)
(12 %)
523
$365
$158
$60
$208
77.6 %
(43 %)
(17 %)
311
$461
$404
$36
$232
86.6 %
percent of total electric usage and cost: 2
CC/CFL
6,572
6,091
percent of total electric usage and cost: 3
CC/CFL
3,688
2,144
percent of total electric usage and cost: 4
CC/CFL
3,172
1,371
percent of total electric usage and cost: 5
CC/CFL
4,006
3,512
% of total electric usage and cost: (88 %)
(8 %)
Average per flock savings was $223.50 per house, compared to the initial base flock.The total cost of CC & CFL bulbs was approximately $450 per house. Full payback of the initial investment occurred within approximately two flocks. Expect to have much longer bulb life with cold cathode and compact flourescent bulbs.
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July/August 2009
Alabama Poultry Magazine
Alabama Poultry Magazine
July/August 2009
29
Coccidiosis Continued from page 25 sporulate is in wet, warm litter. After susceptible birds ingest the infective parasite; it colonizes cells in the bird’s intestines and repeats the cycle. A good thing about this disease is that, after the birds have been exposed to the parasite, immunity against that particular Eimeria species is acquired. Unfortunately, in this time of built-up litter, the infective parasite can survive years in litter. There are two main diseases associated with coccidiosis; one of them is necrotic enteritis and the other is blackhead. Coccidiosis is
the number one factor for setting up the gut for colonization by Clostridium perfringens. This combination of coccidiosis and C. perfringens often leads to Necrotic Enteritis, which is a major disease in poultry. Coccidiosis also plays a role in blackhead development. The main type of Eimeria involved is E. tenella which is known to exacerbate Histomonas (the parasite that causes blackhead). Even though only two diseases are well known to be influenced by coccidiosis, it is my guess that several more are influenced by the presence of these organisms in
Windbreaks Continued from page 24 sity of Delaware System. Some suggested trees and shrubs for Alabama suitable for screening purposes are listed below. The plants you choose depends on the site soil conditions, space available, number of plants required, growth rate and cost of the plants.
Large Evergreen Trees and Shrubs Loblolly Pine White Pine (north Alabama) Virginia Pine Foster Holly Savannah Holly
Southern Magnolia Leyland Cypress Green Giant Arborvitae Japanese Cedar Arizona Cypress Waxleaf Privet Evergreen Shrubs
Southern Wax Myrtle Fragrant Tea Olive Leatherleaf Viburnum Russian Olive Thorny Elaeagnus Japanese Privet Nellie R. Stevens Holly
King Realty
With the ever increasing demand for poultry farms and land (with or without a house), we are extremely short of farms to cover the demand. Here are a few of our phone calls and emails. • Buyer from Sarasota, FL is looking for a 4 to 6 house broiler farm with a home • and acreage. • Buyer from Nashville is looking for a breeder farm. • Buyer from Tifton, GA is looking for large tracts of pasture and timberland. • Buyer from Tallahassee, FL is looking for a large poultry farm. If you are interested in selling your farm give us a call. United Country King Realty 334-566-8053 www.troy-al-real-estate.com
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July/August 2009
Alabama Poultry Magazine
the gut. The control of coccidiosis is by good sanitation and litter management. Avoiding wet litter conditions and top dressing the litter in the brood chamber will reduce the number of infective organisms that the chicks will get exposed too. The integrator is providing anticoccidial medication in the feed or vaccinated the birds before placement. However the use of these products is not a substitute for good management practices in the broiler house.
Calendar of Events
Oct. 8 Allied Industry Fund-Raising Golf Tournament Chesley Oaks Golf Course Cullman Nov. 10-11 Processor, Broiler Industry, Breeder/Hatchery Combined Workshops Auburn University Hotel and Convention Center Dec. 9 AP&EA Christmas Open House
ADVERTISING INDEX AirTight American Proteins Auvil Insurance Burch Corporation Federal Land Bank First Financial Bank First South Farm Credit King Realty Ross/Aviagen
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