Simple Building Products

Page 1

BP4002

Simple Building Products Studio Report

Program: Master in Building Products and Systems, Simple Building Products Typology: Studio Faculty of Design CEPT University Monsoon Semester, 2019



BP4002

Simple Building Products Studio Report

Program: Simple Building Products Masters in Building Products and Systems Typology: Studio Faculty of Design CEPT University Monsoon Semester, 2019


First Edition: 2019 This is an academic publication, outlining the details of the studio conducted in second semester for students enrolled in the Masters of Design (Building Products and Systems) for the academic year 2019/ 20. All rights reserved. No part of this book may be reprinted or reproduced in any form, including photocopy and recording without the permission in writing granted from the publishers. Copyright Š 2019 Faculty of Design, CEPT University. All Rights Reserved.


BP4002

Simple Building Products Studio Report Tutors: Samir Bhatt, Amal Shah and Sagar Modh Assistants: Khushbu Patel and Anshumi Dhingra Program: Simple Building Products Masters in Building Products and Systems Typology: Studio Faculty of Design CEPT University Monsoon Semester, 2019



Content About the studio

01

Studio Brief Studio Outline Input sessions Learning Outcomes References Participants

Design Process Stages

07

Form Generation and Manipulation Generating Connectivity Mid Semester review

63

Elements of connectivity Generating a product Solution to a Product

Final Posters

127

Prototype

139


About the Studio 01

Studio: Simple Building Products


Studio Brief The interiors of institutional buildings today are very different than 50 years ago and require specific products with specific functions which are designed to respond to demands of such spaces as well as the ones visualized in the future. With innovations in the field of technology and raised awareness about impact built environment has on ecosystem, the way we work, teach, learn, share knowledge and information has completely changed. This change in lifestyle and availability of advanced technology demands new building products and systems. This studio aims at solving need for Building Product & System for the Built Environment. The emphasis of the studio is on the design process, visualization, ideation and making the prototype. The studio is about applying the design process to solve the design problem, develop a simple product for a situation and use appropriate technology. The simple product shall be designed based on given constraints of materials, structure, and technology. The methodology shall involve tools like observation, exploration, analysis, and investigation. The students shall develop an approach towards form manipulation as the starting point. They will learn to explore and combine materials and structure creatively for a specified objective. Students will be able to plan, visualize, and design Micro to Mezzo, Mezzo to Macro relationships in the context of - detail to product, product to system and system to space. The theme of the studio was elements of connectivity. The output will be in the form of physical scaled models, technical drawings, and prototypes.

Studio Outline This studio was conducted during spring semester for students enrolled in first year of Master of Design in Building Products and Systems for academic year 2019/20. It ran for twelve weeks and concluded with Semester End Exhibition. Twenty one students of Master in Building Products and Systems had parallely in this semester one mandatory course that were supposed to also support their work in studio. Studio followed stages of design process, from form manipulation and generating connection to the Prototyping. During each stage, students were given exercises that guided development of their design. Classes would start with a lecture or introduction to next exercise, continue with class discussions and conclude with individual discussions.

Master In Building Products and Systems

02


Input Sessions

What are Building Products and Systems ? • To introduce the term ‘Building Products’ through various definitions and examples • To branch out aspects on which Building Products are dependent on and to which audiences they cater to • To introduce and define various typologies of building products that fall under Interior Architecture realm. Introductory Session: Studio Brief and Design Methodology : • To draw lines between simple and complex building products • To derive categories in building products and summarize through relevant examples • To introduce the studio brief (aims, deliverables, outcomes, and design process) • Introducing the dominant concept “Connectivity” Theory of propagation and its application : • The idea behind this input session was to initiate the first stage in the process of ‘Generating an Order’. • Many Ordering Principles based on instances from order in nature, order in built environment and various transformative processes leading to constructive form generation. • Other approaches involving use of algorithms and specific codes to achieve a specific form were also exemplified. • Some ordering principles discussed were Axis, Symmetry, Hierarchy, Rhythm, Datum, Transformation. Transformative processes like Addition, Subtraction/ Reduction, Dimensional Order, Modularity, etc.. Some Algorithmic components like a Command, a definition, conditionals, loops, vectors, a script, object model diagrams and functions.

03

Studio: Simple Building Products


Geometry and Proportion : • This input session introduced the two terminology: Geometry and Proportion. Various other concepts involving geometry, ratio and proportion namely The Fibonacci Sequence. • The Golden Section and its types, Pascal’s Triangle, Root Rectangles, proportion in nature, Fractals etc were introduced along with their possible application. • Instances based on its application with respect to various fields like Product Design, Art and Design, Building Products, Furniture Design etc. are mentioned. Types of Connections/Connectors : • This input session discussed connectivity in both tangible and intangible phenomena. • To open-up to the broader understanding based on the idea of connectivity. • To seggregate between the types of connectors and connectivity. • To understand the requirement and role of particular type of connector. Part-to-Whole and Whole-to-Part : • This session involved drawing parallels between two methods of design approach. Part-to-whole and whole-to-part. • To open up to the methodology and outcomes of the two processes • To be able to compare and co-relate, the outcomes based on these process for generating design. Materials and Details : • This session provided with in-depth specifications (sizes, types, finishes,..)of materials (wood & metal for the studio) to assist in the material choices in the design process.

Master In Building Products and Systems

04


Learning Outcomes After completing this studio unit, the student will be able to: • Follow a systematic approach to problem-solving by using the classical “Design Process “. • Combine materials and structures creatively for a specified objective. • Develop an approach towards the design and elements of forms for a purpose. • To iterate between the demands of the problem and the developed solution and take the appropriate “Design decisions” to come up with the “ideal solution”. • Plan, visualize and design Marco to the micro relationship in the context of - detail to the product, product to system and system to space. • Create technical drawings, 3D visualisation, mockups and prototypes that represent their design process and their product and/or system • Evaluate what makes a product Desirable, Feasible and Viable

References Architecture: Form, Space, and Order Paperback by Francis D. K. Ching Finding Order in Nature, Paul Lawrence Farber Structuralism Reloaded: Rule-Based Design in Architecture and Urbanism by Tomas Valena, Tom Avermaete, Georg Vrachliotis Digital Design Exercises for Architecture Students, by Jason S. Johnson, Joshua Vermillion Language of space and form by James Eckler and Chandler Casey Reas Form + Code in Design, Art, and Architecture, by Casey Reas, Chandler McWilliams, LUST, 2010 GEOMETRIC COMPUTATION - FOUNDATIONS FOR DESIGN, Joy Ko and Kyle Steinfeld Booker, J.D., Swift, K.G. (2013). Manufacturing Process Selection Handbook. Oxford: Butterworth-Heinemann. Hodges, P., Ruecker, S., Scaletsky, C., Rivera, J., Faller, R., Geppert, A. (2017). Four Criteria for Design Theories. Shanghai: Tongji University Press. Norman, D. A. (1990). The design of everyday things. New York: Doubleday. Thompson, R. (2007). Manufacturing Processes for Design Professionals. London: Thames and Hudson Ltd.

05

Studio: Simple Building Products


Participants

SAMIR BHATT

AMAL SHAH

SAGAR MODH

KHUSHBU PATEL

ANSHUMI DHINGRA

CHHAVI BHATNAGAR

POORVA KAMAT

PALLAVI MALKARNEKAR

ANIKET GATKHANE

ADITI ANERAO

SNEHA KASHAYP

NAMEETA MADGUNDI

ELVINA PAUL

PALAK AGRAWAL

RUTUJA NILVARNA

SURABHI GUPTA

ARJUN T B

CHITRESH RUSTAGI

SHIRLEY MATHEW

RISHABH CHAUDHARY

DEVVRAT SOMPURA

PRASHASTI GUPTA

JAYATI CHOPRA

MORDHVAJ SISODIYA

WILLIAM KENNEDY

ANKITHA ANNA

Master In Building Products and Systems

06


Design Process Stages Ex-01 Form Generation, Manipulation & Visual Grammar Understanding ordering principles, form generation and finding design opportunity

12-08-19 Studio Brief and Design Methodology To introduce the studio brief (aims, deliverables, outcomes, and design process) and the main concept “Connectivity”

Ex-1a

Ex-1c

Square and Cube Exploration

Thermocol Model Explorations

02-09-19

Ex-1b

Geometry and Proportion

3D Form Exploration Diagrammatic Sketches

This input session introduced the two terminology: Geometry and Proportion. Various other concepts involving geometry, ratio and proportion namely The Fibonacci Sequence, The Golden Section and its types like Pascal’s Triangle, Fractals etc were introduced along with their possible application.

04-09-19

29-08-19 29-07-19 What are Building Products and Systems? This input session was aimed at introducing various typologies of building products for Interior Architectural Realm

Theory of propagation and its application

Ex-2b Grid Based Compositions

The idea behind this input session was to initiate the first stage in the process of ‘Generating an Order’.

Types of Connections/ Connectors This input session discussed connectivity in both tangible and intangible phenomena and to open-up a broader context based on the idea of connectivity.

Ex-2a

Ex-2c

Black & White Compositions

3D Grid Sketches

Ex-2d

Orthograp Drawings + Process Mo

Ex-02 Generating Connectivity Composition and ordering principle in two dimensional composition and three dimensional composition.

blisherEngine 0.1.100.100

07

Studio: Simple Building Products


Ex-03 Generating a Product

Ex-3d

Design Matrix

CAD Drawings Final Design

30-09-19

Part-to-Whole and Whole-to-Part

Technical Drawings

phic + odel

Material and Details This session provided with indepth specifications (sizes, types, finishes,..)of materials (wood & metal for the studio) to assist in the material choices in the design process.

This session aimed at explaining the importance of Technical Drawings and categorizing various crucial contents that the drawing should impart.

Final Review

23-09-19 This session involved drawing parallels between two methods of design approach: Part-to-whole and wholeto-part and among outcomes of these two processes.

16-10-19

Fin.

Ex-3b

07-11-19

Model of Connector

by Ajay Patel

Ex-3c

Design Brief

Expert Session-2

by Parthiv Shah

Expert Session-1

Ex-3a

28-09-19

Mid-Semester Review

20-09-19

28-09-19

Composition and ordering principle in three dimensional spaces for specific function and integrating the different elements of connectivity with design, composition, form, material and structural consideration.

Ex-04 Solution to a Product Enhancing the design solution to transform it into a PRODUCT by optimization of factors like ease of assembly & disassembly, standardization of parts to generate facilitate mass production and various other factors.

Master In Building Products and Systems

08


1. Form Generation and Manipulation Understanding ordering principles, form generation and finding design opportunity

Exercise Objective: •• •• •• ••

Sensitively look at the idea of perception, appreciation and articulation of the language of form and composition. Decide the form with given dimension and workout different form possibilities. Use given kit as basic material to represent your ideas. Use 8 different thermocol cubes to demonstrate various ideas.

Evaluation Criteria: •• •• •• ••

Observation during the course Quality of exploration of form in 2D and 3D form Sincerity and skill Understanding and efforts during the course

Input Sessions: Demonstration and presentation to help you study the process of form manipulation and the possibility to change the form of the product. 1. Introduction ordering principles and finding design opportunity. Axis - A fixed reference line for the measurement of coordinates. Symmetry - The quality of being made up of exactly similar parts facing each other or around an axis. Hierarchy - The control of visual information in an arrangement or presentation to imply importance. Datum - A datum reference or datum is an important part of an object. Rhythm - A strong, regular repeated pattern of movement or sound. Repetition - The action of repeating something that has already been said or written. Transformation -A marked change in form, nature, or appearance. 2. Theories of Propagation (additive + reductive + scaling), ways of using Propagation, theories and examples of part to whole –whole to part, how does it affect Propagation and which all structural system supports it. 3. Introduction to Gestalt law of form perception & organization. 4. Principle of composition. 5. Tessellation and simple building product : An arrangement of shapes closely fitted together, especially of polygons in a repeated pattern without gaps or overlapping

09

Studio: Simple Building Products


Learning Outcomes: •• Students will be able to explore the two dimensional and three dimensional form with given material to understand the property of the material and the manipulation of form with basic elements like corner, edge, surface radius on given cube of 10 cm x 10 cm x 10 cm size. •• Given material and the manipulation of the form with basic elements, on the given thermocol. •• How to integrate to different material and the process of form integration and form transition. •• How to generate the form and the process to change the form and the visual language of the form. •• To be able to apply form manipulation process on the actual simple building product as a creative process to influence the design. •• To be able to look at precision, Aesthetics of product more sensitively by working them self with the given material. •• How to use the experience of the simple exercise in the next project and be able to apply it in The simple building product design assignments or projects. Tools and Mediums: •• Standard model making tools •• Model making kit •• Journal Required output: •• Sketches and analytical diagrams •• 3D Models of radii manipulation and the form •• 3D Model showing form integration and transition

Master In Building Products and Systems

10


11

Studio: Simple Building Products


Master In Building Products and Systems

12


13

Studio: Simple Building Products


Master In Building Products and Systems

14


15

Studio: Simple Building Products


Master In Building Products and Systems

16


17

Studio: Simple Building Products


Master In Building Products and Systems

18


19

Studio: Simple Building Products


Master In Building Products and Systems

20


21

Studio: Simple Building Products


Master In Building Products and Systems

22


23

Studio: Simple Building Products


Master In Building Products and Systems

24


25

Studio: Simple Building Products


Master In Building Products and Systems

26


27

Studio: Simple Building Products


Master In Building Products and Systems

28


2. Generating Connectivity Composition and ordering principle in two dimensional composition and three dimensional composition Exercise Objective: Part - A •• Student will be able to explore the two dimensional composition on A3 cartridge paper with 420 x 297 mm and 270 x 270 mm square grid in the center of the A3 page. •• Explore Composition with circle as an element on the given 2D plane with dot and lines with major emphasis on symmetry, balance, harmony and rhythm. •• Explore the Gestalt principles of figure and ground, proximity, simplicity, similarity,continuity etc. •• Student should explore and compose with above consideration on the given A4 grid pad with 50 x 50 mm square, 12 compositions on one page, explore minimum five A4 sheets. Part - B •• Composition with given three dimensional form, a plane (Surface), the nine plane symmetry of cube, circle as cylinder, sphere, cone, ring or the segment of circle. •• Compose on A3 surface with considering the volume of 270 x 270 x 270 mm on the center of the A3 surface. •• Using the experience of two dimensional composition understanding, explore the given volumes in third dimension with the use of only two elements mainly 1) Horizontal plane and explore the elements, cylinder, ring, sphere, cone, and segment of circular volume. •• The primary focus on composition with form, material, structure and its connectivity in space, to explore, imagine its application in real simple building product design. •• Make 3D model. •• Learning this should help students to design the final project. Evaluation Criteria: •• •• •• ••

29

Quality of understanding of assignment and execution. Quality and creativity of composition and exploration. Precision, Skill and Quality of 3D model. Time management

Studio: Simple Building Products


Learning Outcomes: •• Students will be able to synthesize two dimensional composition and applying the learning of two dimensional composition and generate three dimensional composition with design consideration of form and design, material and its properties, structure design and fabrication processes. Tools and Mediums: •• •• •• •• ••

A4 size sketchbook with grid. A3 size cartridge paper minimum 12 pages. A3 size copier paper. Sketch book (Plain). Material kit.

Required output: •• •• •• ••

Composition with dot on A3 cartridge paper. Composition with line on A3 cartridge paper. 3D sketches and process documentation. 3D model with given consideration.

Input Sessions: •• Introduction to assignment part – A. •• Introduction to assignment part – B. •• Discussion and demonstration on principal of composition, its elements, organiztionand Gestalt principles of perception. •• Introduction and discussion on the given material, form, structure and processes.

Master In Building Products and Systems

30


31

Studio: Simple Building Products


Master In Building Products and Systems

32


33

Studio: Simple Building Products


Master In Building Products and Systems

34


35

Studio: Simple Building Products


Master In Building Products and Systems

36


37

Studio: Simple Building Products


Master In Building Products and Systems

38


39

Studio: Simple Building Products


Master In Building Products and Systems

40


41

Studio: Simple Building Products


Master In Building Products and Systems

42


43

Studio: Simple Building Products


Master In Building Products and Systems

44


45

Studio: Simple Building Products


Master In Building Products and Systems

46


47

Studio: Simple Building Products


Master In Building Products and Systems

48


49

Studio: Simple Building Products


Master In Building Products and Systems

50


51

Studio: Simple Building Products


Master In Building Products and Systems

52


53

Studio: Simple Building Products


Master In Building Products and Systems

54


55

Studio: Simple Building Products


Master In Building Products and Systems

56


Technical Representation

57

Studio: Simple Building Products


Master In Building Products and Systems

58


59

Studio: Simple Building Products


Master In Building Products and Systems

60


61

Studio: Simple Building Products


Master In Building Products and Systems

62


Mid Semester 63

Studio: Simple Building Products



65

Studio: Simple Building Products


Master In Building Products and Systems

66


67

Studio: Simple Building Products


Master In Building Products and Systems

68


69

Studio: Simple Building Products


Master In Building Products and Systems

70


71

Studio: Simple Building Products


Master In Building Products and Systems

72


73

Studio: Simple Building Products


Master In Building Products and Systems

74


75

Studio: Simple Building Products


Master In Building Products and Systems

76


Elements of Connectivity 77

Studio: Simple Building Products


Master In Building Products and Systems

78


ELEMENTS OF CONNECTIVITY Building Products are processed, finished items that are manufactured combinations of materials and perhaps other products, processed to create items such as doors, windows, light fittings, and so on. In general building products either solve a problem and/ or enhance the quality / performance / utility of the built environment.

The theme of the studio was ‘Elements of Connectivity’. An imaginary structure was provided as a site for the studio, and to give dimensional constraints while designing the product. Various form development exercises involving drawing and model making were given to initiate the thinking process. These exercises started from as simple an object like a ‘Cube’ and reached a ‘Conceptual 3D model’ based on factors like Grid development, Order formation, Propagation of the order, and 2D to 3D transformation. The above exercises assisted the students in the following aspects: • Logic and rational of form • Proportion and geometry • Size and dimensions • Relationship between modules / different elements • Principles of visual perception • Approach to form & concept of form After the above stage, the students moved on to solving individual ‘Design Brief’ based on the concepts developed through these initial exercises. The Product/Design brief involved defining factors like stakeholders, purpose of the product, possible locations for the usage of the product and the need/intention of the product. Other factors that further elaborated the brief were defining design criteria, design features, new/emergent technologies used, and its scope in a broader context. All students prepared a ‘Design Matrix’ to organize the responses for the above factors and utilize them in generating their design.

79

Studio: Simple Building Products


The aim of this studio was to design a ‘Connecting Element’ for the interiors. This ‘Connecting Element’ based on the given site should be a linking unit between two floors (either first-first/ ground-ground). A new design was derived as a result of the specifications in the Design Brief and Matrix. Various process and conceptual models were used as a tool to convey the design intention before arriving at the final refined stage. For the final miniature model, material constraints were given. Irrespective of the evolved design the students were divided into two groups based on two different material palette. Palette 1--Metal Pipe, Plywood, Cable Palette 2--Metal Sheet, Wooden Rod, Cable Discussions on understanding property of materials, efficiency in the use of materials, what forces do materials originate, and technologies involved for different materials were instigated. After the final design stage and its evolution based on material characteristics — we moved on from how a design solution becomes a PRODUCT, since eventually the design should correspond to a Simple Building Product. This last stage was all about enhancing the design solution to transform it into a PRODUCT by optimization of factors like ease of assembly & disassembly, standardization of parts to facilitate mass production and various other factors.

Master In Building Products and Systems

80


3. Generating a Product Composition and ordering principle in three dimensional spaces for specific function and integrating the different elements of connectivity with design, composition, form, material and structural consideration. Exercise Objective: Part – A Concept Design and Details •• Select a space and function, the location, condition of connectivity and the function. •• Need identification, function and user requirements. •• Function and the dimensional consideration. •• Define the functional requirements for connectivity. •• Define the elements of connectivity for specific function. •• Select the structure type and the design consideration. Appropriateness of function, •• Form and structure design for specified function. •• Form and function relationship. Part design and its integration with over all form and design •• Design, Form and details. •• Design Process : 1. Student should visualize, sketch and explore the concept of connectivity with Form, Function, Material and Structure as primary consideration for specific selected space and function. 2. Product design consideration for simple building form with different element, parts, components and its integration for achieving the function. 3. Explore the properties of the given material, processes and the possibilities of form and design detail. 4. Explore the properties of material and generating form with elements, parts and its structural consideration to design the connectivity for selected space. 5. The design of parts and its finishes, its assembly on site should be considered. Steps of assembly and its precise instruction with detail drawing on the site. Part – B Scale Model •• The final design concept should be explored with 3D model with given material consideration. •• Make a model in the given material and in scale. •• Finish the model with the final design, detail and finish consideration.

81

Studio: Simple Building Products


Part – C CMF and Detailing •• Form the final design and detail drawing, select and make part of the final product in actual size, 1:1 with selected materials •• Complete the presentation in given format. •• Present the design Process followed during the assignment. Learning Outcomes: •• Students will be able to explore and visualize the design concept of connectivity for specific function with ordering principle of Symmetry, Rhythm, Axis, Hierarchy, Datum, Repetition and Transformation. Collect Information regarding project and analyses. •• Students will be able to explore and draw 3D concept sketches of design project, with function form and structure connectivity with free-hand sketches and drawings. Explore the form and design. •• Work out the final design drawing, working drawing, Details of part and part drawing. The function, form and structural relationship to explore the design and details with given materials. Material, its property and form exploration with process. Evaluation Criteria: •• •• •• ••

Quality of understanding of assignment and execution. Quality and creativity in design and exploration with conceptual clarity Precision, Skill and Quality of 3D model. Quality and precision in prototype making and Time management

Required output: •• •• •• •• ••

Concept generation and 3D sketches on A3 cartridge pape r and Process sheet. Technical drawing in scale, part drawing and 1:1 detail drawing. 3D sketches and design process documentation. 3D model in scale with given material consideration. Part detail of the overall design and in 1:1 scale with actual material and finish.

Input Sessions: •• Introduction to assignment part – A, B and C. •• Discussion and demonstration on types of structure, its elements, organization and form. •• Application learning of form, composition and Gestalt principles of perception. •• Introduction and discussion on the given material, form, structure and processes.

Master In Building Products and Systems

82


83

Studio: Simple Building Products


Master In Building Products and Systems

84


85

Studio: Simple Building Products


Master In Building Products and Systems

86


87

Studio: Simple Building Products


Master In Building Products and Systems

88


Design Matrix

89

Studio: Simple Building Products


Master In Building Products and Systems

90


SEC-02

The Site

3D VIEW- 01 SIMPLE BUIDLING PRODUCTS AND SYSTEMS FDPG- SEMESTER 01

60 60

60

980

1,200

30

60

80

GSPublisherEngine 0.1.100.100

30 80

60

SEC-01

60

SEC-01

60

80

30

230 450

30

60

80

460 460 1,360

80

30

230

30

80

450

0

E IN CM

G PRODUCTS AND SYSTEMS R 01

91

Studio: Simple Building Products


25

25

610

275

250 250 25 60

25

635 275 85

250 250 60

25

275 85

25

635

275

25

SECTION 01

SECTION 02

Master In Building Products and Systems

92


93

Studio: Simple Building Products


Master In Building Products and Systems

94


95

Studio: Simple Building Products


Master In Building Products and Systems

96


97

Studio: Simple Building Products


Master In Building Products and Systems

98


99

Studio: Simple Building Products


Master In Building Products and Systems

100


4. Solution to a Product Enhancing the design solution to transform it into a PRODUCT by optimization of factors like ease of assembly & disassembly, standardization of parts to generate mass production and various other factors. Exercise Objective : The objective of this exercise is to build characteristics of a Product into the developed design solution considering the below mentioned factors. The key factors leading to developing characteristics of a ‘Product’ are: 1. No. of parts and the sequence of assembly 2. CMF (color, material and finishes) for your design 3. Consistency v/s variety (based on connectors, no. of parts, size, etc..) 4. Make-ability 5. Viability through mass-production 6. Standardization & Propagation 7. Structure & Load transfer diagrams (1:50) 8. Human Factor (services & usability) 9. Scale and dimensions (appropriateness) 10. Aesthetics and values 11. Fillers and adjustments 12. Table of all parts, components, and accessories 13. Micro Connectors, Mezzo Connectors, Macro Connectors - inter relationship Learning Outcomes : •• Students will learn to develop a sequential methodology to transform a design solution into a PRODUCT. •• To link the factors and derive further factors of analysis based on the design brief. •• To be able to select relevant On-Site and Off-Site construction processes. •• To learn to cater to various human factors making the building product ‘user-friendly’. •• To simplify the range of design elements into specific categories depending upon its form, function and location. •• To learn to portray their design intentions using diagrams. Required Output : Conceptual & analytical diagrams (with specifications), sketches and abstract representation on A3 sheets.

101

Studio: Simple Building Products


Master In Building Products and Systems

102


103

Studio: Simple Building Products


Master In Building Products and Systems

104


105

Studio: Simple Building Products


Master In Building Products and Systems

106


107

Studio: Simple Building Products


Master In Building Products and Systems

108


109

Studio: Simple Building Products


Master In Building Products and Systems

110


111

Studio: Simple Building Products


Master In Building Products and Systems

112


113

Studio: Simple Building Products


Master In Building Products and Systems

114


115

Studio: Simple Building Products


Master In Building Products and Systems

116


117

Studio: Simple Building Products


Master In Building Products and Systems

118


119

Studio: Simple Building Products


Master In Building Products and Systems

120


121

Studio: Simple Building Products


Master In Building Products and Systems

122


123

Studio: Simple Building Products


Master In Building Products and Systems

124


125

Studio: Simple Building Products


Master In Building Products and Systems

126


Final Posters 127

Studio: Simple Building Products


Master In Building Products and Systems

128


DESIGN PROCESS

JOINERY DETAIL (SCALE 1:1)

PROFILE ELEVATION SIDE PROFILE (SCALE 1:1) DESIGN STRATEGY

NAME

SIZE

A

1920 X 900 X 2570

B

1840 x 910 x 1350

C

560 x 1390 x730 x 730 x1390

D

E

F

G H I J K

1390 x 1360 x 1360

as per diagram As per diagram m10 m16 As per diagram

SPECIFICATION

FINISH

QUANTITY PROCESS INVOLVED

25mm thicK

Veneer/ Laminate + edge treatment with exterior polyurethane varnish

16

CNC cutting, pasting veneer/laminate, edge treatment coating

Birch ply

25mm thick

Veneer/ Laminate + edge treatment with exterior polyurethane varnish

16

CNC cutting, pasting veneer/laminate, edge treatment coating

Plywood Flooring

25mm thk. with anti-slip surface

Comes in different finishes by different companies like Forest one, Big River

7

CNC cutting

Option B

Birch ply

25mm thick

Veneer/ Laminate flooring options pasted onto ply

7

pasting veneer/laminate, CNC cutting

Option A

Plywood Flooring

25mm thk. with anti-slip surface

Comes in different finishes by different companies like Forest one, Big River

7

Option B

BIRCH PLY

25mm thick

Veneer/ Laminate flooring options pasted onto ply

7

Option A

PLYWOOD FLOORING

25mm thk. with anti-slip surface, customization available as per span

Comes in different finishes by different companies like Forest one, Big River

2

CNC cutting

Option B

BIRCH PLY

25mm thick, customization available as per span

Veneer/ Laminate flooring options pasted onto ply

2

pasting veneer/laminate, CNC cutting

PLYWOOD FLOORING

25mm thk. with anti-slip surface, customization available as per span

Comes in different finishes by different companies like Forest one, Big River

2

CNC cutting

BIRCH PLY

25mm thick, customization available as per span

Veneer/ Laminate flooring options pasted onto ply

2

pasting veneer/laminate, CNC cutting

Mild Steel pipe

30mm external dia with 2mm thickness

Powder coated with colours like silver gold, rose-gold

7

Cuting and powder coating

Mild Steel pipe Metal alloy Metal alloy Metal alloy

20mm external dia + 1.5mm thickness + 1.5mm thick M.S. sheet Hex head bolt Hex head counter sunk bolt Hex nut

Powder coated with colours like silver gold, rose-gold Powder coated with colours like silver gold, rose-gold Powder coated with colours like silver gold, rose-gold Powder coated with colours like silver gold, rose-gold

7

Metal alloy

Hex nut

Powder coated with colours like silver gold, rose-gold

104

Metal alloy

Can only be used for 25mm ply

Powder coated with colours like silver gold, rose-gold

7

As per diagram As per diagram As per diagram

Metal alloy Metal alloy Metal alloy

Can only be used for 25mm ply Can only be used for 25mm ply Custom designed hardware

Powder coated with colours like silver gold, rose-gold Powder coated with colours like silver gold, rose-gold Powder coated with colours like silver gold, rose-gold

Laser Cuting, bending, cutting ,welding and powder coating

268 104 268

As per diagram As per diagram

N

CNC cutting pasting veneer/laminate, CNC cutting

Option A Option B

L

O

129

1390 x 330 x 900 x 735

MATERIAL Birch ply

M

p

TECHNICAL DRAWINGS

1390 x 1390 x 560

OPTION

Option A

16

Laser cutting bending,, coating, lubrication, riveting, powder coating Laser cutting bending,, coating, lubrication, riveting

11

Laser cutting bending,, coating, lubrication, riveting, powder coating

16

Casting, powder coating

Q

As per diagram

Rubber

Resilient vulcanized transition strips

Finished with complementary color options as per veneer/ laminate

12m

R

As per diagram

Metal alloy

Preferably ring eyelets fitting 25mm ply

Powder coated with colours like silver gold, rose-gold

9

S

20m, 15mm dia

non alloy Carbon steel

Tension cable

-

20m

Studio: Simple Building Products


PROCESS

CONNECTOR AS FORM

DESIGN BRIEF Conditions : The Foremost aim of the Product is to connect Spaces for the given conditions, which include horizontal movement through the connection and no vertical transition between the two floor plates ensuring the simple building product does not touch the ground. (Horizontal does not only mean limiting to a straight direct link such as a line). ‘Connection’ can attribute to the notions of ‘relation’ ‘ Bond’ ‘Interrelation’ ‘ Association’ and is not limited to ‘the relationship between a person or thing with something else’.

Circle as a simple geometry Attributes of visual transition and ability as a structural form

The Product shall bring out the connection of two or more tangible mediums along with a visual transition wherein the continuity of the geometry used should allow for modularity in the form of units and generation of form to create a network but perceived as one Connection. This assembly based Product can ensure sustainability through a multi-functional approach. Here both the function/activity (the association of two or more activities in context) and modules should be able to evolve . This is not limited to the context used but should also allow re usability and recyclability post a point of usage.

CONNECTOR AS STRUCTURE

CONNECTOR DETAIL 1:1 Geometry: Circle as a means of expressing continuity and stability in form. Iterations as repeated modules.

Translation as equilateral and lancet arches. Propagation + Intersection

Stability through the form as a module with elements of safety service and pathway

CONNECTOR THROUGH MATERIALS

Strength of sheet metal as the form Reduction process with integration of structure from same surface

CONNECTOR AS A PRODUCT

Material: Sheet Metal and Wood to bring out attributes of the geometry with the context of safety, structure, pathway and services. Plane/Surface as a connector with the idea of a frame for its structure . Introducing stability of material and form through connectors and manufacturing processes

PROFILE

PRODUCT Macro Module : (Bridge span 4.6m) PARTS MANUFACTURING AND SPECS

Part to Whole Micro Module

1. WOODEN DECK

Wood Cutting( Machining) Off Site Holes drilled for fastening Nut bolt (5mm dia) PINE WOOD DECK with Silicone and water sealant

2. MS SHEET PANEL

Bending, roll-bending,Open Hem or stretch forming Off Site 10x20 mm dia Nut and Bolt,20x12mm Nut and Bolt POWDER COATED Longer durability and Protection+ Safety grip coating

5. MS HOLLOW PIPE Rolling 60mm dia Off site Hollow pipe spacer bolted Heavy duty areas

3. MS BASE SECTION

Metal Laser cutting,Close edge hem, Metal bending Off Site 10x20 mm dia Nut and Bolt,20x12mm Nut

Components and Sequence of Assembly

A

Wooden planks fit and screwed to MS base section (sealant around wooden panel edges)

B

MS Sheet Panels Bolted to each other and then to MS base section

C

Connector ribs positioned at panel junction and bolted with it. MS Spacer placed between ribs in the lower cut out.

D

Beams attached through the cut out in base section. Passes through the connector rib. Spacers fastened with nut and bolt to the beam.

E

Railings passed through the ms sheet panel. SS wire tied between panels.

F

Beams anchored to gusset clamp plate

4. CONNECTOR RIB

Metal Laser cutting On Site 20x20mm dia Nut and Bolt, 5mm hollow pipe spacer

6. RAILING

MS Hollow pipe 30mm dia On Site Gusset plate end clamping with 20mm dia MS nut bolts

7. SS WIRE cable

100m length (1.5mm dia) Wire Drawing On Site Threaded push lock inserts for wire

8. ANCHOR PLATE

LOAD DISTRIBUTION

5mm thk MS plate with 2.5mm circular clamp On Site Threaded push lock inserts for wire Sound Absorption and Resistance to wearing off of wood : Fabric laid on sheet Metal

MASS MANUFACTURING

1:1

SERVICEABILITY 1.8M WIDE PATHWAY 3 PEOPLE :WIDTH 15 PEOPLE AT A GIVEN TIME

MS PIPE HANDRAIL FOR SAFETY Integration : LED LIGHT SLOT

TRANSITION PLATE : WOODEN DECK

SILICONE SEALANT AROUND WOODEN PLANKS

Varying spans 2m Span Connecting C section 1 + Module 1 + Module2 + Connecting C Section2

SERVICE INTEGRATION CONDUITS

TECHNICAL DRAWING 1:20

Master In Building Products and Systems

130


DESIGN BRIEF -

PROCESS FOR THE CONNECTOR

To connect the two given spaces with a tangible horizontal spatial element which allows efficient interaction between the two spaces. The element shall visually engage the user and enhance interaction with and within the space. It shall stimulate the senses of the user and enhance the user experience. It can contain sources of visual entertainment. The design solution shall justify the property of the materials used and contain the essence of the abstract model produced.

FORM MANIPULATION - 3D EXPLORATIONS

REQUIREMENT OF SUCH A PRODUCT RADII + CONCAVE + CONVEX MANIPULATION

- Product will be a standard solution to span two spaces. - Optimized outcomes for spaces that need tangible connectors for the ease of the user

RADII + CONCAVE + CONVEX MANIPULATION

PURPOSE OF THE PRODUCT -

Scanned by CamScanner

RADII MANIPULATION

- To connect two spaces - Visual barrier /connector - Exhibition space

DESIGN CRITERIA -

FORM GENERATION FROM 2D PATTERN 3D VISUALISATION

Scanned by CamScanner

MODULE FOR THE FORM

FORM GENERATION FROM 2D PATTERN 3D VISUALISATION

3D EXPLORATION OF 2D PATTERN - MODEL

Scanned by CamScanner

x= width of the bridge as required

PRODUCED BY AN AUTODESK STUDENT VERSION

PRODUCED BY AN AUTODESK STUDENT VERSION

ius

R18

.5

4,5

R2

46

°

M.S. SHEET- BEAMTRUSS 4.5 mm THICK

PRODUCED BY AN AUTODESK STUDENT VERSION

PRELIMINARY MODEL 2x

4.5

PRODUCED BY AN AUTODESK STUDENT VERSION

PRODUCED BY AN AUTODESK STUDENT VERSION

rad

M.S. SHEET - STRUT 4.5 mm THICK

M.S. NUT BOLT ASTMA490 DIA 25 mm

FORM DEVELOPMENT BASED ON THE ABOVE MENTIONED PROCESS Arch being used in the design of the beam, boasting of the structural stability as well as flexibility for the given span. The geometry used is flexible in nature with regard to further propagation of the connector.

y=

CONNECTOR DETAIL M.S. SHEET RIBBING 4.5 mm THICK

PRODUCED BY AN AUTODESK STUDENT VERSION

GENERATION OF PATTERN 2D VISUALISATION

Scanned by CamScanner

- Accessibility and universal design - Identity of space - Flexibility of product- Adaptability ofBYthe product PRODUCED AN AUTODESK STUDENT VERSION - Structurally sound but lightweight in visual perception - Modularity with manufacturing

SC : 1:5

STAGE 1

PRODUCED BY AN AUTODESK STUDENT VERSION PRODUCED BY AN AUTODESK STUDENT VERSION

DERIVED GEOMETRY PRODUCED BY AN AUTODESK STUDENT VERSION

FINAL STAGE

STAGE 3

CONNECTOR DETAIL IN PHYSICAL MODEL

STAGE 2

INFOGRAPHICS

PROFILE SECTION

100

A

16

FILLER (RAILING)

PLAN OF 100

a

16

445

A 95

95 190

PATH WOODEN

255 95

1650

445

100

165

1625 1353

B

95

255 95

EXPLODED VIEW OF THE ASSEMBLY OF TRUSS SC

C

190

190

M.S. SHEET 6 mm THICK

55

55

ELEVATION OF

200 80

80

MC 250 6 MM

B

80

M.S. FILLERS 4.5 MM c

4600

PLAN OF

200

C

114

4600

75

CURVED M.S. SHEET 6 MM

a

80

165

60

80 60

C.D. OF

60

250

PRODUCED BY AN AUTODESK STUDENT VERSION

1525

a

439 114

M.S. NUT BOLT ASTM A490 DIA 10 mm

60

PRODUCED BY AN AUTODESK STUDENT VERSION

M.S. TRAY FOR SERVICES

60

1525

PLAN OF

190

1650

A

R1675

COMPONENT DRAWING (C.D.) OF

M.S. Z- BENT SECTION

WOODEN SECTION (HANDRAIL) 100 x 75 mm

50

50

A

60

55

190

5

81

R1

55

190

SAFETY ELEMENT RAILING

75

ELEVATION OF

80

WOODEN HANDRAIL

5

81

R1

16

16

95 80

195 3.2

1840

c

80

95

190 BY AN AUTODESK STUDENT VERSION PRODUCED

1650

55

PLAN OF

c

955.5

445

C

50

PRODUCED BY AN AUTODESK STUDENT VERSION

38.5

80

1650

55

PLAN OF

VIEW OF COMPLETED ASSEMBLY

255 95

1030.5

445 95

38.5

190

C.D. OF

50

50

C

38.5

PRODUCED BY AN AUTODESK STUDENT VERSION

95

38.5

80

PLAN OF

95

80

EXPLODED VIEW OF THE CONNECTOR

2330

COMPONENT DRAWINGS

1030.5 250 190

PRODUCED BY AN AUTODESK STUDENT VERSION

MC 250 PRODUCED BY AN AUTODESK STUDENT VERSION

1030.5 560,2

M.S. SHEET 3 mm THICK

ELEVATION OF THE CONNECTOR

WOODEN HANDRAIL 100 x 75mm PRODUCED BY AN AUTODESK STUDENT VERSION

370 310

CMF

WOODEN HANDRAIL 100 x 75mm

PRODUCED BY AN AUTODESK STUDENT VERSION

PRODUCED BY AN AUTODESK STUDENT VERSION

PRODUCED BY AN AUTODESK STUDENT VERSION

M.S. SHEET 4.5 mm THICK Z

WOODEN SECTION 1450 x 200 x 40 mm

M.S. NUT BOLT ASTM A490 DIA 10 mm

MC 250

SECTION AA’ OF THE CONNECTOR WOODEN HANDRAIL 100 x 75mm

PRODUCED BY AN AUTODESK STUDENT VERSION

R1

81

5

PRODUCED BY AN AUTODESK STUDENT VERSION

45

724 230

370 310

M.S. CLAMP

M.S. NUT BOLT ASTM A490 DIA 20 mm

WOODEN HANDRAIL 100 x 75mm

3100

4660

190

SECTION BB’ OF THE CONNECTOR

1000

45

M.S. TRAY (FOR SERVICES)

250

1030.5 560,2

R16

75

PRODUCED BY AN AUTODESK STUDENT VERSION

WOODEN SECTION 1450 x 200 x 40mm

WOODEN SECTION 1450 x 200 x 40 mm

PRODUCED BY AN AUTODESK STUDENT VERSION

PRODUCED BY AN AUTODESK STUDENT VERSION

M.S. SHEET 3 mm THICK

1550

15 18 R

WOODEN SECTION 1450 x 200 x 40 mm

PRODUCED BY AN AUTODESK STUDENT VERSION

16

1850 1700

35

450 190

M.S. NUT BOLT ASTM A490 DIA 25 mm

190

M.S. Z- BENT SECTION 1800 x 450 x 3 mm M.S. CLAMP

PLAN OF THE CONNECTOR

PRODUCED BY AN AUTODESK STUDENT VERSION

PRODUCED BY AN AUTODESK STUDENT VERSION

MC 250

M.S. CLAMP

DETAILED SECTION - Z

PRODUCED BY AN AUTODESK STUDENT VERSION PRODUCED BY AN AUTODESK STUDENT VERSION

131

Studio: Simple Building Products


Master In Building Products and Systems

132


PROCESS FOR THE CONNECTOR

DESIGN BRIEF

GEOMETRY OF FORM

TO DESIGN A CONNECTING ELEMENT BETWEEN TWO HORIZONTAL AXIS THAT ALLOW TO AND FRO MOVEMENT AND CIRCULATION FOR USER. THE USER MAY EITHER CARRY ANY LUGGAGE/ BAGGAGE ALONG WITH HIM OR NOT IN A HASTEN SITUATION. THE PASSAGE OF USER FROM ONE POINT TO ANOTHER SHOULD BE A CONTENTED EXPERIENCE IN TRANSITION. THE CONNECTING ELEMENT SHOULD BE EASY TO ASSEMBLE ON SITE AND REQUIRES APPROPRIATE MAINTENANCE. SINCE THE CONNECTING ELEMENT TO BE DESIGNED IS IN AN INTERIOR CONTEXT IT SHOULD FEEL AND APPEAL LIKE A PRODUCT IN TERMS OF AESTHETICS.

FORM MANIPUATION

CONSIDERING THE TRANSVERSE SECTION

CONNECTING TWO SPACES HORIZONTALLY THAT ARE APART FROM EACH OTHER IN INTERIOR CONTEXT FORM

PURPOSE OF THE PRODUCT TO CONNECT AND BRIDGE THE PHYSICAL GAP BETWEEN TWO SPACES MOVE THROUGH HORIZONTAL SPACES THAT DO NOT CONNECT EACH OTHER USER SHOULD BE ABLE TO CARRY LUGGAGE/ BAGGAGE ALONG WITH THEM IN A HURRY SITUATION

STRESS POINT WHERE THERE WOULD BE MAXIMUM LOAD IN PREVIOUS EXCERCISE OF CREATING 3D FROM 2D COMPOSITION I LEARNT OF ORGANIZATIONAL PRINICIPLE AND DESIGN PRINCIPLE FOR FORM GENERATION.THE SKETCH IS MY 3D MODEL FROM PREVIOUS EXCERCISE THAT SHOWS RADIAL SYMMETRY, THUS FOR GENERATING THE FORM OF THIS CONNECTING ELEMENT I TOOK INSPIRATION FROM MY PREVIOUS MODEL OF RADIAL SYMMETRY.

MATERIAL PALETTE

INITIAL CONCEPT FOR FORM EXPLORATION

DESIGN ITERATIONS

PLYWOOD MS PIPES STEEL CABLE

SINCE PLYWOOD IS AVAILABLE UPTO ONLY 8 FEET THIS CURVILINEAR FORM CANNOT BE MADE FROM ONE PLYWOOD

RADIAL SYMMETRY

STAKE HOLDERS

POSSIBLE LOCATIONS

DESIGN CRITERIA

ARCHITECTS DESIGNERS CIVIL ENGINEERS MECHANICAL ENGINEER ELECTRICAL ENGINEER MATERIAL SUPPLIERS MANAUFACTURERS LABOURS SERVICE AND MAINTENANCE

AIRPORTS RAILWAY STATION METRO STATION BUS STATION JETTY MALL EDUCTIONAL INSTITUTES PUBLIC SPACES

EASY TO MAINTAIN MODULAR EASY TO INSTALL ON SITE PRE FABRICATED SUSTAIN ENVIRONMENTAL CONDITION

BENT PLYWOOD BENT PLYWOOD

CONNECTOR DETAILS I SECTION JOINERY

80 90

TO ATTAIN THE CURVE OF PLYWOOD IT MUST BE DIVEDED INTO 2 OR MORE PARTS CUSTOMIZED I SECTION JOINERIES TO HOLD THE PLYWOOD

RAILING

SOME FORM EXPLORATION FOR RADIAL SYMMETRY

KURFED PLYWOOD

DERIVED THE BASIC STRUCTURE FROM THE FORM AND CONSIDER IT ON LOGITUDINAL CROSS SECTION

TOP VIEW

PLYWOOD TRUSS

R861 R856

Ø8 Grub Screw

IN THIS DESIGN THE FLOW OF FORM IS BREAKING AND ALSO THE DECK IS NOT STABLE THERE IS VERTICAL MOVEMENT AT CERTAIN POINTS

FINAL DESIGN CONCEPT

STAINLESS STEEL CONNECTOR TO HOLD 3 PIPES TOGETHER AT A JUNCTION

R1255

RAILING

R1250

FRONT VIEW

PLYWOOD PLANKS

GRUB SCREWS TO LOCK THE POSITIONS OF THE PIPES

MS PIPES DEVELOPING IT FURTHER BY ADDING SHELTER RAILING AND PATHWAY

TRUSS - STRUCTURAL SUPPORT

AS THE DESIGN WAS BEING DEVELOPED THE FOCUS OF CONNECTING TWO SPACES WAS SHIFTING AND WENT MORE TOWARD ARTIFICAL / DECORATIVE/FACADE DESIGN SO THE SHIFT OF WORKING ON TRANSVERS SECTION FROM LONGITUDINAL SECTION OCCURED TRYING TO MAINTAIN THE FORM AND CHANGING IT PROPORATIONATELY ACCORDING TO THE DIMENSIONS

AREA FOR SERVICES

ISOMETRIC VEW

TO ATTAIN THE CURVILINEAR FORM WOODEN PLANKS ARE CUT IN TO SMALLER WIDTH . PIPES RETAIN THE FORM OF STRUCTURE. THERE IS NO MOVEMENT OF DECK AS IT HAS SUPPORT OF THE PIPE FROM BELOW TRUSS. CUSTOMIZED 3 WAY CONNECTOR PIPE JOINERY CAN BE USED.

MANUFACTURING PROCESS-CASTING

INFOGRAPHICS

SCALE 1:2

PROFILE SECTION

SEQUENCE OF ASSEMBLY FOR MODULE 3 WAY PIPE CONNECTOR ALL 3 PIPES ARE FIXED TO THE CONNECTOR BY GRUB SCREW AND THEN TIGHTED WITH ALLEN KEY TO LOCK THE POSITION OF PIPES AND AVOID LATERAL MOVEMENT BETWEEN THE JOINERY

PLYWOOD FINISH

THEN THE SECOND 3 WAY PIPE CONNECTOR IS ATTACHED TO THE PIPES WITH OPEN JUNCTION AND FASTENED SIMILARLY WITH GRUB SCREW AND ALLEN KEY

OTHER SIDE OF THE RAILING THE ATTACHED TO THE CONNECTOR

PIPES OF 40 MM DIA IS PASSED THROUGH STRUCTURE OF MODULE TO ATTAIN CONNECTIVITY IN LONGITUDINAL SPAN SINCE PASSING A LONG PIPE OF REQUIRED SPAN CANNOT BE PASSED THROUGH THE STUCTURE DUE TO TRANSPORATAION AND ASSEMBLY LIMITS A COUPLER IS REQUIRED TO JOIN 2 PIPES OF SAME DIA BY THREADING ANOTHER PIPE IS THREADED TO THE COUPLER FOR LINEAR EXTENSION

PLYWOOD FIXING

CAP DETAIL

STRUCTURE OF BRIDGE

RAILING

3 WAY PIPE CONNECTOR

BASE SUPPORT FOR DECK

ISOMETRIC EXPLODED VIEW OF MODULE

BINDING LONGITUDINAL ELEMENTS TRUSS

MS PIPES STRUCTURE

COUPLER

STANDARDIZATION IN PARTS AND MATERIALS IDENTICAL FORM OF PIPE USED ON BOTH SIDE THUS MAKING IT ONE MODULE THAT CAN FLIP TO FORM THE STRUCTURE

PARTS AND COMPONENTS Sr.

Part

1

NEXT STRUCTURAL MODULE IS INSERTED THROUGH THE PIPE FORMING SUPPORT STRUCTURE FOR THE DECK

LOAD TRANSFER DIAGRAM PLYWOOD OF 19MM IS FIXED ON TO THE PIPES TO FORM PATHWAY BY ALLEN SCREW AND CAPING IT WITH SCREW CAP TO ATTAIN SEAMLESS FINISH PLYWOOD PLANKS OF 19MM IS SCREWED TO PIPE BY ALLEN SCREWS AND SCREW CAP. THIS ACTS AS RAILING AND FOR SAFETY.

80 MM DIA PIPE

40 MM DIA PIPE

CONNECTOR

19MM PLYWOOD

Part Name

Material

Qty

19 mm commercial plywood

600x 2000x19

9

Plank

19 mm commercial plywood

600x150x 19

105

3

End plank

19 mm commercial plywood

300x150x 19

4

Lower truss

Stainless steel pipe

80mm

8

5

Upper truss

Stainless steel pipe

80mm

8

END RAILING MODULE

CONNECTOR

Size

Deck

2

8

6

Railing

Stainless steel pipe

80mm

16

7

Longitudina l connector

Stainless steel pipe

40mm

24

PROPOGATION OF SINGLE MODULE AT DIFFERENT SPANS LOAD

8

TRANSFER OF WEIGHT

0.6 METER

2 METER

4.6 METER

8 METER

EVEN DISTRIBUTION

Stainless steel

90mm

9

Coupler

Stainless steel

46mm

10

Grub screw

3 way pipe connector

Black alloy steel

M16 x 1.25

92

11

Allen screw

Black alloy steel

M16 x 1.25

145

16

12

Screw cap

Stainless steel

18mm

145

21

SEQUENCE OF ASSEMBLY

ATTACHING THE ANCHOR AND THEN THE STRUCTURE

AFTER EVERY ONE FIXING THE COUPLER ATTACHING THE NEXT FIXING THE LAST MODULE GET FIXED THE FOR LENGHT EXTENSION STRUCTURAL MODULE MODULE ALONG WITH DECK SIMULTANEOUSLY THE ANCHOR NEEDS TO BE FIXED

END DECK FILLER IS ASSEMBLIED

AND THE RAILING GET FIXED AT LAST

TECHNICAL DRAWINGS

SCALE 1:1 ALL DIMENSIONS ARE IN MM

133

Studio: Simple Building Products


DESIGN PROCESS

DESIGN BRIEF To design a product, which by property of its geometry can form an interlinked network to support the excitation force caused by dynamic action of the user during transit. The product should be flexible and should have a strong primary function of linkage as well as a secondary function which can be accommodated by incremental upgrades in design. The assembled structure should be lightweight and meet the criteria for structural stability.

PIVOT JOINTS

DIAMOND PLEAT

SCISSORS TYPE STRUCTURE

Studying Origami folds for retractable structures

CONTINUITY IN FORM Pivot joints at nodes to allow the structure to collapse

MATERIAL: PINEWOOD FOR GRIDSHELL Tensile strength – For being a relatively lightweight building material, wood outperforms even steel when it comes to breaking length (or self-support length). Simply put, it can support its own weight better, which allows for larger spaces and fewer necessary supports. Durable - Wood is a durable material which can last upto hundred years if treated properly. Modern wood preservatives and finishing can be added to enhance natural durability

PURPOSE: Serve as a building/landscaping element which can support other systems required for functioning and maintaining of a given space. KEY DESIGN FEATURES - Origami Inspired structure - Modular - Easy to assemble

DESIGN CONSIDERATIONS - Simple assembly - Structural stability - Durable - Upgradable - Adaptable Workability - Pine wood being a soft wood can be bent by steam - Scalable bending. It works fairly well with hand and machine tools. Aesthetics - In addition to providing design flexibilty and strenght, wood has a timeless look which conveys warmth, strenght and character.

Tie beam to hold gridshell in place and provide structural support for pathway

FINAL FORM

Design revised to fit to site context; taking the form forward but eliminating retractabilty feature.

CONNECTOR DETAIL

ANATOMY OF STRUCTURE FLAT TO CURVE

NODE Critical points of the gridshell. Design of connector will dictate the form

Gridshell members held together by tie beams running under the pathway.

Wood bent by steam bending the plank beyond its dry breaking point.

BOUNDARY Ends of the members need to be pinned down to form the parabolic arch of required height

Grid layout in a weave pattern

8mm STEEL CABLE WITH EYELETS

Grid enveloped over parabolic arch

GEOMETRY OF CONNECTOR

DESIGNING CONNECTOR

ISOMETRIC VIEW SCALE 1:2

Deriving geometry for connector from 2D to 3D evolution exercise by understanding axes and connection points

The junction where the planks intersect is a critical point. The connector should be such that it prevents rotation of the members.

UPGRADABILITY OF CONNECTOR

STRENGTHENING THE SHELL The grid pattern forms the shell which enables the overall structure to benefit from the combined action of the shell and arches and thus to achieve a unique shape.

SCALE- 1:5

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 16-11-2019 17:25:39, DWG To PDF.pc3

M8 x 120 HEX HEAD BOLT 2 mm THK POWDER COATED STEEL PLATE

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 17-11-2019 3:31:18, DWG To PDF.pc3

Shear blocks are added between the parallel planks to form a double interwoven shell and thus increase the overall stiffness of the structure.

HEX FINISH NUT

Connector to have provision for spider fitting fixture as shown such that glazing can be added as per requirement

Connector with a provision to fit light fixture

SIDE VIEW SCALE 1:2

Cables with eyelets or loops can be attached to the connector to serve as railing or create bracing for added stability of the grid shell

PROFILE SECTION

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, M8 X 120mm 17-11-2019 6:16:26, DWG To PDF.pc3 F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 17-11-2019 6:13:39, DWG To PDF.pc3 HEX HEAD BOLT C CONNECTOR F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 17-11-2019 6:08:34, DWG To PDF.pc3 F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 16-11-2019 17:16:51, DWG To PDF.pc3

INFOGRAPHICS

Size: 362 x 235 x 100 mm Nos: 18 Finish: MS Powder coated steel (RAL 9011- Graphite Black)

2mm THK MS STEEL TOP PLATE POWDER COATED (RAL- 9011)

B GRIDSHELL MEMBER Size: 7000 x 150 x 20 mm Nos: 8 Finish: Pine wood finished with a coat of rust oleum wood stain- dark walnut and oil based polyurethane varnish

20mm THK PINE WOOD SECTION WITH A COAT OF RUST OLEUM WOOD STAIN (DARK WALNUT) AND OIL BASED POLYURETHANE VARNISH

362 x 235 x 110 mm POWDER COATED STEEL PLATE CONNECTOR WITH M8 x 120 HEX HEAD BOLTS

2mm THK MS STEEL CENTRE PLATE POWDER COATED (RAL- 9011)

A GRIDSHELL END MEMBER Size: 7000 x 150 x 20 mm Nos: 8 Finish: Pine wood finished with a coat of rust oleum wood stain- dark walnut and oil based polyurethane varnish

2mm THK MS STEEL BOTTOM PLATE POWDER COATED (RAL- 9011)

HEX FINISH NUT

CONNECTOR DETAIL SCALE 1:10

ISOMETRIC VIEW 4600 X 50 X 75mm TEAK WOOD MEMBER WITH WATER BASED

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 17-11-2019 1:32:25, DWG To PDF.pc3 POLYURETHANE FINISH TO ANCHOR PATHWAY

2200 X 50 X 100mmTEAK WOOD TIE BEAM WITH WATER BASED POLYURETHANE FINISH

E STEEL CABLE Lenght: 915 mm Dia: 10mm Nos: 6

4600 X 50 X 400mm TEAK WOOD STRUCTURAL BEAM WITH WATER BASED POLYURETHANE FINISH 7000 X 150 X 20mm BENT PINE WOOD GRID SHELL MEMBERS WITH A COAT OF RUST OLEUM WOOD STAIN (DARK WALNUT) AND OIL BASED POLYURETHANE VARNISH

F PATHWAY PLANKS Size: 1900 x 200 x 50mm Nos: 23 Finish: Teak wood planks with water based polyurethane finish

D WOODEN STRUCTURAL BEAMS Size: 4600 x 400 x 50mm Nos: 4 Finish: Teak wood members with water based polyurethane finish

STRUCTURAL FRAMING SCALE 1:20

ISOMETRIC VIEW

TECHNICAL DRAWINGS JOIST HANGERS TO HOLD WOODEN BEAM

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 17-11-2019 2:02:37, DWG To PDF.pc3

MS STEEL SLAB PLATE

7000 x 150 x 20 mm THK PINE WOOD GRID SHELL MEMBER FINISHED WITH A COAT OF RUST OLEUM WOOD STAIN- DARK WALNUT AND OIL BASED POLYURETHANE VARNISH

SWIVEL PAD

M6 x 1 COUNTERSUNK FLAT SOCKET CAP SCREW ADJUSTING SCREW OPERATING HANDLE

MS STEEL BRACKET TO HOLD JOIST HANGER

SECTION BB’ SCALE 1:20

ISOMETRIC VIEW

SECTION AA’ SCALE 1:20

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 16-11-2019 23:30:39, DWG To PDF.pc3 ANCHOR DETAIL SCALE 1:10

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 16-11-2019 23:58:45, DWG To PDF.pc3

4600 x 400 x 50 mm THK TEAK WOOD STRUCTURAL BEAM WITH WATER BASED POLYURETHANE VARNISH F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 17-11-2019 0:57:12, DWG To PDF.pc3

SIDE VIEW

GRIDSHELL MEMBER -7000 x 150 x 20 mm F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 16-11-2019 23:40:37, DWG To PDF.pc3 -Pine wood section -Manufactured by steam bending -Finished with Rust Oleum wood stain and oil based polyurethane varnish Nos: 8

TOP VIEW SCALE 1:20

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 16-11-2019 23:57:59, DWG To PDF.pc3

GRIDSHELL END MEMBER -7000 x 150 x 20 mm -Pine wood section -Manufactured by steam bending -Finished with Rust Oleum wood stain and oil based polyurethane varnish Nos: 8

SHEAR BLOCKS -120 x 80 x 60 mm -Pine wood section -Aids in transfer of axial forces between members Nos: 44 CONNECTORS -362 x 235 x 110 mm -MS -Holds grid shell members in place by preventing lateral rotation at nodes Nos: 18

STRUCTURAL FRAMING PLAN SCALE 1:20

50mm THK TEAK WOOD PLANK WITH WATER BASED POLYURETHANE VARNISH

GRID PLAN SCALE 1:20

2200 x 100 x 50 mm THK TEAK WOOD TIE BEAM WITH WATER BASED POLYURETHANE VARNISH

PART SECTION SCALE 1:1

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 16-11-2019 23:57:36, DWG To PDF.pc3

F:\WORK\CEPT\MBPS\MBPS_Bridge2019.11.09.dwg, 17-11-2019 5:07:46, DWG To PDF.pc3

Master In Building Products and Systems

134


135

Studio: Simple Building Products


PRODUCT BRIEF

FORM GENERATION

ALONG WITH SOME CONSTRAIN THERE IS NO INTERACTIVE MOVEMENT BETWEEN TWO SPACES, FOR SUCH PROBLEM MODULAR PRODUCT DESIGNED WITH RIGIDITY TO PROVIDE INTERACTIVE ATMOSPHERE, ALSO CAN MASS PRODUCE. IT USES SOME FABRICATION PROCESS AND TECHNIQUES, ALSO IT USES SIMPLE GEOMETRY IN FORM, IT HIDES SERVICES LIKE MEP. IN PRODUCT JOINERY IS PROVIDED SUCH WAY WHICH SHOWS CONTINUITY OF PRODUCT WITH ELEGANCY.

Scanned with CamScanner

PROCESS

JOINERIES DETAIL (SCALE 1 : 2) d with Scanne

Form Relation With Material

ACCORDING TO MATERIAL LIMITATION FORM DIVIDED IN PARTS.

Scanned with CamScanner

nner CamSca

SHEET METAL WOOD WIRE ROPE

1

List of parts

1.5” WOODEN PLANK TO SUPPORT WOODEN DECK M12 NUT & BOLT

2

3

4

UPPER MODULE

Scanned with CamScanner

Sheet Metal

M20 NUT & BOLT

WOODEN DECK

WORK AS MID SUPPORT FOR WOODEN SPAN

WOODEN PATHWAY

WOODEN PATHWAY 5

6 WOODEN DECK SUPPORTER

SHEET METAL

7

MID SUPPORT JOINERIES

MID MODULES

8

BASE MODULES

STRUCTURE 1.5” WOODEN PATHWAY WORK AS TRUSS

MOMENTS

RIVET (GR:2024-T)

MOMENTS WORK AS TRUSS

WORK AS TRUSS

1.5” WOODEN PLANK TO SUPPORT WOODEN DECK

BOTH SIDE BENDING WILL WORKS AS BRACING MEMBER FOR STRUCTURE.

M20 NUT & BOLT

DEAD AND LIVE LOAD DEAD LOAD AND LIVE LOAD SUPPORTS

SUPPORTS

PRODUCT INFORMATION

SUPPORTS

• CMF (COLOUR MATERIAL FINISH) RIVET (GR:2024-T)

INDUSTRIAL SILVER COAT MATE BLACK POWDER COAT PU POLISH WITH CHARCOAL ON WOODEN DECK PU POLISH WITH LIGHT WALNUT ON WOODEN DECK

• ONE MODULE OF PRODUCT

UPPER MODULES TO MID MODULES JOINERIES

• HUMAN FACTOR & SERVICES -SUFICENT HIGHT CLEARANCE. -MIN. 2 AND MAX 3 PERSON CAN COMFORTABLY PASS THROUGH CONNECTOR AT ONE TIME. -RAILING PROVIDED AT SUFFICIENT HIGHT FOR SAFETY OF HUMAN.

• ADAPTABILITY

MID MODULES JOINERIES

2000

600

2000

4.6M SPAN : 2 MODULES AND 1 FILLER

#2 WOODEN SCREW 2000

2000

2000

2000

-SURVICES LIKE WIRE CABLES , PIPE LINES CAN BE PASS THROUGH UNDER CONNECTOR IN HIDEN WAY -WOODEN PLANKS & DECKS ARE REMOVABLE SO MAINTANCE CAN BE COUNDUCTED.

FOR 8M LONG SPAN : 4 MODULES

2” SEMI - ROUNDED RAILINGS

Plan & Sections(scale 1 : 10) 200 100

R9

00

1955

12 14

14 12 2900

2374

MID MODULES TO BASE MODULE JOINERIES 1986

1986

#1 WOODEN SCREW CONNECT WOODEN DECK TO WOODEN SUPPORT PLANK. 1214

1214

250

2140

1000

600

1000

1000

LONG SECTION

k

l

10

d

s

1000

6

40

1106

SHORT SECTION

30

1106

#1 m

M12

M20

d

12

20

s

22

40

L S

SIZE

7

k

16

9.5

17.25

p

1.75

2.5

l

70

4600

m

l l

Master In Building Products and Systems

BOTTOM VIEW

d d

12 12

s s

22 22

40 40

k k

7 7

16 16

20 20

m m

9.5 9.5

17.25 17.25

p p

1.75 1.75

2.5 2.5

70 70

30 30

· · ·

t = thickness of sheets gone connected

SLAB PORTION M20 ADHESIVE ANCHORS

L L

M20 M20

l l

·

Universal solid shank rivet 2017-T / 2024-T Grade Dia of rivet (D) : 3*t Length (L) : t + 1.5D Head dia (S) : 1.4D

3030

4040

M12 M12

#2 #2

Wood Wood screw screw SS

SIZE SIZE

·

6 6

#1 #1

m m

EPOXY GLUE + BOLT IN FLAT SLAB

Rivet details

DD

Nut Nut & & bolt bolt detail detail

PLAN

30

10 10

d d

s s

k k

WOODEN SUPPORT PLANK.

#2

Wood screw

D

Nut & bolt detail

Rivet Rivet details details

Universal solid Universal solid shank rivet shank rivet 2017-T / 2024-T 2017-T / 2024-T Grade Grade · Dia of rivet (D) : 3*t · Dia of rivet (D) : 3*t · Length (L) : t + 1.5D · Length (L) : t + 1.5D · Head dia (S) : 1.4D · Head dia (S) : 1.4D t = thickness of sheets gone t = thickness of sheets gone connected connected

· · · ·

SIDE PROFILE (SCALE 1 : 1)

136


137

Studio: Simple Building Products


PROCESS FOR THE CONNECTOR

DESIGN BRIEF Intent : To create a attractive linkage product which can be easy to install in different spaces and creates visual interest through its aesthetics and quality. A product which can offer smooth passage for people to walk and should be visually lightweight. Purpose : Horizontal connectivity between two spaces which provides smooth passage to its users to walk. Problem statement : The aim is to create a linkage product which can also be a point of attraction in a space. The product should be visually light weight and must have simple assembly in order to save time while installing it and would help in mass production. It should fulfill its purpose of connecting spaces for easy movement. Product must be made using appropriate technology and material considering the site limitations and logistics. It should offer different formations and upgradability, easy maintenance and repair. Design criteria : - Prefabrication - Flexibility - Optimization of material Reliability – post construction - Upgradability - Ease of installation - Easy assembly - Ease in logistics Design features : Assembly based - Interaction between elements - Aesthetics Human comfort - Appropriate technology - Upgradability - Easy repairOffers different formations - Simple anchoring

Connector Detail (SC - 1:1) PRODUCT DISCRIPTION

TECHNICAL DRAWINGS (SC- 1:10)

ProďŹ le Section (SC - 1:1)

Master In Building Products and Systems

138


Prototype

139

Studio: Simple Building Products


Master In Building Products and Systems

140


141

Studio: Simple Building Products


Master In Building Products and Systems

142


143

Studio: Simple Building Products


Master In Building Products and Systems

144


145

Studio: Simple Building Products


Master In Building Products and Systems

146


Simple Building Products Studio Report Tutors: Samir Bhatt, Amal Shah and Sagar Modh Assistants: Khushbu Patel and Anshumi Dhingra Program: Simple Building Products Masters in Building Products and Systems Typology: Studio Faculty of Design CEPT University Monsoon Semester, 2019

First Edition: 2019 This is an academic publication, outlining the details of the studio conducted in second semester for students enrolled in the Masters of Design (Building Products and Systems) for the academic year 2019/ 20. All rights reserved. No part of this book may be reprinted or reproduced in any form, including photocopy and recording without the permission in writing granted from the publishers. Copyright Š 2019 Faculty of Design, CEPT University. All Rights Reserved.



Faculty of Design CEPT University Monsoon Semester, 2019


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.