MONSTER INCEPTION “THE BEGINNING OF A NEW AGE”
BE diff
ferent
CONTENTS
ENVIRONMENT/6. USER/10. PRODUCT/14. TECHNOLOGY/18. THE MISSION/28. INSPIRATION/32. SKETCH/36. FINAL PROPOSAL/44.
ALEX BOZA / MARC TORRES / PROJECTES II
THE CITY As the working environment we have chosen the city and their way of life. Urban culture, mobility, users, transport, among others, are concepts that orbit around the space chosen for the development of this project. PLACES
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CHARACTERISTICS OF PLACES
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PLACES
Streets
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Public transport
Other mobility
University
Saved
ALEX BOZA / MARC TORRES / PROJECTES II
CHARACTERISTICS OF PLACES Streets
Public Transport
Other mobility
University
Saved
Traffic lights
Heat
Traffic lights
Neck
Folding system
Traffic
Massification
Traffic
Workspace
Case
Cycles & skates users
Ticket validation
Pedestrians
Noise
Noise
Noise
Noise
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LIFESTYLE Our user is limited by ages 16 and 40, which are people who use headphones in their day to day, therefore, on public transport, when walking down the street or for enjoying music at home in their free time. SITUATIONS
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WHAT’S IN MY BACKPACK
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SITUATIONS
HIGH QUALITY Other mobility
Studying
At metro
COMFORTABLES Leisure time
EASY TO CARRY Cap & sunglasses
ERGONOMICS Working
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Relaxing
Walking
ALEX BOZA / MARC TORRES / PROJECTES II
WHAT’S IN MY BACKPACK
College student
Tourist
Girl
Business
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ALEX BOZA / MARC TORRES / PROJECTES II
THE WAY FORWARD To develop our headphones, we have selected a brand marketing and inspiration to put our product on the market. In addition, we have established requirements to meet. REQUIREMENTS /
THE BRAND
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REQUIREMENTS
Beats Mixr folding system
No hot Cap & glasses compatibility Poligonal form
On-Ear
Must have
Price: 125-180â‚Ź
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ALEX BOZA / MARC TORRES / PROJECTES II
Easy to keep Resistant Folding
High audio quality Customized Dismounting Cleanable
ALEX BOZA / MARC TORRES / PROJECTES II
THE BRAND: About Monster Cable Products, Inc. was founded in 1979 by Noel Lee, who was then a laser-fusion design engineer at Lawrence-Livermore Laboratory, as well as an audiophile and professional drummer. Prior to Monster Cable, most stereo systems were wired with ordinary “zip-cord,” the same cable used for electrical household and lamp wire. Their inferior construction and cheap materials restricts power, dynamic range and clarity in the lows, mids & highs. Monster web ad.
On-Ear Headphones Diamond Tears
Diesel Vektr
DNA
N-TUNE
€299,95
€199,95
€199,95
€129,95
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ALEX BOZA / MARC TORRES / PROJECTES II
THECNICAL SPECS To develop a functional headphones is necessary to know the technical concepts that make possible that we can listen to music from your device. We also have determined that material we will use, joints between parts and the sound insulation ESSENTIAL CONCEPTS / MATERIALS / CONNECTIVITY & CONTROLS / UNIONS
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ESSENTIAL CONCEPTS Though one of the most common items in the audio chain, earphones or headphones may not always work properly. Common problems are distorted audio, low level with the volume at maximum, or high level with the volume at minimum. This bulletin will explain earphone/headphone specifications, which ones are important, and how to choose earphones for an audio system.
There are three important themes for select the best headphones:
Hz IMPEDANCE
SENSITIVITY
FREQUENCE
IMPEDANCE Impedance is opposition to the flow of current. The higher impedance, the less current will flow. Impedance is measured in Ohms, indicated by the Greek sign Omega (Ω). Earphones and headphones range from 8 Ohms to 600 Ohms or higher. The audio source (the headphone output) also has an impedance rating. To obtain maximum power transfer (all usable power from the source reaches the earphones) impedances should match. However, that’s rarely the case.
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ALEX BOZA / MARC TORRES / PROJECTES II
When impedances don’t match, there is either a loss of voltage or of current, in other words, a loss of power. This power loss can be calculated with the following formula:
ALEX BOZA / MARC TORRES / PROJECTES II
Where - RS: Source impedance (the impedance of the audio system’s headphone output)
OPTIMIZED
- RL: Load impedance (the impedance of the earphones or headphones) With 16 Ohm headphones:
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SENSITIVITY Sensitivity is how effectively an earphone converts an electrical signal into an acoustical signal. Sensitivity indicates how loud the earphones will be for a given level from the source. ImageThis measurement is given in decibels of Sound Pressure Level per milliwatt, or dB SPL/mW. In some cases it
+ dB Jack hammer 130dB
Subway 95dB
Restaurant 70dB
- dB
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Whisper 30dB
ALEX BOZA / MARC TORRES / PROJECTES II
might be shown as dB/mW and is based on a 1 mW input signal. One mW is one thousandths of a Watt, or 0.001 Watts. The sensitivity of earphones is usually in the range of 80 to 125 dB SPL/mW.
ALEX BOZA / MARC TORRES / PROJECTES II
FREQUENCY When the frequency response is given as a graph, it indicates two different measurements. One, it shows the range of frequencies, lowest to highest, reproduced by the earphone.
Two, it shows the relative output level of the earphone at each frequency. Frequency response is measured in Hertz (Hz) and covers the audible range between 20 Hz and 20,000 Hz.
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MATERIALS Stainless Steel 270ยบ
ABS (Acrylonitrile butadiene styrene)
FOLDING SYSTEM
STRUCTURE
It is a styrene copolimerodel with good properties to the impact, due to the natural (butadiene) rubber. Excellent insulating and suitable for galvanized, chrome, paint... Applications: frameworks for small appliances, luggage, phones, chrome caps, pipes as a substitute for PVC, etc.
Stainless Steel 270ยบ
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FRAMEWORK
ALEX BOZA / MARC TORRES / PROJECTES II
CABLE Copper Silicone Plastic fibers
SPEAKER
Copper Neodymium magnet Tin PP Foam Breathable fabric Clipping unions
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CONNECTIVITY AND CONTROLS
Mic
Left audio Right audio Ground
There are four connections, two for stereo speakers, the ground and another connector for the mic and controls. This type of connector, is compatible with the simple estereo connectors.
With three pushbuttons have control music and calls, using combinations of keystrokes you can change songs forward and back and answer the call for the built-in microphone.
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ALEX BOZA / MARC TORRES / PROJECTES II
ALEX BOZA / MARC TORRES / PROJECTES II
UNIONS
With this folding implemented brand system beats, is the best system to keep your helmets inside your bag or backpack, for this reason, we use this folding system because it is efficient and highly resistant to wear and very hard.
Through a ball joint we got to perfectly adapt the headphone to the outside of the ear surface, since this allows us to swing in two axes, and this way we get the maximum comfort, because tola distribute pressure evenly.
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ALEX BOZA / MARC TORRES / PROJECTES II
MAKING DIFFERENCE We want to introduce fresh air into the headphones market. Start a new age. FEATURES
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FEATURES
POLYGONAL
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URBAN
ALEX BOZA / MARC TORRES / PROJECTES II
MODERN
ON EAR
COMFORT
PRICE
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1. POLYGONAL SHAPE
6. 160 €
5. COMFORTABLES
2. URBAN
3. MODERN
4. ON EAR
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ALEX BOZA / MARC TORRES / PROJECTES II
FROM CONCEPT TO FORM To develop the form of our earphones, we wanted to find a line more modern and aggressive, breaking with the circular forms. Our intention is to find a balance between the polygonal shape and organic form in order to create a modern, urban design and the taste of the consumer. MOODBOARDS
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HEADPHONES
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ALEX BOZA / MARC TORRES / PROJECTES II
ALEX BOZA / MARC TORRES / PROJECTES II
SHAPES
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SKETCH
ALEX BOZA / MARC TORRES / PROJECTES II
THE ROAD TO THE FORM To develop the form of our earphones, we wanted to find a line more modern and aggressive, breaking with the circular forms. Our intention is to find a balance between the polygonal shape and organic form in order to create a modern, urban design and SILHOUETTES / SIDE VIEWS / SKETCHING / SHAPES
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SILHOUETTES
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ALEX BOZA / MARC TORRES / PROJECTES II
SIDE VIEWS
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SKETCHING
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ALEX BOZA / MARC TORRES / PROJECTES II
FOAM SHAPES
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ALEX BOZA / MARC TORRES / PROJECTES II
FROM CONCEPT TO FORM After the search form and the process of sketching, we move to the final step, the materialization of our iedas in a product. THE PRODUCT / BASIC DIMENSIONS / ERGONOMY / FABRICATION PROCESS / MANUFACTURING COSTS
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THE PRODUCT
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ALEX BOZA / MARC TORRES / PROJECTES II
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BASIC DIMENSIONS All dimensions in mm
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ALEX BOZA / MARC TORRES / PROJECTES II
ALEX BOZA / MARC TORRES / PROJECTES II
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ERGONOMY
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ALEX BOZA / MARC TORRES / PROJECTES II
43 mm
74 mm
169 mm
137 mm
169 mm
ALEX BOZA / MARC TORRES / PROJECTES II
FABRICATION PROCESS INJECTION MOULDING (ABS) -
Headband Covers Grid covers Internal Parts
LASER CUTTING (Aluminium) - Aluminium Profile
LASER CUTTING (PUR) + THECNICAL ADHESIVE - PUR Profile - Leader
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MANUFACTURING COSTS We have estimated an annual production of 500,000 pieces. Below are the manufacturing cost of each plastic piece: HEADBAND (ABS)
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COVER (ABS)
COST OF MATERIAL Volume Density Weight Plastic waste (1,0%) Total injection weight Price/kg Total Cost of Material
cc kg/cc kg € kg € €
COST OF PROCESS Machine ratio Cycle time Nº pieces for cycle Time for piece Cost of molding Cost of extres (5%) Plastic waste (1,5%) Total Cost of Molding
€/h h ud h € € € €
129,24 0,00105 0,135702 0,00135702 0,13705902 3,5 0,119926643
COST OF MATERIAL Volume Density Weight Plastic waste (1,0%) Total injection weight Price/kg Total Cost of Material
cc kg/cc kg € kg € €
6,12 0,00105 0,006426 0,00006426 0,00649026 3,5 0,005678978
20 0,011 4 0,00275 0,055 0,00275 0,000825 0,058575
COST OF PROCESS Machine ratio Cycle time Nº pieces for cycle Time for piece Cost of molding Cost of extres (5%) Plastic waste (1,5%) Total Cost of Molding
€/h h ud h € € € €
15 0,0033 4 0,000825 0,012375 0,00061875 0,000185625 0,013179375
RETURN OF TOOLING Price of mould Price for Piece
€ €
8000 0,016
TOTAL INDUSTRY COST
€
0,034858353
RETURN OF TOOLING Price of mould Price for Piece
€ €
12000 0,024
TOTAL INDUSTRY COST
€
0,202501643
ALEX BOZA / MARC TORRES / PROJECTES II
ALEX BOZA / MARC TORRES / PROJECTES II
GRID COVER (ABS)
INTERNAL PARTS (ABS)
COST OF MATERIAL Volume Density Weight Plastic waste (1,0%) Total injection weight Price/kg Total Cost of Material
cc kg/cc kg € kg € €
COST OF PROCESS Machine ratio Cycle time Nº pieces for cycle Time for piece Cost of molding Cost of extres (5%) Plastic waste (1,5%) Total Cost of Molding
€/h h ud h € € € €
4,26 0,00105 0,004473 0,00004473 0,00451773 3,5 0,003953014
COST OF MATERIAL Volume Density Weight Plastic waste (1,0%) Total injection weight Price/kg Total Cost of Material
cc kg/cc kg € kg € €
1 0,00105 0,00105 0,0000105 0,0010605 3,5 0,000927938
15 0,0044 4 0,0011 0,0165 0,000825 0,0002475 0,0175725
COST OF PROCESS Machine ratio Cycle time Nº pieces for cycle Time for piece Cost of molding Cost of extres (5%) Plastic waste (1,5%) Total Cost of Molding
€/h h ud h € € € €
15 0,0033 4 0,000825 0,012375 0,00061875 0,000185625 0,013179375
RETURN OF TOOLING Price of mould Price for Piece
€ €
6000 0,012
TOTAL INDUSTRY COST
€
0,026107313
RETURN OF TOOLING Price of mould Price for Piece
€ €
7000 0,014
TOTAL INDUSTRY COST
€
0,035525514
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THE NEW AGE
E HAS BEGUN
ALEX BOZA / MARC TORRES / PROJECTES II / CURS 2014-15