SOFT SEATED TRUNNION MOUNTED BALL VALVES
CSTS SERIES
“Quality equates to the sum of Applied Science” Serving the most rugged applications in the Western Canadian Sedimentary Basin Brochure CSTS Series – April 2019
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
CSC Valves Canada Inc. operates an engineering, research & development facility in Edmonton Alberta. Designs are verified and verifications are validated.
Call toll free regarding your application engineering requirements. 1-888-803-5817 Serving the most rugged applications in the Western Canadian Sedimentary Basin Brochure CSTS Series – February 2019
CSTS SERIES SOFT SEATED TRUNNION MOUNTED BALL VALVES
Contents Company Profile & Range Chart
2
Standards & Codes
3
Design Features
4
Self Relieving
5
DIB1/DPE
6
Exploded View
7
Trim Chart
8
Dimension Charts
9/10
Contact Information
11
“Quality equates to the sum of Applied Science”
CSC VALVES CANADA INC. 1
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
Company Profile: CSC Valves Canada Inc. is a Canadian company engaged in the engineering design, manufacture and sale of quality valve products. The firm was formed, recognizing the need for flexibility of valve components given the myriad of applications found in oil and gas industry. Hence our commitment to offering customers choice of components and design concepts based on their application criteria. Our mission is to provide the safest possible products at the lowest possible cost. Application engineering and field commissioning services available upon request on a application by application basis.
RANGE CHART SIZE NPS 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 38" 40" 42" 48" 56"
DN 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1200 1400
150 ◊ ◊ ◊ * * * * * * * * * * * * * * * * * * * * *
◊ = External Trunnion
300 ◊ ◊ ◊ * * * * * * * * * * * * * * * * * * * * *
ASME CLASS 600 900 ◊ ◊ ◊ ◊ * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
1500 ◊ ◊ * * * * * * * * *
2500 ◊ ◊ * * * * *
* = Internal Trunnion
CSC VALVES CANADA INC. 2
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
Industry Standards & Codes API - American Petroleum Institute API -Q1 API -607 API -608 API -6FA
API -598
ASME - The American Society of Mechanical Engineers ASME B16.5 ASME B16.10 ASME B16.34
ASTM - American Society for Testing Materials ISO - International Organization for Standardization ISO - 9001 ISO -5211
ISO -15156
MSS - Manufactures Standardization Society MSS - SP6 MSS -SP25 MSS -SP45
Sour Service - Hydrogen Sulfide NACE MR0175 / ISO 15156 Region 3 Std
CSA - Canadian Standards Association CSA Z245.15 FOR USE IN CSA Z662.15
CSC VALVES CANADA INC. 3
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
STEM DESIGN
DESIGN FEATURES
Standardized Blow-Out Proof Stem Design with maximum allowable stem torque in compliance with the latest API 6D standards.
BODY DESIGN 100% forged construction of all pressure containing components ensures elimination of porosity associated with castings.
BALL DESIGN
SEAT DESIGN
A wide variety of materials are offered including A105, A350 LF2, F316 SS, and specials on application. Standard balls include 3 mil ENP. All ASME class 1500 and 2500 valves include Tungsten Carbide hard face weld overlay as standard. This option is available on all sizes and pressure class’.
Seats are standardized to a DIB-1 (Double Piston Effect) design. CSTS series valves are also offered in a DIB-2, Self Relieving/DPE combination & Self Relieving. The CSC Double Piston effect seat design includes the latest technology “delta seal” with scraper ring. Stainless Steel injection and bleed fittings are standard on all valves.
CSC VALVES CANADA INC. 4
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
DESIGN FEATURES – Self Relieving Seats
BODY CAVITY PRESSURE
PRESSURE RELIEF HIGH PRESSURE
LOW PRESSURE PRESSURE RELIEF
SELF RELIEVING SEATS In the event of seat leakage or trapped cavity pressure, the “Self Relieving” seat design will allow the cavity pressure to internally relieve to the low pressure side thereby avoiding the risk associated with porting and relieving in liquid service.
CSC VALVES CANADA INC. 5
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
DESIGN FEATURES – DIB Seats BODY CAVITY PRESSURE
HIGH PRESSURE
LOW PRESSURE
DPE SEATS In the event of upstream seat leakage or thermal expansion of cavity pressure, pressure will engage a shuttle seal located on the back side of the downstream seat. This creates an imbalance of force causing the downstream seat to engage the sealing surface of the ball. Note: Standard DIB-1 valves are suitable for gas service. Liquid service requires
porting to relieveing of cavity pressure. Or the use of DIB-2 seats which is a combination of self relieving and DIB in a single valve. The DIB-2 design eliminates the need for porting and relieving in liquid service applications.
CSC VALVES CANADA INC. 6
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
EXPLODED VIEW
DPE Seat Cross-Section
External Trunnion Parts
CSC VALVES CANADA INC. 7
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
Standard TRIM CHART CSTS Trunnion Materials of Parts
No.
Part Name
DIB
1 2 3
Body End Connection Ball
ASTM A350 LF2 ASTM A350 LF2 ASTM A350 LF2+ENP/WC
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Applicable Service Conditions
Stem Seat Seat Ring Trunnion Plate Bonnet Fire Safe Packing Mounting Plate Pin Flat Key Thrust Bearing Trunnion Bearing Spring O Ring Stud Hex Nut Socket Head Cap Screw Grease Injection Fitting Vent Fitting Drain Fitting Firesafe Gasket Trunnion Pin Applicable Media Applicable Temp.
Design and Manufacturing Pressure Test Operation
Self Relieving
ASTM A350 LF2 ASTM A350 LF2 ASTM A350 LF2+ENP/WC (WC Std. on CL 1500, 2500) ASTM A350 LF2+ENP ASTM A350 LF2+ENP Viton GLT + NYLON NYLON/PEEK/RPTFE ASTM A350 LF2+ENP ASTM A350 LF2+ENP ASTM A350 LF2+ENP ASTM A350 LF2+ENP ASTM A350 LF2+ENP ASTM A350 LF2+ENP Graphite Graphite ASTM A350 LF2+ENP ASTM A350 LF2+ENP SAE 1035 SAE 1035 SAE 1045 SAE 1045 PTFE PTFE SS + Teflon SS + Teflon INCONEL X-750 INCONEL X-750 Viton GLT VITON GLT ASTM A320 L7M ASTM A320 L7M ASTM A194 7M ASTM A194 7M ASTM A320 L7M ASTM A320 L7M ASTM A182 F304ss ASTM A182 F304ss ASTM A182 F304ss ASTM A182 F304ss ASTM A182 F304ss ASTM A182 F304ss Graphite + 304ss Graphite + 304ss ASTM A350 LF2+ENP ASTM A350 LF2+ENP Water, Oil, Gas -46 TO 90C (Nylon), 120C (HSN), 250C (PEEK)
API 6D, API 607, ASME B16.34, CSA Z245.15 API 6D, API 598 Wrench Locking, Gear Operated, ISO 5211 mounting
CSC VALVES CANADA INC. 8
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
ASME Class 150-2500 Full Port Dimension Chart
P re ssu re Ra tin g Cla ss
150
600
1500
No m i n a l Dia m e te r NP S DN 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 16" 18" 24" 20" 26" 28" 30" 32" 36" 38" 40" 42" 48" 56" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36" 38" 40" 42" 48" 56" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"
d (m m) 50 75 100 150 201 252 303
D W e ig L He ight (m m ht (m m ) (m m ) RF RTJ H H1 (kg) ) 178 191 150 93 88 19 203 216 190 1 1 8 .5 117 28 229 241 230 1 4 3 .5 137 50 394 406 280 208 1 7 8 .5 160 457 470 345 248 222 270 533 546 405 294 265 415 610 622 485 3 4 4 .5 3 0 8 .5 660
350 334 686 400 385 762 450 436 864 600 589 1067 500 487 914 650 633 1143 700 684 1245 750 735 1295 800 779 1372 900 874 1524 950 925 1600 1000 976 1753 1050 1020 1790 1200 1166 1995 1400 1360 2489 50 50 292 80 75 356 100 100 432 150 150 559 200 201 660 250 252 787 300 303 838 350 334 889 400 385 991 450 436 1092 500 487 1194 600 589 1397 650 633 1448 700 684 1549 750 735 1651 800 779 1778 900 874 2083 950 925 2080 1000 976 2080 1050 1 0 2 0 2175 1200 1 1 6 6 2435 1400 1 3 6 0 2710 50 50 368 80 75 470 100 100 546 150 144 705 200 192 832 250 239 991 300 287 1130 350 315 1257 400 360 1384 450 406 1537 500 454 1664
699 775 876 1080 927 295 359 435 562 664 791 841 892 994 1095 1200 1407
371 473 549 711 841 1000 1146 1276 1407 1559 1686
535 377 334 890 595 418 375 1080 635 463 410 1480 815 700 586 502 534 458 3000 1970 870 626 582 3612 927 644 605 4402 984 720 672 5112 1060 742 704 6667 1168 839 796 8627 1240 833 844 1290 873 882 1345 915 922 1510 1030 1035 1745 1182 1192 165 107 91.5 38 210 140 119 65 275 164 150 118 355 222 1 9 2 .5 250 420 271 235 430 510 3 1 7 .5 280 680 560 360 320 985 605 390 350 1287 685 440 395 1640 745 485 439 2268 815 533 490 2830 940 616 573 4400 1016 6 4 3 .5 612 5455 1073 665 670 7610 1130 753 710 8420 1194 768 780 9230 1314 861 840 13000 1270 884 882 1320 931 931 1405 965 964 1595 1 0 9 7 1086 1855 1 2 5 9 1248 215 1 2 6 .5 105 57 265 166 149 168 310 219 178 230 395 268 227 685 485 303 267 993 585 358 323 1781 675 414 381 2280 750 471 432 3000 825 498 453 3816 915 570 530 6195 985 611 569 9075
P re ssu re No m i n a l Dia m e te r Ra tin g Cla ss NP S DN 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300
300
900
2500
14" 16" 18" 24" 20" 26" 28" 30" 32" 36" 38" 40" 42"
d D L (m m (m (m m ) RF RTJ m ) ) 50 216 232 165 75 283 298 210 100 305 321 255 150 403 419 320 201 502 518 380 252 568 584 445 303 648 664 520
He ight W e ig (m m ) ht (kg) H H1 93 88 22 1 1 8 .5 117 38 1 4 3 .5 137 60 208 1 7 8 .5 180 208 222 295 248 265 450 294 3 0 8 .5 700
334 762 778 585 344.5 334 385 838 854 650 377 380 436 914 930 710 423 410 1143 589 487 991 1165 1010 915 775 502 463 549 458 633 1 2 4 5 972 592 590 1 0 3 5 633 682 684 1 3 4 6 1 0 9 2 680 720 735 1 3 9 7 1 1 4 9 730 737 779 1 5 2 4 1 2 7 0 765 804 874 1 7 2 7 1 1 7 0 838 844 925 1 8 0 0 1 0 0 0 976 1 9 5 6 1 2 4 0 875 881 1050 1020 2083 1290 917 922 350 400 450 600 500 650 700 750 800 900 950
2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36" 38" 40" 42" 48"
50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 950 1000 1050 1200
50 75 100 150 201 252 303 322 373 423 471 570 617 665 712 760 855 904 956 1006 1149
2" 3" 4" 6" 8" 10" 12" -
50 80 100 150 200 250 300 -
42 62 87 131 179 223 265 -
368 381 457 610 737 838 965 1029 1130 1219 1321 1549 1651 1753 1880 2032 2286 2300 2410 2515 2620
451 578 673 914 1022 1270 1422
-
371 384 460 613 740 841 968 1038 1140 1232 1334 1568 -
215 240 290 380 470 545 610 640 705 785 855 1040 1086 1168 1232 1314 1461 1460 1510 1560 1785
230 285 330 366 415 452 501 544 657 700 727 760 795 886 950 994 1038 1169
454 584 683 927 1038 1292 1445 -
235 305 355 485 550 675 760 -
149 215 245 306 361 426 479 -
1 2 6 .5
150 1 7 2 .5
1160 1340 1610 3460 2200 4017 4974 5681 6837 8700
105 57 130 87 158 193 197 340 250 570 294 912 334 1325 368 1620 408 1990 461 2611 506 3880 616 6296 635 7280 685 9166 722 11277 755 12300 846 17500 940 989 1031 1146
123 171 206 263 330 388 440 -
140 216 328 1030 1570 2550 3872 -
CSC VALVES CANADA INC. 9
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
ASME Class 150-2500 Reg. Port Dimension Chart
P re ssu re Ra tin g Cla ss
150
600
1500
No m i n a l Dia m e te r NP S DN 3" X 2" 80 X 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X 24" X 600 X 30" X 750 X 36" X 900 X 38" X 950 X 40" X 1000 X 42" X 1050 X 48" X 1200 X 56" X 1400 X 3" X 2" 80 X 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X 24" X 600 X 30" X 750 X 36" X 900 X 38" X 950 X 40" X 1000 X 42" X 1050 X 48" X 1200 X 56" X 1400 X 3" X 2" 80 X 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X
d d1 D L He ight W e i (m (m (m m ) ght (m m ) m (m) RF RT H H1 (kg) 50) 75 2 0 3 2 1 6 190 28 m m ) 93 88 75 1 0 0 2 2 9 2 4 1 230 118.5 1 1 7 45 100 1 5 0 3 9 4 4 0 6 280 1 4 3 1 3 7 95 150 2 0 1 4 5 7 4 7 0 345 2 0 8 178.5 170 201 2 5 2 5 3 3 5 4 6 405 2 4 8 2 2 2 313 252 3 0 3 6 1 0 6 2 2 485 2 9 4 2 6 5 470 252 3 3 4 6 8 6 6 9 9 535 2 9 4 2 6 5 521 303 3 3 4 6 8 6 6 9 9 535 344.5 308.5 760 303 3 8 5 7 6 2 7 7 5 595 344.5 308.5 834 334 3 8 5 7 6 2 7 7 5 595 3 7 7 3 3 4 930 385 4 3 6 8 6 4 8 7 6 635 4 1 8 3 7 5 1120 385 4 8 7 9 1 4 9 2 7 700 4 1 8 3 7 5 1480 436 4 8 7 9 1 4 9 2 7 700 4 6 3 4 1 0 1620 487 5 8 9 1 0 6 7 1 0 8 0 815 5 0 2 4 5 8 2270 589 7 3 5 1 2 9 5 - 984 5 8 6 5 3 4 3730 1 1 6 8 7 2 0 6 7 2 6740 735 8 7 4 1 5 2 4 1240 8 3 9 7 9 6 874 9 2 5 1 6 0 0 1290 8 3 3 8 4 4 925 9 7 6 1 7 5 3 1345 8 7 3 8 8 2 976 1 0 2 0 1 7 9 0 1510
1166 1360 2489
1745 1030 1035
356 432 559 660 787 838 889 889 991 991
1092 1095 1194 1200 1194 1200 1397 1407 1651 2083 2080 2080 2175
1020 1166 2435 1166 1360 2710
50 75 74 1 0 0 100 1 4 4 144 1 9 2 192 2 3 9 239 2 8 7 239 3 1 5 287 3 1 5 287 3 6 0 315 3 6 0 360 4 0 6 360 4 5 4 406 4 5 4
359 435 562 664 791 841 892 892 994 994
470 546 705 832 991
473 549 711 841 1000
1130 1146 1257 1276 1257 1276 1384 1407 1384 1407 1537 1559 1664 1686 1664 1686
210 275 355 420 510 560 605 605 685 685 745 815 815 940 1130 1314 1270 1320 1405 1595
300
915 922
1020 1166 1995
50 75 75 1 0 0 100 1 5 0 150 2 0 1 201 2 5 2 252 3 0 3 252 3 3 4 303 3 3 4 303 3 8 5 334 3 8 5 385 4 3 6 385 4 8 7 436 4 8 7 487 5 8 9 589 7 3 5 735 8 7 4 874 9 2 5 925 9 7 6 976 1 0 2 0
P re ssu re Ra tin g Cla ss
107 140 167 222 271 317.5 317.5
360 360 390 440 440 485 533 616 753 861 884 931 965
91.5
119 150 192.5
235 280 280 320 320 350 395 395 439 490 573 710 840 882 931 964
44 85 169 280 520 790 960 1070 1250 1367 1840 2177 2390 3560 5200 9900
900
No m i n a l Dia m e te r NP S DN 3" X 2" 80 X 50 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X 24" X 600 X 30" X 750 X 36" X 900 X 38" X 950 X 40" X 1000 X 42" X 1050 X 48" X 1200 X 56" X 1400 X 3" X 2" 80 X 50 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X 24" X 600 X 30" X 750 X 36" X 900 X 38" X 950 X 40" X 1000 X 42" X 1050 X 48" X 1200 X
d d1 D He ight L (m (m (m m ) (m (m m ) m ) m ) RF RT m ) H H1 50 75 283 2 9 8 2 1 0 93 88 75 1 0 0 305 3 2 1 2 5 5 118.5 117 1 0 0 1 5 0 403 4 1 9 3 2 0 143.5 137 1 5 0 2 0 1 502 5 1 8 3 8 0 2 0 8 1 7 8 . 5 2 0 1 2 5 2 568 5 8 4 4 4 5 2 4 8 222 2 5 2 3 0 3 648 6 6 4 5 2 0 2 9 4 265 2 5 2 3 3 4 762 7 7 8 5 8 5 2 9 4 265 3 0 3 3 3 4 762 7 7 8 5 8 5 344.5 3 0 8 . 5 3 0 3 3 8 5 838 8 5 4 6 5 0 344.5 3 0 8 . 5 3 3 4 3 8 5 838 8 5 4 6 5 0 3 7 7 334 3 8 5 4 3 6 914 9 3 0 7 1 0 4 2 3 380 3 8 5 4 3 6 991 1 0 1 0 7 7 5 4 2 3 380 4 8 7 4 8 7 991 1 0 1 0 7 7 5 4 6 3 410 4 8 7 5 8 9 1 1 4 3 1 1 6 5 9 1 5 5 0 2 458 5 8 9 7 3 5 1397 - 1 0 9 2 5 9 2 549 7 3 5 8 7 4 1727 - 1 2 7 0 7 3 0 682 8 7 4 9 2 5 1800 - 1 1 7 0 7 6 5 804 9 2 5 9 7 6 1956 - 1 2 4 0 8 3 8 844 - 1 2 9 0 8 7 5 881 9 7 6 1020 2083 1020 1166 2170 - 1 4 6 5 9 1 7 922 1166 1360 2743 - 1710 1030 1034 50 75 381 3 8 4 2 4 0 126.5 105 75 1 0 0 457 4 6 0 2 9 0 1 5 0 130 1 0 0 1 5 0 610 6 1 3 3 8 0 172.5 158 1 5 0 2 0 1 737 7 4 0 4 7 0 2 3 0 197 2 0 1 2 5 2 838 8 4 1 5 4 5 2 8 5 250 2 5 2 3 0 3 965 9 6 8 6 1 0 3 3 0 294 2 5 2 3 2 2 1 0 2 9 1 0 3 8 6 4 0 3 3 0 294 3 0 3 3 2 2 1 0 2 9 1 0 3 8 6 4 0 3 6 6 334 3 0 3 3 7 3 1 1 3 0 1 1 4 0 7 0 5 3 6 6 334 3 2 2 3 7 3 1 1 3 0 1 1 4 0 7 0 5 4 1 5 368 3 7 3 4 2 3 1 2 1 9 1 2 3 2 7 8 5 4 5 2 408 3 7 3 4 7 1 1 3 2 1 1 3 3 4 8 5 5 4 5 2 408 3 7 3 4 7 1 1 3 2 1 1 3 3 4 8 5 5 5 0 1 461 4 7 1 5 7 0 1 5 4 9 1 5 6 8 1 0 4 0 5 4 4 506 5 7 0 7 1 2 1880 - 1 2 3 2 6 5 7 616 7 1 2 8 5 5 2286 - 1 4 6 1 7 6 0 722 8 5 5 9 0 4 2300 - 1 4 6 0 8 8 6 846 9 0 4 9 5 6 2410 - 1 5 1 0 9 5 0 940 - 1 5 6 0 9 9 4 989 9 5 6 1006 2515 1006 1149 2620 - 1785 1038 1031
Wei ght (kg) 42 62 115 196 350 552 644 780 908 1105 1500 1600 1910 2940 4430 7520
56 97 220 436 650 1050 1230 1435 1700 1820 2550 2630 3630 5030 8730 15385
1855 1097 1086
265 310 395 485 585 675 750 750 825 825 915 985 985
126.5
166 219 268 303 358 358 414 414 471 498 498 570
105 149 178 227 267 323 323 381 381 432 453 453 530
127 195 270 586 1010 1760 2010 2680 2860 3530 5030 5380
2500
3" X 4" X 6" X 8" X 10" 12" -
2" 80 X 3" 100 4" 150 6" 200 X 250 X 300 -
50 42 62 578 X 62 87 673 X 87 1 3 1 914 X 1 3 1 1 7 9 1022 X 1 7 9 2 2 3 1270 X 2 2 3 2 6 5 1422 -
584 305 683 355 927 485 1038 5 5 0 1292 6 7 5 1445 7 6 0
-
-
149 215 245 306 361 426
-
123 157 171 260 206 548 263 1100 330 1890 388 2850 -
CSC VALVES CANADA INC. 10
Inquiries: Ph: 1-888-803-5817 Email: sales@cscvalves.com Corporate Office: 9817-62 Avenue Edmonton, AB Canada T6E 0E4 Ph: 780-436-3552 Fax: 780-436-3553
“Quality equates to the sum of Applied Science” Serving the most rugged applications in the Western Canadian Sedimentary Basin Brochure CSTS Series – February 2019
CSC VALVES CANADA INC. 11