Catálogo Implementos Excavadoras RADLINGER

PRODUCT RANGE

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CONTENT 04 06 08 10 12 14 15 16 18 20 21 22 23 24 26 28 29 30 31 34 36 37 38 40 42 44 45 46 50 52 54 56 57 58 60 62 64 66 68 70

Company Profile Construction Machine Equipment Mini-Excavator Backhoe Bucket Standard Backhoe Bucket Futura Backhoe Bucket Conduit and Trench Lining Bucket Skeleton Bucket/Sieve Bucket Backhoe Bucket with Tilt Motor Heavy Duty Bucket Stone Placing Bucket Ripper Bucket Ripper Tooth Trench Trapezoidal Bucket Mini-Excavator Trench Clearing Bucket “rigid” Mini-Excavator Trench Clearing Bucket “open” Trench Clearing Bucket with Cylinder Trench Clearing Bucket with Cylinder and 15° Tub Trench Clearing Bucket with Cylinder and 0° Tub Rädlinger Tilt Motor Trench Clearing Bucket with Tilt Motor Tilt Motor with Quick-Coupler System Hammer Plate/Conversion Plate/Adapters Rädlinger Quick-Coupler System “SWP” Rädlinger Quick-Coupler System “Lehnhoff” JR Sensor Control - Electronic locking control system “Verachtert” Quick-Coupler System JR Collecting Unit Tilt Motor JR Tilt 90 Tiltrotator RotoX® Light-Material Loading Shovel Standard Loading Shovel Heavy Duty Shovel Skeleton Shovel High-Tip Shovel Pallet Fork Special Designs Regeneration and Repair Wear and Spare Parts Contract Manufacturing Steel Constructions

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Company Profile

“Nothing is impossible!” With this central idea, Josef Rädlinger Sr. laid the first stone for a promising future in Cham, Upper Palatinate in 1963. Continuous expansion of the product range and company departments characterised the success story from the start as a gravel dredging and haulage company to a broadly positioned and globally active group of companies.

Today, the Rädlinger Group has around 1,800 employees at several German and international locations.

The company areas include the divisions construction, plant and machinery construction, trenchless pipe rehabilitation and electrical engineering. The company’s in-house vocational training centre BBZ makes an important contribution to the education and training of specialists in the region.

Rädlinger Maschinen- und Anlagenbau GmbH The mechanical engineering division of Rädlinger is made up of the areas of construction machinery equipment, steel construction and contract manufacturing. The departments benefit mutually from the great know-how and experience of the employees, as well as the modern equipped machine pool on more than 17,000 m2. In 1988, the company division was formed as a second pillar of the

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company group. Ideas for the development and optimisation of attachments for construction equipment arose from the practical experience of the Rädlinger construction company.

Today, the mechanical engineering company is among the leading construction machine suppliers in the Germanspeaking area and customers throughout Europe benefit from the patented Rädlinger attachments. Excavator buckets, loading shovels, quick-coupler systems, tilt motors and other innovative products are developed and produced to the highest quality standards at the company headquarters in Cham. The company has a second production facility in Schwandorf in southeast Germany which produces independently and is especially geared towards the requirements of an efficient serial production with an ideal production line and appropriate machinery. The broad range of services is completed by the regeneration and repair of construction machine equipment of all kinds, as well as a comprehensive range of wear and spare parts.

Additionally, Rädlinger is also a specialist in various steelwork constructions. From development to production through to installation, the department is a competent partner in implementing individual components and complete projects. Rädlinger Maschinen- und Anlagenbau also supports external companies experiencing staff or machinery bottlenecks with contract manufacturing or the complete production of assemblies.

Our strengths are your advantages: • First-class customer care • Practice-oriented order processing • Customer-oriented engineering • Innovative solutions • State-of-the-art production • Efficient logistics • Convincing product quality

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Construction Machine Equipment

Only through a high-quality attachment, which is optimally complemented with the carrier device, can a construction machine develop its full potential. Performance and efficiency depend not only on the features and the power of the excavator or wheel loader, but crucially on the quality of the equipment. Durability and perfect application behaviour are the crucial factors which Rädlinger therefore commits itself to as the highest goal at each step.

Innovation & Performance Rädlinger Maschinen- und Anlagenbau was never a company to rest on its laurels. The strive for perfection, which is deeply ingrained in the corporate culture, stimulates new developments and drives forward ideas to optimise existing products.

The company’s planning and development department, therefore, always works at the cutting edge of matters concerning technology, materials and software-based design. Always with the goal in mind of ensuring the efficiency and lifetime of the attachments, and increasing these to a maximum. In addition to traditional calculations, virtual simulations and software-based FEM calculations are used for this, through which the forces which affect the components in reality can be displayed. Potential weaknesses, as well as the potential for weight and material savings or for optimisations of volumes and application behaviour, can already be identified in the development phase.

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Product Diversity & Service The innovative strength is the reason that Rädlinger produces customised designs in addition to proven standard solutions, and implements individual customer requirements for single or series production.

The product range includes all-round tools with various application areas, as well as special tools for special requirements, and ranges from attachments for mini-excavators to large excavators with 300 tons of operating weight.

In addition to providing individual product consultation and planning in close coordination with the customers, Rädlinger Maschinen- und Anlagenbau also stands by their customers and other interested parties as a supplier of wear and spare parts, and as a partner for repairs or regeneration.

Competence & Quality A high-quality product can only be developed if the entire process for this project is coordinated from the beginning on.

This applies to the development of products, the purchase and testing of materials, the production and assembly of components and to quality control.

Here, the high level of expertise, know-how and experience of the staff at Rädlinger are just as critical a success factor as the exclusive use of high-quality materials and high-strength steels in the particularly stressed areas.

“Our competitive advantage is the indispensable and close linking of experience and knowledge with practice. A high degree of awareness of the requirements of various application areas and a keen sense for different materials conduct the entire process of product development from development to optimisation through to production.”

Werner Rädlinger, Managing Director

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Mini-Excavator Backhoe Bucket Application Based on its high performance and bucket quality, the backhoe bucket for mini-excavators is most suitable for collecting, transporting, lifting and emptying soil and medium-weight ground material in landscaping and at construction sites with smaller construction areas.

PROFILE Features • Bolt tooth removable for cable work (exception: class 0,1 with welded tooth) • Optically identical shape to the large bucket • Very stable and robust design • Double-edged box • Protruding base to the side • Cutting edge in HB 400 • From class 0,4 base in HB 400 • Class 0,5/0,6 with a blade size of 20 x 150 mm • Tapering per side 2.5° • Welded nose for bucket transport

Extra equipment • Load hook 2 t, 3 t • Front-insert blade

TECHNICAL DETAILS Class 0,1 (approx. - 1 t)

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Class 0,2 (approx. 1 - 1.8 t)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

220

12

2

24

220

23

2

38

300

17

3

26

250

26

2

32

400

23

3

28

300

32

3

37

400

45

3

42

500

57

4

49

600

70

4

55

E

Class 0,4 (approx. 2.6 - 3.5 t)

Class 0,3 (approx. 1.6 - 2.6 t) Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

300

46

3

52

300

58

3

64

400

64

3

60

400

82

3

73

500

83

4

68

500

106

4

82

600

102

4

76

600

130

4

91

700

120

5

84

700

155

5

100

800

179

5

109

Class 0,5 (approx. 3.5 - 5 t)

Class 0,6 (approx. 4.8 - 6 t)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

300

72

2

72

300

77

2

79

400

103

3

84

400

112

3

92

500

134

4

96

500

146

4

105

600

165

4

106

600

180

4

115

700

196

5

118

800

248

5

139

800

227

5

128

1000

316

5

160

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Standard Backhoe Bucket Application With the standard backhoe bucket, the user has a diverse, all-round device for collecting, transporting, lifting and emptying soil and mediumweight ground material.

PROFILE Features • Robust, high-strength bucket, so difficult tasks are also no problem • Fitted by default with Bofors loader tooth system • Base in HB 400 excluding transverse wear strips • Cutting edge in HB 400 • Protruding base to the side • Tapering per side 2.5° • Welded nose for bucket transport

Extra equipment • Load hook 5 t • Front-insert blade

TECHNICAL DETAILS Class 0,7 (approx. 6 - 8 t)

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Class 0,8 (approx. 8 - 10 t)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

325

105

2

119

325

127

2

133

400

136

3

132

400

164

3

148

500

176

3

146

500

213

3

164

600

218

4

165

600

263

4

184

800

299

4

194

800

362

4

218

900

339

5

213

900

411

5

239

1000

380

5

228

1000

460

5

256

E

Class 0,9 (approx. 10 - 12 t) Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

325

136

2

151

400

177

3

167

500

232

3

186

600

287

4

209

800

396

4

248

900

451

5

271

1000

506

5

290

1100

561

5

310

1200

616

6

333

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Futura Backhoe Bucket Application The “Futura” backhoe bucket is the result of consistent further development of the super standard backhoe bucket in terms of higher performance, best filling and emptying behaviour and less wear. It is suitable for collecting, transporting, lifting and emptying soil and medium-weight ground material.

PROFILE Features • Blade in usual high quality; HB 400 in conjunction with toothed system, HB 500 without teeth • Lower side cutting edge and protective siding combined, in HB 400 • Protruding base in HB 400 as standard for highest durability • Tapering per side 2.5° • CAT J-System or Bofors tooth systems • Lower operating costs

Extra equipment • Load hook 5 t, 10 t • Front-insert blade • Transverse wear strips • All standard toothed systems available on request

TECHNICAL DETAILS

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Class I (approx. 11 - 15

t)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

400

190

2

264

500

260

3

315

600

340

3

344

700

410

4

385

800

490

4

414

1000

650

4

471

1200

810

5

540

E

Class I/II (approx. 15 - 19

Class II (approx. 19 - 23 t)

t)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

400

230

2

320

400

240

2

385

500

310

3

361

500

340

3

429

600

390

3

403

600

440

3

482

700

480

4

448

800

640

4

576

800

570

4

482

1000

850

4

657

1000

760

4

549

1200

1060

5

752

1200

950

5

630

1400

1270

5

836

1400

1140

5

697

1600

1480

6

931

Class III (approx. 23 - 29 t)

Class III/IV

(approx. 29 - 38 t)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

600

490

3

634

800

860

3

1011

800

710

4

758

1000

1140

3

1143

1000

940

4

860

1200

1430

4

1314

1200

1180

5

983

1400

1730

4

1446

1400

1420

5

1085

1600

2030

5

1616

1600

1660

6

1208

1800

2330

5

1791

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Conduit and Trench Lining Bucket Application The special bucket shape for use in conduit and trench-lining meets the requirements of a professional excavator operator. Even areas of conduits that are deep and difficult to access can be reached.

PROFILE Features • Available in various designs (standard, heavy duty) • Short bulge enables optimum lowering through the conduit formwork • Protruding base to the side • Tapering per side 2.5° • Steeply installed blade for grabbing ma terial in deep conduits or corners that are difficult to access • Extended bucket opening by 15° for practically vertical cutting

Extra equipment • Ideally equipped with single-bar tooth holder system to create a flat base • Front-insert blade

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E

Skeleton Bucket/Sieve Bucket Application This special tool is exceptionally suited for loading and sorting work.

Skeleton buckets are mainly used for filtering out rock and paving stones and for recycling building rubble.

PROFILE Features • Robust bucket with good price/perfor mance ratio • High-strength so difficult applications are also no problem • Versatile for all-round use • Equipped with CAT J-System or Bofors loader toothed system • Cutting edge in HB 400 • Customised bar spacing; Available with skeleton base or bars

Extra equipment • 100% HB 400 • Load hook • Front-insert blade Class

TECHNICAL DETAILS

Class (t)

Cutting width in mm

Capacity SAE/L

I

800

490

I

1000

650

I

1200

810

I

1400

970

I/II

800

570

I/II

1000

760

I/II

1200

950

Class (t)

Cutting width in mm

Capacity SAE/L

I/II

1400

1140

II

800

640

0,2

500

57

II

1000

850

0,3

800

140

II

1200

1060

0,4

800

179

II

1400

1270

0,5

800

227

III

1000

940

0,6

800

248

III

1200

1180

0,7

800

299

III

1400

1420

0,8

800

362

III

1600

1660

0,9

1000

506

IV

1800

3230

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Backhoe Bucket with Tilt Motor Application The backhoe bucket with tilt motor is used in hydraulic construction and landscaping. Through the tilt function, additional work on embankments and the removal of foundation soils is possible independent of the excavator footprint.

PROFILE Features

• Ideally combines the shape of the conven tional backhoe and the tilting trench-clea ring bucket • Protruding base to the side • Tapering per side 2.5° • Fitted with straight blade and transverse wear strips • Problem-free, safe and maintenance-free operation through use of the tilt motor

Extra equipment • 100% HB 400 • Drainage slots • Load hook • Hose package • Reversible screw-on blade • Embankment edge • Special seal

TECHNICAL DETAILS Tilt Motor Cl. I (Carrier machines - 12 t)

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Tilt Motor Cl. I (Carrier machines - 14 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1000

350

555

800

330

600

1200

400

600

1000

435

660

1400

450

642

1200

540

715

1600

500

686

1400

645

770

1600

750

830

E

Tilt Motor Cl. II S (Carrier machines - 19 t)

Tilt Motor Cl. II S (Carrier machines - 23 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

800

435

777

800

540

928

1000

560

836

1000

690

1009

1200

680

895

1200

840

1091

1400

800

955

1400

990

1173

1600

920

1014

1600

1140

1254

Tilt Motor Cl. III L (Carrier machines - 26 t)

Tilt Motor Cl. III (Carrier machines - 29 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1200

1050

1263

1200

1200

1513

1400

1250

1315

1400

1420

1572

1600

1450

1366

1600

1630

1632

1800

1650

1418

1800

1850

1691

Tilt Motor Cl. IV (Carrier machines - 38 t)

Tilt Motor Cl. V (Carrier machines - 50 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1400

1700

2365

1600

2100

3100

1600

2000

2500

1800

2450

3250

1800

2300

2635

2000

2800

3400

2000

2600

2770

2200

3150

3550

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Heavy Duty Bucket Application The Rädlinger heavy duty bucket is a popular product with professional users in the mining and demolition industry for heavy-duty use with high break-out forces and high levels of wear. Best filling characteristics ensure high excavator performance and low fuel consumption.

PROFILE Features • Customised production and fittings possible with different toothed systems and blades • Extremely robust construction design and low net weight through the use of high quality materials and high-strength steels • Blade and side cutting made of special steel • Welded blade reinforcement in front and side cutting edge reinforcement below • Protective siding and transverse wear strips in HB 400/500 • Heavy-duty and deep side cutting for force transfer from the box to the blade • Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket

Extra equipment

TECHNICAL DETAILS Class I (approx. 11 - 17

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• 100% HB 400 • Load hook 5 t, 10 t, 18 t • Ball groove • Various reinforcement stages • Intermediate sizes and special designs available on request

Class II (approx. 18 - 22 t)

t)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

400

340

2

549

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

400

270

2

334

500

450

3

500

350

3

377

600

560

600

430

3

410

800

700

520

4

453

800

600

4

1000

770

1200

940

Class III (approx. 23 - 29 t) Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

610

600

830

3

939

3

656

800

1100

4

1100

770

4

751

1000

1380

4

1229

1000

990

4

860

1200

1650

5

1405

485

1200

1210

5

966

1400

1930

5

1535

4

557

1400

1430

5

1058

1600

2200

6

1699

5

633

1600

1640

6

1165

1800

2480

6

1830

E

Class III/IV (approx. 30 - 38 t)

Class IV (approx. 38 - 50 t)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Number of teeth

Weight (approx. kg)

800

1260

3

1370

1000

1790

3

1711

1000

1580

3

1535

1200

2150

4

1926

1200

1900

4

1720

1400

2510

4

2092

1400

2220

4

1875

1600

2870

4

2258

1600

2540

5

2060

1800

3230

5

2473

1800

2860

5

2215

2000

3590

5

2640

Class V (approx. 50 - 70 t)

Class VI (approx. 70 - 100 t) Cutting width in mm

Capacity SAE/L

Number of teeth

1400

4010

3

Cutting width in mm

Capacity SAE/L

Number of teeth

1400

3190

4

1600

4590

4

1600

3640

4

1800

5170

4

1800

4100

4

2000

5730

4

2000

4550

5

2200

6300

5

2200

5000

5

2400

6870

5

2400

5460

6

2600

7450

5

Class VI s (approx. 101 - 130 t) Cutting width and capacity subject to agreement.

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Stone Placing Bucket Application The stone placing bucket is especially characterised by its extremely far protruding cutting edge. As a result, the optimum collection and laying of stones, blocks of stones and quadrants is possible without any problems or tilting.

PROFILE Features • Far forward-protruding blade • Side cutting edge recessed far back • Base-sided fixing of stone-laying protrusi - ons for the fine placement of stones • Extremely robust construction design made of high-quality materials • Blade and side cutting made of special steel • Welded blade reinforcement in front and side cutting edge reinforcement below • Protective siding and transverse wear strips in HB 400/500 • Heavy-duty and deep side cutting for force transfer from the box to the blade • Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket

20

E

Ripper Bucket Application The ripper bucket is suitable for the most difficult tear-out and demolition tasks with extreme break-out forces and for direct extraction with increasing restrictions on the use of explosives as an alternative to traditional drilling and explosive operations.

PROFILE Features • Similar to a heavy-duty bucket but with thicker walling and heavier toothed system • Extremely robust construction design and low net weight through the use of high quality materials and high-strength steels • Blade and side cutting made of special steel • Welded blade reinforcement in front and side cutting edge reinforcement below • Protective siding and transverse wear strips in HB 400/500 • Heavy-duty and deep side cutting for force transfer from the box to the blade • Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket • Reinforcing bar in the centre • Extreme protruding central tooth acts as a ripper tooth

TECHNICAL DETAILS Class

Volume m³

IV - 45 t

1.8

V - 65 t

2.5

VI - 90 t

3.5

VI - 120 t

4.5

VII - 185 t

6.5

VII - 260 t

9

Tooth System

All standard toothed systems available on request. Central tooth one size bigger than outer teeth.

21

Ripper Tooth Application The ripper tooth is used for breaking up the hardest types of rock (e.g. limestone, slate, nagelfluh layers, slag, basalt and granite).

PROFILE Features • Bundles the entire force of the excavator on one tooth tip • Can be combined with standard tooth systems • Very robust construction design from deep strut

Extra equipment • Wear reinforcement on the strut • Supporting plate

TECHNICAL DETAILS

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Class

Operating Weight

0,2/0,3/0,4

- 3,5 t

0,5/0,6

-6t

0,7

-8t

0,8

- 10 t

0,9

- 12 t

I

- 15 t

II

- 23 t

III

- 29 t

III/IV

- 38 t

IV

- 50 t

V

- 70 t

VI

- 100 t

VI s

- 130 t

VII

- 185 t

VII s

- 260 t

E

Trench Trapezoidal Bucket Application The bucket is suitable for the regeneration of shoulders and for forest path maintenance and the cleaning of clogged-up and silted-up trenches in roads and forest paths. With the trench trapezoidal bucket, a far higher output per hour and thus higher revenues can be achieved than with conventional trench clearing buckets.

PROFILE Features • Can be rotated 45° by means of a cylinder • 2 x 45° tilting angle through tilt motor • Separately adjustable wings to avoid obstacles for unlimited range of operation • Embankment angle of 30° to 55° separa tely adjustable on each side • Base width approx. 400 mm • Available for excavators of 11 - 20 t appli cation weight

Extra equipment • Wear package available for forest path construction • Rotary movement possible by means of cylinder or tilt rotator • Rounded-off front-insert blade

Rigid design • Bucket also available in rigid design • Individual profiles and embankment angles on request

23

Mini-Excavator Trench Clearing Bucket “rigid” Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use). The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms.

PROFILE Features • Class 01-06: open 25° tub, Class 07-09: open 20° tub for easy emptying • Based on missing centre sickle, also suitable for sticky material and optimum for dosing • Protruding base to the side • From class 0,3 base in HB 400 • Cutting edge made of blade steel HB 500, tapering per side 4°, therefore ideal in combination with JR Tilt 90 • With drainage slots

Extra equipment • 100% HB 400 • Embankment edge • Drainage slots • Load hook

TECHNICAL DETAILS

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

700

34

36

800

39

40

Class 0,3 (approx. 1.6 - 2.6 t)

Class 0,2 (approx. 1 - 1.6 t)

24

Class 0,1 (approx. - 0.5 - 1 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

850

82

70

1000

97

93

1000

97

80

1200

117

107

1200

117

91

1400

138

120

E

Class 0,4 (approx. 2.6 - 3.5 t)

Class 0,5 (approx. 3.5 - 5 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1000

130

107

1200

184

142

1200

157

122

1400

216

160

1400

185

138

1600

248

180

Class 0,7 (approx. 6 - 8 t)

Class 0,6 (approx. 5 - 6 t) Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1200

199

148

1400

257

189

1400

233

167

1500

276

199

1600

267

187

Class 0,8 (approx. 8 - 10 t)

1600

295

210

1800

334

222

Class 0,9 (approx. 10 - 12 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1400

294

238

1400

330

287

1500

316

252

1500

354

303

1600

338

265

1600

379

320

1800

382

292

1800

429

353

25

Mini-Excavator Trench Clearing Bucket “open” Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium duty).

The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms.

PROFILE Features • Open 20° tub for easy emptying • Based on missing centre sickle, also suitable for sticky material and optimum for dosing • Tilt movement 2 x 45° • Protruding base to the side • Tapering per side 2° • With drainage slots

Extra equipment • 100% HB 400 • Embankment edge • Drainage slots • Load hook • Hose package • Cylinder protection • Optional protected load retaining valve integrated into the cylinder

TECHNICAL DETAILS

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

700

37

45

800

43

50

Class 0,3 (approx. 1.6 - 2.6 t)

Class 0,2 (approx. 1 - 1.6 t)

26

Class 0,1 (approx. - 0.5 - 1 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

850

81

112

1000

100

132

1000

96

128

1200

122

147

1200

115

141

1400

143

164

E

Class 0,4 (approx. 2.6 - 3.5 t) Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1000

127

138

1200

154

153

1400

180

170

Class 0,5 (approx. 3.5 - 5 t)

Class 0,6 (approx. 5 - 6 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1200

184

179

1200

197

180

1400

216

200

1400

230

201

1600

248

221

1600

265

222

27

Trench Clearing Bucket with Cylinder Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use). The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms.

PROFILE Features

• Open 20° tub for easy emptying • Based on missing centre sickle (except for cutting width 1800 mm) suitable for sticky material and optimum for dosing • Tilt movement 2 x 45° through two ge nerously dimensioned hydraulic cylinders • Side-protruding base in HB 400 • With drainage slots

Extra equipment • 100% HB 400 • Embankment edge • Load hook and hose package • Reversible screw-on blade • Special forms possible • Optional protected load retaining valve integrated into the cylinder

TECHNICAL DETAILS

Class 0,8 (approx. 8 - 10 t)

28

Class 0,7 (approx. 6 - 8 t) Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1400

260

315

1500

283

330

1600

298

345

1800

342

381

Class 0,9 (approx. 10 - 12 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1400

295

324

1400

330

329

1500

317

340

1500

355

345

1600

339

356

1600

380

361

1800

383

394

1800

429

400

E

Trench Clearing Bucket with Cylinder and 15° Tub Application Based on the additional functions and 15° tub, the special version of the trench clearing bucket with cylinder (from 11 t) is most suitable for demanding operations in terms of materials and efficiency.

PROFILE Features

• Open 15° tub for easy emptying • Hydraulic hose routing close to swivel head, so no tearing off • Piston rod protection

Extra equipment • 100% HB 400 • Embankment edge • Load hook • Hose package • Reversible screw-on blade • Special forms according to customer wishes possible • Load retaining valve • With some cutting widths, also available without centre sickle

TECHNICAL DETAILS Class I/II (approx. 15 - 19 t)

Class I (approx. 11- 15 t) Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1800

440

575

2000

495

605

2200

550

630

Class II (approx. 19 - 23 t) Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1800

800

901

1800

600

633

2000

900

934

2000

650

662

2200

1000

969

2200

700

691

2400

1100

1003

Class III/IV (approx. 29 - 38 t)

Class III (approx. 23 - 29 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

2100

1420

1729

2100

1180

1530

2200

1515

1761

2200

1260

1560

2400

1700

1833

2400

1430

1620

2600

1885

1895

2600

1600

1680

2800

2070

1958 29

Trench Clearing Bucket with Cylinder and 0° Tub Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use).

PROFILE Features

• Compact 0° tub for typical trench clearing work • Generously dimensioned main pivot head bolts ensure long durability and a high level of functional stability • Robust frame for high level of stability and protects the hydraulics system • Tilt movement 2 x 45° through two ge- nerously dimensioned hydraulic cylinders • Side-protruding base in HB 400 • With drainage slots

Extra equipment • 100% HB 400 • Embankment edge • Load hook, Load retaining valve and hose package • Reversible screw-on blade

TECHNICAL DETAILS Class I/II (approx. 15 - 19 t) Cutting width in mm

Capacity SAE/L

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1800

440

575

2000

495

605

2200

550

630

Class II (approx. 19 - 23 t) Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1800

600

633

1800

800

901

2000

650

662

2000

900

934

2200

700

691

2200

1000

969

2400

1100

1003

Class III (approx. 23 - 29 t)

Class III/IV (approx. 29 - 38 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

2100

1180

1530

2100

1420

1729

2200

1260

1560

2200

1515

1761

2400

1430

1620

2400

1700

1833

2600

1600

1680

All trench clearing buckets are also available as a „rigid“ version.

30

Class I (approx. 11 - 15 t)

2600

1885

1895

2800

2070

1958

E

Rädlinger Tilt Motor Application The tilt motor replaces the traditional tilt head with cylinder, and is thus responsible for the force transfer between excavator and bucket, and for the tilt movements.

PROFILE Features

The harsh conditions of the construction sector have already proven to be detrimental to tilt technology with cylinders found in the market.

Damaged cylinders, worn tilt heads and bushings, jammed bolts due to lack of lubrication and, finally, downtime due to damaged or torn off hydraulic hoses try the nerves of the machine operator and cost money.

• Extremely robust through the use of high strength alloys/nitriding • Only provider with cast housing • Safe: the hydraulic hoses are routed directly to the tilt motor, virtually ruling out any damage to them • Bolts, cylinder and cylinder covering not needed • The motor is fully maintenance-free as a result of lubrication over the hydraulic oil of the grapple slewing gear • Screw-retained suspension for changing for various carrier machines • All these advantages can be exploited by installing the tilt motor on different tools, such as backhoe buckets, demoliti on hammers, ripper teeth, etc.

• Wear-free: even after many years of usage, backlash-free rotary motion is guaranteed by generously dimensioned and hardened components • Maximum Rotation and rotary torque values • Integrated pressure relief valve prevents overload of the tilt motor

Extra equipment • Special seal on request to protect the standard seal of the motor for use under water or in fine-sand ground • Hydraulic seals are suitable for standard bio-oils

31

Rädlinger Tilt Motor

TECHNICAL DETAILS Class I (approx. 11 - 14 t)

Class II (approx. 15 - 22 t)/Cl. IIs (- 23 t)

Dimensions (w x h x l):

260 x 265 x 350 mm

310 x 340 x 368/(346 x 363 x 368) mm

Weight:

128 kg

Weight:

180 kg/(193 kg)

Tilt angle:

100°

Tilt angle:

100°

Torque:

8,500 Nm at 150 bar

Torque:

16,000 Nm at 150 bar

Retention torque:

approx. 16,000 Nm

Retention torque:

approx. 30,000 Nm

Oil requirement:

1.4 ltr./100°

Oil requirement:

2.5 ltr./100°

Operating pressure:

150 bar

Operating pressure:

150 bar

Max. operating pressure:

180 bar

Max. operating pressure:

180 bar

Class III L (approx. 24 - 26 t)/III (approx. 27 - 29 t)

32

Dimensions (w x h x l):

Class IV (approx. 30 - 38 t)

Dimensions (w x h x l):

360 x 370 x 420/(365 x 408 x 471) mm

Dimensions (w x h x l):

405 x 448 x 540 mm

Weight:

235 kg/(330 kg)

Weight:

452 kg

Tilt angle:

100°

Tilt angle:

100°

Torque:

19,500 Nm/(23,000 Nm) at 150 bar

Torque:

33,000 Nm at 150 bar

Retention torque:

approx. 38,000 Nm/ (approx. 43,000 Nm)

Retention torque:

approx. 62,000 Nm

Oil requirement:

5.5 ltr./100°

Oil requirement:

3 ltr./100°/(3.5 ltr./100°)

Operating pressure:

150 bar

Operating pressure:

150 bar

Max. operating pressure:

180 bar

Max. operating pressure:

180 bar

Class V ( - approx. 50 t) Dimensions (w x h x l):

455 x 458 x 635 mm

Weight:

690 kg

Tilt angle:

100°

Torque:

47,000 Nm at 150 bar

Retention torque:

approx. 90,000 Nm

Oil requirement:

8.3 ltr./100°

Operating pressure:

150 bar

Max. operating pressure:

180 bar

For carrier machines with an operating weight of up to 16 t are now also possible with a swivel angle of up to 2 x 90°.

33

Trench Clearing Bucket with Tilt Motor Application This type of bucket is the German market leader among tilt motor buckets. As a high-performance bucket, it enables unrestricted and maintenance-free work on both sides up to a 45° tilt position.

PROFILE Features

The harsh conditions of the construction sector have proven to be detrimental to the trench clearing buckets that were found in the market.

Damaged cylinders, worn tilt heads and bushings, jammed bolts due to lack of lubrication and, finally, downtime due to damaged or torn off hydraulic hoses try the nerves of the machine operator and cost money.

34

• Robust and compact tilt motor replaces traditional tilt head • Hydraulic hoses are directly fed to the tilt motor to rule out damage • The motor is fully maintenance-free as a result of lubrication over the hydraulic oil of the grapple slewing gear • Bolts, cylinder and cylinder covering not needed • Screw-retained suspension for changing for various carrier machines • Highest possible rotation and rotation torque • Integrated pressure relief valve prevents overload of the tilt motor • With drainage slots • Protruding base to the side from Class 0,7 base in HB 400 • Only provider with cast housing

Extra equipment • Special seal to protect the standard seal of the motor for use underwater or in fine-sand ground available on re quest for the tilt motor classes II S and III L

TECHNICAL DETAILS Class I (Carrier machines - approx. 14 t)

Class II (Carrier machines - approx. 19 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1800

440

626

1800

600

833

2000

495

658

2000

650

868

2200

550

690

2200

700

903

2400

605

722

2400

750

938

Class II S (Carrier machines - approx. 23 t)

Class III L (Carrier machines - approx. 26 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

1800

800

961

2000

1000

1263

2000

900

1002

2200

1125

1315

2200

1000

1043

2400

1250

1366

2400

1100

1084

2600

1375

1418

Class III (Carrier machines - approx. 29 t)

Class IV (Carrier machines - approx. 38 t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

2000

1100

1515

2000

1330

2090

2200

1260

1572

2200

1515

2160

2400

1430

1632

2400

1700

2245

2600

1600

1691

2600

1885

2325

2800

2070

2395

Tilt motor Cl. V (Carrier machines 50 t) on request 35

Tilt Motor with Quick-Coupler System Application The combination of the tilt motor and quick-coupler system brings enormous advantages of the tilt motor for several attachment tools. Tools of all kinds can be attached or replaced in a fast and straightforward manner and thus benefit from the 2 x 45° tilt function.

PROFILE Features • Ideally combines the advantages of the tilt motors with those of the quick-coupler • For direct mounting or as a removable tilt unit combined with a quick-coupler system • Very lean and compact construction design, ideal for narrow attachments in conduit construction

36

E

Hammer Plate/Conversion Plate/Adapters Application Hammer plates, conversion plates and adapters are used as connecting parts between attachments (buckets, mounting plates, hammer and shear plates, grabber adapters, eccentric adapters) and quick-couplers.

PROFILE Available in all sizes for the following quick-coupler systems: • Baumaschinentechnik • Kewaco • Lehnhoff • Liebherr • Nado • Oil Quick • Schaeff • SMP • Stury • Verachtert • Volvo/Akermann • Wimmer • Winkelbauer

37

Rädlinger Quick-Coupler System “SWP” Application The “SWP” quick-coupler system is especially designed for the toughest conditions, such as quarrying. The adapter is locked using fixed hooks and a movable clamping unit in the quick-coupler. The hydraulic quickcoupler system is operated comfortably with the push of a button in the driver’s cab.

PROFILE Features • Parts subject to high stress (bucket bolts, hooks and unit faces) generously dimensi oned and made of hardened steel • High surface pressure free from backlash Safety devices: • Cylinder continuously pre-stressed through continuous pressure • Lockable safety switch and warning buzzer for the driver’s cab • Safety-tested by BG and approved system • Emergency unlocking possible externally if the excavator hydraulics fail • Locking display

Extra equipment • Hydraulic attachment kit: Valve control block with adjustable locking and unlocking pressure

TECHNICAL DETAILS Mechanical Design

Class

Operation Weight (t)

Weight (approx. kg)

SWP-1

- 22

250

SWP-2

- 33

350

SWP-3

- 40

450

Class

Operation Weight (t)

Weight (approx. kg)

SWP-0,9

- 12

180

SWP-4

- 50

850

SWP-1

- 22

250

SWP-5

- 70

950

SWP-2

- 33

350

SWP-6

- 100

450

SWP-6 s

- 130

SWP-3

38

Hydraulic Design

- 40

E

Grapple Adapter Class

Operation Weight (t)

Weight (approx. kg)

SWP-1

- 22

160

SWP-2

- 33

SWP-3

- 40

39

Rädlinger Quick-Coupler System “Lehnhoff” Application As an all-rounder, the optimised quick-coupler system “Lehnhoff” from Rädlinger is very versatile. Locking through two locking bolts which engage in a block on the attachment.

PROFILE Features • Rapid and secure changing • Connection of quick-coupler and adapter via adjusting sheet on SW housing free from backlash • Sealed interlocking mechanics, long dura bility and low level of maintenance • Universal adapter system suitable for all excavator makes • Low loss of tear-out strength

Extra equipment • Certified hydraulic attachment kit: valve control with adjustable locking and unlocking pressure for double-acting quick-coupler cylinder

TECHNICAL DETAILS Rädlinger quick-coupler system „Lehnhoff“ (MS/HS-01 - HS-40) Type

Excavator/Weight (t)

Quick-Coupler Weight (approx. kg)*

MS/HS-01

0.7 - 2.0

20

MS-03

1.5 - 6.0

30

HS-03EW

1.5 - 4.8

31

HS-03DW

4.8 - 6.0

35

MS/HS-08

5 - 12

95

MS/HS-10

10 - 19

200

MS/HS-21

18 - 28

300

MS/HS-25

26 - 40

350

HS-40

40 - 70

800

*approx. weight, depending on the respective excavator suspension used.

40

Grab adapter with cross joint or arm pipe for original Grabber Fork Type

Weight (approx. kg)

MS-01

21

MS-03

27

MS-08

60

MS-10

185

MS-20

210

MS-21/25

245

Robust quick-coupler: The system is composed of two components: the quick-coupler and the adapter for the attachment. The quick-coupler has a robust, closed housing with two stable hooks, with which the attachment can be lifted, displaced and positioned before bolting.

Stable seating in the adapter The quick-coupler has mechanically finished receptacle and placement surfaces for the adapter. The adapter consists of the receptacle shaft and the finished crossbar plate with exact dimensional accuracy and high quality finish. After bolting, both sides form a solid, stable connection.

Mechanically locked: The quick-coupler can be interlocked effortlessly and quickly with two crossbar bolts and mechanical dead-centre interlocking simply by using socket spanners.

Hydraulically locked: A hydraulic cylinder with unblock-capable shut-off valve holds the crossbar bolts securely in position.

Advantages over other manufacturers • Hook in HB 400 • Back wall adjustable by means of adjusting plate for exact fit (MS-10 - HS-40) • Constant application of pressure Special features Compatible with original “Lehnhoff” system JR Sensor Control (see also page 42) • Additional sensor-supported display of the secure locking status • Standard-compliant with regard to European standards in accordance with DIN EN 474-1 • Satisfies the Prevention Directives of BG Bau (German statutory accident insurance organisation for the construction industry) 41

JR Sensor Control - Electronic locking control system Application The electronic locking control system helps to make the operation of the hydraulic quick-coupling systems even safer, and minimise the risk of accidents caused by incorrectly-locked quick-couplers.

PROFILE Features • Checking of locking status via two appli- cable limit switches, located in a protected position inside the quick-coupler • Limit switch 1 checks the correct fitting of the quick-coupler in the adapter • Limit switch 2 checks the correct move- ment position of the locking bolts within the permitted tolerance • Displaying of safe operating state via a clear optical signal on the operating unit in addition to conventional safety devices such as warning buzzers and lock display • Two-finger operation prevents unintentio- nal unlocking • Simple installation/connection thanks to prefabricated operating unit • Metal-reinforced cable protection hose in danger zone • Robust cable connector on arm as an interface between excavator and quick- coupler • BG-certified (currently funded) system

TECHNICAL DETAILS • Suitable for 12V/24V power supply • Robust aluminium housing of the operating unit • Dimensions of operating unit: 114 x 36 x 137 mm • Weight of operating unit including cable: 950 g • Fault detection and display (e.g. broken cable) • Three connectors on the operating unit for power supply, limit switch in quick-coupler and hydraulic control valve 42

Displaying of safe locked state by operating unit in cab

E

Scope of delivery 2 1

Quick-coupler system Lehnhoff HS 08 SC, HS 10 SC, HS 21 SC, HS 25 SC; HS 03 DW SC is still under development All sizes of quick-couplers can be combined with the corresponding JR Tilt 90 or tilt motor 2x45°

1: Limit switch 1 2: Limit switch 2

3 operating states

Locked • Limit switch 1 indicates contact between quick-coupler and adap- ter • Limit switch 2 indicates that the locking bolts have been extended and are in the permitted tolerance range • “Quick-coupler LOCKED“ is displayed on the operating unit and a green padlock icon light indicates locked state • The outline of the two unlock buttons lights up • To unlock, both unlock buttons must be pressed

Unlocked • Limit switch 1 indicates no con- tact - or no more contact - bet- ween the quick-coupler with the adapter • Limit switch 2 indicates that the locking bolts have been retracted • “Quick-coupler UNLOCKED“ is displayed on the operating unit and a red padlock icon light indicates unlocked state and the buzzer sounds • The outline of the lock button lights up • To lock, the lock button must be pressed

No attachment • Limit switch 1 indicates no con- tact between the quick-coupler and the adapter • Limit switch 2 indicates that the locking bolts have been fully extended • “Quick-coupler no attachment“ is displayed on the operating unit and a red padlock icon light indicates unlocked state.

The buzzer does not sound • The outline of the two unlock buttons lights up • To unlock, both unlock buttons must be pressed

43

“Verachtert” Quick-Coupler System Application With this system, hydraulic excavators can be re-functioned to become universally usable carrier machines for the widest range of tasks.

Many orders can be handled with far less machines and outlay cost, since this system enables rapid replacement of working equipment such as buckets, grapples, shears, milling machines or hammers.

PROFILE Features • Mechanical activation (spindle version) • Hydraulic activation enables the driver to receive and place the working equipment in just seconds without leaving the driver’s cab • Narrow or normal (width) design • Compatible with original “Verachtert” system

TECHNICAL DETAILS

44

Marking

Excavator/Weight (t)

CW 00

-1

CW 05

3 - 3.5

CW 10

4-9

CW 20

9 - 14

CW 30

14 - 21

CW 40

21 - 28

CW 45

27 - 40

CW 50

35 - 60

CW 55

35 - 60

E

JR Collecting Unit Application The JR Collecting Unit creates an optimized interface between the tilt motor and the excavator. It combines the individual functional outputs of the tilt motor JR Tilt 90 and takes them to the rear part of the motor, facing away from the work area. From there, the hydraulic hoses are collected in the form of a classic internal hose system and safely routed to the machine.

PROFILE Features • Minimized susceptibility to disturbances • Simplified routing of hydraulic hoses in regard to space requirements • Hoses do not come in contact with one another or exceed the minimum bending radius • Screwed-in, modular building-block solution • Easy to disassemble, replace parts and re assemble during servicing and mainte nance work • Built-in shut-off valve cartridge • Sturdy steel design • Sealing method appropriately proven in practice • Protected seals for the connectors • Optimal hose routing is easy to implement with the JR hydraulics package for internal hose systems • Tension-relieved hydraulic hoses: large bending radius, no crimping or squeezing

TECHNICAL DETAILS JR Collecting Unit Max. operating pressure:

310 bar

Material:

steel design

Vol. flow tilt:

max. 30 ltr./min.

Vol. flow quick-coupler:

max. 20 ltr./min.

Hydraulic connectors:

8L/M14x1,5

45

Tilt Motor JR Tilt 90 Application With the vertical tilt function of the JR Tilt 90 by 2 x 90° work in the most confined spaces is possible. At the same time, the tilt motor expands the areas of use and performance of mini-excavators as well as the efficiency of attachments.

PROFILE Features The JR Tilt 90 combines proven Rädlinger quality and many years of experience with new features:

With the JR Tilt 90, Rädlinger addresses growing demand in the gardening and landscaping sector, creating an indispensable product which meets the demands of maximum flexibility, versatility and productivity of the attachment.

46

• 2 x 90° tilting angle, limited by a mechani cal stop • Integrated oil channel for hose-free con trol of hydraulic quick-couplers • Pressure relief valve secured with 310 bar for maximum rotary and retention torque • Additional check valve by default to com- pensate pressure losses of the machine • System approved and tested by BG for safety • Compact: optimised installation height and length • Size optimised for the respective machine classes • Extremely robust and wear-resistant through the use of high-strength alloys/ nitriding • Suspension welded for minimum installa tion heights • Fits on all standard quick-coupler systems • Protected hydraulic connection points • Optional hydraulic package for hose feed for various carrier machines

E Hydraulikanbausatz

Hydraulikanbausatz

Excavator side for double-acting quick-coupler cylinder

Excavator side for single-acting quick-coupler cylinder A

B

3 A

B 1 2 T

A,B: P: T: 1: 2: 3:

P

control lines for quick-coupler main pump (Pmax. 420 bar) tank adjustable unlocking pressure adjustable locking pressure measuring port for control lines

Hydraulic package for outside hosing

P

T 1

A: B: P: T: 1:

control line for quick-coupler priority oil flow leveling blade main pump (Pmax. 350 bar) tank adjustable unlocking pressure

Hydraulic package for inside hosing

47

Tilt Motor JR Tilt 90

JR Tilt 490 (approx. 2.8 - 3.8 t)

JR Tilt 390 (approx. 1.0 - 2.7 t) Dimensions (w x h x l):

165 x 145 x 267 mm

190 x 166 x 298 mm

Weight:

24 kg

Weight:

34 kg

Tilt angle:

180°

Tilt angle:

180°

Torque:

1,080 Nm at 210 bar 1,335 Nm at 260 bar

Torque:

1,880 Nm at 210 bar 2,320 Nm at 260 bar

Retention torque:

approx. 2,800 Nm at 300 bar

Retention torque:

approx. 4,830 Nm at 300 bar

Oil requirement:

0.20 ltr./180°

Oil requirement:

0,43 ltr./180°

Operating pressure:

210 bar

Operating pressure:

210 bar

Max. Operating pressure:

310 bar

Max. Operating pressure:

310 bar

Set-up recommendations:

Syst. Lehnhoff HS-01/HS-03EW/HS-03DW

Set-up recommendations:

Syst. Lehnhoff HS-03EW/HS-03DW

Weight of complete unit:

approx. 60 - 67 kg

Weight of complete unit:

approx. 92 kg

TECHNICAL DETAILS

48

Dimensions (w x h x l):

JR Tilt 790 (approx. 6 - 9 t) Dimensions (w x h x l):

270 x 232 x 402 mm

Weight:

86 kg

Tilt angle:

180°

Torque:

4,320 Nm at 210 bar 5,350 Nm at 260 bar

Retention torque:

approx. 14,200 Nm at 300 bar

Oil requirement:

0.95 ltr./180°

Operating pressure:

210 bar

Max. Operating pressure:

310 bar

Set-up recommendations:

Syst. Lehnhoff HS-08

Weight of complete unit:

approx. 221 kg

Integrated swivel channel

JR Tilt 590 (approx. 3.8 - 6 t) Dimensions (w x h x l):

210 x 181 x 325 mm

Weight:

44 kg

Tilt angle:

180°

Torque:

2,600 Nm at 210 bar 3,220 Nm at 260 bar

Retention torque:

approx. 7,100 Nm at 300 bar

Oil requirement:

0.52 ltr./180°

Operating pressure:

210 bar

Max. Operating pressure:

310 bar

Set-up recommendations:

Syst. Lehnhoff HS-03EW (bis 4.8 t)/HS-03DW

Weight of complete unit:

approx. 107 kg

JR Tilt 1090 (approx. 8 - 12 t)

Integrated swivel channel

JR Tilt 1490 (approx. 12 - 16 t)

Dimensions (w x h x l):

310 x 280 x 450 mm

Dimensions (w x h x l):

390 x 330 x 515 mm

Weight:

141 kg

Weight:

205 kg

Tilt angle:

180°

Tilt angle:

180°

Torque:

8,200 Nm at 210 bar 10,150 Nm at 260 bar

Torque:

15,300 Nm at 210 bar 17,522 Nm at 240 bar

Retention torque:

approx. 22,800 Nm at 300 bar

Retention torque:

approx. 48,600 Nm at 240 bar

Oil requirement:

1.89 ltr./180°

Oil requirement:

3.70 ltr./180°

Operating pressure:

210 bar

Operating pressure:

210 bar

Max. Operating pressure:

310 bar

Max. Operating pressure:

240 bar

Set-up recommendations:

Syst. Lehnhoff HS-08

Set-up recommendations:

Syst. Lehnhoff HS-10

Weight of complete unit:

approx. 342 kg

Weight of complete unit:

approx. 565 kg

49

Tiltrotator RotoX Application Multifunctional working equipment: 360° endlessly rotatable + capable of tilting 2 x 90°! Construction projects in narrow spaces are child’s play with ROTOX®.

Optimise the attachments on your excavator and make it flexible, fast and effective with this tiltrotator!

PROFILE Features • Tilting: 90° with a proven, maintenancefree tilt motor JR Tilt 90 in two directions • Rotation: The pivot rotator endlessly rotates 360° in both directions around its own axis. Thus excavating attachments can be rotated at various angles to the carrier device and rearrangement of the excavator is therefore reduced to a minimum • Compatible with quick change devices from Rädlinger, “Lehnhoff” system • Further quick change systems on request

In collaboration with Holp www.holp.eu

TECHNICAL DETAILS

* without mounting plate/quick-coupler/rotary feedthrough

RT031-JR390 (approx. 1.0 - 2.7 t) JR Tilt 90

RotoTop

JR Tilt 90

RotoTop

Height of installation:

approx. 463 mm

Height of installation:

approx. 511 mm

Weight*:

48 kg

Weight*:

58 kg

Angles:

180° tilting

360° endless rotation

Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:

1.335 260 bar

1|200 bar

-

5|9 9 | 16

210 bar

200 bar

Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations: 50

RT031-JR490 (approx. 2.8 - 3.8 t)

Syst. Lehnhoff HS-01/HS-03EW/HS-03DW

Angles:

180° tilting

360° endless rotation

Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:

2.32 260 bar

1|200 bar

-

5|9 9 | 16

210 bar

175 bar

Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:

Syst. Lehnhoff HS-03EW/HS-03DW

E RT061-JR590 (approx. 3.8 - 6 t) JR Tilt 90

RT091-JR790 (approx. 6 - 9 t)

RotoTop

JR Tilt 90

RotoTop

Height of installation:

approx. 560 mm

Height of installation:

approx. 680 mm

Weight*:

112 kg

Weight*:

159 kg

Angles:

180° tilting

360° endless rotation

Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:

3.22 260 bar

2.6 | 175 bar

-

5|9 20 | 38

210 bar

175 bar

Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:

Syst. Lehnhoff HS-03EW (up to 4.8 t)/HS-03DW

RT121-JR1090 (approx. 8 - 12 t) JR Tilt 90

Angles:

180° tilting

360° endless rotation

Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:

5.35 260 bar

3.1 | 175 bar

-

5|9 24 | 45

210 bar

175 bar

Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:

Syst. Lehnhoff HS-03DW/HS-08

RT201-JR1490 (approx. 12 - 16 t)

RotoTop

JR Tilt 90

RotoTop

Height of installation:

approx. 759 mm

Height of installation:

approx. 914 mm

Weight*:

245 kg

Weight*:

361 kg

Angles:

180° tilting

360° endless rotation

Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:

10.15 260 bar

4|8 175 bar

-

5|9 33 | 60

210 bar

175 bar

Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:

Syst. Lehnhoff HS-08

Angles:

180° tilting

360° endless rotation

Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:

17.522 240 bar

5.7 | 10,5 175 bar

-

5|8 42 | 69

210 bar

175 bar

Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:

Syst. Lehnhoff HS-10 51

Light-Material Loading Shovel Application This shovel is exceptionally suited for handling light bulk material. Areas of application: feed industry, composting plants, coal reclaiming, sawmills and snow transport, other areas of application depend on choice of equipment with drag edge or upward increasing base at the rear of the shovel.

PROFILE Features • Maximum shovel volume through design for light bulk material • Drag edge option: Load area always remains straight since the edge can be used as a grading blade during reverse driving • Shovel shape designed for fast and maxi mum filling • Manufactured in all sizes and for all carrier machines and with direct or quick- coupler attachment possible • Equipped lengthwise with four wear strips and one transverse wear strip

Extra equipment • Deflector plate • Shovel body completely in HB 400 • Toothed blade in HB 500 • Reversible screw-on blade in HB 500 • Load hook

TECHNICAL DETAILS

52

Class (t)

Cutting width in mm

Capacity SAE/L

III (3.5 - 4)

approx. 2000

840 1200

IV (4 - 5)

approx. 2100

1080 1500

V (5 - 7)

approx. 2200

1440 2000

VI (7 - 9)

approx. 2400

2000 2700

VII (9 - 11)

approx. 2600

2400 3200

E

Class (t)

Cutting width in mm

Capacity SAE/L

VIII (11 - 13)

approx. 2800

3000 3700

IX (13 - 17)

approx. 3000

4000 5000

X (17 - 23)

approx. 3200

4900 6000

XI (22 - 30)

approx. 3600

5760 7200

XII (28 - 50)

approx. 3800

10000

53

Standard Loading Shovel Application The standard loading shovel is suitable for handling “medium” bulk materials (e.g. ballast, soil, gravel, stone chippings or sand loading). Other areas of application depend on choice of equipment with drag edge or upward increasing base at the rear of the shovel.

PROFILE Features • Drag edge option: Load area always remains straight since the edge can be used as a grading blade during reverse driving • Shovel shape designed for fast and maxi mum filling • Installation of all standard toothed systems, cutting edges and toothed bla des according to customer wishes possible • Manufactured in all sizes and for all carrier machines and with direct or quick coupler attachment possible • Equipped lengthwise with four wear strips and one transverse wear strip

Extra equipment • Shovel body completely in HB 400 • Load hook • Tooth protection • Deflector plate in lifting frame area • Toothed blade

TECHNICAL DETAILS

54

Class (t)

Capacity SAE/L

Weight (approx. kg)

III (3.5 - 4)

700

375

IV (4 - 5)

900

450

V (5 - 7)

1200

510

VI (7 - 9)

1700

750 - 800

VII (9 - 11)

2000

880 - 950

E

Class (t)

Capacity SAE/L

Weight (approx. kg)

VIII (11 - 13)

2500

1170 - 1270

IX (13 - 17)

3300

1570 - 1770

X (17 - 23)

4200

2000 - 2330

XI (22 - 30)

5000

2675 - 3075

XII (28 - 50)

7000

4720

55

Heavy Duty Shovel Application With its extremely robust construction design, the heavy duty shovel can also be used under difficult conditions with particularly strong abrasion characteristics, such as found in the mining industry when handling or loading quarry and rock materials.

PROFILE Features • Very generously dimensioned box • Built-up side cutting faces • Shovel with trapezoidal blade • All cutting widths are fitted with 8 teeth • Spillguard with pipes or slots

Extra equipment • Shovel body completely in HB 400 • Side stone deflectors • Protection segments • Screw-on segments

TECHNICAL DETAILS

56

Class (t)

Cutting width in mm

Capacity SAE/L

Weight (approx. kg)

VIII (11 - 13)

approx. 2800

2300

1685 - 1860

IX (13 - 17)

approx. 3000

3000

2110 - 2350

X (17 - 23)

approx. 3200

3800

3000 - 3340

XI (22 - 30)

approx. 3600

4600

3590 - 3940

XII (28 - 50)

approx. 3800

6300

5300 - 5920

XIIIa (- 75)

approx. 4300

9000

XIIIb (- 100)

approx. 5000

12000

E

Skeleton Shovel Application This special tool is exceptionally suited for loading and sorting work.

Skeleton shovels are mainly used for filtering out rock and paving stones and for recycling building rubble.

PROFILE Features • Customised width between the skeleton bars • Shovel with skeleton base or bars • The shovel is equipped as standard with 8 teeth or turning blade screwed on below

Extra equipment • Shovel bodies and bars in HB 400

TECHNICAL DETAILS Class (t)

Cutting width in mm

Capacity SAE/L

I (- 3)

approx. 1800

450

II (3 - 3.5)

approx. 1900

550

III (3.5 - 4)

approx. 2000

700

IV (4 - 5)

approx. 2100

900

V (5 - 7)

approx. 2200

1200

VI (7 - 9)

approx. 2400

1700

VII (9 - 11)

approx. 2600

2000

VIII (11 - 13)

approx. 2800

2500

IX (13 - 17)

approx. 3000

3300

X (17 - 23)

approx. 3200

4200

57

High-Tip Shovel Application The high-tip shovel is suitable for all applications which require high dumping elevations.

PROFILE Features • Optimal fill level with flowing materials by means of front lenticular shovel contour • Largest possible inside width of shovel through cylinder boxes set to the rear and recessed bolt locks on the outer side of the shovel for optimum penetration • Standard slots and additional bolted covers based on the visual field standard for oversized shovels • Adjustable, end-position damped cylinder • Lowering brake valve • Hydraulic piping covered in protective casing • Two-cylinder implementation, set up diagonally in outside boxes at the rear • As standard, rubber stops between frame and shovel • Blade with straight blade in HB500 (without teeth) • Version with narrow and lowered frame at rear of shovel available

Extra equipment • Shovel body completely in HB 400 • Reversible screw-on blade in HB 500 • Hose package • Clamp

58

E

TECHNICAL DETAILS Class (t)

Model

Cutting width in mm

Capacity SAE/L

III (3.5 - 4)

n

2100

1200

IV (4 - 5) V (5 - 7) VI (7 - 9)

VII (9 - 11)

VIII (11 - 13)

n

2200

1500

l

2300

1700

n

2300

1200

el

2400

3000

l

2400

2300

n/v

2400

1700

el

2500

3800

l

2500

3000

n/v

2500

2300

el

2700

4800

l

2700

3600

n/v

2700

2800

Class (t)

IX (13 - 17)

X (17 - 23)

XI (22 - 30)

Model

Cutting width in mm

Capacity SAE/L

el

2980

5000

l

2980

4200

n/v

2980

3200

el

3200

7300

l

3200

6200

n/v

3200

4500

el

3600

12000

l

3600

8000

n/v

3600

6000

Scale of bulk density: < 0.8 t/m続 extra light 0.8 - 1.2 t/m続 light 1.2 - 1.6 t/m続 normal > 1.6 t/m続 reinforced

(el) (l) (n) (v)

59

Pallet Fork Application The pallet fork is suitable for the lifting and transporting of under-support pallets and goods of all types (pallet fork up to 16,000 kg).

PROFILE Features • Individually adjustable forks • Tooth safety closure • Production with direct or quick-coupler attachments

Extra equipment • Custom-built designs available

TECHNICAL DETAILS Class I, II (- 3.5 t) FEM-Class

Design

Pair/kg load bearing capacity

Fork carrier dimensions in mm

Prongs in mm

II

normal

2500

1400

120 x 40 x 1200

III

heavy

4000

1500

125 x 45 x 1200

Class III, IV, V (- 7 t)

60

FEM-Class

Design

Pair/kg load bearing capacity

Fork carrier dimensions in mm

Prongs in mm

III

normal

4000

1500

125 x 45 x 1200

III

heavy

5000

1500

150 x 50 x 1200

E

Class VI, VII (- 11 t) FEM-Class

Design

Pair/kg load bearing capacity

Fork carrier dimensions in mm

Prongs in mm

III

normal

5000

1500

150 x 50 x 1200

IV

heavy

7000

1750

150 x 60 x 1200

IV

heavy

10000

1750

200 x 70 x 1500

Class VIII, IX (- 17 t) FEM-Class

Design

Pair/kg load bearing capacity

Fork carrier dimensions in mm

Prongs in mm

IV

normal

7000

1750

150 x 60 x 1200

IV

normal

10000

1750

200 x 70 x 1500

V

heavy

10000

1750

200 x 80 x 1500

Class X (- 22 t) FEM-Class

Design

Pair/kg load bearing capacity

Fork carrier dimensions in mm

Prongs in mm

V

normal

10000

1750

200 x 80 x 1500

on request

heavy

16000

on request

on request

61

Special Designs Application Many work processes can be created efficiently through individual designs and a good idea. Rädlinger Maschinen- und Anlagenbau has the planning and technical expertise to develop and implement special designs.

PROFILE Examples of special designs previously created: • Boat mooring barge • Ball forceps • Screen unit • Arm extension • Additional side panels • Collecting tank • Pipe insertion device • Mounting roller assembly • Screed box • Dozer blade • Crushing systems • High-tip bucket RH 90

62

E

63

Regeneration and Repair

Long and intensive work performances leave traces on your buckets and shovels. Proper and timely maintenance is therefore necessary both for lasting use of the construction equipment and also for optimal machinery performance and economical fuel consumption.

High quality & fast Rädlinger Maschinenbau has a large stock of various wear and spare parts made of high-quality materials from well-known manufacturers, which are used for regeneration. Together with the modern machine pool, repairs or conversions can be carried out without long waiting times. Rädlinger also provides the customers with blades, bucket bases and various sheet metal parts for their own regeneration.

Individual & tested Details about the equipmentâ&#x20AC;&#x2122;s area of application and the options for technical improvements are coordinated with the customers for optimum regeneration of the attachment.

One option contains various protective armour systems that are fitted to the entire attachment and effectively protect all areas that are subject to wear. These have been best proven in use and have been further developed for years.

64

We professionally repair your worn and damaged attachments of all types, for example: • • • • •

Backhoe buckets and face shovels Trench clearing buckets Loading shovels Arms and booms Sieving and crushing systems

Our sales representatives coordinate the technology with you, and advise you competently on an optimal and rapid repair.

65

Wear and Spare Parts Application Downtime halts project progress and costs money. To provide customers and our own production with relevant components for repairs and regeneration, Rädlinger has a large store of wear and spare parts.

PROFILE We have various spare and wear parts in stock: • Steel blades • Reversible blades • Profile blades • Wear strips • Tooth systems • Standard tooth systems (Cat, Bofors); further tooth systems on request • Loading hooks • Bolts and connectors • Hydraulic cylinders

66

E

67

Contract Manufacturing Both small companies and large industrial productions often experience bottlenecks and overload with machinery and personnel. Rädlinger thus offers contract manufacturing work as well as the complete production of assemblies for external firms.

With qualified employees and a modern machine pool as well as fast and flexible order processing, we are happy to support you in the production of mechanical components and welded constructions with mechanical machining, and offer production from custom designs, zero series and small series through to series production.

1 HURCO VMX 84 i CNC 3-axis machine centre Traversing distances (x/y/z) 2,100/860/760 mm, spindle speed 8,000 rpm 1 HURCO VMX 42 t CNC machining centre Traversing distances (x/y/z) 1,000/600/600 mm, spindle speed 12,000 rpm

Services/machine pool

1 TRENNJÄGER SBM 1000 CNC sawing and drilling machines max. working 1,000 x 420 mm, max. length 18,000 mm

TURNING 1 GEMINIS GT 5 G2 CNC lathe with C axis Peak height 1,200 mm, passage 850 mm, distance between centres 2,000 mm 1 TUR MN 930 cycle-by-cycle lathe Peak height 930 mm, passage 630 mm, distance between centres 4,000 mm 1 WEILER C50 cycle-by-cycle lathe Peak height 570 mm, passage 340 mm, distance between centres 2,000 mm 6 Universal Lathes Peak height max. 650 mm, distance between centres max.

2,000mm MILLING 1 DMU 65 monoBLOCK CNC 5-axis milling machine with tilt rotary table Traversing distances (x/y/z) 650/650/560 mm, spindle speed 10,000 rpm 1 SORALUCE FR-16000 CNC moving column milling machine with swivel head Traversing distances (x/y/z) 16,000/3,600/1,600 mm, spindle speed 4,000 rpm 1 ZAYER 20 KF 3000 CNC bed-type milling machine Traversing distances (x/y/z) 2,700/1,200/1,000 mm, spindle speed 6,000 rpm

68

1 TOS WHN 13.8 CNC table borer with rotary table Traversing distances (x/y/z) 3,500/2,000/1,250 mm, spindle speed 2,500 rpm SAWING/DRILLING

1 DAIß+PARTNER HBA 500S GLR-XL CNC doublebevelling metal band sawing machine max. working 500 x 400 mm, max. length 12,000 mm CUTTING/CHAMFERING 2 MESSER MultiTherm 4000 CNC flame cutting machines max. sheet thickness 200 mm, max. working area 3,000 x 14,000 mm 1 ZINSER 1211 NC flame cutting machine max. sheet thickness 100 mm, max. working area 1,500 x 4,000 mm 1 ERL Plasma chamfering robot Hi Focus 360i max. cutting length 50 mm, max. working area 2,000 x 6,000 mm 1 ATLANTIC ATSL 3016 sheet metal shear max. cutting length 3,050 mm, max. sheet thickness 16 mm 1 LISSMAC SBM-D 1000 E slag removal machine max. working area 1,000 x 100 mm FOLDING/ROLL BENDING 2 BYSTRONIC Beyeler PR10 800x4400 CNC Tandem folding press brake max. pressing force 800 to., max. bending length 4,400 mm (in tandem operation 8,800 mm)

1 ATLANTIC HPAT 30300 folding press brake max. pressing force 300 to., max. bending length 3,000 mm

CONTINUOUSLY AVAILABLE STOCKED RANGE OF SHEET METAL

1 ATLANTIC HPT 135/36 folding press brake max. pressing force 150 to., max. bending length 3,000 mm

with acceptance test certificate 3.1 • Unalloyed structural steel S355J2+N (4 - 140 mm) • Wear-resistant sheets HB 400 (4 - 120 mm), HB 450 (5 - 80 mm), HB 500 (8 - 80 mm) • High-strength fine-grained construction steel S690QL (6 - 100 mm)

1 DAVI MCB 3558 CNC 4 rolls round bending machine max. sheet thickness 45 mm, max. bending length 3,500 mm 1 DAVI MCB 2050 CNC 4 rolls round bending machine max. sheet thickness 60 mm, max. bending length 2,000 mm 1 DAVI MCP 3211 3 rolls profile bending machine WELDING • Manual arc welding • Metal active gas welding (MAG) • Tungsten inert gas welding (TIG) • Arc stud welding with arc ignition

ADDITIONAL SERVICES • Complete sheet metal solutions, from design to production through to assembly • High-quality individual and series part production • Production of welded structures in structural steelwork and mechanical engineering up to 40 to.

• Sand blasting facility • Paint shop

69

Steel Constructions As a specialist in steel construction, we provide all kinds of steel construction designs from development phase to implementation, through to installation. We deliver tailormade solutions according to your needs and prove convincing through our fast and flexible order processing. A modern machine pool and the expertise of our qualified employees ensure excellent results.

Range of services STEEL BUILDING CONSTRUCTION • Hall construction • Subconstructions and supporting structures • Power plant construction STEEL NOISE BARRIERS • For motorways, trunk roads and railway lines BRIDGE CONSTRUCTION • Truss bridges / composite bridges • Pedestrian, railway and connecting bridges • Bridge renovation • Bridge reinforcement SPECIAL STRUCTURES • Aluminium melting furnaces • Podiums and stages • Substructures for PV plants • Pontoons • Welded structures (e.g. truss girders)

Museum der Bayerischen Geschichte, Regensburg

70

EQUIPMENT • 5 halls with a production area of approx. 17,000 m² • 19 bridge cranes with a lifting capacity of 5 - 20 t • 13 wall-mounted slewing cranes • 1 paint shop with sand blasting facility • 4 Press brakes • 3 guillotine shears • 4 saws • 1 drilling/sawing machines for supports up to 1,000 mm high • 3 flame cutting machines for sheet metal up to 14,000 mm long • 1 chamfering robot • 10 stationary drills • 9 lathes • 5 milling machines • 1 CNC drills/milling machines • 3 roll bending machines • 85 welding units • 1 punching machine • 1 angle punching machine • Demmeler assembly tables • 17 lift trucks WE HAVE THE FOLLOWING CERTIFICATIONS: • Quality management system according to DIN EN ISO 9001-2008 • Environmental management system according to DIN EN ISO 14001-2004 • Occupational safety and environmental protection system according to DIN EN OHSAS 18001: 2007 • Certificate of manufacturer’s qualification for welding steel structures according to DIN 18800-7:2008-11 Class E with extension according to RIL 804 • Certified according to DIN EN 1090-2 EXC 3 • Certified according to DIN EN 3834-2:2006 • Certified according to HPQ: DBS 918 005 [EXC3DB]

Waterworks, Langenau

Bridge A44 - galvanized

Isarsteg, Freising

Ski jumping hill, Oberstdorf

Bridge, Bad Neustadt

Connecting passage, Amberg

Connecting passage, Regensburg

References

Ski jumping hill, Oberstdorf

BRIDGES • New construction of bridges A44 (coated / galvanized version) • Pfaffensteiner Steg, Regensburg • Isarsteg, Freising • Rehabilitation of railway bridges / Bayerwaldbrücken • Flood protection (bridge), Bad Neustadt

POWER PLANTS • Steel construction for a biomass heating plant, Hengersberg • Waterworks, Langenau

HALLS • Town hall, Cham • New construction of company headquarters, Runding • Production hall, Schönthal

CONNECTING PASSAGES • Connecting passages, Regensburg, Hohenschwangau, Amberg, Cham

SPECIAL STRUCTURES • Ski jumping hill, Oberstdorf • Museum der Bayerischen Geschichte, Regensburg

More reference projects: www.raedlinger-maschinenbau.com/en/steel-construction/references 71

Product Range - 01/2018 RÄDLINGER MASCHINEN- UND ANLAGENBAU GMBH Kammerdorfer Straße 16 93413 Cham

maschinenbau@raedlinger.com www.raedlinger.com

Subject to technical modifications and product improvements.

Phone: +49 (0) 99 71-40 03-100 Fax: +49 (0) 99 71-40 03-123

Managing Directors: Werner Rädlinger, Josef Rädlinger sen.

All information about dimensions and weight are approximate and not guaranteed.