Manufacturing tools brochure v3

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3D Printer for Manufacturing Tools Improve quality and production efficiency with additive manufacturing.

AppliCAD CO., Ltd.

69 Soi Sukhumvit 68, Sukhumvit Rd. Bangna, Bangna, Bangkok 10260

T • (+66) 2744 9045 F • (+66) 2744 9049 W• http://www.applicadthai.com


Manufacturing Tools When you’re dedicated to producing a product, you rely on jigs, fixtures, templates and gauges to maintain high quality production and efficiency. Put more complex and custom manufacturing aids on your production floor with advanced manufacturing services from Stratasys Direct Manufacturing. Whether they’re used for forming, location, cutting, assembly, testing or inspecting, we have the expertise to streamline your processes and improve quality. Save time, cost and labor with: - Form tools, cooling fixtures and patterns - Inspection and test fixtures - Molds - Covers, surrogate parts, plugs - Drill and saw guides

Streamline production and customize on the fly Quick,

low-volume tooling and custom fixtures give manufacturers the flexibility to embrace more opportunities, act faster and shrink the cost and risk associated with traditional production. Discover new possibilities

Reshaping Manufacturing

Fortus 250mc

Fortus 380mc

Fortus 250mc Durability and detail with maximum control Fortus 250mc pairs fine layer resolution with a larger build envelope and gives you the power to fine-tune every aspect of prototype production. Imagine faster, more effective product testing and development, all in an easy-to-use, office-friendly system.

Reduce tooling costs and risks

Deliver just in time

Fortus 450mc

Fortus 380mc and Fortus 450mc Build strong, accurate tools and prototypes From functional prototypes with exacting tolerances, to manufacturing tools that perform under pressure, the Fortus 380mc and 450mc 3D Production Systems set a high bar for speed, performance and accuracy.

Specifications

Fortus 250mc

Fortus 380mc

Fortus 450mc

System size/weight

838 x 737 x 1143 mm (33 x 29 x 45 in.) /with crate: 186 kg (409 lbs.), without crate: 148 kg (326 lbs.)

129.5 x 90.2 x 198.4 cm (51 x 35.5 x 78.1 in.)/ with crate: 680 kg (1,500 lbs.), without crate: 601 kg (1,325 lbs.)

129.5 x 90.2 x 198.4 cm (51 x 35.5 x 78.1 in.)/with crate: 680 kg (1,500 lbs.), without crate: 601 kg (1,325 lbs.)

Achievable accuracy

Parts are produced within an accuracy of ± .241 mm (±.0095 in.).(Accuracy is geometry dependent. Achievable accuracy specification derived from statistical data at 95% dimensional yield.)

Parts are produced within an accuracy of ±.127 mm (±.005 in.) or ±.0015 mm/mm (±.0015 in/in),whichever is greater. (Accuracy is geometry dependent. Achievable accuracy specification derived from statistical data at 95% dimensional yield.)

Parts are produced within an accuracy of ±.127 mm (±.005 in.) or ±.0015 mm/mm (±.0015 in/in), whichever is greater. (Accuracy is geometry dependent. Achievable accuracy specification derived from statistical data at 95% dimensional yield.)

Microsoft Windows 8.1 and Windows 8 (Pro, Enterprise) Microsoft Windows 7 (Pro, Enterprise, Ultimate), Microsoft Windows Vista (Business, Enterprise, Ultimate)

Microsoft Windows 8.1 and Windows 8 (Pro, Enterprise), Microsoft Windows 7 (Pro, Enterprise, Ultimate), Microsoft Windows Vista (Business, Enterprise, Ultimate), Microsoft Windows Server 2008, Microsoft Windows Server 2003

Workstation Compatibility

Microsoft Windows Server 2008, Microsoft Windows Server 2003

Network communication

10/100 base T connection; Ethernet protocol

10/100 base T connection; Ethernet protocol

10/100 base T connection; Ethernet protocol

Power requirements

110 –120 VAC, 60 Hz, minimum 15A dedicated circuit; or 220 – 240 VAC 50/60 Hz,minimum 7A dedicated circuit.

Fortus 380mc: 208VAC 3 phase, 50/60 Hz consumes 18 Amps

Fortus 450mc: 208VAC 3 phase, 50/60 Hz consumes 18 Amps

Regulatory compliance

CE/ETL

CE, TUV listed

CE, TUV listed

None

None

Special facility requirements


Find your manufacturing tooling application Performance 3D Production Systems build manufacturing tooling in production-grade materials, With FDM Technology, you can produce jigs, fixtures, tool masters and even low-volume production tooling in-house in hours or days. Low-volume production tooling means you can create prototypes from the same process and materials that you’ll use for the final product, and bring new products to market even while you wait for the final tooling to arrive from the machine shop.

Tooling

Jigs & Fixtures

Injection Molding

FDM Thermoplastics

Fiber Layup

RTV Molding

LSR Molding

Soluble Cores

Modular Fixtures

Thermoforming

Polystyrene Molds

Sand Casting

Spin Casting

Blow Modeling

Molded Fiber

Investment Casting Metal Hydroforming

PolyJet Materials

3D print durable parts in production-grade materials

3D print in hundreds of materials

FDM Technology builds parts in the same strong, stable plastics used in injection molding, CNC machining and other traditional manufacturing processes. Harness the power of 3D printing while relying on tested, established thermoplastics.

PolyJet technology 3D prints in the widest variety of materials, so you can create ergonomic tooling, biocompatible surgical guides or realistic prototypes that closely resemble finished products.

ABS plus

ABSi

Opaque standard plastic in 9 colors

Translucent standard plastic in 3 colors

ABS-m30

ABS-m30i

Opaque standard plastic in 6 colors

Biocompatible, sterilizable engineering plastic

ABS-ESD7 Static dissipative standard plastic

Models are precisely printed in layers as fine as 16 microns for smooth surfaces and complex geometries. Material properties range from rubber to rigid, transparent to opaque, neutral to vibrantly colored and standard to biocompatible.

PolyJet Digital Materials

Digital ABS

ASA

High-temperature

Transparent

UV-resistant, durable standard plastic

Combine thermal functionality with dimensional stability

3D print clear models and prototypes

FDM Nylon 12

PC

Rigid Opaque

Rigid Opaque

Tough plastic for advanced applications

Strong engineering plastic in white

3D print in white, gray, blue and black

3D print in white, gray, blue and black

PC-ABS

PC-ISO

Rubber-like

Bio-compatible

High-impact engineering plastic in black

Stronger biocompatible, sterilizable engineering plastic

3D print flexible materials with a variety of properties

3D print for medical and dental applications

PPSF/PPSU

ULTEM 9085

Dental Material

Sterilizable, strong high-performance plastic

FST-rated high-performance plastic

3D print for dental and orthodontic applications

ULTEM 1010 Strongest, most heat-resistant FDM material

Simulate high-strength and temperature-resistant plastics


ACS

BMW

Piper Aircraft

Composite Tooling

Assembly fixtures

Hydroforming tooling

“Moving from traditional methods involving CNC machining to producing composite tooling with FDM has helped us substantially improve our competitive position.”

“FDM is taking on increasing importance as an alternative manufacturing method for components made in small numbers.”

“I can program an FDM part in 10 minutes while a typical CNC program takes four hours to write.”

— Gьnter Schmid, BMW

— Jacob Allenbaugh, Manufacturing Engineer, Piper Aircraft

— Bruce Anning, owner, ACS

Manufacturing Tools Case Studies John Deere

Caterpillar

3D Printing to Aid Setup

3D Printing to Aid Setup

This lightweight model of a track link made from ABS polycarbonate allowed Caterpillar employees to set CMM programs withoutwaiting for the heavy forged parts to arrive.

This lightweight model of a track link made from ABS polycarbonate allowed Caterpillar employees to set CMM programs withoutwaiting for the heavy forged parts to arrive.

TSC

Denso

Jig & Fixture

Thai DENSO Group

ระยะเวลาในการทำ Tooling เหลือเพียง 2 – 3 เดือน เทานั้น ถาเทียบกับเม�อกอนที่ใชเวลาเปนป ถาเรายังใช Process เดิมอยู เราคงไมสามารถตอบสนอง ความตองการของลูกคาได

Thai DENSO Group

คุณวีระศักดิ์ ชนะรุงเรืองกิจ (Production Engineering Manager) TSC

คุณสมพล พุมคำ (Engineering Design Senior Officer) Thai DENSO Group

Panasonic DDM (Direct Digital Manufacturing)

ผมช�นชอบใน 3D Printer Stratasys เพราะสามารถ เห็นและสัมผัสชิ้นงานไดจริง และมองเห็นขอบงพรอง ในการออกแบบไดทันที คุณสราวุฒิ สรอยทอง (Chief Executive) Panasonic Thailand


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