Manual T iger Shark 2 . 0
and installation instructions Technology by:
1
TigerShark
boat lift solutions
Table of contents Getting started...................................................................... 3 Control panel....................................................................................................................... 4 Raise/lower the boat using automatic systems....................................................................4 Raising/lowering the boat manually.........................................................................................5 Adjusting the boat hoist level....................................................................................................6 Raising/lowering the boat outside of the boat hoist’s stopping positions....................7
Remote control................................................................................................................... 8 Raising/lowering the boat using remote control.................................................................8 Other remote control functions:.......................................................................................... 10
Installation............................................................................ 11 Limit switch..................................................................................................................................12 Functional description of limit switch...................................................................................13 Adjustment of limit switch (hoist).........................................................................................14 Adjusting the limit switch (lowering)....................................................................................15 Connection of limit switch to radio receiver.....................................................................16
Installation............................................................................ 17 Mounting the limit switch into the hoist motor............................................................... 18 SAFETY II stop function.......................................................................................................... 23
General notice...................................................................... 24 Installation............................................................................ 25 Connecting hoist motors to the control panel................................................................. 26 Standard color coded motor........................................................................................................... 26 Standard T-motor.............................................................................................................................. 28 Eastbay motor.................................................................................................................................... 30 AO Smith motor................................................................................................................................. 32 Leeson Balldor motor....................................................................................................................... 34 General Electric motor..................................................................................................................... 36 Century Magnatech motor............................................................................................................. 38 Emerson motor...................................................................................................................................40 Leeson motor...................................................................................................................................... 42 Baldor motor.......................................................................................................................................44
Appendix 2-motor lifts........................................................ 46 Connection schematics............................................................................................................ 47 Wire size recommendation chart......................................................................................... 54 Pairing a transmitter to the TigerShark.............................................................................. 56 Deleting transmitters for the TigerShark........................................................................... 57
Appendix 4-motor lifts........................................................ 58 Connection schematics............................................................................................................ 59
2
Getting started How to use the control panel and the remote control for the boat hoist
WARNING any adjustment to TigerShark not described in this manual or approved in writing by TeleRadio voids warranty and releases TeleRadio and its subsidiaries from liability due to improper handling or installation. The radio control system should only be used for functions such as starting and halting of an application. The radio control systems must not be a safetyrelated part of a control system. We recommend a wired emergency stop where applicable, as well as other protections against personal injuries, e.g. pinch protection.
All manouvering of the lift has to be monitored by the user. AUTO stop function is a convenience function, lift still has to be monitored by the user. SAFETY function is in place to minimize damage in the event of lift failure, lift still has to be monitored by the user. WARNING when lift is not in use the power should be disconnected either at the mains power switch or at the ground fault interruptor switch in the control panel housing. WARNING the control panel housing should always be locked or screwed shut to avoid use by unauthorized party(ies). WARNING the lift should only be operated by users who have read and understood the instructions. WARNING do not climb or play on the lift as there is risk for personal injury. WARNING electrical installation can only be performed by licensed electricians.
3
TigerShark
boat lift solutions
OVERIDE
BOAT UP
Explanation of signs: = Quick press
= Hold down/up
OFF
AUTORUN
Control panel
AUTO ON BOAT DOWN Raise/lower the using automatic systems OVERIDE BOAT boat UP
OFF
AUTO ON
OFF
AUTORUN AUTORUN
You can use the automatic systems to raise or lower the boat to a preset position OVERIDE BOAT UP up/down lever. The boat can be raised or lowered to by briefly pressing the boat the position set as the end point during installation. See page 12.
AUTO ON OVERIDE
BOAT DOWN
BOAT DOWN BOAT UP
OVERIDE
OFF
BOAT UP
AUTO ON
OFF
BOAT DOWN
BOAT DOWN BOAT UP
OVERIDE
BOAT UP
AUTO ON
OFF
AUTO ON OVERIDE
OFF
AUTORUN AUTORUN
AUTORUN AUTORUN
Raising the boat automatically:
BOAT DOWN
Lowering the boat automatically:
OVERIDE
OFF
BOAT UP
AUTO ON
OFF
BOAT DOWN
AUTO ON OVERIDE
BOAT DOWN BOAT UP
OVERIDE
BOAT UP
4 FF
RUN
AUTORUN
BOAT DOWN BOAT UP
AUTORUN
AUTO ON OVERIDE
OVERIDE
OFF
BOAT UP
BOAT UP
AUTO ON
OFF
AUTORUN AUTORUN
OVERIDE
BOAT DOWN
AUTO ON
BOAT DOWN
AUTORUN AUTORUN
OVERIDE BOAT UP Raising/lowering the boat manually
OFF
OFF
You can lower or raise OVERIDE BOATthe UP boat manually without using the automated stopping system. When the boat has been raised or lowered to its final position, the hoist turns off. The boat is only raised or lowered as long as the lever is held up or down. The boat can be lowered or raised to the position set as the end position. AUTO ON BOAT DOWN See page 12. AUTO ON OVERIDE
BOAT DOWN BOAT UP
AUTORUN
OFF
BOAT UP
AUTO ON
OFF
BOAT DOWN
BOAT DOWN BOAT UP
OVERIDE
BOAT UP
AUTO ON
OFF
AUTO ON OVERIDE
OFF
AUTORUN AUTORUN
OVERIDE
AUTORUN
Raising the boat manually:
BOAT DOWN
Lowering the boat manually: BOAT DOWN BOAT UP
OFF
AUTORUN
AUTO ON OVERIDE
AUTO ON
BOAT DOWN
5
AUTORUN AUTORUN
TigerShark
boat lift solutions
BOAT UP OFF OFF
OVERIDE
AUTO ON
BOAT DOWN
Adjusting the boat AUTO ON hoist BOATlevel DOWN
OFF OFF
AUTORUN AUTORUN
LEVEL
You can adjust the level of the hoist motors using the control panel. Do this by OVERIDE BOAT UP turning off one of the motors using the LEVEL breaker. This may be necessary if OVERIDE BOAT UP ON the boat hoist is on a slant or if a level adjustment must be performed for other reasons. WARNING! Be careful when adjusting the level, as too high an adjustment can endanger the boat hoist’s load. AUTO ON AUTO ON
OFF
BOAT DOWN BOAT DOWN
Adjusting the level of the hoist upward:
BOAT UP
OVERIDE
BOAT UP
OFF
AUTO ON
BOAT DOWN
AUTO ON
BOAT DOWN
OVERIDE OVERIDE
BOAT UP BOAT UP
OFF
Note! The motor used for level adjustment varies depending on the boat hoist. Check with your installer before use.
OFF OFF
LEVEL
AUTORUN AUTORUN
ON
OFF OFF
LEVEL
AUTORUN AUTORUN
ON
OVERIDE
AUTO ON
BOAT DOWN
BOAT DOWN Adjusting the level of the AUTO hoistONdownward: OVERIDE
OFF
BOAT UP
OFF
LEVEL
AUTORUN
ON
AUTO ON
BOAT DOWN Note! The motor used for level adjustment varies depending on the boat hoist. Check with your installer before use.
6
Raising/lowering the boat outside of the boat hoist’s stopping positions. You can lower or raise the boat outside of the preset stopping positions for the boat hoist. This can be useful (i.e. at high or low tide), when the hoist doesn’t reach high or low enough. Hold the lever toward the STOP POSITION to get OVERIDE BOAT UP past the automatic stop. OFF
AUTORUN
WARNING! Raising/lowering the boat outside of the preset end positions can lead to serious equipment damage if proper care is not exercised. For this reason, be very careful when using this function.
AUTO ON DOWN Raising outside of stop BOAT positions: BOAT UP
OFF
AUTORUN
OVERIDE
BOAT DOWN
OVERIDE
BOAT UP
OFF
AUTORUN
AUTO ON
Lowering AUTO outside of stopBOAT positions: ON DOWN
OFF OFF
BOAT UP BOAT UP
AUTO ON AUTO ON
BOAT DOWN BOAT DOWN
OVERIDE
BOAT UP
OVERIDE
BOAT UP OFF
NTORUN
AUTORUN AUTORUN
OVERIDE OVERIDE
7
TigerShark
boat lift solutions
Remote control Raising/lowering the boat using remote control You can automatically* lower or raise the boat to a preset position by briefly pressing either the up or down button. The boat is lowered or raised to the position set as the end point during installation.
Raising the boat automatically*:
1
2
Press both 足arrow buttons to turn 足transmitter power on.
The LED turns on.
2
*) If your lift is not equipped with a limit switch, you do not have the automatic lift/lower functionality. You must then continuously hold the up/down button. Be aware that the lift can then be raised/lowered outside its maximum limits with possible equipment damage or personal injury as a result.
Pressing the up button will raise the boat hoist to the stop position.
8
Transmitter times out after 2 minutes of inactivity. To re-activate, repeat step 1. Note: Transmitter is already paired with the receiver.
Lowering the boat automatically*:
1
2
Press both 足arrow buttons to turn 足transmitter power on.
The LED turns on.
2
*) If your lift is not equipped with a limit switch, you do not have the automatic lift/lower functionality. You must then continuously hold the up/down button. Be aware that the lift can then be raised/lowered outside its maximum limits with possible equipment damage or personal injury as a result.
Pressing the down button lowers the boat hoist to the stop position.
9
Transmitter times out after 2 minutes of inactivity. To re-activate, repeat step 1. Note: Transmitter is already paired with the receiver.
TigerShark
boat lift solutions
Other remote control functions: The remote control can also be used to control other objects on or around the boat. The standard remote control supports the control of two different objects. You will find suggestions below. Your re seller can provide you with a 足transmitter that allows you to control several objects at once. Contact your re seller for more information. Please note that extra equipment may be required.
Other objects may include jet ski hoists, harbour cranes, boat cranes, ramps or boat traverses.
10
Installation How to install the control panel
WARNING! This section of the manual is only for licensed 足electricians and installers. Interference with high-voltage equipment is illegal for 足individuals without the required 足training/authorization.
WARNING
Hazardrous voltage
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
11
WARNING
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
TigerShark
boat lift solutions
Limit switch The limit switch is connected to the boat hoist motor. With the help of a microbreaker, this unit senses how high or how low the boat hoist has been moved. When the boat hoist is in the top position, a high position breaker cuts the power to the motor. When the boat hoist is in the bottom position, a low position breaker cuts the power to the motor.
Micro-breakers
Adjustment screws
Breaker handle
Motor connection
12
Functional description of limit switch The limit switch, which connects to the engine axle, is turned when the engine axle is spinning, turning the breaker handle in turn. The breaker handle should be adjusted so that when the engine axle is spinning enough, (i.e. when the hoist is in the desired top or bottom position), the micro-breakers engage to cut the power to the motor. WARNING! Be careful to check which breaker handle is for the top position and which is for the bottom position. This depends on how the limit switch is installed.
Micro-breakers
Adjustment screws
Breaker handle
Motor connection
13
TigerShark
boat lift solutions
Adjustment of limit switch (hoist) In order for the limit switch to work properly, it needs to be adjusted upon installation. This is done in two steps, first when the boat hoist is in the top position, and then when it is in the bottom position - this is when the breaker handles are adjusted.
Adjust the boat hoist or the hoisting motors to the position that corresponds to the hoist’s top position. That is, the highest position you want to be controlled by “AUTORUN.”
NOTE! In this example, the lower breaker has been chosen to control the lowering relay. This may vary by installation. Depending on how the position indicator is attached, the meaning of the breakers may be reversed. For this reason, take the necessary precautions during installation and testing to prevent damage to people or property.
When the hoist is in the desired top position, turn the screw that corresponds to the handle/breaker you selected to regulate the height. Turn the screw until the breaker handle activates the micro-breaker with a click. When the breaker handle reaches this position during a hoist, the micro-breaker will cut power to the relay that controls the hoist function. NOTE! This function must be checked carefully to avoid incorrect boat hoist operation.
14
Adjusting the limit switch (lowering) In order for the limit switch to work properly, it needs to be adjusted upon installation. This is done in two steps, first when the boat hoist is in the top position, and then when it is in the bottom position - this is when the breaker handles are adjusted.
Adjust the boat hoist or the hoisting engines to the position that corresponds to the hoist’s bottom position. That is, to the lowest position you want to be controlled by “AUTORUN.”
NOTE! In this example, the lower breaker has been chosen to control the lowering relay. This may vary by installation. Depending on how the position indicator is attached, the meaning of the breakers may be reversed. For this reason, take the necessary precautions during installation and testing to prevent damage to people or property.
When the hoist is in the desired bottom position, turn the screw that corresponds to the handle/breaker you selected to regulate the lowering function. Turn the screw until the breaker handle activates the micro-breaker with a click. When the breaker handle reaches this position during lowering, the micro-breaker will cut the power to the relay that controls the lowering function. NOTE! This function must be checked carefully to avoid incorrect boat hoist operation.
15
TigerShark
boat lift solutions
Connection of limit switch to radio receiver Below, you’ll see how the connections should be drawn from the micro-breakers’ poles to the radio receiver in the control panel.
Connections between limit switch and recevier
C
C
A
B
A
BLUE
B
RED
A
BLACK
WARNING! It is very important that this phase of the installation is carefully thought out and performed with precision. If the micro-breakers are connected incorrectly, thus disabling them, the hoist will NOT stop at the automatic stop positions, leading to serious equipment damage as a result. For this reason, test the hoist equipment without the automatic hoisting features before installation. See “Raising/lowering the boat outside of the boat hoist’s stopping positions.” for information on how to do this.
A C A B
TIP: If the boat hoist does not stop at the end position, you can remedy this by switching conductors (B) and (C) in the receiver box. This will reverse the breaker handles’ functionality.
WARNING Moving parts can crush. Exposed mechanical parts of boat lift equip. Stay away from boat lift when operating.
16
Installation How to install the limit switch & safety stop function WARNING! This section of the manual is only for licensed 足electricians and installers. Interference with high-voltage equipment is illegal for 足individuals without the required training/authorization.
WARNING
Hazardrous voltage
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
17
WARNING
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
TigerShark
boat lift solutions
Mounting the limit switch into the hoist motor The installation of the limit switch may vary depending on the type of boat hoist it is being installed on. Below are some examples.
Limit switch
Crankshaft Hoist motor
In the image, the limit switch is mounted at a 90 degree angle to the crankshaft. The motor connection’s cogwheel on the limit switch is connected to a cogwheel on the boat hoist’s crankshaft. NOTE! This function must be checked carefully to avoid incorrect boat hoist operation.
18
Crankshaft
Limit switch
Crankshaft
Limit switch
19
TigerShark
boat lift solutions
Option 2
Limit switch Crankshaft
Option 3
Limit switch Crankshaft
20
Option 4
Limit switch
21
TigerShark
boat lift solutions
Operating the lift without the limit switch option. If the system is used without a limit switch, the system needs to be slightly modified in order to use the radio remote control. Below are the changes that needs to be made.
1 Add jumpers to the receiver in the control box
Add two jumpers between terminal 1-2 and 2-3. Use 18 gauge cable. WARNING: Performing this procedure means that the boat lift does not have limit switch capabilities. Be aware that the lift can then be raised/lowered outside its maximum limits with possible equipment damage or personal injury as a result.
2 Remove the yellow and gray wire from the switch as indicated in the diagram below The top yellow and gray cables need to be removed from the box.
After steps 1 & 2 have been performed the boat lift can be raised/lowered either by pressing and continuously holding the buttons on the remote. Alternatively using the breakers on the front of the control box.
22
BOAT DOWN
OVERIDE
BOAT UP
OFF
AUTORUN
SAFETY II stop function
AUTO ON
The Tigershark 2.0 has many safety features as standard in order to prevent problems. In order to make the lift even more secure an added control feature can be activated called SAFETY II. To activate this feature the lift has to be installed AUTO ON BOAT DOWN completely and tested. NOTICE! When using the SAFETY II function the lift should always be tested to OVERIDE BOAT UP verify that the programming was successful. OFF
AUTORUN
Activating the SAFETY II function:
1. Run a whole lift cycle, up and down, to verify that top- and bottom end positions are at a satisfactory level. 2. Lower the lift to the bottom end position, lift should stop AUTO ON automatically BOAT DOWNwhen the limit switch perceives it has reached the bottom end position.
~
BOAT UP
OFF
AUTORUN
OVERIDE
AUTO ON
BOAT DOWN
4. Immediately move the indicated UP control OVERIDE panel switch toBOAT “BOAT UP”.
3. Press the indicated button on the receiver. The RED led will light up.
OFF
AUTORUN
5. Lift goes up, when the lift reaches the pre-programmed top end position the lift stops and the receiver stores the cycle time. 6. When the receiver stores the cycle time a yellow LED will blink in the receiver. This can be hard to see so a manual test of the SAFETY II function is recommended. AUTO ON
BOAT DOWN
Manual testing of the SAFETY II function: 1. Adjust the limit switch top position to a point where the lift stops higher up. 2. Lower the lift to the bottom end position. 3. Raise the lift, either manually or with the transmitter. 4. The lift should now stop before the limit switch engages. 5. Adjust the limit switch top position back to its original stop position.
23
TigerShark
boat lift solutions
General notice The TigerShark system is delivered in a 120V (1 phase 120V) version. The reason behind this is to minimize the following if the wrong installation is performed: • Possible transformer blowout • Possible contactor blowout • Possible motor destruction and or fire
24
Installation How to connect hoist motors to the control panel There are a number of different motor solutions on the market. We present the most COMMON ones here. NOTE: Your motor MAY NOT be pictured Read the instructions for your motor for the correct connection. Tele Radio c annot be held responsible for connections made OUTSIDE the TigerShark box.
WARNING! This section of the manual is only for licensed electricians and installers. Interference with high-voltage equipment is illegal for individuals without the required training/authorization.
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify connections to your boat lift as many motors change over time. Tele Radio will not be responsible for improper connections.
WARNING
Hazardrous voltage
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
25
WARNING
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
TigerShark
boat lift solutions
Connecting hoist motors to the control panel WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
= Cap
= Screw
Standard color coded motor 120 V
= Pin A.O. Smith, Baldor, Dayton, Electrogear, Emerson, Leeson, Lincon, Marathon and other colored motor wires.
A
WHITE
ORANGE
RED
GROUND
R2 B2 O2 N
WHITE
ORANGE
RED
BLACK
GROUND
R1 B1 O1 N
BLACK
Wiring symbols
A B
B C
C
Motor BLACK
Motor WHITE
Motor YELLOW
Motor ORANGE
Motor RED
Motor 1
Motor BLUE
D
Motor BLACK
Motor WHITE
Motor YELLOW
Motor ORANGE
Motor BLUE
Motor RED
D
Motor 2
TIP: To change direction, switch MOTOR RED & BLACK.
26
27
C
Motor BLACK
B
Motor WHITE
A ORANGE
BLACK
RED
GROUND
R1 B1 O1 N
Motor ORANGE
Motor YELLOW
Motor BLUE
ORANGE
BLACK
Motor BLACK
Motor WHITE
Motor YELLOW
Motor ORANGE
Motor BLUE
Motor RED
WHITE
ORANGE
BLACK
RED
GROUND
R1 B1 O1 N
Motor RED
Motor BLACK
Motor WHITE
RED
GROUND
230 V
Motor ORANGE
Motor YELLOW
Motor BLUE
Motor RED
From 120 V to 230 V
Changeover process
120 V
R2 B2 O2 N Remove TigerShark White.
Wire together Motor ORANGE with Motor WHITE & BLACK at position marked “D”.
A B C D
NOTE: Do this change on both motors!
R2 B2 O2 N
A
B
D
C
D
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
Standard T-motor 120 V
A.O. Smith, Baldor, Dayton, Deco, GE, Electrogear, Emerson, Leeson, Lincon, Marathon, SMC and other T-numbered motor wires.
A
WHITE
ORANGE
RED
BLACK
GROUND
R2 B2 O2 N
WHITE
ORANGE
RED
BLACK
GROUND
R1 B1 O1 N
A B
B C
C
Motor 1
T5
T2
T4
T3
T1
T8
D
T5
T2
T4
T3
T1
T8
D
Motor 2
TIP: To change direction, switch T5 & T8.
28
R2 B2 O2 N
WHITE
BLACK
ORANGE
RED
GROUND
R1 B1 O1 N
From 120 V to 230 V
Changeover process
120 V
Remove TigerShark WHITE. Wire together Motor T3 with Motor T2 & T5 at position marked “D”.
A B C D
T5
T2
T4
T3
T1
T8
NOTE: Do this change on both motors!
230 V ORANGE
BLACK
GROUND
A
RED
R1 B1 O1 N
ORANGE
RED
BLACK
GROUND
R1 B1 O1 N
A B
B C
C
29
T5
T2
T3
T4
T1
T8
D
T5
T2
T3
T4
T1
T8
D
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
Eastbay motor 120 V
A
5
D
1
4
2
3
WHITE
ORANGE
RED
A
E
C
BLUE
Motor 1
Motor 2
TIP: To change direction, switch E(RED) & D(Jumper Wire)
30
5
D
3
E
4
2
YELLOW
BLUE
C
B
BLACK
GROUND
WHITE
ORANGE
RED
B
R 1 B1 O1 N
YELLOW
1
BLACK
GROUND
R1 B1 O1 N
NOTE: Do this change on both motors!
R2 B2 O2 N
WHITE
RED
ORANGE
Move TigerShark RED cable from “A” to “E”
BLACK
GROUND
R 1 B1 O 1 N
From 120 V to 230 V
Remove the WHITE cable between “N” and “B” Move TigerShark ORANGE cable from “D” to “C”.
Move TigerShark BLACK cable from “E” to “A”.
B
A
5
D Add a JUMPER WIRE between “B” and “D”.
4
2 C
E Move Motor YELLOW cable from “5” to “4”
2
4
D
JU M PE R WIRE
1
B
2 3
A 4
E
31
RED
GROUND
5
BLUE
YELLOW
C
ORANGE
A
C
BLUE
B
R 2 B2 O 2 N
YELLOW
1
RED
GROUND
R 1 B1 O 1 N
ORANGE
230 V
3
YELLOW
BLUE
Move Motor BLUE cable from “2” to “3”
BLACK
1
BLACK
Changeover process
120 V
5
D
3
E
JU M PE R WIRE
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
AO Smith motor 120 V
WHITE
RED
ORANGE
5 L1
Motor BLUE
Motor YELLOW
Motor WHITE
Motor BLUE
Motor BLACK
Motor RED
Motor 1
3 4
Motor BLACK
2 L2
Motor RED
1 L1
Motor ORANGE
5
BLACK
GROUND
WHITE
ORANGE
RED
3
R2 B2 O2 N
4
Motor ORANGE
2 L2
Motor YELLOW
Motor WHITE
1
BLACK
GROUND
R1 B1 O1 N
Motor 2
TIP: To change direction, switch 足MOTOR RED & BLACK.
32
33
1
2 L2
R 1 B1 O 1 N
3 ORANGE
L1
BLACK
RED
GROUND
5
Motor BLUE
L1
Motor RED
4
Motor ORANGE
Motor BLUE
WHITE
ORANGE
BLACK
RED
GROUND
R 1 B1 O 1 N
Motor BLACK
5 Motor BLACK
3
Motor WHITE
4 Motor RED
Motor ORANGE
Motor YELLOW
Motor WHITE
2 L2
Motor YELLOW
3 ORANGE
230 V BLACK
RED
GROUND
1
Motor BLUE
Motor RED
2 L2
Motor ORANGE
Motor BLACK
1
Motor WHITE
Motor YELLOW
From 120 V to 230 V
Changeover process
120 V
R2 B2 O2 N
Remove the TigerShark WHITE.
NOTE: Do this change on both motors!
Move jumper from position “4” to position “5”
Move Motor BLACK and wire together with Motor WHITE and ORANGE cable at position marked “4”.
R 2 B2 O 2 N
4
5
L1
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
Leeson Balldor motor 120 V
Motor 1
WHITE T5
ORANGE T2
BLACK
RED T4
T3
T1
T8
GROUND
R2 B2 O2 N
WHITE
ORANGE
T5
T2
BLACK
RED T4
T3
T1
T8
GROUND
R 1 B1 O 1 N
Motor 2
TIP: To change direction, switch T8 & T5.
34
WHITE
ORANGE
RED
GROUND
BLACK
R 1 B1 O 1 N
From 120 V to 230 V
Remove the TigerShark WHITE cable.
T5
T2
T4
T3
NOTE: Do this change on both motors!
T5
T2
ORANGE
RED
NOT USED T3
T4
T8
T2
T3
T5
35
BLACK
GROUND
R2 B2 O2 N
NOT USED
ORANGE
BLACK T4
RED T1
T8
GROUND
R1 B1 O1 N
T1
230 V
T1
Disconnect Motor T3 and wire together with T2 and T5.
T8
Changeover process
120 V
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
General Electric motor 120 V
2
1
4
2
A
ORANGE
WHITE
4
Motor 1
Motor RED
Motor YELLOW
Motor WHITE
Motor BLACK
5
Motor RED
Motor YELLOW
Motor WHITE
1
A 5
Motor BLACK
BLACK
RED
GROUND
R2 B2 O2 N
WHITE
ORANGE
BLACK
RED
GROUND
R1 B1 O1 N
Motor 2
TIP: To change direction, switch MOTOR RED & BLACK.
36
R2 B2 O2 N
WHITE
ORANGE
BLACK
GROUND
RED
R1 B1 O1 N
From 120 V to 230 V
Remove TigerShark WHITE cable.
Move and connect TigerShark BLACK from “5” to “4”.
2
1
4
NOTE: Do this change on both motors!
A 5
Move Motor RED cable and wire together Motor WHITE.
Move Motor YELLOW cable and wire together Motor ORANGE.
Motor RED
Motor YELLOW
Motor WHITE
Motor BLACK
Changeover process
120 V
230 V
2
1
4
2
A
1
A
Motor YELLOW
Motor RED
Motor BLACK
37
Motor WHITE
5
Motor YELLOW
Motor RED
Motor WHITE
5
Motor BLACK
ORANGE
BLACK
RED
GROUND
R2 B2 O2 N
ORANGE
BLACK
RED
GROUND
R1 B1 O1 N
4
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
Century Magnatech motor 120 V
1
6
5
2
1
6
NOT USED
ORANGE
RED
BLACK
GROUND
R2 B2 O2 N
WHITE
ORANGE
RED
2
BLACK
GROUND
R 1 B1 O 1 N
5
Motor BLACK
Motor ORANGE
Motor WHITE
Motor YELLOW
Motor RED
Motor 1
Motor BLUE
4
Motor BLACK
Motor WHITE
Motor YELLOW
Motor ORANGE
Motor WHITE
Motor RED
4
Motor 2
TIP: To change direction, switch MOTOR RED & BLACK.
38
39
1
6
Motor BLACK
2
Motor ORANGE
5 BLACK
4
ORANGE
R 1 B 1 O1 N
Motor WHITE
6
RED
WHITE
ORANGE
BLACK
RED
GROUND
R 1 B1 O 1 N
Motor YELLOW
GROUND
Motor BLACK
Motor WHITE
Motor YELLOW
Motor WHITE
Motor ORANGE
Motor RED
1
Motor BLUE
BLACK ORANGE
2
Motor RED
6
Motor BLACK
1
Motor ORANGE
Motor WHITE
2 RED
GROUND
230 V
Motor YELLOW
Motor BLUE
Motor RED
From 120 V to 230 V
Changeover process
120 V
R2 B2 O2 N
Remove the TigerShark WHITE.
5 Move Motor WHITE and Motor Orange and wire together at position “5”.
NOTE: Do this change on both motors!
R2 B2 O2 N
5
4
4
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
Emerson motor 120 V
2
WHITE
ORANGE
RED
BLACK
GROUND
R2 B2 O2 N
WHITE
ORANGE
RED
BLACK
GROUND
R 1 B1 O 1 N
2 3
3 1
1
Motor 1
Motor BLACK
Motor WHITE
Motor YELLOW
Motor ORANGE
Motor BLUE
4
Motor RED
Motor BLACK
Motor WHITE
Motor YELLOW
Motor ORANGE
Motor BLUE
Motor RED
4
Motor 2
TIP: To change direction, switch MOTOR RED & BLACK.
40
41
1
Motor BLACK
3
Motor WHITE
2 RED
ORANGE
BLACK
R1 B1 O1 N
Motor ORANGE
GROUND
Motor BLACK
Motor WHITE
Motor YELLOW
Motor ORANGE
2
Motor YELLOW
Motor BLUE
ORANGE
Motor BLUE
Motor RED
WHITE
ORANGE
BLACK
RED
GROUND
R1 B1 O1 N
Motor RED
Motor BLACK
Motor WHITE
BLACK
RED
GROUND
230 V
Motor ORANGE
Motor YELLOW
Motor BLUE
Motor RED
From 230 V to 120 V
Changeover process
120 V
R2 B2 O2 N
Remove TigerShark WHITE cable.
Move Motor ORANGE and wire together with Motor WHITE and BLACK at position “4”.
3 Move Motor WHITE to “1”.
1 4
NOTE: Do this change on both motors!
R 1 B1 O 1 N
2
3
1
4
4
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
Leeson motor 120 V
WHITE
ORANGE
RED
BLACK
GROUND
WHITE
ORANGE
R1 B1 O1 N
5
5
4 1 3
4 1
6
3
6
Motor BROWN
Motor YELLOW
Motor BLUE
Motor 1
Motor PURPLE
2
Motor BROWN
Motor YELLOW
Motor PURPLE
2
Motor BLUE
RED
BLACK
GROUND
R 1 B1 O1 N
Motor 2
TIP: To change direction, switch ORANGE & BLACK.
42
6
1
43
4
3
2
Motor PURPLE
5
Motor BROWN
Move Motor PURPLE to “5”.
Motor YELLOW
4 BLACK
R1 B1 O1 N
ORANGE
4
Motor BLUE
3
Motor BROWN
Motor YELLOW
Motor PURPLE
Motor BLUE
1
RED
GROUND
ORANGE
WHITE
ORANGE
BLACK
RED
GROUND
R1 B 1 O 1 N
Motor PURPLE
3
Motor BROWN
1
Motor YELLOW
Motor BLUE
BLACK
RED
GROUND
From 230 V to 120 V
Changeover process
120 V
R2 B2 O2 N Remove TigerShark WHITE cable.
6 5
2 Move Motor BROWN to “5”.
NOTE: Do this change on both motors!
230 V R2 B2 O2 N
5
6
2
TigerShark
boat lift solutions
WARNING: Motor connections shown are to be used as a guide. We require you to contact your boat lift dealer, motor manufacturer, installer and professional electrician to double check and verify 足connections to your boat lift as many 足motors change over time. Tele Radio will not be responsible for improper connections.
Baldor motor 120 V
4
L2
L1
ORANGE
RED
WHITE
L1
Motor 1
Motor BLACK / T5
Motor BROWN / J
Motor WHITE / T2
Motor RED / T8
Motor BLACK / T5
3
Motor BROWN / J
Motor WHITE / T2
4
L2
3
Motor RED / T8
BLACK
GROUND
R 1 B1 O 1 N
WHITE
ORANGE
RED
BLACK
GROUND
R 1 B1 O 1 N
Motor 2
TIP: To change direction, switch Motor RED / T8 and Motor BLACK / T5
44
45
L1
3 BLACK
WHITE
R1 B1 O1 N
ORANGE
Motor BLACK / T5
L1
L2
Motor WHITE / T2
4 4
RED
2
Motor BLACK / T5
2 Motor BROWN / J
Motor WHITE / T2
Motor RED / T8
WHITE
ORANGE
BLACK
RED
GROUND
R1 B1 O1 N
Motor BROWN / J
GROUND
WHITE
ORANGE
BLACK
RED
GROUND
L2
Motor RED / T8
L2
Motor WHITE / T2
Motor BLACK / T5
Motor BROWN / J
Motor RED / T8
From 230 V to 120 V
Changeover process
120 V
R2 B2 O2 N
Remove TigerShark WHITE .
Move Motor WHITE / T2 to “4”.
Move Motor BLACK / T5 to “2”.
3
Move Motor BROWN / J to “3”
NOTE: Do this change on both motors!
230 V R2 B2 O2 N
2
4
3
L1
TigerShark
boat lift solutions
Appendix 2-motor lifts Internal connection schematic and wiring charts Your TigerShark unit has been delivered how it appears on the following page (Delivery design). Before connecting power you must first determine what AC voltage your boat lift requires and then proceed to change the wiring accordingly. In the following pages you will find all the different voltages that can be available at your location. Contact your boat lift manufacturer for further assistance. WARNING! This section of the manual is only for licensed electricians and installers. Interference with high-voltage equipment is illegal for individuals without the required training/authorization.
WARNING
WARNING
Hazardrous voltage
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
46
Connection schematics Delivery design
WARNING
US 120 VAC (1 phase, 120 VAC)
L2
L3
L1
L2
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
L3
120V
L1
WARNING
Hazardrous voltage
1
3
5
N
L3
L2
L1
2
4
6
N
1
2
3
4
INCOMING NEUTRAL (N) INCOMING PHASE 1 (120V) 230V Isolate
R1 B1 O1 N
R2 B2 O2 N
INCOMING GROUND
LIMIT SWITCH
MOTOR 1
47
MOTOR 2
TigerShark
boat lift solutions
Change instructions Delivery design, US 120 VAC -> US 230 VAC (2 phase, 120 VAC) Move the red conductor to position “3”.
L2
L3
L1
L2
L3
120V
L1
1
3
5
N
L3
L2
L1
2
4
6
N
1
2
3
4
INCOMING NEUTRAL (N) INCOMING PHASE 1 (120V) 230V Isolate
R1 B1 O1 N
R2 B2 O2 N
Add the second 120V phase to position “2”.
48
WARNING
Connection schematic US 230 VAC (2 phase, 120 VAC)
L2
L3
L1
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
L2
L3
120V
L1
WARNING
Hazardrous voltage
1
3
5
N
L3
L2
L1
2
4
6
N
1
2
3
4
INCOMING NEUTRAL (N) INCOMING PHASE 1 (120V) 230V
INCOMING PHASE 2 (120V)
Isolate
R1 B1 O1 N
R2 B2 O2 N
INCOMING GROUND
LIMIT SWITCH
MOTOR 1
49
MOTOR 2
TigerShark
boat lift solutions
Change instructions Delivery design US 120 VAC -> 1 phase, 230 VAC
L2
L3
L1
L2
L3
120V
L1
1
3
5
N
L3
L2
L1
2
4
6
N
1
2
3
4
INCOMING NEUTRAL (N) INCOMING PHASE 1 (120V) 230V Isolate
R1 B1 O1 N
R2 B2 O2 N
Disconnect the black 120V conductor and isolate. Connect the brown 230V conductor to the right contactor “L2”.
50
WARNING
Connection schematic 1 phase, 230 VAC
L2
L3
L1
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
L2
L3
230V
L1
WARNING
Hazardrous voltage
1
3
5
N
L3
L2
L1
2
4
6
N
1
2
3
4
INCOMING NEUTRAL (N) INCOMING PHASE 1 (230V) 120V Isolate
R1 B1 O1 N
R2 B2 O2 N
INCOMING GROUND
LIMIT SWITCH
MOTOR 1
51
MOTOR 2
TigerShark
boat lift solutions
PAGE INTENTIONALLY LEFT BLANK
52
PAGE INTENTIONALLY LEFT BLANK
53
TigerShark
boat lift solutions
Wire size recommendation chart WARNING! Use the below chart for proper wire size. Using the wrong sized wires might damage your motors and the TigerShark unit.
# Motors
(actual current)
Motor HP
Breaker size
120 V AC - 1 phase
½
1
10A (8,8A)
12
10
6
4
4
2
20A (17,6A)
10
6
4
2
1
1
15A (10,8A)
12
8
6
4
3
2
25A (21,6A)
8
6
3
1
-
1
15A (12,8A)
10
8
6
4
3
2
30A (25,6A)
8
4
2
1
-
1
20A (17,1A)
10
6
4
2
1
2
35A (34,4A)
6
4
1
-
-
¾
1
1-½
15 m 50 feet
30 m 100 feet
54
60 m 90 m 200 feet 300 feet
120 m 400 feet
# Motors
(actual current)
Motor HP
Breaker size
230 V AC - 2 phase
½
1
5A (4,4A)
14
14
12
10
10
6
2
10A (5,4A)
12
12
10
8
6
3
4
20A (17,6A)
12
10
6
4
4
2
1
10A (5,4A)
14
13
12
12
10
6
2
15A (10,8A)
12
12
10
8
6
3
4
25A (21,3A)
12
8
6
4
3
1
1
10A (6,4A)
14
14
12
12
10
6
2
15A (12,8A)
12
10
8
6
4
1
4
30A (26,0A)
10
8
4
3
2
1
1
10A (8,5A)
14
14
10
10
8
4
2
20A (17,0A)
12
10
8
4
2
1
4
40A (36,1A)
10
6
4
2
1
1/0
4
45A (44,8A)
8
6
3
1
1/0
-
¾
1
1-½
2
15 m 30 m 60 m 90 m 120 m 240 m 50 feet 100 feet 200 feet 300 feet 400 feet 800 feet
55
TigerShark
boat lift solutions
Pairing a transmitter to the TigerShark Situations might arise where you want to add a transmitter to the TigerShark boat lift (i.e. if you have lost a transmitter or you want to add another transmitter).
Pairing a transmitter (performed in the TigerShark control box and with a transmitter)
1
Press and hold the learn button for about a second. The RED led inside should turn on.
3
2
Press the red button on the transmitter.
The RED led inside will flash three times. The pairing process is complete.
56
Deleting transmitters for the TigerShark Situations might arise where you want to add a delete all the transmitters for the TigerShark boat lift.
Deleting transmitters (performed in the TigerShark control box and with a transmitter)
1
Locate the radio unit in the box. Press and hold the learn button for about six seconds. The RED led inside should turn off. All the transmitters are now removed from memory.
57
TigerShark
boat lift solutions
Appendix 4-motor lifts Internal connection schematic and wiring charts Your TigerShark unit has been delivered how it appears on the following page (Delivery design). Before connecting power you must first determine what AC voltage your boat lift requires and then proceed to change the wiring accordingly. In the following pages you will find all the different voltages that can be available at your location. Contact your boat lift manufacturer for further assistance. WARNING! This section of the manual is only for licensed electricians and installers. Interference with high-voltage equipment is illegal for individuals without the required training/authorization.
WARNING
WARNING
Hazardrous voltage
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
58
Connection schematics 230 VAC (2 phase, 120 VAC)
WARNING
Hazardrous voltage
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
WARNING
Hazardrous voltage Contact may cause electric shock or burn. Disconnect power before servicing.
Before connecting power you must first determine what AC voltage your boat lift requires. Contact your boat lift manufacturer for further assistance.
L1
L2
L3
L1
L2
L3
1
3
5
L1
L2
L3
2
4
6
N
N
230V ISOLATE
120V
INCOMING NEUTRAL (N) INCOMING PHASE 2 (120V) INCOMING PHASE 1 (120V)
1 2 3
R1 B1 O1
R2 B2 O2
R3 B3 O3
R4 B4 O4
INCOMING GROUND
LIMIT SWITCH
MOTOR 1
MOTOR 2
59
MOTOR 3
MOTOR 4
TigerShark
boat lift solutions
FCC compliance statement MODIFICATION STATEMENT: Caution: The user is cautioned that changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. 15.105 CLASS B DIGITAL DEVICE OR PERIPHERAL Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
IM-TGS-RX002-A1-EN
- Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/TV technician for help.
14895 NE 20th Ave North Miami FL 33181 usa@tele-radio.com
Toll free phone 1-866-629-0780 Toll free fax 1-866-254-5850
www.tele-radio.com 60