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contents

4

12

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28

PRODUCT

4 - 11

Peristaltic pumps

12

Hi-flow tank pumps

14

Hi-lift tank pumps

16

Heavy Duty tank pumps

18

Hot Water tank pumps

20

Mini Orange pump Maxi Orange pump

22

Mini Lime pump Maxi Lime pump

24

Lime Systems

26

Mini Aqua pump

34

44

48

28

Retail Refrigeration pumps

30

Macerator pumps

32

Column pumps

34

EcoBuddy reclaim unit & refrigerant hoses

36

Controls

38

Accessories & Fittings

been built by hands-on knowledge

40 - 43

Trunking

of installation engineers.

44 - 47

Fixings

48 - 53

Big Foot Support Systems Big Foot Walkway

54

Walkway Paving Blocks Vibromats

55

Condensing Blocks Isolators

56

Condensing Unit Brackets Condensing Unit Drip Trays

58

Condensing Unit Guards Refrigeration Condenser Housings

designed by engineers for engineers... Aspen Pumps and BBJ Engineering

Since then ASPEN PUMPS have

were started in 1992 by three engineers

developed a comprehensive range of

who were installing air conditioning

pumps, designed and manufactured

and refrigeration equipment.

32

PAGE

in the UK, for all conditions and variable installations. The success has

This often proved to be awkward with the existing products, so we developed the peristaltic condensate pumps to meet our own needs.

BBJ is a separate line of products which compliment the pumps. This includes roof support systems, condensing unit brackets, protective guards and a complete range of pipe fixings, all designed to make life easy and quick for the installation engineer.

56


TECHNICAL SPECIFICATIONS • Senses 5˚C differential across the evaporating coil

• No siphoning back • Manual test switch

• Only requires live/neutral supply and 2 sensors either side of the evaporating coil – one ‘air on’ and one ‘air off’

• Pumps water, fibrously contaminated water and air

• Self-priming lifts 3 metres

• Pump rating: 0.2A, 230V AC Alternative voltages available

• 12 metres discharge head

• Connecting cable: 3 metres

• Operates only on cooling

• Fire retardant plastics

• 3 minute timer overrun

• Inlet / outlet size: 6mm

• Water flow rate: 6.25 ltrs per hr @ 12 metres head

• Push-in plug • Wall-mounted bracket

Connect the pump to the appropriate drip tray (using the vinyl tube supplied), then connect to the mains power supply. Situate the red sensor in the ambient ‘air on’ side of the evaporating coil (NOT TOUCHING COIL). Position the blue sensor to the ‘air off’ side of the evaporating coil. This will sense 5ºC differential and operate the pump.

PUSH-IN PLUG

SERVICE GUIDE

The pump is designed to sit level on its base and MUST at all times have adequate space around it for good ventilation.

We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.

Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and a 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet. PLEASE NOTE: where space is limited lay and fix suction vinyl tube along bottom of condense tray, as pump is self-priming.

ELECTRICAL CONNECTIONS

A variable connector is provided to make easy installation between the condensate tray outlet and vinyl tube.

Brown

Live

Blue

Neutral

Green/ Yellow

Earth

PUMP DIMENSIONS Product

Height

Width

Depth

Weight

UNIVERSAL

142mm

160mm

83mm

1.5kg

4

The Universal peristaltic pump operates with two temperature sensors. These allow the pump to detect and be triggered by a change in air temperature, making this pump suitable for many applications.

3 metres and will pump 6.25 litres of

The Universal is designed to fit in ceiling

The Universal pump is a peristaltic

voids and lift the condensate water from

rotary type - which means that it is

wall mounted machines where a gravity

quiet in operation, very reliable and will

drain is too obtrusive. It can also be

run dry without fear of damage or

used on cassettes fitted with an internal

embarrassing noise. Unlike other pumps

lift pump.

using either mechanical or electrical

water per hour against a maximum head of 12 metres. The pump runs constantly while the air conditioning system is cooling – when the cooling switches off a 3 minute timer ensures that the condensate tray is emptied before the pump switches off.

conductivity sensors, the Universal does The pump can be mounted remotely

not suffer from corrosion or

as it is self-priming to a height of

contamination problems. 5

UNIVERSAL PERISTALTIC PUMP

INSTALLATION NOTES


TECHNICAL SPECIFICATIONS • Operates on 150-230V cooling signal

• Manual test switch

• Self-priming lifts 3 metres

• Pump rating: 0.2A, 230V AC Alternative voltages available

• 12 metres discharge head

• Fire retardant plastics

• Water flow rate: 6.25 ltrs per hr @ 12 metres head

• Inlet / outlet size: 6mm

• 3 minute timer overrun

• Push-in plug

• No siphoning back

• Wall-mounted bracket

• No loud sound from dry running • Pumps water, fibrously contaminated water and air

All the peristaltics now come with a wall-mounted bracket which is designed to hold a replacement head tube for your servicing convenience.

Connect the pump to the appropriate drip tray (using the vinyl tube supplied), then connect to the mains power supply, and control link to the air-conditioning units cooling signal. PLEASE NOTE: The signal wire must be connected to the cooling signal only. This ensures that when the system is on heating, the pump does not run.

SERVICE GUIDE

The pump is designed to sit level on its base and MUST at all times have adequate space around it for good ventilation.

We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.

Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet. A variable connector is provided to make easy installation between the condensate tray outlet and vinyl tube.

ELECTRICAL CONNECTIONS Brown

Live

Blue

Neutral

Green/ Yellow

Earth

Black

Switched live from signal

The Standard peristaltic pump is triggered by the hard-wired cooling signal from the air conditioning unit.

The pump runs constantly while the air conditioning system is cooling – when the cooling switches off a 3 minute timer ensures that the condensate tray is emptied before the pump switches off. Rollers in the pump act as check

The Standard is designed to fit in ceiling

valves to stop the condensate draining

voids and lift the condensate water from

back into the condensate tray.

wall mounted machines where a gravity drain is too obtrusive. It can also be

The Standard pump is a peristaltic

used on cassettes fitted with an internal

rotary type - which means that it is

lift pump.

quiet in operation, very reliable and will run dry without fear of damage or

PUMP DIMENSIONS Product

Height

Width

Depth

Weight

STANDARD

142mm

160mm

83mm

1.5kg

6

The pump can be mounted remotely

embarrassing noise. Unlike other pumps

as it is self-priming to a height of

using either mechanical or electrical

3 metres and will pump 6.25 litres of

conductivity sensors, the Standard

water per hour against a maximum head

does not suffer from corrosion or

of 12 metres.

contamination problems. 7

STANDARD PERISTALTIC PUMP

INSTALLATION NOTES


TECHNICAL SPECIFICATIONS • Self-priming lifts 3 metres

• Fire retardant plastics

• 12 metres discharge head

• Inlet / outlet size: 6mm

• Water flow rate: 6.25 ltrs per hr @ 12 metres head

• Push-in plug • Wall-mounted bracket

• No siphoning back

MK4 • Operates on bead contact with water • Run on operation approx 5 minutes

• No loud sound from dry running • Pumps water, contaminated water & air

• Manual test switch

MK4 INSTALLATION NOTES

MECHANICAL INSTALLATION NOTES

Connect the pump to the appropriate drip tray (using the vinyl tube supplied), then connect to the mains power supply.

Connect to the mains power supply. Decide which reservoir is correct for your installation and position the reservoir into the condensate tray or to the drainpipe connection (depending on which reservoir you use).

WATER LEVEL DETECTOR: When the unit is first switched on you need to allow 5 mins for the electronics to stabilise. To ensure that the detector will operate satisfactorily, please abide by the following:

Ensure you have placed the float magnet facing upwards. Then Connect the pump to the reservoir (using the vinyl tube supplied).

1. The detector will trigger when the water level has reached the first 2 or 3mm of the sensor, this should be taken into account when positioning the height of the sensor. As the device works on heat conductivity it can take up to 30 secs for the pump to switch on.

ALWAYS ENSURE RESERVOIR IS MOUNTED HORIZONTALLY

The pump is designed to sit level on its base and must at all times have adequate space around it for good ventilation.

2. Position the sensor away from direct draught and make sure the tip is a minimum of 5mm from the base of the tray. Ensure the tip is in free air and unable to touch the sides. The ambient sensor within the cable 5cm from the tip can be seen as a small disc beneath the sleeve, this should also be positioned in free air to avoid any heat conduction.

Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and an 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet.

Both the MK4 and Mechanical share the same SERVICE GUIDE & ELECTRICAL CONNECTIONS as the Universal peristaltic pump (see page 4).

PUMP DIMENSIONS Product MK4 & MECHANICAL

Height 142mm

Width 160mm

Depth 83mm

Weight 1.7kg

MK4

MECHANICAL

The MK4 peristaltic pump operates using water level sensors. This allows the pump to detect and be triggered by the level of water in the condensate tray.

The Mechanical peristaltic pump operates by using a remote reservoir with an internal float mechanism. It is available with or without a high level alarm output.

The detector has two sensors within the head which warm up to 15˚C above

The pump is designed to be mounted

ambient. When the lower sensor comes

remotely if required and has a 3 metre

into contact with water, the heat

(9.8ft) lead to the float switch. Simply

conductivity from the sensor provides a

position the float switch in the

temperature difference energising the

condensate tray or fix to the drain-pipe

pump. Once the level of the water has

connection (depending on chosen

dropped below the tip of the sensor, the

reservoir). Then connect the reservoir

pump will continue until the the sensor

to the pump.

has completely dried out.

8

9

MK4 & MECHANICAL PERISTALTIC PUMP

Mechanical • Operates on a float switch • 2 reservoir options available • Available with an alarm option

• Pump rating: 0.2A, 230V AC Alternative voltages available


TECHNICAL SPECIFICATIONS • Operates on 150-230V cooling signal

• Manual test switch

• Self-priming lifts 3 metres

• Pump rating: 0.2A, 230V AC Alternative voltages available

• 12 metres discharge head

• Fire retardant plastics

• Water flow rate: 6.25 ltrs per hr @ 12 metres head

• Inlet / outlet size: 6mm • Push-in plug

• No siphoning back

• Wall-mounted bracket

• No loud sound from dry running

• Mains cable: 3 metres

• Pumps water, fibrously contaminated water and air

• Sensor cable: 10 metres

INSTALLATION NOTES Decide where the pump will be located and connect it to the appropriate drip tray (using 6mm I/D vinyl tube), then connect to a 240V mains power supply. Position the sensor vertically against the compressor, so it protrudes above the top of the compressor like an aerial. This is important as it is where the electromagnetic field is strongest. Use the cable tie supplied to fix the sensor securely to the compressor. A 10m sensor cable is supplied, which can be extended if required.

SERVICE GUIDE We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.

The pump is designed to fit level on its base and MUST have adequate ventilation space around it at all times.

Ideal for applications where complete silence is important.

Rollers in the pump act as check valves to stop the condensate draining back into the condensate tray. The pump can either be fitted in the

ELECTRICAL CONNECTIONS

Ensure that there are no kinks or trapped sections in the piping, which must have a 6mm I/D and 9mm O/D. Fix the pipes with cable ties to the pump inlet & outlet. A variable connector is provided to allow easy fixing between the condensate outlet tray and the vinyl tube.

Brown

Live

Blue

Neutral

Green/ Yellow

Earth

PUMP DIMENSIONS

The Compressor Sensor pump is

ceiling void or installed within the

triggered by a sensor, which is designed

condenser unit (or nearby), as long the

to be mounted onto the compressor in

pump and it's plug/socket are sheltered

an external condenser unit. When the

and fully protected from any water

air conditioning system starts up, the

ingress. The pump can be mounted

compressor produces a localised electro-

remotely in this way, as it is self-priming

magnetic field, triggering the sensor, which

to a height of 5m and will pump 6.25L/h

in turn activates the peristaltic pump. The

of water against a maximum head of

pump runs constantly while the compressor

12m. The Compressor Sensor pump is

Product

Height

Width

Depth

Weight

PUMP

142mm

160mm

83mm

1.7kg

is operational. When the compressor

a peristaltic rotary type - which means

0.1kg

switches off, a 3 minute timer ensures

that it is quiet in operation, very reliable

that the condensate tray is emptied

and will run dry without fear of damage

before the pump switches off.

or embarrassing noise.

SENSOR

126mm

22mm

10

16mm

11

COMPRESSOR SENSOR PERISTALTIC PUMP

• 3 minute timer overrun

NEW


TECHNICAL SPECIFICATIONS • Tank capacity: 1 litre or 2 litres

• Auto-resetting thermal cut-out to shaded pole motor

• 4.6 metres discharge head

• Connecting cable: 2 metres

• Water flow rate: 288 litres per hr max

• Safety switch 4.0A max

• In-line valve to prevent siphoning back

• Fire retardant plastics

• Pre-wired safety float switch

• 2 inlet positions: 25mm ø

• Clear deck for quick and easy inspection

• Outlet size: 6mm

• Incorporated back-plate for vertical mounting • Pump rating: 0.6A, 230V A.C. Alternative voltages available

FLOW IN LITRES / HOUR

250 200 150 100 50 0 0

3

6

9

SERVICE GUIDE

ELECTRICAL CONNECTIONS

Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.

Brown

Live

Blue

Neutral

Green/ Yellow

Earth

2x Black

Safety switch

12

Aspen’s Hi-flow tank pumps are

switch. In the event of a pump failure

designed to collect condensate water

this device will switch off the refrigeration

from refrigeration and air-conditioning

unit and can simultaneously activate

units. They operate automatically when

an optional audio and/or visual alarm.

the float rises and will discharge to a head of 4.6 metres.

The deck of the pump is clear plastic for quick and easy internal inspection,

PUMP DIMENSIONS

The Hi-flow will pump a greater volume of water than the Hi-lift, but to a lesser head.

and it comes with a 2 metre long cable with push in plug which makes installation and maintenance easier.

Product

Height

Width

Depth

Weight

HI-FLOW 1 LITRE

140mm

235mm

140mm

1.7kg

The Hi-flows incorporate two high quality

under the source of the condensate.

HI-FLOW 2 LITRE

170mm

235mm

140mm

1.75kg

switches, activated by a float system. One

There is the choice of the Hi-flow

operates the centrifugal type pump and

centrifugal or the Hi-lift peristaltic, both

the other is used as a high level safety

with one or two litre tanks.

12

In all cases a tank pump must be sited

13

1 & 2 litre

METRES HEAD

HI-FLOW TANK PUMP

HI-FLOW PERFORMANCE 300


TECHNICAL SPECIFICATIONS • Tank capacity: 1 litre or 2 litres

• Incorporated back-plate for vertical mounting

• 12 metres discharge head

• Pump rating: 0.4A, 230V A.C. Alternative voltages available

• No siphoning back • No loud sound from dry running

• Pumps water, fibrously contaminated water and air

• Requires 230V supply only • Water flow rate: 11 litres per hr @ 12 metres

• 4 amps pre-wired safety switch • Fire retardant plastics

• Clear deck for quick and easy inspection

• 2 inlet positions: 25mm ø

• Fits into shallow ceiling void or unit

• Outlet size: 6mm

FLOW IN LITRES / HOUR

12 9 6 3 0 3

6

9

METRES HEAD

SERVICE GUIDE

ELECTRICAL CONNECTIONS

Inspect the pump head regularly and change the pump head tube every 12 months or more frequently if required. Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump. This only takes 3 minutes!

Brown

Live

Blue

Neutral

Green/ Yellow

Earth

2x Black

Safety switch

12

15

Aspen’s Hi-lift tank pumps are designed

switch. In the event of a pump failure

to collect condensate water from

this device will switch off the refrigeration

refrigeration and air-conditioning units.

unit and can simultaneously activate

They operate automatically when the

an optional audio and/or visual alarm.

float rises to discharge to a head of 12 metres.

The pump is a peristaltic rotary type, which means that it is quiet in operation,

PUMP DIMENSIONS

The Hi-lift will pump a smaller volume of water than the Hi-flow, but to a greater head.

very reliable and will run dry without fear of damage or embarrassing noise. Unlike other pumps using either

Product

Height

Width

Depth

Weight

HI-LIFT 1 LITRE

132mm

235mm

140mm

1.8kg

The pumps incorporate two high quality

sensors, the Hi-lift does not suffer from

HI-LIFT 2 LITRE

165mm

235mm

140mm

2kg

switches, activated by a float system. One

corrosion or contamination problems.

operates the centrifugal type pump and

The deck of the pump is clear plastic

the other is used as a high level safety

for quick and easy internal inspection.

14

mechanical or electrical conductivity

15

1 & 2 litre

0

HI-LIFT TANK PUMP

HI-LIFT PERFORMANCE 15


TECHNICAL SPECIFICATIONS • Tank capacity: 4 litres

6 metre Heavy Duty • Power supply: 230V 0.15A Alternative voltages available

• 6 &10 metre discharge head • No siphoning back

• Water flow rate: 900 litres per hr

• Non-return valve 10 metre Heavy Duty • Power supply: 230V 0.49A Alternative voltages available

• 4 amps pre-wired safety switch • Plastic tank and pump unit fire retardant plastics

• Water flow rate: 1250 litres per hr

• 2 inlet positions: 40mm ø

HEAVY DUTY PERFORMANCE

FLOW IN LITRES / HOUR

1400 1200 1000

10 METRE HD

800 600

6 METRE HD

400 200 0 0

2

4

6

METRES HEAD

ELECTRICAL CONNECTIONS

Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.

10

The Aspen Heavy Duty pumps are

Two floats provide the operational

designed for the rapid removal

control, one to operate the pump,

of condensate. They are particularly

and the other a safety float to be

useful in situations where multiple

wired into the refrigeration unit

refrigeration units are installed, or

control circuit.

Brown

Live

Blue

Neutral

where large refrigeration systems

Green/ Yellow

Earth

deposit considerable quantities of

2x Black

Safety switch

The Heavy Duty tank pumps have a greater water flow rate than the Hi-flow tank pumps, for more heavy duty applications.

condensate at one time. The pump unit is robustly

PUMP DIMENSIONS

constructed and designed to give

Product

Height

Width

Depth

Weight

HEAVY DUTY 6 METRE

210mm

300mm

150mm

3.5kg

particularly important in environments

HEAVY DUTY 10 METRE

265mm

300mm

150mm

4.3kg

where efficient cleanliness is of

reliable performance. This is

utmost importance.

16

17

6 & 10 metre

SERVICE GUIDE

8

HEAVY DUTY TANK PUMP

• Outlet size: 10mm


TECHNICAL SPECIFICATIONS Hot Water Heavy Duty • 2 metres connecting cable

HOT WATER ECONOMY

HOT WATER PERFORMANCE 2000 HOT WATER HEAVY DUTY

1600 1200

HOT WATER HEAVY DUTY

800

HOT WATER ECONOMY

400

0

3

6

9

METRES HEAD

SERVICE GUIDE

ELECTRICAL CONNECTIONS

Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.

Brown

Live

Blue

Neutral

Green/ Yellow

Earth

2x Black

Safety switch

12

15

The Hot Water Heavy Duty and Economy pumps are designed to collect hot water from humidifier drain down cycles and normal condensate water from any associated air conditioning or boiler systems.

Hot Water Heavy Duty The internal pre-wired safety float is a low current switch to stop the drain down cycle in the unlikely event of pump failure. The pump is operated via internal float switches.

Hot Water Economy The pump unit is built of heat resistant cycoloy and operates in the same way

PUMP DIMENSIONS

as the Heavy Duty tank pumps (see

Product

Height

Width

Depth

Weight

HOT WATER HEAVY DUTY

160mm

355mm

320mm

7kg

HOT WATER ECONOMY

205mm

300mm

150mm

3.6kg

18

pages 16-17).

19

Heavy Duty & Economy

0

HOT WATER TANK PUMP

• • • • •

Water flow rate: 1800 litres per hour Tank capacity: 5 litres Maximum discharge head: 15 metres Pump rating: 230V AC 1.1A Alternative voltages available Pre-wired safety switch 230V, 4A max Max. water temp: 100ºC 2x non-return check valves 2 inlet positions: 40mm ø Outlet size: 15mm

FLOW IN LITRES / HOUR

• • • •

Hot Water Economy • 2 metres connecting cable • Water flow rate: 900 litres per hour • Tank capacity: 4 litres • Maximum discharge head: 6 metres • Pump rating: 230V 0.15A Alternative voltages available • Pre-wired safety switch 230V, 4A max • Max. water temp: 100ºC • Fire retardant plastics • No non-return valve supplied • 2 inlet positions: 40mm ø • Outlet size: 10mm


TECHNICAL SPECIFICATIONS • Mini Orange Power supply: 230V - 16W Maxi Orange Power supply: 230V-21W

Mini Orange

• 1PH 50 Hz

• Maximum recommended head: 8 metres • 23dB(A) @ 1 metre head

Aspen’s range of mini pumps have been designed to make the installation of a pump possible, where the latest generation of wall mounted evaporators are becoming smaller and smaller.

• Water flow rate: 14ltrs/hour at zero head

• 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V

Maxi Orange

• Hall effect semi conductor level sensors, with high level safety

• Water flow rate: 37ltrs/hour at zero head • Maximum recommended head: 20 metres • 35dB(A) @ 1 metre head

• Fully potted • Thermally protected • CE marked

12

20

9

METRES HEAD

METRES HEAD

25

WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 8m HEAD

6 3

WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 20m HEAD

15

MINI ORANGE

10 5

0

0 0

3

6

9

12

15

0

10

20

LITRES PER HOUR

30

40

50

LITRES PER HOUR

The Aspen Mini & Maxi Orange pumps are designed to be installed:

SYSTEM LOCATION FALSE CEILING EVAPORATOR COIL

EXAMPLE POSITIONS 1 ABOVE CEILING 2 INSIDE CONDUIT 3 BEHIND EVAPORATOR

CONDUIT

reservoirs to choose from, which must sit flat and horizontal. One allows you to connect directly to the drain hose

• above the false ceiling where possible

of the evaporator and the second

• behind wall mounted evaporators

a condensate tray.

reservoir can be placed directly into

• in plastic conduit

VINYL TUBE

CONDENSATE DRAIN TRAY

Within the Orange kit there are two

PUMP DIMENSIONS

By connecting the drain hose to the

Product

Height

Width

Depth

Weight

reservoir and placing the pump drive

MINI ORANGE

51mm

107mm

39mm

0.25kg

unit within the evaporator, condensate

MAXI ORANGE

66mm

122mm

44mm

0.45kg

water can be pumped away to a MAXI ORANGE

suitable drain.

20

21

MINI ORANGE & MAXI ORANGE

MAXI ORANGE PERFORMANCE

MINI ORANGE PERFORMANCE 15


TECHNICAL SPECIFICATIONS • Mini Lime Power supply: 230V - 16W Maxi Lime Power supply: 230V - 16W

Mini Lime

• 1PH 50 Hz

• Maximum recommended head: 8 metres • 23dB(A) @ 1 metre head

• Water flow rate: 14ltrs/hour at zero head

• 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V

• Water flow rate: 22.5ltrs/hour at zero head • Maximum recommended head:15 metres • 35dB(A) @ 1 metre head

• Fully potted • Thermally protected

MINI LIME

Maxi Lime

• Hall effect semi conductor level sensors, with high level safety

• CE marked

METRES HEAD

12 9

WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 8m HEAD

6 3 0 0

3

6

9

12

15

LITRES PER HOUR

MAXI LIME PERFORMANCE MAXI LIME

25

METRES HEAD

20

The Aspen Mini & Maxi Lime pumps

The Lime system makes installation

are completely unique, in both their

easy by providing a pump complete

design and installation advantages.

with the conduit trunking, in which

The pumps are clipped directly onto

the pump and all pipework are hidden.

the reservoir so there is minimal suction

This system allows easy access for

lift. By connecting the drain hose to

maintenance and ensures that the

the reservoir of the pump unit,

reservoir is level at all times.

WE RECOMMEND USING THIS PUMP FOR

15

NO GREATER THAN 15m HEAD

10 5

condensate water can be pumped

0 0

5

10

15

LITRES PER HOUR

PUMP DIMENSIONS

20

25

• Completely reversible • Quick and easy to install

away to a suitable drain. The pumps fit securely into a specifically

Product

Height

Width

Depth

Weight

designed elbow that holds them

MINI LIME

79mm

99mm

44mm

0.31kg

horizontally to ensure reliable operation.

MAXI LIME

115mm

99mm

44mm

0.47kg

The pump and elbow are reversible

Simple… 1. Select Mini or Maxi Lime 2. Choose from the 5 trunking ranges available

therefore they can be installed easily

(see next page)

on either side of an evaporator unit. 22

23

MINI LIME & MAXI LIME

MINI LIME PERFORMANCE 15


Systems available for Mini Lime

Systems available for Maxi Lime

• Slimline system (includes conduit sleeve)

• BBJ system

• • • •

• Inoac/Inaba system • Artiplastick system • SuperDuct system Please note that the Maxi Lime is supplied with BBJ trunking (D.70) as standard.

BBJ system Inoac/Inaba system Artiplastick system SuperDuct system

Mini Lime Slimline system

Mini Lime Artiplastick system

60 mm

Mini Lime BBJ system

Mini Lime SuperDuct system SLIMLINE SYSTEM

70mm

NEW

65 mm

82mm

For both simple and more complex

pump, the next step is choosing the

installations the BBJ and Inoac system

desired system. There are 5 types of

packs are ideal. They can be integrated

trunking systems available.

within the ranges of BBJ (pages 40/41),

61 mm

The Lime pump included in the SuperDuct system comes complete with a SuperDuct rubber casing (as shown in the picture above).

Mini Lime Inoac / Inaba system

Once you have selected the required

Inoac (page 42/43) and Inaba trunking.

The systems all comprise of all the components required: pump, elbow, 800mm conduit & ceiling plate.

This allows for maximum installation flexibility when required. Finally there are the Artiplastick and SuperDuct systems which can be

74mm

For simple installations the Slimline

integrated within the Artiplastick

system is perfect (Slimline is a non

and SuperDuct ranges of trunking

extendable range of trunking).

accessories respectively.

62 mm

24

25

LIME SYSTEMS

79mm

80mm 50 mm


TECHNICAL SPECIFICATIONS • Power supply: 230V AC < 16W

• 21dB(A) @ 1 metre head

• 1PH 50/60 Hz

• Fully potted

• 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V

• Thermally protected

NEW

• CE marked

• Hall effect semi conductor level sensors, with high level safety • Water flow rate: 14 litres/hour at zero head • Maximum recommended head: 8 metres

1 METRE SUCTION LIFT

12

12

9

METRES HEAD

15

WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 8m HEAD

6

9

MINI AQUA

METRES HEAD

NO SUCTION LIFT 15

WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 8m HEAD

6 3

3

0

0 0

3

6

9

12

15

0

3

LITRES PER HOUR

6

9

12

15

LITRES PER HOUR

The Mini Aqua is the latest edition to has been designed to give the installation

FALSE CEILING

flexibility needed, where the latest

EVAPORATOR COIL

2

CONDENSATE DRAIN TRAY

Using the proven functionality of our other mini pumps, the Mini Aqua is also incredibly slim in size.

the Aspen’s family of mini pumps, and

SYSTEM LOCATION

EXAMPLE POSITIONS 1 INSIDE EVAPORATOR 2 INSIDE CONDUIT

generation of A/C units are becoming even smaller.

VINYL TUBE

The Mini Aqua is designed to be installed:

CONDUIT

• within wall mounted evaporators

1

Measuring only 28mm in height and 28mm in depth, it is probably the smallest condensate pump in the world!

• in plastic conduit

DIMENSIONS

By connecting the drain hose to the

Product

Height

Width

Depth

Weight

reservoir and placing the pump drive

MINI AQUA

28mm

165mm

28mm

0.18kg

unit within the evaporator or conduit, condensate water can be pumped to a height of 8 metres.

26

ACTUAL SIZE

27


TECHNICAL SPECIFICATIONS • Tank capacity: 11 litres

Economy (ERRP) • Plastic - injection moulded • Lightweight • Push-in plug • Handles to enable easy carrying • Water temp: 0°C to 40°C • Single float hall effect switch

• Water flow rate: 225 litres per hr max • Recommended head: 35 metres max • Thermally protected 230V motor • High level safety switch • Strainer to catch debris

Standard (SRRP) • Stainless steel • Hard-wired • Water temp: 0°C to 75°C • 3 floats & relay

• 50mm inlet hole to lid 10mm outlet hose connection

RETAIL REFRIGERATION PUMPS

RE FR IG ER AT IO N

PU M P

• Side inlet option available

TYPICAL PERFORMANCE

RE TA IL EC O N O M Y

FLOW IN LITRES / MIN

4 3 2 1 0 0

10

20

30

METRES HEAD

SERVICE GUIDE

ELECTRICAL CONNECTIONS Brown

Live

Blue

Neutral

Green/ Yellow

Earth

2x Black

Safety switch

Cleaning and maintenance of the

A simple yet very effective solution for the removal of water from supermarket retail refrigeration units.

pumps is simple, as they can be removed easily from underneath any unit.

The Retail Refrigeration pumps are low

RD DA AN ST

in height which means they can be easily

N IO AT ER IG FR RE IL TA RE

IMPORTANT: Flush the pump through with anti-bacterial wash and clean both filters every 6 months or more often if required, to avoid sludge build-up. Replacement anti-bacterial “Stayclean” strips are recommended and are available from Aspen Pumps.

40

installed underneath a refrigeration unit, where direct drainage is not available and water needs to be pumped up above the

P M PU

PUMP DIMENSIONS

ceiling and away to a suitable drain. The

Product

Height

Width

Depth

Weight

STANDARD

100mm

585mm

400mm

7.8kg

the draining of several units together.

ERRP

100mm

590mm

405mm

4.9kg

The pumps are operated by floats which

high capacity of the pumps also permits

activate sensors as the water level rises in the tank. 28

29


TECHNICAL SPECIFICATIONS • Tank capacity: 4 litre or 12 litres • Self-priming

Macerator 4 litre • 2 inlet positions in deck: 40mm ø & 55mm ø

• 8.5 metres discharge head

• Outlet size: 10mm

• Water flow rate: 780 litres per hr max Macerator 12 litre • 2 inlet positions in deck: 40mm ø & 55mm ø • Additional 3/4” inlet connector in tank • Outlet size: 10mm

• Pump rating: 0.38A 230V AC • Connecting cable: 2 metres • Pre-wired safety switch 4.0A max

MACERATOR PUMP

MACERATOR PERFORMANCE 10

METRES HEAD

8 6 4 2 0 200

400

600

FLOW IN LITRES / HOUR

SERVICE GUIDE

ELECTRICAL CONNECTIONS

800

The Macerator pump is designed to

The Macerator pump comes in two different tank sizes: The 4 litre, made from plastic and the 12 litre, made in stainless steel.

collect condensation and defrost water from food hall cabinets. It has an internal filter blade to stop the pump

Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.

Brown

Live

Blue

Neutral

maintenance visits and will discharge

Green/ Yellow

Earth

the water to a head of 8.5 metres.

2x Black

Safety switch

The internal pre-wired safety float is

from clogging with food debris between

a low current switch to stop the drain PUMP DIMENSIONS

down cycle in the event of pump

Product

Height

Width

Depth

Weight

MACERATOR 4 LITRE

230mm

335mm

150mm

3.8kg

MACERATOR 12 LITRE

230mm

335mm

310mm

6.8kg

30

failure. The pump is operated via two internal float switches.

31

4 & 12 litre

0


TECHNICAL SPECIFICATIONS • Temperature: -20ºC to +90ºC • Motor options: 230V-1Ph-50Hz thermally protected 110V-1Ph-60Hz Other motors available on request

QUICK TWIST RELEASE

• Shaft: 316 Stainless steel • Sealed upper and lower bearings

NEW

• Motor IP54 rated (excluding Miniature column pump) • All pumps supplied with agitator

21

HEAD PSI

Brown

Live

Blue

Neutral

Green/ Yellow

15

3S TAG E

20

ELECTRICAL CONNECTIONS

18

ST AG E

12 15

2S TAG E

9

10

Earth

6 1 STA GE

5

2x Black Safety switch

3

MIN I

0

0 0

2

4

6

8

10

12

14

16

18

20

FLOW (LITRES PER MINUTE)

COLUMN PUMP DIMENSIONS (Mounting plate: 122mm x 149mm)

185

185

228

228

MINIATURE COLUMN PUMP DIMENSIONS Above fixing surface: 76mm Below fixing surface: 116mm Fixing plate: 136.5mm x 90mm

32

4 STAGE

192

3 STAGE

1 STAGE

173

2 STAGE

140

120

METRES HEAD

4

25

The four Aspen Column Pumps are designed primarily for beverage chillers, to continuously pump chilled water around a python system to provide the optimum cooling rate for soft drinks and cold beverages.

The pumps are just as quick to release from the plate, without the need to remove the outlet tube. With minimal installation costs and low maintenance, these pumps are ideal for both direct installers and the replacement market.

Miniature Column Pump For small chiller and recirculation duties, this pump offers high

Once the mounting plate is fixed to

performance and quality

the water tank, any of the four

with low cost. The

interchangeable pumps can be fitted

pump is typically used

by simply twisting the pump so it locks

in vending machines

securely into the bayonet detail on

but can be adapted to

the plate.

suit many different markets. 33

COLUMN PUMPS

COLUMN PUMP PERFORMANCE 30


TECHNICAL SPECIFICATIONS • Available with or without purge facility

• Shoulder strap (easy carry)

• Liquid recovery rate: up to 80kgs/hr

• Auxiliary socket

• Vapour recovery rate: up to 30kgs/hr

• Includes light and tool drawer

• 230V & 110V models available

• Rugged, moulded case

• 500W compressor The EcoBuddy is suitable for refrigerants: R-12, R-134a, R-22, R-401A/B/C, R-402A/B, R-404A, R-407A/B/C/D, R-408A, R-410A, R-500, R-502, R-507 & R-509

• Oil-less compressor • Large condenser and high air flow • Suitable for all types of refrigerant, both liquid and vapour

• STANDARD HOSE 3000 PSI/206 bar burst 750 PSI/51 BAR MAX. working pressure • PREMIUM HOSE 4000 PSI/275 bar burst 800 PSI/55 BAR MAX. working pressure Both types of hose are available singly or in packs of 3. They are also available in 3 different colours. (Hose length: 72”)

The lightweight EcoBuddy offers a highly efficient and easy to use solution for reclaiming refrigerant gases, which has not only become an environmental necessity, but a legal requirement.

The plug socket on the side of the EcoBuddy can be used to power a vacuum pump, electric drill, battery charger or even your radio! A tool tray is incorporated at the front of the EcoBuddy for small fittings and tools. This releases at the push of

The EcoBuddy has many features which

a button and latches securely when

make it unique in comparison to other

pushed shut.

reclaim units. The adjustable shoulder DIMENSIONS

strap enables the EcoBuddy to be carried

With its own switch, the light is

Product

Height

Width

Depth

Weight

wherever you want, leaving your hands

invaluable in roof spaces, or on roofs

ECOBUDDY

305mm

260mm

430mm

12.7kg

free. Integrated into this strap is a shorter

when nights draw in to help you finish

carry strap for easy manoeuvring. The

the job.

EcoBuddy is lightweight at under 13kg. 34

35

ECOBUDDY RECLAIM UNIT

EcoBuddy Refrigerant Hoses


TECHNICAL SPECIFICATIONS Fan Speed Controller

Hi-Level Water Sensor

• • • • • • •

• Volts: 230V Hertz: 50-60 Hz • Two sensor operating systems available: condensate sensor or float sensor

Available for cooling only Optional heat pump model Condenser temperature coil sensor Max 3 amp output Minimum speed setpoint 30 to 60°C Volts: 230V Hertz: 50-60 Hz Heat pump model: reversing valve input 24 to 240V A.C. opto isolated

3 Phase Failure + Phase Protection Detector • Input supply 300 to 480V A.C. phase to phase • Supply frequency 48-63 Hz • Temp range -20 to 60°C • Relay output 8A 250V A.C. resistive 3A 250V A.C. inductive 8A 24V D.C.

Ventilation Fan Speed Controller

for supply/extract ventilation systems.

Hi-Level Water Sensor is available

and reducing fan speed with temperature

with two different sensor options: • Condensate sensor, as used by the Aspen MK4 peristaltic pump (see

reversing valve.

new range from Aspen is designed

page 8-9).

to be on show... not hidden in a cupboard!

3 Phase Failure + Phase Protection Detector

ELECTRICAL SPECIFICATION

The controller can easily be

• 2 & 4 amp models available

installed either as a flush-fit unit

• I230V 50Hz fused

(recessed) or as a surface mount

• Maximum ambient temperature: 40°C

unit (retro-fit). The fascia and

• IP33 rated

enclosure are designed to be slim and unobtrusive, while the smooth

DIMENSIONS

• Float sensor, as used by the Aspen Mechanical peristaltic pump (see

Designed to protect 3 phase motors

page 8-9) and Mini Orange pump

and industrial equipment from

(see page 20-21).

over-heating due to a phase failure. When one phase

The Hi-Level Water Sensor can be used

goes down

in conjunction with most pumps that

motors can seem

do not include high level safety. It also

to run normally.

has 2 levels of sensing - high and low,

It is not until

both with N.O, N.C & C.

Product

Height

Width

Depth

the motor

VFSC

83mm

154mm

52mm

overheats that it

to allow easy control of their local ventilation.

and refrigeration systems by increasing

heat pump model for connection to the

are bulky and unattractive, but this

interface for the end user,

For utmost security! The versatile

on the condenser coil. There is also a

So many Controllers on the market

keypad provides a simple

Hi-Level Water Sensor

Controls head pressure to air conditioning

is detected, which may be too late. 36

37

CONTROLS

These slim, stylish units are designed

Fan Speed Controller


PART NO. 2457

PART NO. SA1158 (old style: SA2444)

PERISTALTIC SPARE TUBE KIT PART NO. SA1382

PERISTALTIC ROTOR ASSEMBLY

STAY CLEAN STRIP

100g

50 per pack

3 per pack

(18mm Ø)

(9x110x25mm)

PART NO’s. FRONT HOUSING: 1159 BACK PLATE: SA1161

PART NO’s. CLEAR 1/4”: 1270 BRAIDED 1/4”: 1235 CLEAR 3/8”: 1060 BRAIDED 3/8”: 1977

VINYL TUBE 1/4” x 30m clear or braided 3/8” x 30m clear or braided

250ml

3m PERISTALTIC UNIVERSAL PLUG-IN CABLE

CONDENSATE TRAPS

NEW

ACCESSORIES & FITTINGS

For air handling units with 3/4” female outlets PART NO. 2461

PART NO. 1553

MODEL EZT-113B

8m PERISTALTIC UNIVERSAL PLUG-IN CABLE

For all Aspen peristaltics

PART NO. 2460

DRAINKLEEN ONE SHOT

PART NO. 1573

PART NO. 1523 (4 CORE)

PERISTALTIC PUMP BRACKET

PART NO. 1248

ANTI BACTERIAL TABLET

PERISTALTIC FRONT HOUSING & BACK PLATE

PERISTALTIC STANDARD PLUG-IN CABLE

PART NO. 2418

SILICON GREASE

3/4” economy condensate trap

MODEL EZT-150 “waterless” 3/4” condensate trap PART NO. FP2463

PART NO. FP2462

MODEL EZT-210

MODEL EZT-226

TANK PUMP BRACKET

NON RETURN VALVES

3/4” condensate trap with overflow switch

3/4” slip fit closecoupled condensate overflow switch

For Hi-flows & Hi-lifts

1/4” & 3/8”

PART NO. FP2464

PART NO. FP2465

PART NO. SA1115

1/4” PART NO. SA1919 3/8” PART NO. SA1865

PART NO. 1157

1/4” PART NO. 1975 3/8” PART NO. 1177

STRAIGHT CONNECTORS

REDUCING CONNECTORS

1/4” & 3/8”

1/4” to 3/8”

PART NO. SA2458

PART NO. 2417

DRAIN TRAY CONNECTOR

INLINE FILTER

16mm reservoir connector 18,16 &14mm Pipe fitting Ø

1/4”-1/4” & 3/8”-3/8”

PART NO. SA2459

PART NO. 2472

MINI LIME INLET HOSE

MINI PUMP FLOAT

1 metre length

CONDENSATE DRAIN PIPE FIXTURES: (All sold in packs of 20) • Straight connector • ‘T’ piece • 90° connector • 45° connector • Wall fixing clip • 32-25mm reducer • 25-20mm reducer

NEW

The sections of PVC pipe contain ‘O’ rings which form a secure waterproof seal between fixings when pushed together, with-out the need for gluing. The drain pipe is available in 3 sizes: 20mm, 25mm and 32mm o/d and comes in 3 metre straight lengths.

(14mm I/D & 19mm O/D)

38

39


STRAIGHT DUCT

WALLS COVER FOR INLET OR OUTLET

REDUCER JOINT

CONNECTION PIECE

A

A

A A

B

B

B

B

A B

C C

C

Product code

size (mm) A B

Overall length

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

Product code RJ.70.105

D.70

70

65

2000

6

WC.70

110

180

70.4

20

D.105

105

75

2000

6

WC.105

145

190

105.4

20

90O ELBOW BEND

A

size (mm) B

C

Qty boxed

105.4

80.4

70.4

20

90O FLAT BEND

ELBOW - EXTERNAL 90O A

A

size (mm) B

C

Qty boxed

CP.70

75.4

CP.105

110.4

70.4

70.4

20

80.4

105.4

20

WALL SLEEVE A

A

B

B

Product code

B

C

Product code

A

size (mm) B

C

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

Product code

A

ING.341

350

EB.70

95

95

70.4

20

EIN.70

95

95

70.4

20

FB.70

115

115

70.4

20

EB.105

110

110

105.4

20

EIN.105

110

110

105.4

20

FB.105

150

150

105.4

20

WALL ROSETTE

T-JOINT

DUCT END

size (mm) C B 250

100

D

Qty boxed

63

20

45O FLAT BEND

B

A

A

B A

B

B

A

C

C C

Product code

A

size (mm) B

WR.70

115.4

WR.105

150.4

Product code

A

size (mm) B

C

C

Qty boxed

Product code TJ.105

C

Qty boxed

110.4

70.4

20

DE.70

120

45

70.4

20

120.4

105.4

20

DE.105

120

50

105.4

20

FLAT ROSETTE

FLEXIBLE JOINT

A

size (mm) B

C

Qty boxed

200

105.4

105.4

20

C

B

FR.105

A

90

150.4

100

92.58

145.5

70.4

20

170.3

105.4

20

ALSO AVAILABLE:

• CET. CLIPS

C

115.4

92.58

Qty boxed

• ADP.93 DRAIN PIPE

B

B A

FR.70

FB.70.45 FB.105.45

C

• DS.70 & DS.105 DUCT STOP C

size (mm) B

A

size (mm) B

DUCT CAP

A

Product code

Product code

A

C

Qty boxed

Product code

70.4

20

FJ.70

105.4

20

FJ.105

40

A

size (mm) B

500

65

500

100

C

Qty boxed

Product code

65

20

DC.70

100

20

DC.105

• CCY. CONNECTORS

A

size (mm) B

C

Qty boxed

70

65

2

20

105

75

2

20

41

BBJ ECONOMY TRUNKING

C

C


STRAIGHT DUCT

OUTLET COVER

Product code

A

size (mm) B

C

Qty boxed

Product code

A

B

CD-60 CD-75 CD-100 CD-140

57.5 74 99 138

58 62 68 78

2000 2000 2000 2000

5 5 5 5

NW-60 NW-75 NW-100 NW-140

65.5 82 107 146

65 69 75 85

ELBOW (VERTICAL)

UNIVERSAL ELBOW (VERTICAL)

size (mm) C D 200 210 231 286

77 94 119 158

E

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

81 83 96 105

5 5 5 5

NZ-60 NZ-75

65.5 86

65 69

117.5 122.5

5 5

NS-60 NS-75 NS-100 NS-140

65.5 82 107 146

65 69 75 85

80 80 80 80

5 5 5 5

ELBOW (HORIZONTAL)

WALL CAP

A

size (mm) B

C

Qty boxed

Product code

A

NC-60 NC-75 NC-100 NC-140

65.5 82 107 146

65 69 75 85

120 124 135 149

5 5 5 5

NK-60 NK-75 NK-100

110 126 175

END SOCKET

size (mm) B C 110 114 145

16 16 16

D

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

40 40 40

5 5 5

NE-60 NE-75 NE-100 NE-140

65.5 82 107 146

65 69 75 85

119.5 141 161 200

5 5 5 5

NX-60 NX-75 NX-100 NX-140

65.5 82 107 146

65 69 75 85

136.8 153 193.5 248

5 5 5 5

T-JOINT

45ยบ ELBOW (VERTICAL)

Product code

A

B

NR-60 NR-75 NR-100

53 53 53

30 30 30

size (mm) C D 99 99 115

65.5 82 107

E

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

Product code

A

B

5 5 5

NU-60 NU-75 NU-100

65.5 82 107

65 69 75

67 72 83

5 5 5

NT-75 NT-100 NT-140

80 107 146

70 75 85

FLEXIBLE JOINT

Product code

A

B

NA-60 NA-75 NA-100

67 84 109

65 70 76

size (mm) C D 66 66 66

105 124 149

45O ELBOW (HORIZONTAL)

65 69 75

CORNER CAP

E

Qty boxed

Product code

A

110 125 140

5 5 5

NF-60 NF-75 NF-100 NF-140

59.5 76 101 140

42

size (mm) C D 120 161 200

160 215 254

E

Qty boxed

Product code

A

size (mm) B

C

Qty boxed

25 35 35

1 1 1

NM-60 NM-75 NM-100

65.5 82 107

65 69 75

68 74 84

5 5 5

SADDLE BAND

size (mm) B C 60 64 70 80

UNIVERSAL ELBOW (HORIZONTAL)

60 60 75 80

Qty boxed

Product code

size (mm)

D

Qty boxed

550 550 800 1000

5 5 5 5

NV-L

360

10

43

BBJ INOAC TRUNKING

Product code

SOCKET


BBJ Hangers are used to support pipe work hanging from ceilings. They hold both liquid and gas lines. They fit on both M8 and M10 size studding, saving time when supporting pipe work or condensate lines. They are adjusted by simply twisting them up or down the rod. They need to be installed every 6ft, and using Hangers means that you no longer need to hang cable trays.

METAL HANGER SPECIFICATIONS

of pipe clips, supporting individual pipes in a thermo-rubber cushion between 2 metal parts. Used in the air-conditioning and refrigeration industry, Insulclamps are

BBJ Insulclamps provide a simple yet excellently engineered solution to the problem of effective pipe support.

DIMENSIONS

• Bagged in 10’s

Approximate pipe sizes (allowing for insulation)

• Quick and easy pipe installation • Avoids the need for cable trays

BBJ 2

BBJ 3

BBJ 4

LIQUID

3/8”

1/2”

5/8”

GAS

5/8”

7/8”

1 1/8”

• 8 microns colour passivation coating • Use in area’s that are fire sensitive

ideal for bigger commercial installations. The clamps are made of metal and are therefore safe in the event of a fire if they are fitted in ceiling voids. The

NEW

Insulclamps can be used both internally

BBJ Plastic Hangers are the ideal solution to support pipe work hanging from ceilings.

and externally.

This dual stud size clamping system will fit securely to both M8 and M10 studding. Three sizes are available, all offering a wide range of

INSULCLAMP SPECIFICATIONS

adjustment to fit different insulated pipe diameters.

• Bagged in 10’s

• Quick to install with integral lock nuts

• A complete range of 14 sizes to fit 1/4” to 4 1/8” O/D pipes

• All metal parts are zinc plated and colour passivated to resist corrosion

• Insulates against heat loss and reduces vibration

• Fits into shallow ceiling void or unit • Fix to 40 x 40mm and 40 x 20mm channel

• Semi-rigid inserts offer good heat resistance

• Aluminium channel supplied in either 1 or 3 metre lengths

• Plastic inserts designed to withstand temperatures from –25°C to +125°C

PLASTIC HANGER SPECIFICATIONS • Bagged in 10’s

DIMENSIONS Approximate pipe sizes (allowing for insulation)

• Quick and easy pipe installation • Avoids the need for cable trays

BBJ P2

BBJ P3

BBJ P4

LIQUID

3/8”

1/2”

5/8”

GAS

5/8”

7/8”

1 1/8”

• Adjustable clipping mechanism

44

45

BBJ HANGERS

BBJ INSULCLAMPS

BBJ Insulclamps are a well-known range


BBJ Quick Positioning Clips are a simple pipe clip made from a UV resistant plastic. They are fitted into standard unistrut channels by just a single twist.

BBJ Grip Locks are particularly good for installers who, when installing the first pipe, can hold it within the Grip Lock whilst installing the second pipe.

The QPC’s are ideal for smaller installations and can be used both externally and internally.

Grip Locks are simple metal pipe clips

They are tidy and give a professional finish to

that hold both liquid and gas lines.

any installation. The thickness of the pipe clip

Designed to be fitted directly to the wall

is equal to the wall thickness of the insulation.

or solid ceiling, they can hold insulated

DIMENSIONS Approximate pipe sizes (allowing for insulation)

pipes without a break in the insulation. Installation requires only one screw to

Size 3

Size 4

LIQUID

1/4”

3/8”

1/2”

5/8”

GAS

1/2”

5/8”

7/8”

1 1/8”

be tightened.

• Bagged in 10’s

BBJ QPH’s / QPC’s

Size 2

• A complete range of 9 sizes to fit 1/4” to 15/8” O/D pipes • Easy installation to 40mm x 20mm channel

• External diameter matches diameter of pipes with 9mm insulation

GRIP LOCK SPECIFICATIONS

• Material withstands temperatures from –30°C to +135°C

• Bagged in 10’s

• Excellent resistance to oil

• Space for electrical cables and condensate tube

• Hinged for quick and easy pipe installation • Wide metal components for good pipe support

BBJ Quick Positioning Hangers reduce the number of stud clips needed to be kept in stock.

• 8 microns of yellow colour passivate

NEW BBJ Pipe Ties are great for multiple pipework routes. These simple ties can be fixed easily and directly to a wall or channel.

This dual stud size clamping system will fit securely to both M8 and M10 studding. Five sizes are available to fit a wide range of different pipe diameters.

There are 3 sizes of Pipe Tie bases and 5 QPH’s can support refrigeration pipework,

different lengths of cable ties to suit

TIE DIMENSIONS

insulated pipes and condensate lines. DIMENSIONS

Product

Length

Width

T250

250mm

20mm

various pipe diameters. BASE DIMENSIONS

No. 1

No. 2

No. 3

No. 4

No. 5

T300

300mm

20mm

Product

Length

Width

COPPER PIPE

1/4” - 3/8”

1/2” - 5/8”

3/4” - 7/8”

1” - 1 1/8”

11/4” - 13/8”

T350

350mm

20mm

B1

52mm

45mm

INSULATED COPPER PIPE

1/4” - 3/8”

1/2” - 5/8”

T400

400mm

20mm

B2

67mm

45mm

PLASTIC CONDENSATE

20mm

25mm

32mm

T450

450mm

20mm

B3

79mm

45mm

46

47

BBJ GRIP LOCKS / PIPE TIES

QPC SPECIFICATIONS

Size 1


There are 3 basic modular frameworks available for supporting 2, 4 or 6 small condenser units.

BIG FOOT

SYSTEMS

2 UNIT SYSTEM FRAMEWORK

For flexibility, all leg assemblies and cross-

F O R T O TA L S U P P O R T

bars on the modular frameworks slide up

4 UNIT SYSTEM FRAMEWORK

and down to the required location. For special requirements these frameworks may be double-stacked. • Ideal for Condenser units of all sizes, Split or VRV air conditioning systems & Ventilation units • Complete on-site flexibility

The modular frameworks come with 305mm2 feet which are provided with anti-vibration mats to fit underneath. (For

• Simple and quick to assemble and adjust

are available on request*). Standard box

• Framework intersections are tightened into position to provide a rigid and sturdy structure

section: 40x40mm (Heavy duty 50x50mm

• Easy maintenance of roof surface without removing or decommissioning units • Offers a neat and tidy support solution • Cost effective • Doesn't penetrate the waterproof membrane, thus eliminating any difficult detailing and reducing the risk of leaks • Each leg can be removed individually to allow access to the membrane below during re-roofing or refurbishment

6 UNIT SYSTEM FRAMEWORK

extra load spreading larger 450mm2 feet

• 2 Unit framework: 1m x 1.3m • 4 Unit framework: 2m x 1.3m • 6 Unit framework: 3m x 1.3m (Without feet)

box section available for some components). In most situations a basic modular framework is an adequate solution.

Total leg height: 375mm (575mm: stepped roof option)

Alternatively, with a plan of your roof

Height adjustment: 245mm - 350mm: floor to framework (245mm - 550mm: stepped roof option)

and dimensions / weights of your units, we can specify a complete Big Foot system, tailored to meet your needs.

Maximum load conditions: 120Kg per 305mm2 Foot 220Kg per 450mm2 Foot*

IMPORTANT: The purchaser or installer of these products must satisfy themselves that the roof structure is of sufficient strength to take the combined weight of the Big Foot System and units.

• Saves specification time • Flatpack system for easy transport • Hot dipped galvanized metalwork

EASY REMOVAL OF LEGS

FLEXIBLE HEIGHT ADJUSTMENT

EASY CLAMP ADJUSTMENT

49

BIG FOOT FRAMEWORKS

The Big Foot Support System is a simple and universal framework which can be used to support anything on a flat roof. It is designed to spread the weight of plant on delicate roof surfaces and enables maintenance of the roof without the costly removal of equipment.


MULTI FOOT SUPPORT SYSTEM

THE FOOT IS DESIGNED TO ACCOMMODATE: • 41 x 41mm unistrut • 40mm wide channel (horizontally)

The Multi Foot is an extremely versatile and cost effective product that is available

• 12mm threaded rod (vertically) KIT DOES NOT INCLUDE UNISTRUT, CHANNEL OR THREADED ROD

in two sizes with optional AV mats. SMALL: 400 x 180 x 95mm LARGE: 600 x 220 x 95mm

As part of the expanding Big Foot range, the H Frame is a quick and economical solution for supporting pipework and ductwork.

KIT INCLUDES: • 2 x feet • 2 x AV mats • 2 x unistrut inserts • 2 x L-Brackets

Using an insert,

• 4 x M10 bolts

the foot adapts

• 4 x square channel nuts

to accommodate

KIT DOES NOT INCLUDE UNISTRUT

41 x 41mm offthe-shelf unistrut.

They can be used to support small and large pipework systems, cable trays,

You provide your own unistrut, keeping

ductwork or any combination of these.

the duct and pipe installations low cost and totally flexible by fabricating the frameworks on-site.

BIG FOOT

The H Frames are supplied with either 305mm2 feet (H: 75mm), or for larger scale

SYSTEMS

installations (where a greater load spread is required) 450mm2 feet (H: 100mm).

F O R T O TA L S U P P O R T

50

51

H FRAME SUPPORT SYSTEM

The Multi Foot Support System is designed for multi-purpose ductwork and pipework support.


F O R T O TA L S U P P O R T

• QUICK & SIMPLE ASSEMBLY

a permanent non-slip surface in any weather. The Walkway frameworks comprise of straight sections in 1.5m, 1m & 0.5m lengths, plus 45°, 90° & T-junctions

• EASY TO REMOVE A SECTION FOR ACCESS

It offers a secure route for service

• DESIGNED TO SPREAD WEIGHT ON DELICATE ROOF SURFACES

managing the flow of other personnel.

• FLAT PACKED FOR EASY TRANSPORT

Once on-site, the Walkway is very simple

specially to meet your needs. All you

and quick to assemble and when

need to do is provide accurate

tightened into position provides a rigid

drawings of the flat roof and its

and sturdy structure. The metalwork is

existing installations and we will supply

galvanised to withstand the year-round

you with a planned layout and quote.

• GALVANISED METALWORK

engineers to gain access to plant and for At BBJ Engineering we will be happy to specify a Walkway designed

AA (1.5m)

90º

45º T-JUNCTION

PQ (1.5m)

PQ (1m)

OO (1m)

OO (0.5m)

1018mm

1388mm

SIMPLE & QUICK TO ASSEMBLE

53

NON-SLIP FIBREGLASS

BIG FOOT WALKWAY

• NON-SLIP FIBREGLASS GRATING AVAILABLE IN YELLOW OR GREY

(as shown below).

1065mm

WALKWAY

• 8 INDIVIDUAL SECTION DESIGNS CURRENTLY AVAILABLE

top to the Walkway grating provides

168mm

BIG FOOT

• MODULAR - CREATE YOUR OWN OR WE CAN DESIGN ONE FOR YOU!

103mm

NEW

elements on a roof, and the gritted

Based on the same good principles as the Big Foot support system, the Big Foot Walkway is ideal for establishing clear, safe pathways around installations on a flat roof.


BBJ Walkway Paving Blocks

BBJ Condensing Unit Blocks

Lightweight blocks which protect

• UPVC

the walkway on a roof surface from

• 2 lengths available: SB 450mm length (12 per box) including fixings SB 1000mm length (2 per box) including fixings

• Adapts to all units

• Maximum load 250 kilos on one point

2 sizes available:

70mm

80mm

900mm x 450mm

95mm

600mm x 600mm

BBJ Isolators • IP 65 electrical isolators for outside use 600 x 150 x 30mm Inserted metal plate

BBJ Vibromats The Vibromats are constructed from milled,

1000 x 500 x 30mm 2 Inserted metal plates

1000 x 75 x 15mm Multi purpose anti vibration strip

• 4 types available

Product

Height

Width

Depth

3 pole 25A

155mm

80mm

100mm

Embedded in two of the

3 pole 40A

185mm

95mm

110mm

Vibromats are metal plates

4 pole 25A

155mm

80mm

100mm

inserted to a depth of

4 pole 40A

185mm

95mm

110mm

sieved and graded Styrene Butadiene Rubber.

15mm. This allows you to screw a condenser unit down onto the Vibromat.

500 x 500 x 45mm Ideal for walkways and to protect roof surfaces

54

The mats are ideal for flat roofs and delicate surfaces.

Isolator Security Box Two part metal housing (270x190x125mm) to protect an electric isolator with a facility to utilise a padlock or otherwise. 55

CONDENSING BLOCKS / ISOLATORS

VIBROMATS / WALKWAY PAVING BLOCKS

continuous use.


BBJ CONDENSING UNIT BRACKETS

TYPE 1 Bracket • 4 sizes available: 60, 90, 140 or 250kg maximum load • 3 mounting positions: low, central & top

TYPE 2 Bracket • 3 sizes available: 60, 90, 140kg maximum load • Self-adjusting

BBJ Condensing Unit Drip Tray • Fits all BBJ Brackets • Available in 2 sizes • Flat packed with all required fixings (including 15mm tank connector for outlet) DIMENSIONS

BBJ offer a range of easy to install Condensing Unit Brackets that benefit from a high quality finish. They offer a professional appearance and highly economic solution for installations.

All steelwork undergoes a 5-part

These sturdy and secure Brackets all offer

The self-adjusting

phosphating pre-treatment prior to a 60 micron powder coat finish in ivory. The Type 1 Brackets (60, 90 or 140kg) are designed to give the choice of 3 positions, enabling the installation of equipment in difficult areas.

horizontal flexibility. They are designed for

Type 2 Brackets are

Product

Height

Width

Depth

easy installation and are boxed complete

designed for quick

SMALL

800mm

400mm

50mm

with all necessary fixings.

installation and easy

LARGE

1100mm

400mm

50mm

levelling on uneven wall surfaces.

56

57

CONDENSING UNIT BRACKETS / TRAYS

TYPE 2 BRACKET

(Type 1 250kg - single mounting position only)


BBJ CONDENSING UNIT GUARD ASSEMBLY

1

Back frame is provided pre-assembled and should be fixed to the wall through the frame in four places.

2

Push horizontal bars on to fixed back frame.

3

Attach pre-assembled front frame and panel by pushing onto the horizontal bars.

4

Self drilling fixings for side and top panels secure the complete frame.

2

4 1

5

5

Self-adjusting feet are provided to level the front of the unit or to lift the unit off the ground to allow services at ground level.

BBJ Condenser Housings

EXTERNAL DIMENSIONS

• For refrigeration units • Designed for easy installation, boxed and ready with all necessary fixings.

Product

Height

Width

Depth

SMALL

500mm

710mm

600mm

MEDIUM

550mm

810mm

720mm

A range of 3 aesthetically pleasing, unobtrusive BBJ Condensing Unit Guards to deter vandalism and prevent damage to valuable equipment.

EXTERNAL DIMENSIONS Product

Height

Width

Depth

SMALL

700mm

1000mm

450mm

MEDIUM

1100mm

1100mm

600mm

LARGE

1400mm

1100mm

600mm

INTERNAL DIMENSIONS

The Unit Guard framework is a painted

INTERNAL DIMENSIONS

• All steelwork undergoes a 5-part phosphating pre-treatment prior to a 60 micron powder coat finish in ivory.

aluminium structure and the panels are

Product

Height

Width

Depth

Product

Height

Width

Depth

steelwork, which pass through a 5-part

SMALL

600mm

900mm

350mm

SMALL

410mm

640mm

530mm

phosphating pretreatment prior to a 60

MEDIUM

1000mm

1000mm

500mm

MEDIUM

460mm

740mm

640mm

micron powder coat finish in ivory.

LARGE

1300mm

1000mm

500mm

PACKING WEIGHTS Weight

SMALL

22kg

maintenance of the unit. A back panel

30kg

is available for free-standing units and

MEDIUM

PACKING WEIGHTS

The Guards are simple and easy to install,

Product

and all panels are removable to allow

Product

Weight

SMALL

19kg

MEDIUM

28.5kg

LARGE

34kg

extra bottom panels are also available for Guards fixed at high level on walls. 58

59

(Units can be supplied in other colours subject to requirements)

CONDENSING UNIT GUARDS / HOUSINGS

3


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