SOFT SEATED TRUNNION MOUNTED BALL VALVES
CSTS SERIES
“Quality equates to the sum of Applied Science” Serving the most rugged applications in the Western Canadian Sedimentary Basin Brochure CSTS Series – April 2019
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
Contents Company Profile & Range Chart
2
Standards & Codes
3
Design Features
4
Self Relieving
5
DIB1/DPE
6
Exploded View
7
Trim Chart
8
Dimension Charts
9/10
Contact Information
11
“Quality equates to the sum of Applied Science”
CSC VALVES CANADA INC. 1
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
Industry Standards & Codes API - American Petroleum Institute API -Q1 API - 607 API - 608 API - 6FA API - 598
ASME - The American Society of Mechanical Engineers ASME B16.5
ASME B16.10 ASME B16.34
ASTM - American Society for Testing Materials ISO - International Organization for Standardization ISO - 9001 ISO - 5211 ISO - 15156
MSS - Manufactures Standardization Society MSS - SP6 MSS - SP25 MSS - SP45
Sour Service - Hydrogen Sulfide NACE MR0175 / ISO 15156 Region 3 Std
CSA - Canadian Standards Association CSA Z245.15 FOR USE IN CSA Z662.15
CSC VALVES CANADA INC. 2
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
Company Profile:
CSC Valves Canada Inc. is a Canadian company engaged in the engineering design, manufacture and sale of quality valve products. The firm was formed, recognizing the need for flexibility of valve components given the myriad of applications found in oil and gas industry. Hence our commitment to offering customers choice of components and design concepts based on their application criteria. Our mission is to provide the safest possible products at the lowest possible cost. Application engineering and field commissioning services available upon request on a application by application basis.
RANGE CHART SIZE NPS 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 38" 40" 42" 48" 56"
DN 50 80 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1200 1400
150 ◊ ◊ ◊ * * * * * * * * * * * * * * * * * * * * *
◊ = External Trunnion
300 ◊ ◊ ◊ * * * * * * * * * * * * * * * * * * * * *
ASME CLASS 600 900 ◊ ◊ ◊ ◊ * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
1500 ◊ ◊ * * * * * * * * *
2500 ◊ ◊ * * * * *
* = Internal Trunnion
CSC VALVES CANADA INC. 3
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
STEM DESIGN
DESIGN FEATURES
Standardized Blow-Out Proof Stem Design with maximum allowable stem torque in compliance with the latest API 6D standards.
BODY DESIGN 100% forged construction of all pressure containing components ensures elimination of porosity associated with castings.
BALL DESIGN
SEAT DESIGN
A wide variety of materials are offered including A105, A350 LF2, F316 SS, and specials on application. Standard balls include 3 mil ENP. All ASME class 1500 and 2500 valves include Tungsten Carbide hard face weld overlay as standard. This option is available on all sizes and pressure class’.
Seats are standardized to a DIB-1 (Double Piston Effect) design. CSTS series valves are also offered in a DIB-2, Self Relieving/DPE combination. The CSC Double Piston effect seat design includes the latest technology “delta seal” with scraper ring. Stainless Steel injection and bleed fittings are standard on all valves.
CSC VALVES CANADA INC. 4
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
DESIGN FEATURES – Self Relieving Seats
BODY CAVITY PRESSURE
PRESSURE RELIEF HIGH PRESSURE
LOW PRESSURE PRESSURE RELIEF
SELF RELIEVING SEATS In the event of seat leakage or trapped cavity pressure, the “Self Relieving” seat design will allow the cavity pressure to internally relieve to the low pressure side thereby avoiding the risk associated with porting and relieving in liquid service.
CSC VALVES CANADA INC. 5
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
DESIGN FEATURES – DIB Seats BODY CAVITY PRESSURE
HIGH PRESSURE
LOW PRESSURE
DPE SEATS In the event of upstream seat leakage or thermal expansion of cavity pressure, pressure will engage a shuttle seal located on the back side of the downstream seat. This creates an imbalance of force causing the downstream seat to engage the sealing surface of the ball. Note: Standard DIB-1 valves are suitable for gas service. Liquid service requires
porting to relieveing of cavity pressure. Or the use of DIB-2 seats which is a combination of self relieving and DIB in a single valve. The DIB-2 design eliminates the need for porting and relieving in liquid service applications.
CSC VALVES CANADA INC. 6
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
EXPLODED VIEW
DPE Seat Cross-Section
External Trunnion Parts
CSC VALVES CANADA INC. 7
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
Standard TRIM CHART CSTS Trunnion No.
Part Name
DIB
1 2
Body End Connection
ASTM A350 LF2 ASTM A350 LF2
3
Ball
4 5 6 7 8 9 10 Materials 11 of Parts 12 13 14 15 16 17 18 19 20 21 22 23 24 Applicable Service Conditions
Stem Seat Seat Ring Trunnion Plate Bonnet Fire Safe Packing Mounting Plate Pin Flat Key Thrust Bearing Trunnion Bearing Spring O Ring Stud Hex Nut Socket Head Cap Screw Grease Injection Fitting Vent Fitting Drain Fitting Firesafe Gasket Trunnion Pin Applicable Media Applicable Temp. Design and Manufacturing Pressure Test Operation
Self Relieving
ASTM A350 LF2 ASTM A350 LF2 ASTM A350 LF2+ENP/WC ASTM A350 LF2+ENP/WC (WC Std. on CL 1500, 2500) ASTM A350 LF2+ENP ASTM A350 LF2+ENP Viton GLT + NYLON NYLON/PEEK/RPTFE ASTM A350 LF2+ENP ASTM A350 LF2+ENP ASTM A350 LF2+ENP ASTM A350 LF2+ENP ASTM A350 LF2+ENP ASTM A350 LF2+ENP Graphite Graphite ASTM A350 LF2+ENP ASTM A350 LF2+ENP SAE 1035 SAE 1035 SAE 1045 SAE 1045 PTFE PTFE SS + Teflon SS + Teflon INCONEL X-750 INCONEL X-750 Viton GLT VITON GLT ASTM A320 L7M ASTM A320 L7M ASTM A194 7M ASTM A194 7M ASTM A320 L7M ASTM A320 L7M ASTM A182 F304ss ASTM A182 F304ss ASTM A182 F304ss ASTM A182 F304ss ASTM A182 F304ss ASTM A182 F304ss Graphite + 304ss Graphite + 304ss ASTM A350 LF2+ENP ASTM A350 LF2+ENP Water, Oil, Gas -46 TO 90C (Nylon), 120C (HSN), 250C (PEEK) API 6D, API 607, ASME B16.34, CSA Z245.15 API 6D, API 598 Wrench Locking, Gear Operated, ISO 5211 mounting
CSC VALVES CANADA INC. 8
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
ASME Class 150-2500 Full Port Dimension Chart
Pressure Rating Class
150
600
1500
Nominal Diameter NPS DN 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 26" 650 28" 700 30" 750 32" 800 36" 900 38" 950 40" 1000 42" 1050 48" 1200 56" 1400 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 26" 650 28" 700 30" 750 32" 800 36" 900 38" 950 40" 1000 42" 1050 48" 1200 56" 1400 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500
d (m m) 50 75 100 150 201 252 303 334 385 436 487 589 633 684 735 779 874 925 976 1020 1166 1360
50 75 100 150 201 252 303 334 385 436 487 589 633 684 735 779 874 925 976 1020 1166 1360
50 75 100 144 192 239 287 315 360 406 454
L (mm) RF RTJ 178 191 203 216 229 241 394 406 457 470 533 546 610 622 686 699 762 775 864 876 914 927 1067 1080 1143 1245 1295 1372 1524 1600 1753 1790 1995 2489 292 295 356 359 432 435 559 562 660 664 787 791 838 841 889 892 991 994 1092 1095 1194 1200 1397 1407 1448 1549 1651 1778 2083 2080 2080 2175 2435 2710 368 371 470 473 546 549 705 711 832 841 991 1000 1130 1146 1257 1276 1384 1407 1537 1559 1664 1686
D (mm ) 150 190 230 280 345 405 485 535 595 635 700 815 870 927 984 1060 1168 1240 1290 1345 1510 1745 165 210 275 355 420 510 560 605 685 745 815 940 1016 1073 1130 1194 1314 1270 1320 1405 1595 1855 215 265 310 395 485 585 675 750 825 915 985
Weig Height ht (mm) H H1 (kg) 93 88 19 118.5 117 28 143.5 137 50 208 178.5 160 248 222 270 294 265 415 344.5 308.5 660 377 334 890 418 375 1080 463 410 1480 502 458 1970 586 534 3000 626 582 3612 644 605 4402 720 672 5112 742 704 6667 839 796 8627 833 844 873 882 915 922 1030 1035 1182 1192 107 91.5 38 140 119 65 164 150 118 222 192.5 250 271 235 430 317.5 280 680 360 320 985 390 350 1287 440 395 1640 485 439 2268 533 490 2830 616 573 4400 643.5 612 5455 665 670 7610 753 710 8420 768 780 9230 861 840 13000 884 882 931 931 965 964 1097 1086 1259 1248 126.5 105 57 166 149 168 219 178 230 268 227 685 303 267 993 358 323 1781 414 381 2280 471 432 3000 498 453 3816 570 530 6195 611 569 9075
Pressure Nominal Rating Diameter Class NPS DN 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 300 24" 600 26" 650 28" 700 30" 750 32" 800 36" 900 38" 950 40" 1000 42" 1050 48" 1200 56" 1400 2" 50 3" 80 4" 100 6" 150 8" 200 10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 900 24" 600 26" 650 28" 700 30" 750 32" 800 36" 900 38" 950 40" 1000 42" 1050 48" 1200
2500
2" 3" 4" 6" 8" 10" 12" -
50 80 100 150 200 250 300 -
d (mm ) 50 75 100 150 201 252 303 334 385 436 487 589 633 684 735 779 874 925 976 1020 1166 1360 50 75 100 150 201 252 303 322 373 423 471 570 617 665 712 760 855 904 956 1006 1149 42 62 87 131 179 223 265 -
L (mm) RF RTJ 216 232 283 298 305 321 403 419 502 518 568 584 648 664 762 778 838 854 914 930 991 1010 1143 1165 1245 1346 1397 1524 1727 1800 1956 2083 2170 2743 368 371 381 384 457 460 610 613 737 740 838 841 965 968 1029 1038 1130 1140 1219 1232 1321 1334 1549 1568 1651 1753 1880 2032 2286 2300 2410 2515 2620 -
D Height (m (mm) H H1 m) 165 93 88 210 118.5 117 255 143.5 137 320 208 178.5 380 208 222 445 248 265 520 294 308.5 585 344.5 334 650 377 380 710 423 410 775 463 458 915 502 549 972 592 590 1035 633 682 1092 680 720 1149 730 737 1270 765 804 1170 838 844 1240 875 881 1290 917 922 1465 1030 1034 1710 1182 1191 215 126.5 105 240 150 130 290 172.5 158 380 230 197 470 285 250 545 330 294 610 366 334 640 415 368 705 452 408 785 501 461 855 544 506 1040 657 616 1086 700 635 1168 727 685 1232 760 722 1314 795 755 1461 886 846 1460 950 940 1510 994 989 1560 1038 1031 1785 1169 1146
451 578 673 914
235 305 355 485 550 675 760 -
454 584 683 927 1022 1038 1270 1292 1422 1445 -
149 215 245 306 361 426 479 -
123 171 206 263 330 388 440 -
Weig ht (kg) 22 38 60 180 295 450 700 1160 1340 1610 2200 3460 4017 4974 5681 6837 8700
57 87 193 340 570 912 1325 1620 1990 2611 3880 6296 7280 9166 11277 12300 17500
140 216 328 1030 1570 2550 3872 -
CSC VALVES CANADA INC. 9
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
ASME Class 150-2500 Reg. Port Dimension Chart
Pressure Rating Class
150
600
1500
Nominal Diameter NPS DN 3" X 2" 80 X 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X 24" X 600 X 30" X 750 X 36" X 900 X 38" X 950 X 40" X 1000 X 42" X 1050 X 48" X 1200 X 56" X 1400 X 3" X 2" 80 X 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X 24" X 600 X 30" X 750 X 36" X 900 X 38" X 950 X 40" X 1000 X 42" X 1050 X 48" X 1200 X 56" X 1400 X 3" X 2" 80 X 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X
d (m m) 50 75 100 150 201 252 252 303 303 334 385 385 436 487 589 735 874 925 976
d1 D L (m (mm) (m m) RF RT m) 75 203 216 190 100 229 241 230 150 394 406 280 201 457 470 345 252 533 546 405 303 610 622 485 334 686 699 535 334 686 699 535 385 762 775 595 385 762 775 595 436 864 876 635 487 914 927 700 487 914 927 700 589 1067 1080 815 735 1295 - 984 1168 874 1524 -
1020 1166 1995
839 833 1345 873 1510 915
1166 1360 2489
1745 1030 1035
50 75 100 150 201 252 252 303 303 334 385 385 436 487 589 735 874 925 976 1020 1166
50 74 100 144 192 239 239 287 287 315 360 360 406
925 1600 976 1753
Height Wei ght (mm) H H1 (kg) 93 88 28 118.5 117 45 143 137 95 208 178.5 170 248 222 313 294 265 470 294 265 521 344.5 308.5 760 344.5 308.5 834 377 334 930 418 375 1120 418 375 1480 463 410 1620 502 458 2270 586 534 3730 720 672 6740
1020 1790
1240
1290
75 356 359 210 100 432 435 275 150 559 562 355 201 660 664 420 252 787 791 510 303 838 841 560 334 889 892 605 334 889 892 605 385 991 994 685 385 991 994 685 436 1092 1095 745 487 1194 1200 815 487 1194 1200 815 589 1397 1407 940 1130 735 1651 1314 874 2083 1270 925 2080 1320 976 2080 1020 2175 - 1405 1166 2435 - 1595 1360 2710 - 1855 75 470 473 265 100 546 549 310 144 705 711 395 192 832 841 485 239 991 1000 585 287 1130 1146 675 315 1257 1276 750 315 1257 1276 750 360 1384 1407 825 360 1384 1407 825 406 1537 1559 915 454 1664 1686 985 454 1664 1686 985
107 140 167 222 271 317.5 317.5
360 360 390 440 440 485 533 616 753 861 884 931 965
Pressure Rating Class
300
796 844 882 922 91.5
119 150 192.5
235 280 280 320 320 350 395 395 439 490 573 710 840 882 931 964
44 85 169 280 520 790 960 1070 1250 1367 1840 2177 2390 3560 5200 9900
900
Nominal Diameter NPS DN 3" X 2" 80 X 50 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X 24" X 600 X 30" X 750 X 36" X 900 X 38" X 950 X 40" X 1000 X 42" X 1050 X 48" X 1200 X 56" X 1400 X 3" X 2" 80 X 50 4" X 3" 100 X 6" X 4" 150 X 8" X 6" 200 X 10" X 250 X 12" X 300 X 14" X 350 X 14" X 350 X 16" X 400 X 16" X 400 X 18" X 450 X 20" X 500 X 20" X 500 X 24" X 600 X 30" X 750 X 36" X 900 X 38" X 950 X 40" X 1000 X 42" X 1050 X 48" X 1200 X
d (m m) 50 75 100 150 201 252 252 303 303 334 385 385 487 487 589 735 874 925 976
d1 L (m (mm) m) RF RT 75 283 298 100 305 321 150 403 419 201 502 518 252 568 584 303 648 664 334 762 778 334 762 778 385 838 854 385 838 854 436 914 930 436 991 1010 487 991 1010
380 445 520 585 585 650 650 710 775 775 589 1143 1165 915 735 1397 - 1092 874 1727 - 1270 925 1800 - 1170 976 1956 - 1240
1166 1360 2743
-
50 75 381 75 100 457 100 150 610 150 201 737 201 252 838 252 303 965
384 460 613 740 841 968
1020 2083
1020 1166 2170
252 303 303 322 373 373 373 471 570 712 855 904 956
D Height (m (mm) m) H H1 210 93 88 255 118.5 117 320 143.5 137
322 322 373 373 423 471 471 570 712 855 904 956
1029 1038 1029 1038 1130 1140 1130 1140 1219 1232 1321 1334 1321 1334
2286 2300 2410
1006 2515
1006 1149 2620
-
178.5
222 265 265
344.5 308.5 344.5 308.5
377 423 423 463 502 592 730 765 838 1290 875 1465 917
334 380 380 410 458 549 682 804 844 881 922
1710 1030 1034
240 290 380 470 545 610 640 640 705 705 785 855 855
1549 1568 1040 1880
208 248 294 294
Wei ght (kg) 42 62 115 196 350 552 644 780 908 1105 1500 1600 1910 2940 4430 7520
1232 1461 1460 1510 1560
126.5
105
150 130 172.5
230 285 330 330 366 366 415 452 452 501 544 657 760 886 950 994
56 97 220 436 650 1050 1230 1435 1700 1820 2550 2630 3630 5030 8730
158 197 250 294 294 334 334 368 408 408 461 506 616 722 15385 846 940 989
1785 1038 1031
1097 1086 126.5
166 219 268 303 358 358 414 414 471 498 498 570
105 149 178 227 267 323 323 381 381 432 453 453 530
127 195 270 586 1010 1760 2010 2680 2860 3530 5030 5380
2500
3" X 2" 4" X 3" 6" X 4" 8" X 6" 10" X 12" X -
80 X 50 100 X 150 X 200 X 250 X 300 X -
42 62 578 584 305 149 123 62 87 673 683 355 215 171 87 131 914 927 485 245 206 131 179 1022 1038 550 306 263 179 223 1270 1292 675 361 330 223 265 1422 1445 760 426 388 -
157 260 548 1100 1890 2850 -
CSC VALVES CANADA INC. 10
Inquiries: Ph: 1-888-803-5817 Email: sgallivan@cscvalves.com Corporate Office: 9817-62 Avenue Edmonton, AB Canada T6E 0E4 Ph: 780-436-3552 Fax: 780-436-3553
“Quality equates to the sum of Applied Science” Serving the most rugged applications in the Western Canadian Sedimentary Basin Brochure CSTS Series – April 2017
CSC VALVES CANADA INC. 11
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
CSC Valves Canada Inc. operates an engineering, research & development facility in Edmonton Alberta. Designs are verified and verifications are validated.
Call toll free regarding your application engineering requirements. 1-888-803-5817 Serving the most rugged applications in the Western Canadian Sedimentary Basin Brochure CSTS Series – April 2017
CSTS SERIES
SOFT SEATED TRUNNION MOUNTED BALL VALVES
“Quality equates to the sum of Applied Science” Serving the most rugged applications in the Western Canadian Sedimentary Basin