Alit catalogue 2014

Simply better machinery

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SRL Conveyors & Food Processing

OUR WAY

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To everyone, Welcome to Alit. As President and CEO, we would like to inform you about our company and the values for which we stand.

Your products… …Our Solving Our vision is focused to satisfy all our customers needs in the food processing chain and help them succeed in their business. Worldwide.

®

SRL Conveyors & Food Processing

OUR STORY

people as

Year of foundation

1999 Over

1000

installations worldwide

Customers in

68

countries

We would like to share with you the spirit, the commitment and the enthusiasm behind our work.

Our main Competitive Advantages are the capacity to create products with a unique combination of costs and benefits and the devotion to our Customers with a partnership philosophy.

We always put extra focus, care and passion into our solutions.

We are proud to be a part of such a successful team.

Sincerely, Michele Rettore – President Claudio Fuga - CEO

Italy, and Veneto in particular, has the highest concentration of specialists in the food industry machinery market.

In 1999, thanks to the experience gained in a 50 years history company, a group of engineers and friends realized that the market was ready for a new revolutionary spiral solution that opened the door to the development of a family of products sharing the same smart idea.

Simplicity comes from experience.

The new solution was introduced to a new company and the People-Product-Technology philosophy.

After a few years ALIT became a company and an authority in the market. Automated systems, handling, cooling, freezing, proofing and pasteurizing are the proposed programs that cover a full range of processes.

Nowadays 54 people are involved in the company business, serving more than 700 customers worldwide.

competitive advantage

OUR MISSION Becoming the specialist in the management of thermal process and integrated automation solutions thanks to a complete variety of products.

We see the possibility to achieve this result with a two ways strategy: Taylor made solution to partner with the customers and the Ready to... modular program that fits with the most frequent production needs.

Our resources to reach this goal are: People as a competitive advantage: We say “team member” not “employees” because our people are a tresured resource to be invested in, not expenses to be managed. Our teamwork is essential to succeed in helping customers.

Safety care: Safe Products means safe business for our customers.

Ethics: Honesty, trust and integrity are not just the responsibility of our senior leaders and our board of directors.

We’re all responsible for our results.

Customer care: We listen to our customers, turning their needs into the right solution, putting their suggestion into practice.

We are aware of customers demand in a global market that evolves continuously.

Right solution: It means giving the rightly sized units for the purpose.

Right value: effectiveness and efficiency for your investment.

Enviroment: make good use of the latest technology to care of our world.

OUR KNOW-HOW PHILOSOPHY 32

commitment

to innovation

Outstanding flexibility with rationality.

Real Tailor made solutions are proposed whenever a modular concept doesn’t fit your needs.

We keep an open mind to partnership with the most important players in the bakery market.

Patents

180.000 Different spiral configurations

We have a deep knowledge of thermal processes from -40°C to +90°C. Your products lead and address all our equipment since we are aware that your investment must be an opportunity for smarter and more creative solutions.

Alit is always the answer for the bakery market.

ALIT QUALITY CONCEPT Commitment to innovation.

We are looking for excellence in every component which comes from 130 qualified and selected suppliers.

Each production phase is checked by strictly codified procedures.

Mastery of mechanics applied to the food technology comes from the Italian expertise.

Many people have the capacity to design machinery that works but devising a complex system that realizes the full potential of a production line, in terms of capacity and economical efficiency, is not as simple.

We mean “engineering” as teamwork between the company employees and the external technicians, suppliers and customers.

We mean “engineering” as studying the present and future needs of our customers since the very early stage of a project.

We offer solutions which are both established in the mechanical components and innovative in the implementation.

Reliability is essential in an industrial plant but it must be combined harmoniously with the daily operations to turn into actual efficiency.

We are not only an experienced supplier but also a real consultant partner with an engineering service.

The enforcement of all these factors is the primary goal of our designers.

ENGINEERING

R&D 4 R&D dedicated team members Alit inspection service Multi-year maintenance plan Service desk

innovation

over the time

We invest in new products whenever a new solution is necessary.

While the Ready to ... approach required long studies to identify the modular logic that best fits with the most popular bread line configuration, the Custom Made approach requires continuous improvements of existing solutions and the development of innovative ones.

Innovation over the time. The continuous search for better components and suppliers pushes us to constant change key details of our products whenever a more advanced or innovative solution comes up.

To guarantee high quality standards as well as compliance with the regulations, a significant part of our investments is dedicated to constant innovation.

Remote assistance To grant safety, high performance, reliability and durability, we test our products on every day basis.

CUSTOMER CARE We trust in our solutions, that’s why we offer time-life support plans.

We offer a true partnership to simplify your daily work and reduce service costs for you with the following significant advantages: • Personalized warranty extension service of 2, 3, 5 years or more • Multi-years maintenance plans • Routine check-ups of the installation to prevent production downtime due to misuse or predictable wearing • Agreed and scheduled service costs • The supply of spares kits for the most common service needs • Inspections are documented with reports and a detailed feedback is provided • VPN Remote Control Assistance

Ready to... modular family uses a set of limited and standard spare parts, specifically designed for easy replacement.

Taylor made units are designed to have common spares to avoid costly components stock and to simplify maintenance.

An efficient and prompt service from our most experienced specialists is set up to offer a reply to call within 24 hours to every question about your equipment.

To allow your staff an efficient use of our machinery, a training is scheduled on site at the end of every installation.

On demand training is available throughout the life of the units.

All units are designed to grant retrofitting in case of new product specifications.

THERMAL TREATMENT

READY TO ‌

proofing spirals, step systems, swing trays systems, belt systems with optional retarding area.

A unique line with ready solutions for the most frequent needs.

Optimized and tested units with low production lead-time and under control costs.

cooling ambient, forced air systems with filtration stages up to HEPA level.

Mixed air system with humidity and temperature control.

Spirals A-B-C Conveyors Rollers and table top conveyors Step units Oven loader and unloader

freezing mechanical systems with all available media. Vertical, horizontal or mix air flow design.

All with a wide set of units and components for an efficient line design.

pasteurizing post-packaging, multi-step system on spiral conveyors.

effectiveness and efficiency

for your investment

SYSTEM INTEGRATION A wide range of specialized units to increase efficiency or extend products range on new and existing production lines.

Patented and original handling and automation solutions.

A partner with experience on the production lines operating needs and deep knowledge of mechanical engineering and electronics solutions.

TAYLOR MADE The sky’s the limit!

The highest level of customization is available on all Alit units.

When a new and peculiar need arises, our R&D team develops a set of proposals to meet the target.

Any available unit or component can be adapted in order to fulfill the customer needs or the most demanding regulations.

We keep an open mind and a flexible attitude when it comes to high line capacity, local laws and new food products.

YOUR PRODUCTS... ...OUR SOLVING

SPIRALS OVEN UNLOADER From basic to hi-tech units, assuring full control of your products.

STEP PROOFER

180.000 different spiral configurations: inversion, twin and racetrack spirals. Modular and custom solutions.

TRAYS HANDLING

Gentle handling on high scale proofing solutions, 3D humidity and temperature controls.

High capacity up to 2.000 trays/hour.

High speed index corner.

PROOFER

COOLER

FREEZER

CONVE

PASTEUR

DRYER

BAKERY LIN

DEPANNING SOLUTIONS TABLE TOP

Up to 480 cycles/hour, massive 80m3/h vacuum system.

Pick & Place and continuous logic.

FREEZER

Multi-trays Table Top available in a modular configuration or made-to-order.

horizontal or vertical air flow - Freon, ammonia, CO2 , etc.

LINES IN SYSTEM

TRAYS STORAGE

OVEN LOADER

High capacity Automated trays storage and buffer systems – multiple towers solution.

A wide set of ready solutions for an efficient line design.

CONVEYOR 40 belt widths, ALIT exclusive patents, noiseless operation.

®

SRL Conveyors & Food Processing

TECHNOLOGICAL ADVANTAGES Turnkey solution on every thermal process Freezing, chilling, cooling, proofing, pasteurizing.

ALIT is specialized in Air Treatment Units that are designed according to the product and process specifications.

The Alit way principles: Technology linked to innovations Customization grants that each unit or solution is based on a State of The Art technology.

the latest technology

to care our world

Reliability and comfort of use Ergonomic design to ease customer’s day-to-day operation is the driving principle.

High food safety standard Smooth surfaces, open design and “only Stainless Steel” construction means easy sanitation and top hygene level.

A complete range of conveyor and handling system Belt and Table Top conveyors are available in a modular configuration or made-to-order to fit perfectly on every production line.

Best solution through flexibility 40 belt widths to choose from incredible range of configuration (over 180.000 combinations), inversion, twin and racetrack spirals.

TECHNOLOGICAL FLEXIBILITY

Air Flow Know how on climatic control.

We allow just small tolerances in humidity and temperature, thanks to our customized solutions.

We perfectly size the equipment for an optimum distribution and equalization of all air parameters.

Optimized air flow is applied to your product in on overpressured cabinet to prevent bacterial contamination.

We keep full control of all the necessary parameters.

State-of-the-art panel control, with several options, is located aside of the units and easily connectable to control room.

Usable free space in the spiral centre.

Easy access to ATU. Smooth mainframe profile prevents bacterial growth.

Mezzanine or catwalk on tall units for an easy access to overall machine.

Clean and minimalist design.

CIP or integrated washing machine options.

Air Treatment Unit We manage any kind of coolant available in your factory.

Units are designed according to your production capacity and keep in account your future plans.

Different kinds of filtration systems are devised to avoid air pollution during the thermal process.

Whatever is necessary to preserve the best taste of your products is considered.

Many combinations of ATU are available, with or without mixing of internal and external air.

Modular proofing unit with optional cold humidity control is available.

the sky’s

the limit!

...WORLDWIDE

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SRL Conveyors & Food Processing

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SRL Food Processing

PASSION

SOLIDITY

SIMPLICITY

FLEXIBILITY

COMMITMENT

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SRL Conveyors & Food Processing

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SRL Food Processing

Alit srl Via Dante, 170/B 35010 Santa Giustina in Colle (Padova) ITALY Tel. + 39 049 55 22 97 Fax + 39 049 963 92 24 info@alit.com www.alit.com