DIVIDER INSERT HERE:
wire balustrading
wire balustrading
wire balustrading
ANZOR WIRE BALUSTRADING RANGE
STAINLESS WIRE BALUSTRADING INFILL SYSTEMS `V’ SHAPED VERTICAL wire balustrade within a metal frame Unobtrusive and low profile, minimising obstruction to views. Application: for all your balustrading needs, whether it be staircases or external decking. Wire: 2.5mm 7x7 316 or 316 Ultra Wire for increased corrosion resistance in coastal situations.
page 30
`V’ SHAPED VERTICAL wire balustrade for a timber frame Unobtrusive and low profile, minimising obstruction to views. Application: for external timber decking.
page 33
Wire: 2.5mm 7x7 316 or 316 Ultra Wire for increased corrosion resistance on all coastal applications.
ANERA LOCK - VERTICAL wire balustrade within a metal frame A clean, low-profile vertical wire balustrading system. Application: for internal and external balustrades. Wire: 3mm 7x19 316 or 316 Ultra Wire for increased corrosion resistance on all coastal applications.
page 37
SLIMFIX - HORIZONTAL wire balustrade An architecturally designed, low-profile tensioning unit.
Providing a more visually appealing alternative to traditional tensioning systems.
page 40
Application: internal applications such as balustrades, security grills (e.g in police stations) & horizontal fences. Wire: 1x19 316 Wire.
STAINLESS STEEL WIRE ROPE - see p.46 & 47 for our balustrading wire range. NB: some of the photos of balustrades shown in this catalogue may not meet the current regulations at the time of print. Please refer to the design specifications in this catalogue for the correct design. Also see Anzor’s disclaimer on page 9 www.anzor.co.nz/arch relating to photos in this catalogue. Online catalogue:
31
ANZOR BALUSTRADING EYELET
THE ANZOR BALUSTRADING EYELET
chamfered
For timber For metal
Would you like a clean, easy-to-install, low-profile balustrading eyelet? The Anzor balustrading eyelet is all of this, and has proven to be a popular choice for balustrades across New Zealand.
THE EYELET’S ADVANTAGES •
Unobtrusive and low profile, minimising obstruction to views.
•
From interior staircases to outdoor decking, the eyelet suits both stainless and timber balustrades and handrails.
•
Screwed, not welded, which eliminates the risk of the weld spots rusting.
•
Made from 316 Stainless Steel, which is then passivated for added corrosion resistance.
•
The hole in the eyelet is chamfered, greatly reducing the chance of chaffing and/or the wire spragging when it is pulled through the holes. PS1 available on request or visit www.anzor.co.nz/arch/producer-statements
32
Online catalogue: www.anzor.co.nz/anzor-eyelet
ANZOR EYELET FOR METAL
ANZOR EYELET - vertical wire balustrade within a metal frame 1200mm max. 90mm max.
1200mm max. height
ucer See Prod t Statemen n ns o o ti ca ifi spec page 35.
51 O/D x 1.6mm THICK min. Stainless Steel Tube
b)
a(ii)
90mm max.
NB: Anzor does not supply the stainless metal framing, only the wire and wire components.
DECK
a(i)
c)
PS1 available on REQUEST for info contact one of our product managers or visit www.anzor.co.nz/arch/producer-statements
EX- STOCK SUB JEC T TO PRIOR SALE
Components for the Wire Infill a) Anchoring the wire to the tube with the Anzor Eyelet This is a proprietary product developed by Anzor. The eyelets are screwed into the tube so that they don’t need to be welded, leaving a clean finish and reducing the chance of corrosion. There are two types: (i) Standard Anzor M6 Eyelet (product code: AHE). (ii) Eyelet used to fit M5 Jaw Turnbuckle for terminating wire (product code: AHEJ).
b) Wire When the wire is swaged (or crimped*), use 2.5mm 7x7 Anzor 316 (p.46) or 316 Ultra Stainless Steel wire (p.47).
c) Turnbuckles
1x19
1x19
7x7
When the wire is swaged, use an M5 Jaw/Swage Pipe Turnbuckle (S3121P-05) standard.
7x7
7x19
7x19 S3121P-05
When the wire is crimped* use an M5 Jaw/Jaw Pipe Turnbuckle (S312P). Use one at each end of the bay for improved tensioning - this ensures that the wires are taut. Wire to be tensioned to the specifications noted on the PS1. *PS1 applies for swaged wire only.
Online catalogue: www.anzor.co.nz/anzor-eyelet www.anzor.co.nz/arch
S312P
33
ANZOR EYELET FOR METAL
INSTALLATION INSTRUCTIONS •
Tube must have a minimum of 16swg or 1.5mm wall thickness.
•
The thread on the eyelet is M6 x 1mm pitch.
•
The drill size to use is 5mm. No larger.
•
To tap the thread - use a M6mm x 1mm pitch spiral point or gun tap (TLTAPGM6 - sold separately). The reason for using this type of tap is it pushes material ahead of the tap thus giving more material to tap into. These taps can be used with a drill.
•
Eyelets must not be over tightened - just screwed down until they sit in the correct alignment. Balustrading Height Building Type
Location
Min Height
Detached dwellings and within household units of multiunit dwellings
Stairs and ramps and their landings. Balconies and decks, and edges of internal floors.
900mm
All other buildings and common areas of multi-unit dwellings
Stairs and ramps Barriers within 530mm of front of fixed seating. All other areas.
900mm
1000mm
800mm
1100mm
As per F4/AS1 as at Dec 2008 of the NZ Building Code. Please visit www.dbh.govt.nz for the full document. Contractor: Rob Uddstrom Light Engineering Ltd, Blenheim.
HORIZONTAL FORCE: The initial installation and on going maintenance of the wire tension must be such, that the wire infill must resist a sphere not greater than 100mm being pushed through between the wires. The horizontal force that the infill must resist is to be equivalent to that exerted by a child of 6 years old. Therefore the estimated tension of the wire to be 10 kg. PS1 available on request, for further information visit www.anzor.co.nz/arch/producer-statements By Rob Uddstrom Light Engineering Ltd
Contractor: About Stairs & Balustrades Ltd, Auckland.
34
Online catalogue: www.anzor.co.nz/anzor-eyelet www.anzor.co.nz/arch
ANZOR EYELET FOR TIMBER
ANZOR EYELET - vertical wire balustrade within a timber frame
140 x 50min. Top rail continuous over two or more spans.
1200mm max. 90mm max.
14g - Anzor Timber Eyelet at 90mm ctrs.
ELEVATION OF BALUSTRADE
65 x 50min. Timber spanning between balusters.
10g x 75mm CSK screws at 250mm ctrs - spaced evenly over each span.
Deck rail tie connector (on request)
1200mm max. height
ucer See Prod t Statemen n ns o o ti ca ifi spec page 36.
b)
Timber decking, fix to 150x50 or greater edge deck joist.
a(ii)
a(i)
PS1 available on REQUEST for info contact one of our product managers or visit www.anzor.co.nz/arch/producer-statements
c) EX- STOCK SUB JEC T TO PRIOR SALE
Components for the Wire Infill a) Anchoring the wire to timber with the Anzor Eyelet This is a proprietary product developed by Anzor. The eyelets are screwed into the timber frame. There are two types: (i) Anzor Timber Eyelet 14g (product code: AHEW). (ii) Eyelet used to fit M5 Jaw Turnbuckle for terminating wire (product code: AHEWJ). To install use the Anzor Socket Tool (product code: AHEWTOOL).
b) Wire When the wire is swaged (or crimped*), use 2.5mm Anzor 316 (p.46) or 316 Ultra Stainless Steel wire (p.47).
c) Jaw/Swage Turnbuckles
1x19
1x19
7x7
7x7
7x19
7x19 S3121P-05
When the wire is swaged, use an M5 Jaw/Swage Pipe Turnbuckle (S3121P-05) standard. When the wire is crimped*, use an M5 Jaw/Jaw Pipe Turnbuckle (S312P) Use one at each end of the bay for improved tensioning - this ensures that the wires are taut. Wire to be tensioned to the specifications noted on the PS1. *PS1 applies for swaged wire only.
Online catalogue: www.anzor.co.nz/anzor-eyelet www.anzor.co.nz/arch
S312P
35
ANZOR EYELET FOR TIMBER
HORIZONTAL FORCE: The initial installation and on going maintenance of the wire tension must be such, that the wire infill must resist a sphere not greater than 100mm being pushed through between the wires. The horizontal force that the infill must resist is to be equivalent to that exerted by a child of 6 years old. Therefore the estimated tension of the wire to be 10 kg. PS1 available on request, for further information visit www.anzor.co.nz/arch/producer-statements
Balustrading Height Building Type
Location
Min Height
Detached dwellings and within household units of multiunit dwellings
Stairs and ramps and their landings. Balconies and decks, and edges of internal floors.
900mm
All other buildings and common areas of multi-unit dwellings
Stairs and ramps Barriers within 530mm of front of fixed seating. All other areas.
900mm
1000mm
800mm
1100mm
As per F4/AS1 as at Dec 2008 of the NZ Building Code. Please visit www.dbh.govt.nz for the full document.
INSTALLATION: Use the Anzor Eyelet Socket Tool for fixing the timber eyelet to the hand rail. Product code: AHEWTOOL NB Socket Tool Sold Separately
36
Online catalogue: www.anzor.co.nz/anzor-eyelet www.anzor.co.nz/arch
within a metal frame
ANZOR EYELET - vertical wire balustrade
ANZOR EYELET FOR METAL
Producer Statements and specifications www.anzor.co.nz/arch/producer-statements
37
38
Producer Statements and specifications www.anzor.co.nz/arch/producer-statements
50
50
within a timber frame
ANZOR EYELET - vertical wire balustrade
ANZOR EYELET FOR TIMBER
ANERA LOCK
A CLEAN, LOW-PROFILE VERTICAL WIRE BALUSTRADING SYSTEM WHY USE THE ANERA LOCK? •
The top fastener is invisible providing a clean, unobtrusive look.
•
Easy and fast installation.
•
Wire & external fittings are 316 Stainless Steel.
•
It is strength tested up to 550Kgs.
•
The top component is Aluminium coated in Nickel Phosphorus resulting in high corrosion resistance.
•
The top component prevents the wire from touching the tube sides, by sitting in the 8mm hole.
•
PS1 Producer Statement - available on request
“CLEAN, UNOBTRUSIVE LOOK” The Anera Lock fastens to the wire on the inside of the tube, meaning it can’t be seen.
Online catalogue: www.anzor.co.nz/aneralock
39
ANERA LOCK
1200mm max. FULL BUTT WELD
a) Anera Lock concealed
TOP RAIL BY OTHERS
stainless steel fitting
(51 O/D x 1.6 THK, minimum)
90mm max. 1200mm max height
spacing between wires
b) 3.0mm min. DIA
90mm max
7x19 wire STAINLESS STEEL WIRE ROPE
See Producer Statement specifications on page 39.
Deck Floor Level
51 O/D x 1.6 THK STAINLESS STEEL HORIZONTAL INFILL FRAMING TUBES
c) STAINLESS STEEL TENSIONING BOLT
PS1 available on REQUEST for info contact one of our product managers or visit www.anzor.co.nz/arch/producer-statements EX- STOCK SUB JEC T TO PRIOR SALE
Components for the Anera Lock System a) Anera Lock - this fastens to the wire inside the top tube. Anera Lock Top Fitting for 3.0mm wire (product code: AAT03).
b) Wire 3.0mm 7x19 Anzor 316 (p.46) or 316 Ultra Stainless Steel wire (p.47).
c) Tensioning with the Anera Lock bottom fitting.
1x19
1x19
7x7
7x7
7x19
7x19
Anera Lock Bottom Fitting 316 3mm (product code: AAB03). Use at the bottom for tensioning - this ensures that the wires are taut.
INSTALLATION: A Hex swaging hand tool is all that’s required for a fast and easy installation. Available to hire from your local Anzor branch. Product code: TLCPH...
40
Regarding Horizontal Force - see page 34.
Online catalogue: www.anzor.co.nz/aneralock www.anzor.co.nz/arch
3.0
ANERA LOCK DESIGN
Producer Statements and specifications www.anzor.co.nz/arch/producer-statements
41
SLIMFIX WIRE BALUSTRADING
THE ULTIMATE ARCHITECTURAL LOOK FOR STAINLESS HORIZONTAL WIRE BALUSTRADING INFILL
WHAT IS SLIMFIX? • An architecturally designed, low-profile tensioning unit, providing a more visually appealing alternative to traditional horizontal tensioning systems.
Traditional vs Slimfix
• It conceals all threads and crimps, leaving a clean finish. • It is made from 316 Stainless Steel. • Anzor stocks fittings for use with 2.5, 3.0 & 4.0mm wire.
WHERE IS IT USED? • Balustrades (restrictions in NZ apply*) • Security grills (e.g. in Police stations) • Fences – horizontally between posts
A Slim, Compact Profile.
*NB: please ensure use meets NZ Building Standards.
42
Photos may be of international projects and may not adhere to standards, as horizontal wire can only be used in some circumstances in NZ.
Online catalogue: www.anzor.co.nz/slimfix www.anzor.co.nz/arch Information used exclusively under permission of Strudyna Co. Ltd
SLIMFIX WIRE BALUSTRADING
CHOOSING THE CORRECT SLIMFIX TYPE AND SIZE Step 1 - select the type Circular Bolt - for Tube and Flat Bar
Angle Circular Bolt - for Tube and Flat Bar Wire can be run straight or at angles.
Wooden Screw - for Timber
Step 2 - single or double adjuster Single Adjuster Recommended wire length for 2.5, 3 & 4mm wire - length not to exceed 2m
Double Adjuster Recommended wire length for 2.5 & 3mm wire - length not to exceed 3m 4mm wire - length not to exceed 4m
System is not designed to be used for long wire lengths. Recommendations are based on the limitations of the tensioner, see p.42 for component breakdown of one adjuster (14mm).
Online catalogue: www.anzor.co.nz/arch Information used exclusively under permission of Strudyna Co. Ltd
43
SLIMFIX WIRE BALUSTRADING
Step 3 - selecT the correct screw leNgth screw length - depending on the material for youR application.
Short Screw
Medium Screw
Long Screw
Circular Bolt or Angle Screw Length Options WIRE SIZE
SHORT SCREW SET
MEDIUM SCREW SET
Wood Screw Length Options WIRE SIZE
LONG SCREW SET
SCREW LENGTH
Ø2.5mm
14 mm
24 mm
60 mm
Ø2.5mm
40 mm
Ø3mm
14 mm
24 mm
60 mm
Ø3mm
40 mm
Ø4mm
14 mm
24 mm
60 mm
Ø4mm
40 mm
Ø5mm
18 mm
40 mm
75 mm
Ø5mm
55 mm
Ø6mm
24 mm
60 mm
100 mm
Ø6mm
65 mm
Ø8mm
26 mm
75 mm
120 mm
Ø8mm
71 mm
Ex-stock
Ex-stock
Ex-stock
Ex-stock
Ex-stock
Ex-stock
Ex-stock
Ex-stock
NB: Wire sizes 5, 6 & 8mm are available to order on request.
NB: Choosing a wire size below 4mm is more economical as hand tools can be used onsite. Wire sizes 5-8mm require hydraulic installation equipment.
COMPONENT BREAKDOWN Screw
Main Body
End Cap
Tensioner
Crimp
14mm
Spanner Flat
Max Tensioning Capability.
Wire ROPE We recommend using 316 1x19 Wire with Slimfix. See p.46 for wire sizes and characteristics.
How it works The wire is passed through the end cap and tensioner, and is then crimped. The tensioner is then screwed into the main body, and the end cap covers the thread.
44
Copyright © 2011 Strudyna
Online catalogue: www.anzor.co.nz/slimfix www.anzor.co.nz/arch Information used exclusively under permission of Strudyna Co. Ltd
SLIMFIX WIRE BALUSTRADING
SLIMFIX CAN BE INSTALLED INTO A VARIETY OF MATERIALS METAL BAR
CIRCULAR PIPE
SQUARE PIPE
MARBLE
WOOD
CEMENT
With Drop-In Anchor
Recommended maximum wire length Single ADJUSTER: 14mm adjustment, wire length for 2.5, 3 & 4mm not to exceed 2M. Double ADJUSTER: 28mm adjustment, recommended wire length for 2.5 & 3mm wire - not to exceed 3M. 4mm wire - not to exceed 4M.
Online catalogue and gallery www.anzor.co.nz/slimfix Copyright Š 2011 Strudyna
Information used exclusively under permission of Strudyna Co. Ltd
45
SLIMFIX WIRE BALUSTRADING
INSTALLING THE DIFFERENT SCENARIOS Tube - using 2.5, 3 & 4mm wire rope. As an alternative to using the Circular Bolt (see p.42) you can use Threaded Inserts to screw the Slimfix into tube.
Threaded Insert
Similar to installing a pop rivet, but when installed the threaded insert leaves an internal thread to screw into.
Joining Slimfix Where a Slimfix is required either side of a post, these can be joined by drilling a hole through the post and installing a threaded stud M8 x 85. Place an M8 Hex Nut and Washer either side of the post, and approx. 12mm of threaded stud sticking out either side, the Slimfix fitting can then be wound onto each end.
For a full installation guide - please visit www.anzor.co.nz/arch/slimfix
Hand tools are required for installation. Slimfix Inclamp tool For swaging 2.5, 3 & 4mm Terminals.
Available to hire or purchase from your local Anzor Branch. (product code: ASDSFINCLAMP)
NB: Wire sizes 5-8mm requires hydraulic installation equipment. Available for hire or purchase.
46
Online catalogue: www.anzor.co.nz/slimfix www.anzor.co.nz/arch Information used exclusively under permission of Strudyna Co. Ltd
SLIMFIX WIRE BALUSTRADING
Additional Angle End Cap Options
SlimKey
A minimum of 2 Slimkeys is required per installation.
Additional locking nut for the outside of the balustrades post when using the Angle Screw.
Product code: ASDSSK
Angle End Cap
Angle Crossing End Cap
Loctite - upon installation, we recommend applying Loctite 243 for permanent fixture.
Angle Ball End Cap Available on request - sold separately.
NZ BUILDING CODE: Horizontal wires are restricted by clause F4 in the NZ Building Code.
Visit www.dbh.govt.nz for more info on NZ building regulations.
Online catalogue and gallery www.anzor.co.nz/slimfix Copyright Š 2011 Strudyna
Information used exclusively under permission of Strudyna Co. Ltd
47
HAMMA HAMMA PRO-STRAND PRO-STRAND
Application: Predominantly used for structural cables, e.g glass facades
Strudyna is proud to offer Hamma cables as part of Strudyna's tensile Multiple annealing stages dur Specific features: cable systems. Hamma cables are develope d- Smooth exclusivel y for high does not work harden, and fin - Extremely non-flexible. clean finish. Benefits Benefits -- Built Builtwith withMicro MicroStretch StretchTechnology Technology(MST), (MST),the theMinimum MinimumBreaking Breaking - High breaking strain. - No pre-stress required. 1x7 tensile 1x19 Strength (MBS) is 20-30% higher than conventional wire performances through unique techniques that differentiate bath remove1x19 any impuri Strength (MBS)from is 20-30% higher thanto conventional 1x19 wireof ofthe the - Extremely low stretch. same samesize. size.This Thismeans meansthat thatyou youcan candownsize downsizethe thestructural structuralcable cable other manufactures. Hamma cables start with the highest quality of manufacture . This makes Ha and andmaintain maintainthe thestrength. strength.This Thisresults resultsin inimproved improvedaesthetics, aesthetics,less less weight in the structure, and cost savings on smaller fittings, which weight insteel the structure, savings on smaller fittings, stainless steel source follow by unique descaling of stainless rod and cost corrosion resistance forwhich extrem can canbe besignificant significanton onlarge largeprojects. projects. HAMMA X-STRAND to remove impurities, which may have attached during transport, prior to well as increased work life du 316 WIRE ROPE Benefits - Enhanced corrosionTypes resistance. Produced with a high level Compact wire strand in constructions 1x7, 1x19, 1x25 : Types 1x7,longevity 1x19, 1x25 of the wire. : Compact wire strand in constructions commencing production. ensuring of descaling and ultrasonic impurities. Stainless Steel Material :: 316 316of Stainless Steel Materialremoval 7x19 Resulting in longer lasting shine and ultimate corrosion aesthetic finish due to an ex Sizes :: 1.6mm Sizes 1.6mm--12mm 12mm resistance, better forFinish NZ’s harsh::corrosive conditions. Bright smooth corrosion resistance. Types Finish Brightand and smoothfor forincreased increased corrosion resistance. : 1x19 (rig exterior.
ologies.
HAMMA PRO-STRA Sizes ROPE : 0.8mm -CHARACTERISTICS 19mm WIRE AND Specific Specificfeatures: features: Types : 1x19 (rigid), 7x7 (semi-flexible), 7x19 (flexible) -- Extremely non-flexible. -- Smooth Extremely non-flexible. Smoothclean cleanfinish. finish. Finish : Bright and smooth for increased corrosion resistance. BREAKING LOADS High breaking strain. No pre-stress required. 1x7 1x19 High breaking strain. No pre-stress required. 1x7 1x19 Material
with Micro-stretch Technologies. with Micro-stretch Technologies.
Application: Predominantly : 316 Stainless Steel Application: Predominantlyused usedfor forstructural structuralcables, cables,e.g e.gglass glassfacades facades
-- Extremely Extremely low stretch. shade sails, foliage trellises,low andstretch. Anzor 316 WireApplication: ROPE Balustrades, architectural rigging.
1x19 1x19
7x7 7x7
- Built with Micro Str Strength (MBS) is 2 Recommended for exterior use in coastal areas. Benefits - Wide range of sizes and configurations.same size. This mea HAMMA X-STRAND HAMMA X-STRAND Code: MFW...U - Economical pricing. and maintain the st Benefits aahigh level Benefits -- Enhanced Enhancedcorrosion corrosionresistance. resistance.Produced Producedwith with high level Maintenance: Wire rope must be cleaned & maintained regularly. of ofdescaling descalingand andultrasonic ultrasonicremoval removalof ofimpurities. impurities. weight in the struct Material & Cleaning : 316 Stainless Steel. See our Maintenance guidelines on p.21. Resulting in lasting Resulting inlonger longer lastingshine shineand andultimate ultimatecorrosion corrosion can be significant o resistance, better for NZ’s harsh corrosive conditions. : 1mm - 10mm. Size
7x19 7x19
HAMMA MEGA-STRAND Types
Benefits
resistance, better for NZ’s harsh corrosive conditions.
: 1x19 (rigid), 7x7 (semi-flexible), 7x19 (flexible).
Material Material :: 316 316Stainless StainlessSteel Steel Types : Compact wire stran - Designed for large structural projects. To date this is the largest Sizes :: 0.8mm Sizes 0.8mm--19mm 19mm stainless steel strand on the market. Material : 316 Stainless Steel Types :Balustrades, (semi-flexible), 7x19 (flexible) Application: shade sails, foliage Types : 1x19 1x19(rigid), (rigid),7x7 7x7 (semi-flexible), 7x19trellises, (flexible) Finish :: Bright and for corrosion resistance. Finish Bright andsmooth smoothrigging. forincreased increased corrosion resistance. Sizes : 1.6mm - 12mm and architectural Types : A conventional 1x37 and 1x61 construction wire stand. Material : 316 Stainless Steel Application: Balustrades, shade sails, Finish : Bright and smooth Application: Balustrades, shade sails,foliage foliagetrellises, trellises,and and Sizes : 20mm - 42mm. Code: MFW... architectural rigging. architectural rigging. Finish : Bright and smooth for increased corrosion resistance. Application: Predominantly used Recommended for use in areas. Recommended forexterior exterior useon incoastal coastal areas. Material Test Certs available request with order. Application: Large structural projects, such as bridges. Code: MFW...U Code: MFW...U Specific features: Specific features: Maintenance: Wire rope must be cleaned & maintained regularly. with Micro-stretch Technologies. - Low stretch. Maintenance: rope must be cleaned & maintained regularly. Maintenance: Wire Wire rope must be cleaned & maintained regularly. Extremely our Maintenance & Cleaning guidelines on non-flexible p.21. - Higher comparative breaking strain.SeeSee on Seeour ourMaintenance Maintenance& &Cleaning Cleaningguidelines onp.21. p.21. - Wide cable size1x7 range. 1x19 -guidelines High breaking strain. - Compatible with both splicing and swaging. Extremely low stretch. EX- STOCK - Good corrosion resistance. Breaking SUB JEC T Wire Rope Size Characteristics 1x37 1x61 Benefits this is the Benefits -- Designed Designedfor forlarge largestructural structuralprojects. projects.To Todate dateTO this isOR thelargest largest PRI Load stainless SALE stainlesssteel steelstrand strandon onthe themarket. market. Benefits
Anzor 316 - Wire
HAMMA HAMMA MEGA-STRAND MEGA-STRAND
al cable
2.0 mm 2.5 mm 3.0 mm 4.0 mm 5.0 mm 6.0 7x19 mm 8.0 mm
1x19
1x19
7x7
with Ultimate Structural cable with Ultimate Structural cable
1x19
1x19
7x7
7x7
7x19
1.0 mm 60 kg 1.5 mm 122 kg 2.0 mm 1x37 235 kg 1x37 1x61 1x61 2.5 mm 428 kg
2.0 mm 2.5 mm 3.0 mm 4.0 mm 5.0 mm 6.0 mm 8.0 mm 10.0 mm
7x19
340 kg 500 kg 720 kg 1,285 kg 2,000kg 2,876 kg 4,640 kg
230 kg 380 kg 540 kg 950 kg 1,490 kg 1,910 kg 3,400 kg 5,310 kg
HAMMA X-STRAND
Types :: AAconventional 1x37 and 1x61 construction Typesnon-flexible, conventional 1x37 andin 1x61 construction wirestand. stand. - Is rigid. low stretch ideal straight lines. wire Material Material
:: 316 316Stainless StainlessSteel Steel
- Higher Sizes :: 20mm --42mm. Sizescomparative 20mmbreaking 42mm. strain.
- Enhanced corrosion of descaling and ul - Commonly used with swage fittings & Slimfix fittings. Resulting in longer Specific Specificfeatures: features: -- Low Lowstretch. stretch. resistance, better fo Benefits
Finish :: Bright for corrosion resistance. Finish Bright andsmooth smooth forincreased increased corrosion resistance. - Fewer crevices, traps and less dirt, therefore less likely to `tea-stain’. Application: Application: Large Largestructural structuralprojects, projects,such suchas asbridges. bridges.
- Higher comparative breaking strain. - Wide cable size range. and -- Compatible - Low-medium stretch. with Material Compatible withboth bothsplicing splicing andswaging. swaging. : -- Good Goodcorrosion corrosion resistance. Sizes - Medium breaking strain. resistance. : - Higher comparative breaking strain. - Semi-flexible. - Wide cable size range.
316 Stainless Steel 0.8mm - 19mm - Can be terminated with crimps, or canTypes also be swaged. : 1x19 (rigid), 7x7 (se - Commonly used with Anzor Eyelet fittings. Finish : Bright and smooth - Very flexible. - Medium stretch. - Medium-low breaking strain.
Application: Balustrades, shade architectural rigging Recommended for
- Can be terminated with crimps, or can also be swaged.
Code: - More crevices so higher risk of to tea-staining. - Commonly used with Anera Lock.
Maintenance:
*Refer to p.105 for our guidelines on Safe Working Loads. MINIMUM IMPOSED ACTIONS FOR BARRIERS
Cleaning & Maintenance is require d.
48
Online
Wire rope must b See our Mainten
HAMMA MEGA-STR Benefits
Refer to Table 3.3 from AS/NZS 1170.1:2002 Structural design actions - permanent, imposed and other actions available from Standards New Zealand. Types
See p. 21
MFW...U
- Designed for large stainless steel stran
: Material : Please visit: www.standards.co.nz Sizes : Finish : catalogue: www.anzor.co.nz/wireApplication:
A conventional 1x3 316 Stainless Steel 20mm - 42mm. Bright and smooth Large structural pro
to an excellent surface brightness and smooth Breaking Benefits aesthetic - Builtfinish withdue Micro Stretch Technology (MST), the Minimum Types : 1x19 (rigid), 7x7 (semi-flexible), 7x19 (flexible) exterior. Strength (MBS) is 20-30% higher than conventional 1x19 wire of the samePRO-STRAND size. This means that you can downsize the structural cable HAMMA and maintain strength.cables This results in improved aesthetics,tensi less Strudyna is proud to offertheHamma as part of Strudyna's Strudyna is proud to offer Hamma cables as part of Strudyna's tensile Multiple annealing stages weight in the structure, and cost savings on smaller fittings, which cable systems. Hamma cables are develope d exclusivel y for hig cable systems. Hamma cables are develope d- exclusivel y on for high does the notMinimum work harden, Benefits can Built with Micro Stretch Technology Breaking an be significant large projects. (MST),
tensile performances through techniques that differentiate from Strength (MBS) is unique 20-30% higher than conventional 1x19 wire of the tensile performances through unique techniques that differentiate from bath tothe remove any im same size. This means that you can downsize structural cable : Compact wire strandcables in constructions 1x7, 1x19, 1x25 ROPE Typesmanufactures. other Hamma startULTRA with theWIRE highest quality o 316 andhighest maintain the strength. This results in improved aesthetics, other manufactures. Hamma cablesMaterial start with the quality of manufacture . This less make : 316 Stainless Steel weight in the structure, and cost savings on smaller fittings, which stainless steel source follow by unique descaling of stainless steel ro -be 12mm Sizesdescaling : 1.6mm stainless steel source follow by unique of steel rodprojects. corrosion resistance for e canstainless significant on large to Finish remove impurities, which may have attached during transport, prior smooth for increased corrosion resistance. to remove impurities, which may have attached: Bright duringand transport, prior to well as increased work li Types production. : Compact wire strand in constructions 1x7, 1x19, 1x25 commencing Application: Predominantly used for structural cables, e.g glass facades of the commencing production. ensuring longevity Material : 316 Stainless Steel Strudyna is proud Hamma Strudyna's tensile Sizes to offer : 1.6mm - 12mmcables as part of aesthetic finish due to a Specific features: Finish : Bright and smooth for increased corrosion resistance. cable systems. -Hamma are develope d clean exclusivel y for high : 1x19 Extremelycables non-flexible. - Smooth finish.Types exterior. Application: Predominantly for cables, e.g glass facades - Highthrough breaking strain. used - structural No pre-stress required. 1x19 Wire tensile performances unique techniques that differentiate from Anzor 316 1x7 Ultra Rope Extremely low stretch. Specific features: other manufactures. Hamma cables start with the highest quality of - Extremely non-flexible. - Smooth clean finish. Higher corrosion resistance than standard wire, due the wire stainless steel 316 source follow by to unique descaling of stainless - High breaking strain. - No pre-stress required. steel rod 1x7 1x19 undergoing additional treatments. Extremely low stretch. to removeHAMMA impurities, which may have attached during transport, prior to X-STRAND Benefits - Built withduring Micr Strudyna is proud to offer Hamma cables as part of Strudyna's tensile Multiple annealing stages commencing production. Benefits Enhanced corrosion resistance. Produced with a high level Strength (MBS cable systems. Hamma cables are develope d exclusivel y for high does not work harden, and finish of descaling and ultrasonic removal of impurities. X-STRAND same This 7x7 tensile 7x19 performances through unique techniquesHAMMA that differentiate from bath and to ultimate remove any size. impuritie Resulting in longer lasting shine corrosion Benefits - Enhanced corrosion resistance. Produced with a high levelmaintain t and resistance, better for NZ’s harsh corrosive conditions. other manufactures. Hamma cables start with the highest quality of manufacture . This makes Hamm of descaling and ultrasonic removal of impurities. 1x19 7x7 7x19 weight in the s Resulting in longer shine and ultimate corrosion stainless steel source follow by unique descaling of stainless steel rod lastingcorrosion resistance for extreme Material : 316 resistance, Stainless Steel better for NZ’s harsh corrosive conditions. can be significa to remove impurities, which may have attached prior to well as increased work life due Sizesduring: transport, 0.8mm - 19mm : 316 Stainless TypesMaterial : 1x19 (rigid), 7x7 Steel (semi-flexible), 7x19 (flexible) commencing production. ensuring longevity of the wire. wireHa : Compact : 0.8mm 19mm for increasedTypes FinishSizes : Bright and -smooth corrosion resistance. Ben aesthetic finish : due an exce Types : 1x19 (rigid), 7x7 (semi-flexible), 7x19 (flexible) 316 to Stainless S Material Finish : Bright and smooth for increased corrosion resistance.: 1x19 (rigid Types exterior. Application: Balustrades, shade sails, foliage trellises, and : 1.6mm - 12mm Sizes architectural rigging. Application: Balustrades, shade sails, foliage trellises, and : Bright and smo Finish
with Micro-stretch Technologies.
HAMMA PRO-ST
with Micro-stretch Technologies.
1x19
HA
HAMMA PRO-STRAN
Recommended for exterior use in coastal areas. architectural rigging.
Anzor 316 - Ultra Wire with Micro-stretch Technologies.
Code:
Code:
Recommended for exterior useApplication: in coastal areas.
MFW...U
Predominantly
MFW...U
with Micro-stretch Technologies. Maintenance: Wire rope must be cleaned & Specific maintained regularly. features: - Built with Micro Stretc Maintenance: Wire rope must beBenefits cleaned & maintained regularly. See our Maintenance & Cleaning guidelines on p.21. non-flex - Extremely Typ
Strength (MBS) See our Maintenance & Cleaning guidelines on p.21.
is 201x19 High breaking stra Ma same size. This means 1x7 1x19 HAMMA MEGA-STRAND HAMMA MEGA-STRAND Extremely low stre Size and maintain the stren *Breaking Benefits Size *Breaking - Designed for for large structural projects. To date datethis thisisisthe the largestFini Benefits - Designed large structural projects. To largest Wire Rope weight in the structur Load (Kg) Load (Kg) stainless steel strand themarket. market. stainless steel strand onon the can be significant on l 53 5.0 mm 1,620 App Types : A conventional 1x37 and 1x61 construction wire stand.
1x7
Wire Rope
Size
0.8 mm Types : A conventional wire stand. 84 1.0 mm 6.01x37 mm and 1x61 2,320construction Cleaning & Material : 316 Stainless Steel 1.5 mm 189 mm 3,160 Material : 316 Stainless7.0 Steel Maintenance Types Compact wire strand : Sizes : 20mm - 42mm. Spe with Micro-stretch Technologies. 336 2.0 mm 8.0 mm 3,670 is required. Sizes Finish : 20mm - 42mm. Benefits Enhanced corro : Bright and smooth forMaterial increased corrosion resistance. 316 Stainless Steel : 2.5 mm 525 10.0 mm 5,750 FinishApplication: : Bright andstructural smoothprojects, for increased Large such ascorrosion bridges. resistance. See p.21 of descaling an 1x19 7x7 7x19 mm 756 12.0 projects, mm Sizes 8,270as bridges. : 1.6mm - 12mm Application: Large structural such 1x19 7x73.0 7x19 1x7 1x19 3.5 mm 1,030 14.0 mm 11,200 Specific features: Resulting in for lon Finish : Bright and smooth refer to p46 for 4.0 mm 1,340 14,700 - Low stretch. 16.0 mm Specific features: characteristics resistance, bett - Higher comparative breaking strain. 1,702 4.5 mm 18.0 mm 21,000 - Low stretch. Application: Predominantly used fo Wide cable size range. 5.0 mm 2,100 - Higher comparative breaking strain. swaging. - Compatible with 3,030 6.0 mm 59 Material 1.0 both mm splicing and : 316 Stainless S - Wide cable size range. HIGHLIGHTED - Good corrosion resistance. Specific features: 7.0 mm 4,120 134 1.5 mm with Micro-stretch Technologies. SIZES IN STOCK. - Compatible with both splicing and swaging. Sizes : 0.8mm - 19mm 7x7 1x37 1x615,380 8.0 mm 2.0 mm 239 - Extremely OTHERS AVAILABLE non-flexible. - Good corrosion resistance. ON REQUEST. 10.0 mm 8,400 2.5 mm 373 Types : 1x19 (rigid), 7x 1x3712.0 1x61 High breaking strain. Ben 1x19 mm 12,1021x7 3.0 mm 538 Finish : Bright and smo 16,473 14.0 mm 731 - Extremely low stretch. 3.5 mm 1x19 7x7 7x19 20,500 16.0 mm 956 4.0 mm 19.0 mm 30,300 4.5 mm 1,206 Application: Balustrades, sh 1,490 5.0 mm architectural rig 0.8 mm 38 2,150 6.0 mm Recommended 1.0 mm 59 7.0 mm 2,930 Ma 1.5 mm 145 8.0 mm 3,400 Size 258 2.0 mm - Enhanced corrosion re 10.0 mm Benefits 5,310 Code: MFW...U 374 2.5 mm 7,650 12.0 mm Typ of descaling and ultra 3.0 mm 581 1x19 7x7 7x19 10,400 14.0 mm Maintenance: ropeFini m ResultingWire in longer las 733 3.5 mm 16.0 mm 13,600 1,030 4.0 mm 19,300 18.0 mm resistance, better for N See our Mai 4.5 mm 1,312 20.0 mm 23,900 App
HAMMA X-STRA
with Ultimate Structural cable
with Ultimate Structural cable
HA
HAMMA X-STRAND
HAMMA MEGA-S
Material : 316 Stainless Steel Sizes : 0.8mm - 19mm Benefits Designed for la Types : 1x19 -(rigid), 7x7 (sem *Refer to p.105 for our guidelines on Safe Working Loads. Cod stainless steel Finish : Bright and smooth for
Online catalogue: www.anzor.co.nz/wire www.anzor.co.nz/arch
49
Mai Types Balustrades, : A conventional Application: shade sa Material : 316 Stainless architectural rigging.S Sizes Recommended : 20mm - 42mm for ex
WIRE TERMINATION OPTIONS
wire termination options EX- STOCK SUB JEC T TO PRIOR SALE
Crimping & wire rope grips Crimped Wire with Thimble
COMPONENTS
Simple hand tool DIY installation at an economical price and still architecturally appealing.
7x7 316 Semi-flexible Wire Rope - best wire 1x19 type
Crimps
Copper or Nickel plated copper crimp
Crimping tool for hire or purchase
7x7
7x19
7x7
7x19
Wire Thimble
COMPONENTS
Wire Rope Grips Simple and affordable - DIY easy installtion.
7x7 316 Semi-flexible Wire Rope - best wire1x19 type
Wire Rope Grips
Wire Thimble
Hex & Roll Swaged Hex Swaged Visually appealing and unobtrusive - DIY hand tool installtion.
Hex Swage (Swage end on turnbuckle or swage terminal) using a 3, 4 or 5mm Hex Swage Tool. (available to hire from your local Anzor branch) NB: Use a Pan Skt Barrel Nut for tensioning onto tube such as 50mm handrail tube (see p.50).
Roll Swaged For a smooth finish.
Roll Swage (Swage end on turnbuckle or swage terminal). Professional installation with increased strength. NB: Try using a Dome Nut on the Swage Stud for a cleaner finish.
SWAGING COMPONENTS Best wire type for swaging - 1x19 316 Wire Rope.
S7802F Eye Terminal
50
S7803 Fork Terminal (see p.97)
S7801 Swage Stud
S3121P Jaw/Swage Pipe Turnbuckle (see p.96)
1x19
7x7
7x19
S7805 Swage Toggle Terminal (see p.97)
S3212/5 Toggle/Swage Pipe Turnbuckle (see p.95)
Online catalogue: www.anzor.co.nz/wire www.anzor.co.nz/arch
WIRE TERMINATION OPTIONS
fastening turnbuckles and terminals EX- STOCK SUB JEC T TO PRIOR SALE
to concrete Drop-In Anchor
+ Drop-In Anchor - p.143
+
or S7801 Swage Stud
Wire Termination Option
S306 Eye Bolt See p.144 for our full Eye Bolt range.
NB: Use Setting Tool for correct installation
Wedge or Sleeve Anchor + Eye Nut
+
or Wedge Anchor - p.147
Sleeve Anchor - p.146
+
Wire Termination Option
S3061 Eye Nut - p.144
Jaw Turnbuckle or Fork Terminal wire looped through eye & crimped.
wire looped through eye + crimped. Not recommended for high loading. EX- STOCK SUB JEC T TO PRIOR SALE
to timber Lagscew + Eye Nut Lagscrew - p.140
+
+
Wire Termination Option
S3061 Eye Nut - p.144
For a flush finish: wind the lagscrew into the timber past the top of the spanner flat, then cut the machine thread down so the eye nut winds to the start of the spanner flat.
Eye Screw
Turnbuckle can be attached to Anzor Timber Eyelet (AHEWJ)
or S3182 Eye Screw
14g Anzor Timber Eyelet
(product code: AHEW)
PS1 available on request for AHEW & AHEWJ to be used on a timber balustrade.
Timber eyelet (AHEWJ) can only fit an M5 Turnbuckle (S3121P) for 2.5mm wire (see p.96).
Online catalogue: www.anzor.co.nz/wire www.anzor.co.nz/arch
51
WIRE TERMINATION OPTIONS
EX- STOCK SUB JEC T TO PRIOR SALE
Swage stud to TUBE
+
+
Pan Socket Barrel Nut Pan Skt Barrel Nut
S7801 Swage Stud
Pan Socket Barrel Nut -
Swage stud fastened into barrel nut.
tightened with allen key.
Tighten barrel nut to tension wire.
316 stainless steel wire rope
Washer Possibly a 50mm Tube or similar EX- STOCK SUB JEC T TO PRIOR SALE
Swage stud to Angle bracket
+
+
Hex Nut to Angle Bracket Hex Nut
316 stainless teel wire rope
S7801 Swage Stud
Nylon isolating washer (if bracket is galv) with a stainless washer and hex nut.
Tighten hex nut to tension wire.
Swage stud
Possibly a B550 Stainless Steel Bowmac Bracket or similar. EX- STOCK SUB JEC T TO PRIOR SALE
Left Hand threaded Swage stud Drop-In Anchor to Swage Turnbuckle
+ Drop-In Anchor NB: Use Setting Tool for correct installation
+ Threaded Stud
+ S3121P Jaw/Swage Pipe Turnbuckle (see p.96)
SF7801L LH Swage Stud
Turnbuckle - NB: this turnbuckle is modified by replacing the RH Drop-In Anchor or Stud for Chemical Anchor (see p.143
standard swage stud with a RH threaded stud (to go into drop-in anchor) and replacing the Jaw with a LH swage stud (sold separately).
RH Threaded stud. (sold separately)
52
LH Swage stud (sold separately)
Other fastening options to replace the threaded stud could include: A Lagscrew into timber, Hex Setscrew or Button Socket Screw through a plate.
Online catalogue: www.anzor.co.nz/wire www.anzor.co.nz/arch
WIRE TERMINATION OPTIONS
EX- STOCK SUB JEC T TO PRIOR SALE
ASS SCREW TERMINALS
ASS Screw Terminal with external thread. •
Self assembly screw terminals designed for easy on-site fitting.
•
Designed for 2, 3 and 4mm wire rope.
•
Made from 304 Stainless Steel.
•
Ideal for internal use.
Alternative Terminal Options
Screw Terminal - internal RH Thread
Screw Terminal with Eye
(Product Code: ATSMIRW03M)
(Product Code: ATSMERW)
Screw Terminal with Jaw
Screw Terminal Mini - internal RH Thread
(Product Code: ATSMJRW)
(Product Code: ATSMIRW)
EX- STOCK SUB JEC T TO PRIOR SALE
ATTACHING SLEEVE - HIDDEN THREAD Fixing To Concrete SLIMFIX END CAP
M8 Sleeve Anchor
In-Clamp Crimp
Product Code: DYM6 (see p.146)
Product Code :ASDSFICR
2.8mm Dia. hole
M8 Slimfix End Cap
End Cap
Product Code :ASDSEC
Terminating a wire with a hidden thread - lagscrew or sleeve anchor
Fixing To Timber M8 Lagscrew
•
Slim and unobtrusive design.
Product Code: LSM (see p.140)
•
Easy installation with hand tools (see p.44 for installation tools).
•
Designed for 2.5mm wire (3 & 4mm available on request).
End Cap
•
Online catalogue: www.anzor.co.nz/wire www.anzor.co.nz/arch
Made from 316 Stainless Steel.
53