Baxi MainFour

Настенный котёл BAXI •Один из компактных котлов в модельном ряду BAXI • Высокий КПД ( согласно нормам 92/42/CEE для моделей с закрытой камерой сгорания) • Цифровая контрольная панель с большим дисплеем LCD

• Электронный термометр •Битермический теплообменник • Электронная система антинакипи • Возможность работы с солнечными панелями • Функция антизаморозки • Удобное обслуживание: фронтальный доступ ко всем компонентам

• Cтандартный дымоход (как в моделях LUNA3) • Степень защиты: IPX5D (максимальная)

Модельный ряд • MAINFOUR 24 Открытая камера с натуральной тягой – 24 Квт мощности 13,7 литров ГВС за минуту в битермическом теплообменнике 270 мм при ΔT 25°C

• MAINFOUR 24 F Закрытая камера с вентилятором – 24 Квт мощности нагрева 13,7 литров ГВС за минуту (ΔT 25°C) – новый 225 мм битермический теплообменник

• MAINFOUR 240 F Закрытая камера с вентилятором – 24 Квт мощности нагрева 13,7 литров ГВС за минуту (ΔT 25°C) –270 мм битермический теплообменник

Модельный ряд • Битермический теплообменник из меди, покрытый аллюминевосиликоновой краской для увеличения теплоотдачи.

• Стальная горелка • Автоматический байй - пасс.

• Защитный клапан отопления на 3 бар.

• Полная система диагностики на цифровом дисплее.

• Контроль температуры двумя датчиками NTC. • Пост-циркуляция насоса.

• Система антиблокировки з-х ходового клапана и насоса.

•Электронная система антинакипи для предотвращения образования отложений в теплообменнике.

• Защита антизаморозки при температуре ниже 5°C в обоих контурах: отопления и ГВС.

• Климатическая регулировка (уличный температурный датчик) •Два режима отопления: (30-85°C для стандартных систем с радиаторами и 30-45°C для обогрева « тёплых полов».

• Работа с солнечными панелями: двухконтурные модели могут быть подключены к солнечным системам Baxi.

Разница между MAIN DIGIT и MAINFOUR

MAIN DIGIT

MAINFOUR

Ширина:

400

400

Глубина:

317

299

33,5 кг FF 29 кг CF

31 кг

-

новый теплообменник

(2 звезды)

эффективность моделей FF (3 звезды DIN 92/42/CEE)

Вес (кг) Битермический теплообменник

MAIN DIGIT

MAINFOUR

45° flue exit

90° flue exit

LCD display and regulation knobs

LCD display and regulation push buttons

FLUE EXIT

Boiler settings like gas conversion (MET/LPG), heating temperature range (3085 or 30-45) and stand-by time are manageble directly from control panel with no need to access PCB

CONTROL PANEL (PCB board)

GRADE OF ELECTRICAL PROTECTION

EXPANSION VESSEL

BURNER

IPX 4D

IPX 5D

7 litres round shape (CF models)

6 litres rectangular shape (CF models)

8 litres round shape (FF models)

6 litres round shape (FF models)

13 elements

11 elements

MAIN DIGIT range has two new MAINFOUR boilers have a electrods: 1 for spark generator single electrode with double function: and 1 for flame detector spark generator and flame detector

GAS VALVE

HONEYWELL VK 4105 M or SIT SIGMA 845

HONEYWELL VK 4105 G without modulating coil

PCB

HONEYWELL or BERTELLI with external igniter

New HONEYWELL SMCOM04 with igniter on board

White color (β=3435K)

Red color (β=3977K)

NTC SENSOR

Electrical protection improvement thanks to water proving design of the control panel

 Technical features Model

24

240 F

Maximum heat input

kW

26,3

25,8

Minimum heat input

kW

10,6

10,6

Maximum heat output 80/60°C

kW

24

24

Minimum heat output 80/60°C

kW

9,3

9,3

92/42/CEE classification





Efficiency at max output

90,60 %

92,93 %

Efficiency at 30%

88,00 %

90,37 %

Expansion vessel capacity

litres

6

Max Capacity of CH System

litres

100

Range of CH temperatures

°C

30 – 45 or 30 – 80

Range of DHW temperatures

°C

35 – 55

DHW production ΔT 25°C

l/min

Minimum DHW flow rate

l/min

2,5

Minimum DHW pressure

bar

0,2

Type of gas

Dimensions (HxWxD)

13,7

Natural gas/LPG

Grade of protection Minimum working temperature

13,7

IPX5D °C

-5

mm

730x400x299

MAINFOUR 240 F

Hydraulic Group HUBA 0,68 мбар воздушный прессостат

Датчик ГВС NTC sensor (red version) 275 мм битермический теплообменник

Электрод /датчик пламени

Трубка вентури

Вентилятор 57Вт EBM

Датчик NTC (красный корпус)

Рампа горелка /газ из 13 элементов

НасосBXSL 15/5-1 WILO 84 Вт Расширительный бак на 6л

Датчик давления

Газовый клапан Honeywell VK4105G

BITRON DHW flow-switch sensor 105°C Elth or Texas Safety thermostat 3 bar safety valve 4 bar central heating system pressure gauge

MAINFOUR 24 F

HUBA 0,68 мбар воздушный прессостат

Трубка вентури

Вентилятор 57Вт EBM 225 мм битермический теплообменник Датчик NTC 105°C Elth or Texas Safety thermostat

Electrode

Рампа горелка /газ из 11 элементов

BXSL 15/5-1 WILO 84W pump Cimm 6 lt expansion vessel Honeywell VK4105G gas valve

Pressure switch DHW NTC sensor

BITRON DHW flow-switch sensor 3 bar safety valve 4 bar central heating system pressure gauge

MAINFOUR 24 F

ďƒ˜ LCD display and digital control panel The boilers are provided with a full information LCD display: a wide section where you can easily check all the main data related to the boiler operation.

Functions and anomalies are displayed not only by codes but in particular by immediate symbols. This makes the information clear and prompt!

Boiler settings (gas type selection, heating temperature range, stand-by time) are done directly on control panel without need to access the PCB

Heating temperature regulation buttons

Adjustment of DHW and CH temperatures is easy thanks to dedicated push buttons

INFO mode

RESET button

ON-OFF-SummerWinter button

DHW temperature regulation buttons

Дисплей LCD • Горелка погасла • Работа контура отопления

• Проблемы с газом • Работа контура ГВС

• Нехватка воды • Общее предупреждение о неисправности

• Необходимо перезапустить котел

E01 Ignition fault E02 Overheating E03 Flue anomaly E05 CH sensor fault E06 DHW sensor fault E10 Lack of water E25 Pump failure … Режим INFO INFO MODE Установленная DHW set-point температура temperature ГВС Реальная DHWтемпература real temperature ГВС Заданная CH set-point температура temperature отопления Реальная CH real температура temperature отопления Внешняя External температура temperature Мощность Real boiler работающего output % котла % Проток DHW ГВСflow Последняя Last anomaly случившаяся of the boiler ошибка

Safety device indicators - activation

If a fault occurs, the display reads out an error message identifying it (es. E 10):

Resetting errors

To RESET the gas boiler, push button “R” for at least 2 seconds. If the fault persists, call an authorized service centre.

Note: It is possible to carry out n° 5 relighting attempts in a row, after which the RESET function is disabled and the gas boiler still blocked.

To carry out a new RESET attempt, the boiler need to be put in OFF position for at least 2 seconds.

Anomalies diagnostic

CODE DISED E01 E02 E03 E04 E05 E06 E10 E25/E26 E32 E35 E96

FAULT Failed ignition shutdown Safety thermostat tripped Flue thermostat/ flue pressure switch tripped Shutdown after 6 consecutive flame losses Delivery probe failure DHW sensor fault Hydraulic pressure switch block Probable blocked pump safety trip.

Limescale alarm Parasite flame (flamer error) Switching off due to reductions in the power supply

DISPLAY –“INFO” mode Press “i” for at least 5 seconds to visualise certain boiler information on the display on the front panel of the boiler.

N.B.: when the “INFO” function is enabled, the message “A00”, alternating with the boiler delivery temperature, is shown on the display

A00:

current DHW temperature (°C);

A01:

current external temperature (°C) (with external probe connected);

A02:

current (%) at modulator (100% = 230 mA NATURAL GAS - 100% = 310 mA LPG);

A03:

power range (%) (MAX R);

A04:

heating set point temperature (°C);

A05:

current heating delivery temperature (°C);

A06:

DHW temperature set point value (°C);

A07:

flame signal % value (0-100%);

A08:

value (l/minx10) of the DHW flow rate;

A09:

last error that occurred in the boiler;

This function remains active for 3 minutes. It is possible to interrupt the “INFO” function in advance by holding down the button ( i ) for at least 5 seconds, or turning off the power to the boiler.

Parameters setting Description of parameters Type of boiler F01 10 = sealed chamber - 20 = atmospheric chamber Gas used F02 00 = NATURAL (METHANE) - 01 = LPG F03 Hydraulic system Setting programmable relays 1 and 2 (See SERVICE instructions) F04/ F05 00 = no associated function Maximum temperature setpoint setting (°C) F06 00 = 76°C - 01 = 45°C F07 Configuration DHW priority input Max heating power (0-100%) G31 F08 24F = 100 24 = 100 Max DHW power (0-100%) G31 F09 24F = 100 24 = 100 Min heating power (0-100%) G31 F10 24F = 00 24 = 00 Waiting time in heating before a new ignition F11 (00-10 minutes) - 00=10 seconds F12 Diagnostics (See SERVICE Instructions) Type of exchanger F13 00 = 275 mm 01 = 225 mm Testing the correct position of the DHW probe F14 00 = Disable 01 = Enable F15 Factory setting F16 Min DHW power (0-100%)

Factory settings

24F

240F

24

10

10

20

00 or 01 00 00 00 02 80

90

90

80

90

90

20

10

10

03 -01

00

00

01

00

00

01 20

00 10

00 10

Bi-thermal Heat Exchanger VALMEX 225 mm for MAINFOUR 24F

Heating system NTC sensor place

▪ reduction of the flyers number (-1 flyer); ▪ reduction of the distance between the flyers; ▪ width reduction; ▪ weight reduction; ▪ adds place for heating NTC sensor; ▪ adds place for safety thermostat.

VALMEX 270 mm for MAINFOUR 24 and 240F

DHW NTC sensor place

Heating system NTC sensor place

Safety Thermostat (105°C) place MAINFOUR EXCHANGER: 24 - 240 F n° flyers 82 flyers distance [mm] 3,24 Width [mm] 270 Weight [kg] 4,060

MAINFOUR 24 F 81 2,6 225 3,410

Bi-thermal Heat Exchanger Domestic hot water

Heating flow

DHW outlet

Heating

Heating return

Cold water inlet

Bithermal “integrated” heat exchanger has a double function : Central Heating and DHW

ďƒ˜ Gas Valve HONEYWELL VK4105G

The gas valve Honeywell VK4105G has the characteristic to use one of the two safety coils to effect the gas pressure modulation on the burner. On the gas valve there is not the modulator assembled on the pressure regulator as in the Honeywell VK4105M gas valve

Electric coil EV1:

70-140 V dc

Electric coil EV2:

20-70 V dc

Modulation:

min. 14 mA dc max. 35 mA dc

Max.supply gas pressure: 60 mbar

 Gas conversion Carry out the following operations: A) replace the main burner nozzles; B) Change parameter on electronic board C) new max. and min. calibration of the pressure regulator.

A) Replace the burner injectors • carefully pull the main burner off its seat; • replace the main burner injectors making sure to fully tighten them to prevent gas leaks.

B) Change parameters on electronic board • set parameters F02, F08, f09, F10, F16 according to the C) Calibrate the pressure regulator

gas used;

 Calibrate the pressure regulator Connect the positive pressure test point of a differential pressure gauge (possibly water-operated) to the gas valve pressure test point (Pb).

Only for models with sealed chambers, connect the negative pressure test point of the pressure gauge to a “T” fitting in order to join the boiler adjustment outlet, the gas valve adjustment outlet (Pc) and the pressure gauge.

(The same measurement can be made by connecting the pressure gauge to the pressure test point (Pb) after removing the front panel of the sealed chamber).

24

24F G31 0,74 6,3

G20 1,35 2,2

G31 0,85 5,4

G20 1,28 2,0

G31 0,77 5,7

13,1

35,3

11,3

28,5

11,2

32,6

11

EV2

240F

G20 1,18 2,2

13

Pc

Inlet gas pressure P. min

Table of burner injectors gas type diameter of nozzles (mm) Burner pressure (mbar*) REDUCED HEAT OUTPUT Burner pressure (mbar*) RATED HEAT OUTPUT N° nozzles

Burner gas pressure (Pb)

13

EV1

 Gas valve calibration function Push together for 6 seconds

a) hold down the buttons seconds;

and

b) after about 6 seconds, the symbols

together for at least 6 flash;

c) the display shows, at intervals of one second, “100” and the flow temperature.

In this phase, the boiler works at the maximum heating output (100%). d) Press +/(100% or 0%);

to immediately set the power of the boiler

e) adjust the “Pmax/Pmin” screw to set the burner pressure value as described in table.

Push to leave

f) press +/= 1%).

to gradually set the desired power level (interval

Press the button to leave the function.

The function is automatically deactivated after a period of 15 minutes, at the end of which the electronic board returns to its operating status prior to the activation of the function or prior to reaching the set maximum temperature

Push together for 6 seconds

 Parameters setting To scroll

Push to save The procedure to access the list of parameters is the following: 1) hold down the buttons and together for about 6 seconds until the display shows “F01” alternating with the set value; 2) press +/to scroll through the parameters list; 3) to increase or decrease the value of the selected parameter, press buttons +/respectively; 4) press the button to save the programming of the set parameters (the display shows for some seconds “MEM”).

5) press the button to leave the programming mode without saving (the display shows for some seconds “ESC”).

WARNING For the gas conversion from G20 to G31, modify parameters F02, f08, f09, F10, and F16.

 New P.C.B. Honeywell SMCOM04 (SM11462)

ďƒ˜Illustrated wiring diagram - 240F

ďƒ˜Expansion Vessel Expansion vessel: 6 litres - CIMM

Open Flue

Fanned Flue

 Control and operation devices Two NTC Temperature sensor: Temperature coefficient b (25-85 °C): 3977 ± 0,75% Nominal resistance (25°C): 10 kΩ ± 3% Temperature range: -10 / +100 °C Resistance at 40°C: 5332 W Resistance at 60°C: 2492 W

Primary NTC Temperature Sensor Manufacturing: ITS Nominal resistance: 10 kΩ at 25°C Coefficient of temperature β=3970K (25-85°C)

For 225 mm exchanger

 Main advantages of the climatic regulation • More comfort • Higher efficiency

Externalsensor sensorsupplied suppliedas asoptional optional External

• Lower consumption

• Central Heating water temperature is adjusted according to the real outdoor temperature; • In case of sudden change of weather, this regulation is able to react quicker than a boiler controlled only by the room thermostat; • More cost-effective heating: the water entering the system has the lowest temperature necessary under the given conditions, reducing heat losses in the piping.

ďƒ˜ Boiler schematic operation boiler stopped

D.H.W.

Heating system

movie

 Solutions for every demand of heating • The boiler’s PCB can easily be set for the operation of the boiler in traditional heating systems 80/60°C (radiators) or in low temperature systems 45/30°C (under-floor heating systems); changing only one parameter (F06) on the control panel.

• In case of mixed heating systems (high and low temperature), a special controller is available as optional (code KFG714079611): it includes also the external sensor for the automatic regulation of the heating flow water temperature.

This appliance is only 160 mm deep and it can be installed both built-in and wall hung. It includes: - pump for the high temperature zone, - pump and mixing valve for the low temperature zone, - PCB that controls the full system (diagnostics). Its main functions are: pump post-circulation; anti-blocking function both for pump and mixing valve; anti-frost system, protection against overheating.

Moreover, it is possible to connect a second pump for the high temperature zone.

EXAMPLE OF INTEGRATION WITH A SOLAR SYSTEM

ďƒ˜ Connection to solar system Thanks to a special kit developed by Baxi (including diverter valve and termostatic mixing valve) installed before the boiler, the water coming from the solar tank will pass through the boiler only when the water temperature is lower than the setpoint (e.g. 48°C).

The boiler will heat the water to the selected temperature.

ALTERNATIVE SOLUTION Thanks to the advanced electronics of MAINFOUR, we can have a simplier solution without the diverter valve before the boiler. The water will always pass through the boiler but the boiler will switch on only when the temperature of the water is lower than what is required.

NEW Solar diverter valve and termostatic mixing valve

 Brief comparison among competitors

+ Model:

MAINFOUR 24F

DOMIPROJECT F24

EGIS 24FF

EOLO Star 23 kW

HABITAT 2 24 SE

LEOPARD 24 BVT

Dimensions (HxWxD) mm

730x400x299

700x400x230

770x400x315

785x450x250

680x400x300

740x410x320

Diagnostic System

Full (with symbols and digits)

Basic (with leds)

Basic (with leds)

Full (with symbols and digits)

Basic (with leds)

Standard (with digits)

Climatic regulation option (outdoor sensor)

YES

NO

YES

NO

NO

YES

Digital display (LCD)

YES

NO

NO

YES

NO

NO

Operation at reduced CH temperature (45°C)

YES

NO

NO

NO

NO

NO

Antiscale protection

YES

YES

YES

YES

YES

NO

Expansion vessel

6 litres

7 litres

8 litres

6 litres

8 litres

5 litres

Coaxial flue 60/100 max length

5m

5m

4m

3m

4m

4m

Degree of protection

IPX5D

IPX5D

IPX4D

IPX4D

IPX4D

IPX4D

 The main advantages of the new boiler:

 IPX5D: the maximum grade of protection against water.   energetic efficiency: the maximum achievable for fanned flue mode..  Standard 90° flue connection: easier stock management of the accessories and increased efficiency.  Stronger PCB able to work also with high voltage variation (down to 170V).  Dedicated button to enter INFO mode: extremely easy to control main parameters.

 Dimension 730x400x299: the most compact boiler in its category.  Easy access and substitution of the filters.  Easier settings change directly from the front panel:  gas change  minimum working temperature setting,  max set point of the central heating,  easier activation of the solar function,  Easy and enhanced diagnostic:  same error codes as previous version.  registration and display of the last error