Hamon Air Quality Systems - Brochure 2015

Air Quality Systems

Integrated Solutions for a clean Environment

Hamon

the EPC Solution since 1904

As an International Engineering, Procurement and Contracting Company (EPC) having also Manufacturing capabilities, Hamon is a worldwide player in the following Industries: • Power Generation • Oil, Gas & Petrochemical Industries • Iron and Steel, Cement, Glass, Incinerators and other Heavy Industries.

Achille Hamon and his brother, Fernand, were both engineers and they owned a company that worked and assembled projects in wood. In 1904, Achille created a company in France, and in 1906, Fernand did the same in Belgium. Both companies produced the cooling towers required for the new industrial processes. As it turned out, this was perfect timing as the industrial revolution needed ways to treat the water that came from the mines, the steel works, and the new electric power stations.

All along the century that followed, the Hamon Group developed its activities abroad, with important milestones in the USA, Germany, Australia, South Africa and many others. This has led, through acquisitions and implementations, to a Group having today a worldwide presence, across the 5 continents.

In parallel, the scope of technologies has been developed so as to offer, today, a complete range of solutions that improve the impact of heavy industries on our environment. This enables numerous clients across the globe to produce cleaner energy and maintain air quality.

Hamon’s innovatory solutions apply to the supply of equipment and services for:

Cooling Systems

Air Quality Systems

Industrial Chimneys

Process Heat Exchangers

The reputation of Hamon takes also its origin in the acquisition of world-famous Companies and brands:  Research-Cottrell  Enviroserv  Deltak  Thermal Transfer Corporation  Custodis  D’Hondt Heat Recovery - Steam Generators Waste Heat Boilers

Hamon

Air Quality Systems Hamon Environmental : More than a century of expertise Hamon Research-Cottrell began when Dr. Frederick Gardner Cottrell invented the first industrial electrostatic precipitator in 1907. To support scientific research, Dr. Cottrell co-founded the non-profit Research Corporation in 1912. Forty years later, Research Corporation gave birth to Research-Cottrell.

Hamon Environmental continues, through acquisitions in the nineties, the tradition of engineering excellence by designing, building, and servicing top class Air Quality Systems for the Power generation, the Heavy Industries and the Waste to Energy Plants.

Mission Reducing emissions is a mandatory and complex task for any industry. The result must not only comply with present and future regulatory requirements, it must also integrate the needs of specific production processes, schedules and budget constraints.

Hamon Environmental has decades of experience in the design, engineering, construction, start-up, operation and maintenance of Air Quality Systems. In order to test and optimize our designs and continuous technological improvements, we conduct our own in-house flow dynamic models and computer simulations.

This expertise, which includes countless in situ emission control systems for numerous and varied processes, allows us to confidently apply technology to any specific requirement.

Every of our employees is committed and proud to work for a better environment.

Knowledge and Understanding of Regulations The ever-changing industrial and governmental rules and regulations are a challenge that Hamon Environmental readily accepts. We constantly monitor the regulations to ensure that our systems, parts and services meet increasingly stringent demands.

The total Solution

for all Industries Power Generation Innovative Technologies for Large Utility Boilers, Industrial Boilers, Diesel Generator Stations, Gas Turbine Combined Cycles.

Steel & Foundry Effective solutions for Sinter Plants, Blast Furnaces (Cast House and Stock House), Scarfing, Unloading and Conveying.

Petrochemicals Specific Electrostatic Precipitators and Scrubbers for gases generated by Fluid Catalytic Cracking Units (FCCU). Power Boilers integrated into petrochemical complexes are also offered appropriate Air Quality Systems.

Non-ferrous Metal Tailor-made solutions for the Aluminum, Copper, Zinc, Lead and Nickel Industries.

Cement Effective solutions for Kilns, Clinker Coolers and Raw Mills.

Glass Expertise in Float and Bottle Glass Furnaces, solutions for Fiber Glass.

Pulp & Paper Proprietary techniques for Lime Kilns, Recovery Boilers and Biomass Boilers.

Waste to Energy The whole range of innovative Technologies for: • Biomass, such as wood, bagasse • Municipal waste • Industrial waste • Sludge • Medical waste

Dust Removal Systems Electrostatic Precipitators For more than a century, on the basis of Dr. Frederick Gardner Cottrell’s patent through Research-Cottrell company, Electrostatic Precipitators (ESP’s) have been the preferred Air Quality Control Technology for particulate abatement in power generation and industrial processes throughout the world.

ESPs can be designed to meet stringent particulate emission standards with minimal pressure loss and high equipment reliability for extended plant operation.

Hamon has an installed base of over 5000 ESPs in numerous industries Hamon provides a full range of equipment for dry electrostatic precipitators, including preassembled and panel type collecting plates, durable rigid discharge electrodes, mechanical tumbling hammers or electromagnetic rapping devices and a full range of microprocessor controls.

Electrostatic Precipitator Pulse jet Medium Pressure Fabric Filter Low Pressure High Volume Fabric Filter Cyclone Multicyclone Impingement Urea Scrubber NH3 and SO3 Flue Gas Conditioning Hybrid Collector COPHAC™

The total Solution for all Pollutants

Fabric Filters Hamon fabric filter systems are a major component of a long tradition of excellence. We combine more than 40 years of experience in fabric filtration including the latest approaches in low pressure high volume pulse jet filters as well as more conventional technologies such as reverse gas filtration or medium pressure pulse jet filtration.

Our engineers have designed and constructed fabric filters for a variety of applications, including coal fired steam generators, stoker fired boilers, fluidized bed combustion boilers, municipal waste incinerators, cogeneration facilities, and industrial processes such as steel, rock products, aluminum, glass and cement. With inherent high collection efficiency, a fabric filter system is very effective to collect fine particulates and heavy metals.

Hamon offers a wide variety of filter bag cleaning technologies and associated fabric filter media to suit virtually all operating conditions and dust characteristics.

With additional dry sorbents, air toxics such as mercury, dioxins and furans can be collected with substantially reduced injection rates of sorbents compared to ESP’s.

Additionally when installed as the particulate collection device following spray dryer or circulating fluid bed dry Flue Gas Desulfurization - FGD systems, additional SO2 capture takes place across the filter cake deposited on the fabric which enhances the total SO2 reduction across the system and at lower reagent consumption rates over a Dry Flue Gas Desulfurization - DFGD and ESP system.

Hybrid Collectors The COHPAC™ (Compact Hybrid Particulate Collector) is the combination of an existing or new electrostatic precipitator with a Hamon fabric filter with suitable air to cloth ratio.

The fabric filter is located in a separate casing downstream of the ESP or within the existing ESP’s casing by replacing one or more fields of collecting plates with fabric filter modules.

The technology is based on the fact that a fabric filter collects higher levels of particulate - and finer particulate - than an ESP of equivalent footprint. The bag house acts as a «polishing device» which can bring particulate emissions into compliance at very low levels and offers an optimal site for injection of sorbents such as activated carbon for mercury control.

Acid Gas Removal Systems Flue Gas Desulfurization (FGD) involves the removal of sulfur dioxide (SO2) contained in gases produced by the combustion of fossil fuels such as coal, oil, orimulsion, municipal solid waste, automobile tires and many industrial processes such as gasoline refining, cement, paper, glass, steel, iron, and copper production. Sulfur dioxide emissions are a primary contributor to acid rains and have been regulated by every industrialized nation in the world.

Worldwide, Hamon FGD systems are treating over 65,000 MWs of power generation capacity in twenty countries and on many more industrial class applications.

Hamon is expert in designing and supplying: • Dry Sorbent Direct Injection Systems • Circulating Fluidized Bed Scrubber • Semi-Dry systems, with Rotary Atomizers or Spray Nozzles • Wet Systems with Lime or Limestone • Sea Water Desulphurization • Wet Gas Scrubber (Refinery, ExxonMobil licence)

Lime or Sodium (Bi)carbonate Dry Injection Lime Circulated Fluidized Bed Semi-dry Scrubber Lime or Limestone Wet Scrubber Sea Water Desulfurization ExxonMobil Wet Gas Scrubber™

The total Solution for all Pollutants

These Systems are divided in 3 categories:

Dry Scrubbing, by injection of dry lime or sodium bicarbonate, to control acid gas emissions primarily from combustion sources such as utility and industrial boilers, municipal and medical waste incinerators or industrial processes such as glass furnaces.

In Semi-Dry Scrubbing, the flue gases are introduced into an absorbing tower (dryer) where the gases are contacted with a finely atomized alkaline slurry : usually a calcium based sorbent such as Ca(OH)2 or CaO. Acid gases are adsorbed by the slurry droplets and react to form solid salts. The heat of the flue gas is used to evaporate all the water droplets, with a non-saturated (i.e. dry) flue gas leaving the absorber tower.

The effect of cooling and humidifying the hot gas stream increases collection efficiency over simple dry injection.

Wet scrubbers are gas cleaning equipment where the dirty gas stream is brought into contact with a scrubbing liquid.

The scrubber design depends on the industrial process conditions and the nature of the air pollutants involved. Wet scrubbers can be designed to collect particulates and/or gaseous pollutants by capturing particles in liquid droplets and by dissolving pollutant gases into the liquid.

Hamon and ExxonMobil Research & Engineering Company (EMRE) have an exclusive licensing agreement to provide Wet Gas Scrubber and Purge Treatment Unit as an air pollution control technology for Refinery Fluidized Catalytic Cracking Units (FCCU).

NOx Removal Systems

SCR Besides primary measures, Selective Catalytic Reduction (SCR) is the most effective method for controlling nitrogen oxide emissions (NOx) from combustion sources. It is a commercially proven flue gas treatment technology that has been demonstrated to remove over 98 percent of the NOx contained in combustion system exhaust gas. The catalyst is at the heart of the SCR process. It creates a surface for reacting the NOx and ammonia, and allows for the reaction to occur within typical flue gas temperature ranges.

Hamon uses a similar technology to reduce also VOC or CO content.

Urea to Ammonia (U2A) SCR NOx removal process requires ammonia, either anhydrous or aqueous, which is a toxic substance. The hazards from exposure vary from minor discomfort to toxic poisoning and asphyxiation. To counter this risk and ensure the safety of plant personnel and the surrounding community, Hamon offers a patented on site Urea-to-Ammonia generation system, U2A™, that produces ammonia by a method avoiding the hazards of its transportation, transfer, and storage.

In addition, there are economic benefits versus using unregulated lower concentrations of aqueous ammonia.

Selective Catalytic Reduction Selective Non-Catalytic Reduction CO catalytic Oxidation Urea to Ammonia U2A™

Multi-Pollutants

& Special Applications ReACT™ (Regenerative Activated Coke Technology) This revolutionary Process controls SO2, NOx, Hg and particulates in a multistage regenerative process that produces sellable by-product. It is applicable to Utility and Industrial Processes, including Sinter Plants, Incineration, RFCC and Coal Fired Boilers.

The J-Power 2 x 600 MW coal fired Isogo plant near Yokohoma (Japan) is the world’s lowest emissions intensity power plant with SO2 and NOx emissions both at single digit ppm concentration levels.

Combined Flue Gas Treatment Systems for Dioxins & Heavy Metals Control Waste incineration is probably the most severely demanding application for the Flue Gas Cleaning field. Control of several pollutants such as SOx, HCl, HF, heavy metals, dioxins and furans, as well as NOx, must be accomplished with integrated air quality systems that combine different treatments to provide the highest efficiency of removal in respect of the best available technology. Hamon excels in providing custom made installations to respond to the most severe conditions.

Urea Scrubbers for the Fertilizer Industry The air from the Granulators and the Coolers contains urea dust that is entrapped in Hamon’s scrubbers. In these industrially proven impact type scrubbers, efficiencies are very high and dust concentrations lower than 20 mg/Nm3 can be achieved at the stack outlet. The total amount of urea collected by these scrubbers is recycled, for reconcentration, to the process.

The same process is used to capture NH3 from the gases at the outlet of the Fertilizer Industry.

REACT™ Combined Flue Gas Treatment Urea Scrubbing

Hamon

at your Service Currently, utilities and industries are facing extraordinary challenges in the efficient use and upkeep of their Air Quality Control equipment : aging, significant preventive maintenance and emergency repairs, process changes, and demanding new regulations.

Dealing with these issues becomes even more challenging when many companies do not have the in-house personnel to perform their much needed maintenance and engineering services.

Hamon has been responding to these challenges for more than a century by: • delivering proven solutions to the most difficult compliance and operating requirements • offering a complete line of replacement parts; each product has been carefully chosen for its quality, performance and value • providing the entire range of cost-effective maintenance strategies, from routine repairs, upgrades to parts, outage planning, project management to cost containment plans.

With offices throughout the world to perform condition assessments, performance evaluations, and unit enhancements, Hamon meticulous services contribute to the extended life of your plant.

Repair and Maintenance • • • •

Inspection, troubleshooting, performance analysis Inspections and training, life extension Repair supervision, emergency repairs, outage maintenance In-house CFD and physical modelling

Parts and Customer Service • • • •

Discharge electrode wires and weights Rigid discharge electrodes, collecting plates Filter bags and cages, DeNOx Catalyst Microprocessor control systems, electrical and mechanical auxiliaries

Upgrade, rebuild and performance enhancement Hundreds of systems have been modified to meet more stringent performance requirements. Units built in the 1960s and 70s can often be modified to provide 15 to 20% more collecting surface without increasing their footprint. The size of European design precipitators can be increased by 30% and more by converting them to the HiR Design.

• • • • • •

Other innovative solutions exist, amongst others: Ash conditioning – SO3 and/or Ammonia Retrofit/conversion of ESP into FF Addition of a new ESP or FF in parallel Optimization of electrical system, e.g. T-R controls Enlargement by additional fields, additional gas passages, height, etc

Research & Development Data Reconciliation More than a century of data collection is used on a daily basis to benchmark mathematical calculation against reality. Hamon’s expertise therefore increases every day, enabling its empirical surveys to cope with the everchanging regulation environment. In addition, designs are continuously improved and, consequently, offer the optimum solution for every specific case.

CFD (Computational Fluid Dynamics) Modelling Mathematical models enable Scientists and Engineers to carry out numerical tests in a virtual laboratory. Our 3-phase and 3-dimensional systems are modelling physical laws through mathematical equations (Euler & Lagrange) and enable to determine optimal flow configurations for all types of requirements.

In particular, nozzle arrangements, baffles, packings and other internals are scrutinized so the overall efficiency of the system is optimized.

An example of Applied Research: Conversion of ESP into FF When regulations change the emission levels or when capacities need to be increased, or both, existing ESP’s can be modified by changing part or whole of their internals by a Fabric Filter arrangement.

Since most of the existing Equipment (casing, hoppers, supporting structure, ash handling system,…) is reused, this operation represents a substantial saving in cost and footprint and requires a minimum downtime period.

Hamon

World

Air Quality Systems Hamon Group

Your Contact Partner BELGIUM Hamon Research-Cottrell S.A. Place Maurice Hamon rue Emile Francqui, 2 1435 Mont-St-Guibert Tel +32 10 39 06 00 info.hrcb@hamon.com

FRANCE Hamon Research-Cottrell S.A.R.L. Perspective Seine - Bâtiment C 84, rue Charles Michels 93284 Saint-Denis Tel +33 1 55 87 90 50 info.hrcf@hamon.com

GERMANY Hamon Research-Cottrell GmbH Ettore-Bugatti-Straße 6-14 51149 Köln Tel +49 2203 20292 0 info.hed@hamon.com Hamon Enviroserv GmbH Ruhrallee 185 45136 Essen Tel +49 201 24673 108 info.enviroserv@hamon.com ITALY Hamon Research-Cottrell S.A. Via G. Durando, 38 20158 Milano Tel +39 02 944 35 070 info.hrci@hamon.com SOUTH AFRICA Hamon South Africa Pty Ltd. The Woodlands Office Park Building 13 Woodlands Drive Woodmead Sandton Tel +27 11 656 5167/8 info@hamon.co.za

UNITED STATES Hamon Research-Cottrell Inc. 58-72 East Main Street P.O. Box 1500 08876-2312 Somerville, New Jersey Tel +1 908 685 40 00 info.hrcus@hamon.com

CANADA Hamon Custodis Cottrell Canada Inc. 23, West Beaver Creek RD. Unit 2 Richmond Hill ON L4B 1K4 Tel +1 905 771 02 34 info.hccc@hamon.com BRAZIL Hamon do Brasil LTDA Rua Brigadeiro Tobias, 356 1º Andar / Sala 1 01032-000 São Paulo Tel +55 11 3326 9955 info.hrcdb@hamon.com

P. R. CHINA Hamon Research-Cottrell (Shanghai) Co., Ltd Room 01-04, 18th floor, Ming Shen Plaza Cao Bao Road 400, Shanghai 200233 Tel +86 21 64 51 06 85 info.hdge@hamon.com INDIA Hamon Research-Cottrell India PVT Ltd RR Tower V, 5th Floor, Plot No.- 33A, Thiru-Vi-Ka Industrial Estate 600 032 Guindy, Chennai Ph. +91 44 4909 0500 hrcin@hamon.com www.hamon.com VIETNAM Hamon Vietnam Hanoi Tower, Suite 1311, 13Fl 49 Hai Ba Trung street Hoan Kiem district Hanoi Tel +84 4 39 343 960 info.hvn@hamon.com SOUTH KOREA Hamon Korea CO. Ltd. Hamon Plaza – 1563-6 Seocho 3 (sam)-dong 137.865 Seocho-gu Seoul Tel +82 2 591 4468 info.hk@hamon.com

www.hamon.com