contents
4
12
20
22
28
PRODUCT
4 - 11
Peristaltic pumps
12
Hi-flow tank pumps
14
Hi-lift tank pumps
16
Heavy Duty tank pumps
18
Hot Water tank pumps
20
Mini Orange pump Maxi Orange pump
22
Mini Lime pump Maxi Lime pump
24
Lime Systems
26
Mini Aqua pump
34
44
48
28
Retail Refrigeration pumps
30
Macerator pumps
32
Column pumps
34
EcoBuddy reclaim unit & refrigerant hoses
36
Controls
38
Accessories & Fittings
been built by hands-on knowledge
40 - 43
Trunking
of installation engineers.
44 - 47
Fixings
48 - 53
Big Foot Support Systems Big Foot Walkway
54
Walkway Paving Blocks Vibromats
55
Condensing Blocks Isolators
56
Condensing Unit Brackets Condensing Unit Drip Trays
58
Condensing Unit Guards Refrigeration Condenser Housings
designed by engineers for engineers... Aspen Pumps and BBJ Engineering
Since then ASPEN PUMPS have
were started in 1992 by three engineers
developed a comprehensive range of
who were installing air conditioning
pumps, designed and manufactured
and refrigeration equipment.
32
PAGE
in the UK, for all conditions and variable installations. The success has
This often proved to be awkward with the existing products, so we developed the peristaltic condensate pumps to meet our own needs.
BBJ is a separate line of products which compliment the pumps. This includes roof support systems, condensing unit brackets, protective guards and a complete range of pipe fixings, all designed to make life easy and quick for the installation engineer.
56
TECHNICAL SPECIFICATIONS • Senses 5˚C differential across the evaporating coil
• No siphoning back • Manual test switch
• Only requires live/neutral supply and 2 sensors either side of the evaporating coil – one ‘air on’ and one ‘air off’
• Pumps water, fibrously contaminated water and air
• Self-priming lifts 3 metres
• Pump rating: 0.2A, 230V AC Alternative voltages available
• 12 metres discharge head
• Connecting cable: 3 metres
• Operates only on cooling
• Fire retardant plastics
• 3 minute timer overrun
• Inlet / outlet size: 6mm
• Water flow rate: 6.25 ltrs per hr @ 12 metres head
• Push-in plug • Wall-mounted bracket
Connect the pump to the appropriate drip tray (using the vinyl tube supplied), then connect to the mains power supply. Situate the red sensor in the ambient ‘air on’ side of the evaporating coil (NOT TOUCHING COIL). Position the blue sensor to the ‘air off’ side of the evaporating coil. This will sense 5ºC differential and operate the pump.
PUSH-IN PLUG
SERVICE GUIDE
The pump is designed to sit level on its base and MUST at all times have adequate space around it for good ventilation.
We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.
Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and a 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet. PLEASE NOTE: where space is limited lay and fix suction vinyl tube along bottom of condense tray, as pump is self-priming.
ELECTRICAL CONNECTIONS
A variable connector is provided to make easy installation between the condensate tray outlet and vinyl tube.
Brown
Live
Blue
Neutral
Green/ Yellow
Earth
PUMP DIMENSIONS Product
Height
Width
Depth
Weight
UNIVERSAL
142mm
160mm
83mm
1.5kg
4
The Universal peristaltic pump operates with two temperature sensors. These allow the pump to detect and be triggered by a change in air temperature, making this pump suitable for many applications.
3 metres and will pump 6.25 litres of
The Universal is designed to fit in ceiling
The Universal pump is a peristaltic
voids and lift the condensate water from
rotary type - which means that it is
wall mounted machines where a gravity
quiet in operation, very reliable and will
drain is too obtrusive. It can also be
run dry without fear of damage or
used on cassettes fitted with an internal
embarrassing noise. Unlike other pumps
lift pump.
using either mechanical or electrical
water per hour against a maximum head of 12 metres. The pump runs constantly while the air conditioning system is cooling – when the cooling switches off a 3 minute timer ensures that the condensate tray is emptied before the pump switches off.
conductivity sensors, the Universal does The pump can be mounted remotely
not suffer from corrosion or
as it is self-priming to a height of
contamination problems. 5
UNIVERSAL PERISTALTIC PUMP
INSTALLATION NOTES
TECHNICAL SPECIFICATIONS • Operates on 150-230V cooling signal
• Manual test switch
• Self-priming lifts 3 metres
• Pump rating: 0.2A, 230V AC Alternative voltages available
• 12 metres discharge head
• Fire retardant plastics
• Water flow rate: 6.25 ltrs per hr @ 12 metres head
• Inlet / outlet size: 6mm
• 3 minute timer overrun
• Push-in plug
• No siphoning back
• Wall-mounted bracket
• No loud sound from dry running • Pumps water, fibrously contaminated water and air
All the peristaltics now come with a wall-mounted bracket which is designed to hold a replacement head tube for your servicing convenience.
Connect the pump to the appropriate drip tray (using the vinyl tube supplied), then connect to the mains power supply, and control link to the air-conditioning units cooling signal. PLEASE NOTE: The signal wire must be connected to the cooling signal only. This ensures that when the system is on heating, the pump does not run.
SERVICE GUIDE
The pump is designed to sit level on its base and MUST at all times have adequate space around it for good ventilation.
We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.
Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet. A variable connector is provided to make easy installation between the condensate tray outlet and vinyl tube.
ELECTRICAL CONNECTIONS Brown
Live
Blue
Neutral
Green/ Yellow
Earth
Black
Switched live from signal
The Standard peristaltic pump is triggered by the hard-wired cooling signal from the air conditioning unit.
The pump runs constantly while the air conditioning system is cooling – when the cooling switches off a 3 minute timer ensures that the condensate tray is emptied before the pump switches off. Rollers in the pump act as check
The Standard is designed to fit in ceiling
valves to stop the condensate draining
voids and lift the condensate water from
back into the condensate tray.
wall mounted machines where a gravity drain is too obtrusive. It can also be
The Standard pump is a peristaltic
used on cassettes fitted with an internal
rotary type - which means that it is
lift pump.
quiet in operation, very reliable and will run dry without fear of damage or
PUMP DIMENSIONS Product
Height
Width
Depth
Weight
STANDARD
142mm
160mm
83mm
1.5kg
6
The pump can be mounted remotely
embarrassing noise. Unlike other pumps
as it is self-priming to a height of
using either mechanical or electrical
3 metres and will pump 6.25 litres of
conductivity sensors, the Standard
water per hour against a maximum head
does not suffer from corrosion or
of 12 metres.
contamination problems. 7
STANDARD PERISTALTIC PUMP
INSTALLATION NOTES
TECHNICAL SPECIFICATIONS • Self-priming lifts 3 metres
• Fire retardant plastics
• 12 metres discharge head
• Inlet / outlet size: 6mm
• Water flow rate: 6.25 ltrs per hr @ 12 metres head
• Push-in plug • Wall-mounted bracket
• No siphoning back
MK4 • Operates on bead contact with water • Run on operation approx 5 minutes
• No loud sound from dry running • Pumps water, contaminated water & air
• Manual test switch
MK4 INSTALLATION NOTES
MECHANICAL INSTALLATION NOTES
Connect the pump to the appropriate drip tray (using the vinyl tube supplied), then connect to the mains power supply.
Connect to the mains power supply. Decide which reservoir is correct for your installation and position the reservoir into the condensate tray or to the drainpipe connection (depending on which reservoir you use).
WATER LEVEL DETECTOR: When the unit is first switched on you need to allow 5 mins for the electronics to stabilise. To ensure that the detector will operate satisfactorily, please abide by the following:
Ensure you have placed the float magnet facing upwards. Then Connect the pump to the reservoir (using the vinyl tube supplied).
1. The detector will trigger when the water level has reached the first 2 or 3mm of the sensor, this should be taken into account when positioning the height of the sensor. As the device works on heat conductivity it can take up to 30 secs for the pump to switch on.
ALWAYS ENSURE RESERVOIR IS MOUNTED HORIZONTALLY
The pump is designed to sit level on its base and must at all times have adequate space around it for good ventilation.
2. Position the sensor away from direct draught and make sure the tip is a minimum of 5mm from the base of the tray. Ensure the tip is in free air and unable to touch the sides. The ambient sensor within the cable 5cm from the tip can be seen as a small disc beneath the sleeve, this should also be positioned in free air to avoid any heat conduction.
Ensure that there are no kinks or trapped parts in the piping, which must have a 6mm I/D and an 9mm O/D. Fix the pipes with cable ties to the pump inlet and outlet.
Both the MK4 and Mechanical share the same SERVICE GUIDE & ELECTRICAL CONNECTIONS as the Universal peristaltic pump (see page 4).
PUMP DIMENSIONS Product MK4 & MECHANICAL
Height 142mm
Width 160mm
Depth 83mm
Weight 1.7kg
MK4
MECHANICAL
The MK4 peristaltic pump operates using water level sensors. This allows the pump to detect and be triggered by the level of water in the condensate tray.
The Mechanical peristaltic pump operates by using a remote reservoir with an internal float mechanism. It is available with or without a high level alarm output.
The detector has two sensors within the head which warm up to 15˚C above
The pump is designed to be mounted
ambient. When the lower sensor comes
remotely if required and has a 3 metre
into contact with water, the heat
(9.8ft) lead to the float switch. Simply
conductivity from the sensor provides a
position the float switch in the
temperature difference energising the
condensate tray or fix to the drain-pipe
pump. Once the level of the water has
connection (depending on chosen
dropped below the tip of the sensor, the
reservoir). Then connect the reservoir
pump will continue until the the sensor
to the pump.
has completely dried out.
8
9
MK4 & MECHANICAL PERISTALTIC PUMP
Mechanical • Operates on a float switch • 2 reservoir options available • Available with an alarm option
• Pump rating: 0.2A, 230V AC Alternative voltages available
TECHNICAL SPECIFICATIONS • Operates on 150-230V cooling signal
• Manual test switch
• Self-priming lifts 3 metres
• Pump rating: 0.2A, 230V AC Alternative voltages available
• 12 metres discharge head
• Fire retardant plastics
• Water flow rate: 6.25 ltrs per hr @ 12 metres head
• Inlet / outlet size: 6mm • Push-in plug
• No siphoning back
• Wall-mounted bracket
• No loud sound from dry running
• Mains cable: 3 metres
• Pumps water, fibrously contaminated water and air
• Sensor cable: 10 metres
INSTALLATION NOTES Decide where the pump will be located and connect it to the appropriate drip tray (using 6mm I/D vinyl tube), then connect to a 240V mains power supply. Position the sensor vertically against the compressor, so it protrudes above the top of the compressor like an aerial. This is important as it is where the electromagnetic field is strongest. Use the cable tie supplied to fix the sensor securely to the compressor. A 10m sensor cable is supplied, which can be extended if required.
SERVICE GUIDE We recommend that you inspect the pump head regularly, and change the pump head tube every 12 months or more frequently if required.
The pump is designed to fit level on its base and MUST have adequate ventilation space around it at all times.
Ideal for applications where complete silence is important.
Rollers in the pump act as check valves to stop the condensate draining back into the condensate tray. The pump can either be fitted in the
ELECTRICAL CONNECTIONS
Ensure that there are no kinks or trapped sections in the piping, which must have a 6mm I/D and 9mm O/D. Fix the pipes with cable ties to the pump inlet & outlet. A variable connector is provided to allow easy fixing between the condensate outlet tray and the vinyl tube.
Brown
Live
Blue
Neutral
Green/ Yellow
Earth
PUMP DIMENSIONS
The Compressor Sensor pump is
ceiling void or installed within the
triggered by a sensor, which is designed
condenser unit (or nearby), as long the
to be mounted onto the compressor in
pump and it's plug/socket are sheltered
an external condenser unit. When the
and fully protected from any water
air conditioning system starts up, the
ingress. The pump can be mounted
compressor produces a localised electro-
remotely in this way, as it is self-priming
magnetic field, triggering the sensor, which
to a height of 5m and will pump 6.25L/h
in turn activates the peristaltic pump. The
of water against a maximum head of
pump runs constantly while the compressor
12m. The Compressor Sensor pump is
Product
Height
Width
Depth
Weight
PUMP
142mm
160mm
83mm
1.7kg
is operational. When the compressor
a peristaltic rotary type - which means
0.1kg
switches off, a 3 minute timer ensures
that it is quiet in operation, very reliable
that the condensate tray is emptied
and will run dry without fear of damage
before the pump switches off.
or embarrassing noise.
SENSOR
126mm
22mm
10
16mm
11
COMPRESSOR SENSOR PERISTALTIC PUMP
• 3 minute timer overrun
NEW
TECHNICAL SPECIFICATIONS • Tank capacity: 1 litre or 2 litres
• Auto-resetting thermal cut-out to shaded pole motor
• 4.6 metres discharge head
• Connecting cable: 2 metres
• Water flow rate: 288 litres per hr max
• Safety switch 4.0A max
• In-line valve to prevent siphoning back
• Fire retardant plastics
• Pre-wired safety float switch
• 2 inlet positions: 25mm ø
• Clear deck for quick and easy inspection
• Outlet size: 6mm
• Incorporated back-plate for vertical mounting • Pump rating: 0.6A, 230V A.C. Alternative voltages available
FLOW IN LITRES / HOUR
250 200 150 100 50 0 0
3
6
9
SERVICE GUIDE
ELECTRICAL CONNECTIONS
Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.
Brown
Live
Blue
Neutral
Green/ Yellow
Earth
2x Black
Safety switch
12
Aspen’s Hi-flow tank pumps are
switch. In the event of a pump failure
designed to collect condensate water
this device will switch off the refrigeration
from refrigeration and air-conditioning
unit and can simultaneously activate
units. They operate automatically when
an optional audio and/or visual alarm.
the float rises and will discharge to a head of 4.6 metres.
The deck of the pump is clear plastic for quick and easy internal inspection,
PUMP DIMENSIONS
The Hi-flow will pump a greater volume of water than the Hi-lift, but to a lesser head.
and it comes with a 2 metre long cable with push in plug which makes installation and maintenance easier.
Product
Height
Width
Depth
Weight
HI-FLOW 1 LITRE
140mm
235mm
140mm
1.7kg
The Hi-flows incorporate two high quality
under the source of the condensate.
HI-FLOW 2 LITRE
170mm
235mm
140mm
1.75kg
switches, activated by a float system. One
There is the choice of the Hi-flow
operates the centrifugal type pump and
centrifugal or the Hi-lift peristaltic, both
the other is used as a high level safety
with one or two litre tanks.
12
In all cases a tank pump must be sited
13
1 & 2 litre
METRES HEAD
HI-FLOW TANK PUMP
HI-FLOW PERFORMANCE 300
TECHNICAL SPECIFICATIONS • Tank capacity: 1 litre or 2 litres
• Incorporated back-plate for vertical mounting
• 12 metres discharge head
• Pump rating: 0.4A, 230V A.C. Alternative voltages available
• No siphoning back • No loud sound from dry running
• Pumps water, fibrously contaminated water and air
• Requires 230V supply only • Water flow rate: 11 litres per hr @ 12 metres
• 4 amps pre-wired safety switch • Fire retardant plastics
• Clear deck for quick and easy inspection
• 2 inlet positions: 25mm ø
• Fits into shallow ceiling void or unit
• Outlet size: 6mm
FLOW IN LITRES / HOUR
12 9 6 3 0 3
6
9
METRES HEAD
SERVICE GUIDE
ELECTRICAL CONNECTIONS
Inspect the pump head regularly and change the pump head tube every 12 months or more frequently if required. Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump. This only takes 3 minutes!
Brown
Live
Blue
Neutral
Green/ Yellow
Earth
2x Black
Safety switch
12
15
Aspen’s Hi-lift tank pumps are designed
switch. In the event of a pump failure
to collect condensate water from
this device will switch off the refrigeration
refrigeration and air-conditioning units.
unit and can simultaneously activate
They operate automatically when the
an optional audio and/or visual alarm.
float rises to discharge to a head of 12 metres.
The pump is a peristaltic rotary type, which means that it is quiet in operation,
PUMP DIMENSIONS
The Hi-lift will pump a smaller volume of water than the Hi-flow, but to a greater head.
very reliable and will run dry without fear of damage or embarrassing noise. Unlike other pumps using either
Product
Height
Width
Depth
Weight
HI-LIFT 1 LITRE
132mm
235mm
140mm
1.8kg
The pumps incorporate two high quality
sensors, the Hi-lift does not suffer from
HI-LIFT 2 LITRE
165mm
235mm
140mm
2kg
switches, activated by a float system. One
corrosion or contamination problems.
operates the centrifugal type pump and
The deck of the pump is clear plastic
the other is used as a high level safety
for quick and easy internal inspection.
14
mechanical or electrical conductivity
15
1 & 2 litre
0
HI-LIFT TANK PUMP
HI-LIFT PERFORMANCE 15
TECHNICAL SPECIFICATIONS • Tank capacity: 4 litres
6 metre Heavy Duty • Power supply: 230V 0.15A Alternative voltages available
• 6 &10 metre discharge head • No siphoning back
• Water flow rate: 900 litres per hr
• Non-return valve 10 metre Heavy Duty • Power supply: 230V 0.49A Alternative voltages available
• 4 amps pre-wired safety switch • Plastic tank and pump unit fire retardant plastics
• Water flow rate: 1250 litres per hr
• 2 inlet positions: 40mm ø
HEAVY DUTY PERFORMANCE
FLOW IN LITRES / HOUR
1400 1200 1000
10 METRE HD
800 600
6 METRE HD
400 200 0 0
2
4
6
METRES HEAD
ELECTRICAL CONNECTIONS
Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.
10
The Aspen Heavy Duty pumps are
Two floats provide the operational
designed for the rapid removal
control, one to operate the pump,
of condensate. They are particularly
and the other a safety float to be
useful in situations where multiple
wired into the refrigeration unit
refrigeration units are installed, or
control circuit.
Brown
Live
Blue
Neutral
where large refrigeration systems
Green/ Yellow
Earth
deposit considerable quantities of
2x Black
Safety switch
The Heavy Duty tank pumps have a greater water flow rate than the Hi-flow tank pumps, for more heavy duty applications.
condensate at one time. The pump unit is robustly
PUMP DIMENSIONS
constructed and designed to give
Product
Height
Width
Depth
Weight
HEAVY DUTY 6 METRE
210mm
300mm
150mm
3.5kg
particularly important in environments
HEAVY DUTY 10 METRE
265mm
300mm
150mm
4.3kg
where efficient cleanliness is of
reliable performance. This is
utmost importance.
16
17
6 & 10 metre
SERVICE GUIDE
8
HEAVY DUTY TANK PUMP
• Outlet size: 10mm
TECHNICAL SPECIFICATIONS Hot Water Heavy Duty • 2 metres connecting cable
HOT WATER ECONOMY
HOT WATER PERFORMANCE 2000 HOT WATER HEAVY DUTY
1600 1200
HOT WATER HEAVY DUTY
800
HOT WATER ECONOMY
400
0
3
6
9
METRES HEAD
SERVICE GUIDE
ELECTRICAL CONNECTIONS
Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.
Brown
Live
Blue
Neutral
Green/ Yellow
Earth
2x Black
Safety switch
12
15
The Hot Water Heavy Duty and Economy pumps are designed to collect hot water from humidifier drain down cycles and normal condensate water from any associated air conditioning or boiler systems.
Hot Water Heavy Duty The internal pre-wired safety float is a low current switch to stop the drain down cycle in the unlikely event of pump failure. The pump is operated via internal float switches.
Hot Water Economy The pump unit is built of heat resistant cycoloy and operates in the same way
PUMP DIMENSIONS
as the Heavy Duty tank pumps (see
Product
Height
Width
Depth
Weight
HOT WATER HEAVY DUTY
160mm
355mm
320mm
7kg
HOT WATER ECONOMY
205mm
300mm
150mm
3.6kg
18
pages 16-17).
19
Heavy Duty & Economy
0
HOT WATER TANK PUMP
• • • • •
Water flow rate: 1800 litres per hour Tank capacity: 5 litres Maximum discharge head: 15 metres Pump rating: 230V AC 1.1A Alternative voltages available Pre-wired safety switch 230V, 4A max Max. water temp: 100ºC 2x non-return check valves 2 inlet positions: 40mm ø Outlet size: 15mm
FLOW IN LITRES / HOUR
• • • •
Hot Water Economy • 2 metres connecting cable • Water flow rate: 900 litres per hour • Tank capacity: 4 litres • Maximum discharge head: 6 metres • Pump rating: 230V 0.15A Alternative voltages available • Pre-wired safety switch 230V, 4A max • Max. water temp: 100ºC • Fire retardant plastics • No non-return valve supplied • 2 inlet positions: 40mm ø • Outlet size: 10mm
TECHNICAL SPECIFICATIONS • Mini Orange Power supply: 230V - 16W Maxi Orange Power supply: 230V-21W
Mini Orange
• 1PH 50 Hz
• Maximum recommended head: 8 metres • 23dB(A) @ 1 metre head
Aspen’s range of mini pumps have been designed to make the installation of a pump possible, where the latest generation of wall mounted evaporators are becoming smaller and smaller.
• Water flow rate: 14ltrs/hour at zero head
• 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V
Maxi Orange
• Hall effect semi conductor level sensors, with high level safety
• Water flow rate: 37ltrs/hour at zero head • Maximum recommended head: 20 metres • 35dB(A) @ 1 metre head
• Fully potted • Thermally protected • CE marked
12
20
9
METRES HEAD
METRES HEAD
25
WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 8m HEAD
6 3
WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 20m HEAD
15
MINI ORANGE
10 5
0
0 0
3
6
9
12
15
0
10
20
LITRES PER HOUR
30
40
50
LITRES PER HOUR
The Aspen Mini & Maxi Orange pumps are designed to be installed:
SYSTEM LOCATION FALSE CEILING EVAPORATOR COIL
EXAMPLE POSITIONS 1 ABOVE CEILING 2 INSIDE CONDUIT 3 BEHIND EVAPORATOR
CONDUIT
reservoirs to choose from, which must sit flat and horizontal. One allows you to connect directly to the drain hose
• above the false ceiling where possible
of the evaporator and the second
• behind wall mounted evaporators
a condensate tray.
reservoir can be placed directly into
• in plastic conduit
VINYL TUBE
CONDENSATE DRAIN TRAY
Within the Orange kit there are two
PUMP DIMENSIONS
By connecting the drain hose to the
Product
Height
Width
Depth
Weight
reservoir and placing the pump drive
MINI ORANGE
51mm
107mm
39mm
0.25kg
unit within the evaporator, condensate
MAXI ORANGE
66mm
122mm
44mm
0.45kg
water can be pumped away to a MAXI ORANGE
suitable drain.
20
21
MINI ORANGE & MAXI ORANGE
MAXI ORANGE PERFORMANCE
MINI ORANGE PERFORMANCE 15
TECHNICAL SPECIFICATIONS • Mini Lime Power supply: 230V - 16W Maxi Lime Power supply: 230V - 16W
Mini Lime
• 1PH 50 Hz
• Maximum recommended head: 8 metres • 23dB(A) @ 1 metre head
• Water flow rate: 14ltrs/hour at zero head
• 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V
• Water flow rate: 22.5ltrs/hour at zero head • Maximum recommended head:15 metres • 35dB(A) @ 1 metre head
• Fully potted • Thermally protected
MINI LIME
Maxi Lime
• Hall effect semi conductor level sensors, with high level safety
• CE marked
METRES HEAD
12 9
WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 8m HEAD
6 3 0 0
3
6
9
12
15
LITRES PER HOUR
MAXI LIME PERFORMANCE MAXI LIME
25
METRES HEAD
20
The Aspen Mini & Maxi Lime pumps
The Lime system makes installation
are completely unique, in both their
easy by providing a pump complete
design and installation advantages.
with the conduit trunking, in which
The pumps are clipped directly onto
the pump and all pipework are hidden.
the reservoir so there is minimal suction
This system allows easy access for
lift. By connecting the drain hose to
maintenance and ensures that the
the reservoir of the pump unit,
reservoir is level at all times.
WE RECOMMEND USING THIS PUMP FOR
15
NO GREATER THAN 15m HEAD
10 5
condensate water can be pumped
0 0
5
10
15
LITRES PER HOUR
PUMP DIMENSIONS
20
25
• Completely reversible • Quick and easy to install
away to a suitable drain. The pumps fit securely into a specifically
Product
Height
Width
Depth
Weight
designed elbow that holds them
MINI LIME
79mm
99mm
44mm
0.31kg
horizontally to ensure reliable operation.
MAXI LIME
115mm
99mm
44mm
0.47kg
The pump and elbow are reversible
Simple… 1. Select Mini or Maxi Lime 2. Choose from the 5 trunking ranges available
therefore they can be installed easily
(see next page)
on either side of an evaporator unit. 22
23
MINI LIME & MAXI LIME
MINI LIME PERFORMANCE 15
Systems available for Mini Lime
Systems available for Maxi Lime
• Slimline system (includes conduit sleeve)
• BBJ system
• • • •
• Inoac/Inaba system • Artiplastick system • SuperDuct system Please note that the Maxi Lime is supplied with BBJ trunking (D.70) as standard.
BBJ system Inoac/Inaba system Artiplastick system SuperDuct system
Mini Lime Slimline system
Mini Lime Artiplastick system
60 mm
Mini Lime BBJ system
Mini Lime SuperDuct system SLIMLINE SYSTEM
70mm
NEW
65 mm
82mm
For both simple and more complex
pump, the next step is choosing the
installations the BBJ and Inoac system
desired system. There are 5 types of
packs are ideal. They can be integrated
trunking systems available.
within the ranges of BBJ (pages 40/41),
61 mm
The Lime pump included in the SuperDuct system comes complete with a SuperDuct rubber casing (as shown in the picture above).
Mini Lime Inoac / Inaba system
Once you have selected the required
Inoac (page 42/43) and Inaba trunking.
The systems all comprise of all the components required: pump, elbow, 800mm conduit & ceiling plate.
This allows for maximum installation flexibility when required. Finally there are the Artiplastick and SuperDuct systems which can be
74mm
For simple installations the Slimline
integrated within the Artiplastick
system is perfect (Slimline is a non
and SuperDuct ranges of trunking
extendable range of trunking).
accessories respectively.
62 mm
24
25
LIME SYSTEMS
79mm
80mm 50 mm
TECHNICAL SPECIFICATIONS • Power supply: 230V AC < 16W
• 21dB(A) @ 1 metre head
• 1PH 50/60 Hz
• Fully potted
• 3A volt-free alarm wires, N.O, N.C. contacts rated @ 5A inductive at 230V
• Thermally protected
NEW
• CE marked
• Hall effect semi conductor level sensors, with high level safety • Water flow rate: 14 litres/hour at zero head • Maximum recommended head: 8 metres
1 METRE SUCTION LIFT
12
12
9
METRES HEAD
15
WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 8m HEAD
6
9
MINI AQUA
METRES HEAD
NO SUCTION LIFT 15
WE RECOMMEND USING THIS PUMP FOR NO GREATER THAN 8m HEAD
6 3
3
0
0 0
3
6
9
12
15
0
3
LITRES PER HOUR
6
9
12
15
LITRES PER HOUR
The Mini Aqua is the latest edition to has been designed to give the installation
FALSE CEILING
flexibility needed, where the latest
EVAPORATOR COIL
2
CONDENSATE DRAIN TRAY
Using the proven functionality of our other mini pumps, the Mini Aqua is also incredibly slim in size.
the Aspen’s family of mini pumps, and
SYSTEM LOCATION
EXAMPLE POSITIONS 1 INSIDE EVAPORATOR 2 INSIDE CONDUIT
generation of A/C units are becoming even smaller.
VINYL TUBE
The Mini Aqua is designed to be installed:
CONDUIT
• within wall mounted evaporators
1
Measuring only 28mm in height and 28mm in depth, it is probably the smallest condensate pump in the world!
• in plastic conduit
DIMENSIONS
By connecting the drain hose to the
Product
Height
Width
Depth
Weight
reservoir and placing the pump drive
MINI AQUA
28mm
165mm
28mm
0.18kg
unit within the evaporator or conduit, condensate water can be pumped to a height of 8 metres.
26
ACTUAL SIZE
27
TECHNICAL SPECIFICATIONS • Tank capacity: 11 litres
Economy (ERRP) • Plastic - injection moulded • Lightweight • Push-in plug • Handles to enable easy carrying • Water temp: 0°C to 40°C • Single float hall effect switch
• Water flow rate: 225 litres per hr max • Recommended head: 35 metres max • Thermally protected 230V motor • High level safety switch • Strainer to catch debris
Standard (SRRP) • Stainless steel • Hard-wired • Water temp: 0°C to 75°C • 3 floats & relay
• 50mm inlet hole to lid 10mm outlet hose connection
RETAIL REFRIGERATION PUMPS
RE FR IG ER AT IO N
PU M P
• Side inlet option available
TYPICAL PERFORMANCE
RE TA IL EC O N O M Y
FLOW IN LITRES / MIN
4 3 2 1 0 0
10
20
30
METRES HEAD
SERVICE GUIDE
ELECTRICAL CONNECTIONS Brown
Live
Blue
Neutral
Green/ Yellow
Earth
2x Black
Safety switch
Cleaning and maintenance of the
A simple yet very effective solution for the removal of water from supermarket retail refrigeration units.
pumps is simple, as they can be removed easily from underneath any unit.
The Retail Refrigeration pumps are low
RD DA AN ST
in height which means they can be easily
N IO AT ER IG FR RE IL TA RE
IMPORTANT: Flush the pump through with anti-bacterial wash and clean both filters every 6 months or more often if required, to avoid sludge build-up. Replacement anti-bacterial “Stayclean” strips are recommended and are available from Aspen Pumps.
40
installed underneath a refrigeration unit, where direct drainage is not available and water needs to be pumped up above the
P M PU
PUMP DIMENSIONS
ceiling and away to a suitable drain. The
Product
Height
Width
Depth
Weight
STANDARD
100mm
585mm
400mm
7.8kg
the draining of several units together.
ERRP
100mm
590mm
405mm
4.9kg
The pumps are operated by floats which
high capacity of the pumps also permits
activate sensors as the water level rises in the tank. 28
29
TECHNICAL SPECIFICATIONS • Tank capacity: 4 litre or 12 litres • Self-priming
Macerator 4 litre • 2 inlet positions in deck: 40mm ø & 55mm ø
• 8.5 metres discharge head
• Outlet size: 10mm
• Water flow rate: 780 litres per hr max Macerator 12 litre • 2 inlet positions in deck: 40mm ø & 55mm ø • Additional 3/4” inlet connector in tank • Outlet size: 10mm
• Pump rating: 0.38A 230V AC • Connecting cable: 2 metres • Pre-wired safety switch 4.0A max
MACERATOR PUMP
MACERATOR PERFORMANCE 10
METRES HEAD
8 6 4 2 0 200
400
600
FLOW IN LITRES / HOUR
SERVICE GUIDE
ELECTRICAL CONNECTIONS
800
The Macerator pump is designed to
The Macerator pump comes in two different tank sizes: The 4 litre, made from plastic and the 12 litre, made in stainless steel.
collect condensation and defrost water from food hall cabinets. It has an internal filter blade to stop the pump
Flush the pump thoroughly with anti-bacterial wash every 6 months to avoid sludge build-up in the pump housing.
Brown
Live
Blue
Neutral
maintenance visits and will discharge
Green/ Yellow
Earth
the water to a head of 8.5 metres.
2x Black
Safety switch
The internal pre-wired safety float is
from clogging with food debris between
a low current switch to stop the drain PUMP DIMENSIONS
down cycle in the event of pump
Product
Height
Width
Depth
Weight
MACERATOR 4 LITRE
230mm
335mm
150mm
3.8kg
MACERATOR 12 LITRE
230mm
335mm
310mm
6.8kg
30
failure. The pump is operated via two internal float switches.
31
4 & 12 litre
0
TECHNICAL SPECIFICATIONS • Temperature: -20ºC to +90ºC • Motor options: 230V-1Ph-50Hz thermally protected 110V-1Ph-60Hz Other motors available on request
QUICK TWIST RELEASE
• Shaft: 316 Stainless steel • Sealed upper and lower bearings
NEW
• Motor IP54 rated (excluding Miniature column pump) • All pumps supplied with agitator
21
HEAD PSI
Brown
Live
Blue
Neutral
Green/ Yellow
15
3S TAG E
20
ELECTRICAL CONNECTIONS
18
ST AG E
12 15
2S TAG E
9
10
Earth
6 1 STA GE
5
2x Black Safety switch
3
MIN I
0
0 0
2
4
6
8
10
12
14
16
18
20
FLOW (LITRES PER MINUTE)
COLUMN PUMP DIMENSIONS (Mounting plate: 122mm x 149mm)
185
185
228
228
MINIATURE COLUMN PUMP DIMENSIONS Above fixing surface: 76mm Below fixing surface: 116mm Fixing plate: 136.5mm x 90mm
32
4 STAGE
192
3 STAGE
1 STAGE
173
2 STAGE
140
120
METRES HEAD
4
25
The four Aspen Column Pumps are designed primarily for beverage chillers, to continuously pump chilled water around a python system to provide the optimum cooling rate for soft drinks and cold beverages.
The pumps are just as quick to release from the plate, without the need to remove the outlet tube. With minimal installation costs and low maintenance, these pumps are ideal for both direct installers and the replacement market.
Miniature Column Pump For small chiller and recirculation duties, this pump offers high
Once the mounting plate is fixed to
performance and quality
the water tank, any of the four
with low cost. The
interchangeable pumps can be fitted
pump is typically used
by simply twisting the pump so it locks
in vending machines
securely into the bayonet detail on
but can be adapted to
the plate.
suit many different markets. 33
COLUMN PUMPS
COLUMN PUMP PERFORMANCE 30
TECHNICAL SPECIFICATIONS • Available with or without purge facility
• Shoulder strap (easy carry)
• Liquid recovery rate: up to 80kgs/hr
• Auxiliary socket
• Vapour recovery rate: up to 30kgs/hr
• Includes light and tool drawer
• 230V & 110V models available
• Rugged, moulded case
• 500W compressor The EcoBuddy is suitable for refrigerants: R-12, R-134a, R-22, R-401A/B/C, R-402A/B, R-404A, R-407A/B/C/D, R-408A, R-410A, R-500, R-502, R-507 & R-509
• Oil-less compressor • Large condenser and high air flow • Suitable for all types of refrigerant, both liquid and vapour
• STANDARD HOSE 3000 PSI/206 bar burst 750 PSI/51 BAR MAX. working pressure • PREMIUM HOSE 4000 PSI/275 bar burst 800 PSI/55 BAR MAX. working pressure Both types of hose are available singly or in packs of 3. They are also available in 3 different colours. (Hose length: 72”)
The lightweight EcoBuddy offers a highly efficient and easy to use solution for reclaiming refrigerant gases, which has not only become an environmental necessity, but a legal requirement.
The plug socket on the side of the EcoBuddy can be used to power a vacuum pump, electric drill, battery charger or even your radio! A tool tray is incorporated at the front of the EcoBuddy for small fittings and tools. This releases at the push of
The EcoBuddy has many features which
a button and latches securely when
make it unique in comparison to other
pushed shut.
reclaim units. The adjustable shoulder DIMENSIONS
strap enables the EcoBuddy to be carried
With its own switch, the light is
Product
Height
Width
Depth
Weight
wherever you want, leaving your hands
invaluable in roof spaces, or on roofs
ECOBUDDY
305mm
260mm
430mm
12.7kg
free. Integrated into this strap is a shorter
when nights draw in to help you finish
carry strap for easy manoeuvring. The
the job.
EcoBuddy is lightweight at under 13kg. 34
35
ECOBUDDY RECLAIM UNIT
EcoBuddy Refrigerant Hoses
TECHNICAL SPECIFICATIONS Fan Speed Controller
Hi-Level Water Sensor
• • • • • • •
• Volts: 230V Hertz: 50-60 Hz • Two sensor operating systems available: condensate sensor or float sensor
Available for cooling only Optional heat pump model Condenser temperature coil sensor Max 3 amp output Minimum speed setpoint 30 to 60°C Volts: 230V Hertz: 50-60 Hz Heat pump model: reversing valve input 24 to 240V A.C. opto isolated
3 Phase Failure + Phase Protection Detector • Input supply 300 to 480V A.C. phase to phase • Supply frequency 48-63 Hz • Temp range -20 to 60°C • Relay output 8A 250V A.C. resistive 3A 250V A.C. inductive 8A 24V D.C.
Ventilation Fan Speed Controller
for supply/extract ventilation systems.
Hi-Level Water Sensor is available
and reducing fan speed with temperature
with two different sensor options: • Condensate sensor, as used by the Aspen MK4 peristaltic pump (see
reversing valve.
new range from Aspen is designed
page 8-9).
to be on show... not hidden in a cupboard!
3 Phase Failure + Phase Protection Detector
ELECTRICAL SPECIFICATION
The controller can easily be
• 2 & 4 amp models available
installed either as a flush-fit unit
• I230V 50Hz fused
(recessed) or as a surface mount
• Maximum ambient temperature: 40°C
unit (retro-fit). The fascia and
• IP33 rated
enclosure are designed to be slim and unobtrusive, while the smooth
DIMENSIONS
• Float sensor, as used by the Aspen Mechanical peristaltic pump (see
Designed to protect 3 phase motors
page 8-9) and Mini Orange pump
and industrial equipment from
(see page 20-21).
over-heating due to a phase failure. When one phase
The Hi-Level Water Sensor can be used
goes down
in conjunction with most pumps that
motors can seem
do not include high level safety. It also
to run normally.
has 2 levels of sensing - high and low,
It is not until
both with N.O, N.C & C.
Product
Height
Width
Depth
the motor
VFSC
83mm
154mm
52mm
overheats that it
to allow easy control of their local ventilation.
and refrigeration systems by increasing
heat pump model for connection to the
are bulky and unattractive, but this
interface for the end user,
For utmost security! The versatile
on the condenser coil. There is also a
So many Controllers on the market
keypad provides a simple
Hi-Level Water Sensor
Controls head pressure to air conditioning
is detected, which may be too late. 36
37
CONTROLS
These slim, stylish units are designed
Fan Speed Controller
PART NO. 2457
PART NO. SA1158 (old style: SA2444)
PERISTALTIC SPARE TUBE KIT PART NO. SA1382
PERISTALTIC ROTOR ASSEMBLY
STAY CLEAN STRIP
100g
50 per pack
3 per pack
(18mm Ø)
(9x110x25mm)
PART NO’s. FRONT HOUSING: 1159 BACK PLATE: SA1161
PART NO’s. CLEAR 1/4”: 1270 BRAIDED 1/4”: 1235 CLEAR 3/8”: 1060 BRAIDED 3/8”: 1977
VINYL TUBE 1/4” x 30m clear or braided 3/8” x 30m clear or braided
250ml
3m PERISTALTIC UNIVERSAL PLUG-IN CABLE
CONDENSATE TRAPS
NEW
ACCESSORIES & FITTINGS
For air handling units with 3/4” female outlets PART NO. 2461
PART NO. 1553
MODEL EZT-113B
8m PERISTALTIC UNIVERSAL PLUG-IN CABLE
For all Aspen peristaltics
PART NO. 2460
DRAINKLEEN ONE SHOT
PART NO. 1573
PART NO. 1523 (4 CORE)
PERISTALTIC PUMP BRACKET
PART NO. 1248
ANTI BACTERIAL TABLET
PERISTALTIC FRONT HOUSING & BACK PLATE
PERISTALTIC STANDARD PLUG-IN CABLE
PART NO. 2418
SILICON GREASE
3/4” economy condensate trap
MODEL EZT-150 “waterless” 3/4” condensate trap PART NO. FP2463
PART NO. FP2462
MODEL EZT-210
MODEL EZT-226
TANK PUMP BRACKET
NON RETURN VALVES
3/4” condensate trap with overflow switch
3/4” slip fit closecoupled condensate overflow switch
For Hi-flows & Hi-lifts
1/4” & 3/8”
PART NO. FP2464
PART NO. FP2465
PART NO. SA1115
1/4” PART NO. SA1919 3/8” PART NO. SA1865
PART NO. 1157
1/4” PART NO. 1975 3/8” PART NO. 1177
STRAIGHT CONNECTORS
REDUCING CONNECTORS
1/4” & 3/8”
1/4” to 3/8”
PART NO. SA2458
PART NO. 2417
DRAIN TRAY CONNECTOR
INLINE FILTER
16mm reservoir connector 18,16 &14mm Pipe fitting Ø
1/4”-1/4” & 3/8”-3/8”
PART NO. SA2459
PART NO. 2472
MINI LIME INLET HOSE
MINI PUMP FLOAT
1 metre length
CONDENSATE DRAIN PIPE FIXTURES: (All sold in packs of 20) • Straight connector • ‘T’ piece • 90° connector • 45° connector • Wall fixing clip • 32-25mm reducer • 25-20mm reducer
NEW
The sections of PVC pipe contain ‘O’ rings which form a secure waterproof seal between fixings when pushed together, with-out the need for gluing. The drain pipe is available in 3 sizes: 20mm, 25mm and 32mm o/d and comes in 3 metre straight lengths.
(14mm I/D & 19mm O/D)
38
39
STRAIGHT DUCT
WALLS COVER FOR INLET OR OUTLET
REDUCER JOINT
CONNECTION PIECE
A
A
A A
B
B
B
B
A B
C C
C
Product code
size (mm) A B
Overall length
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
Product code RJ.70.105
D.70
70
65
2000
6
WC.70
110
180
70.4
20
D.105
105
75
2000
6
WC.105
145
190
105.4
20
90O ELBOW BEND
A
size (mm) B
C
Qty boxed
105.4
80.4
70.4
20
90O FLAT BEND
ELBOW - EXTERNAL 90O A
A
size (mm) B
C
Qty boxed
CP.70
75.4
CP.105
110.4
70.4
70.4
20
80.4
105.4
20
WALL SLEEVE A
A
B
B
Product code
B
C
Product code
A
size (mm) B
C
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
Product code
A
ING.341
350
EB.70
95
95
70.4
20
EIN.70
95
95
70.4
20
FB.70
115
115
70.4
20
EB.105
110
110
105.4
20
EIN.105
110
110
105.4
20
FB.105
150
150
105.4
20
WALL ROSETTE
T-JOINT
DUCT END
size (mm) C B 250
100
D
Qty boxed
63
20
45O FLAT BEND
B
A
A
B A
B
B
A
C
C C
Product code
A
size (mm) B
WR.70
115.4
WR.105
150.4
Product code
A
size (mm) B
C
C
Qty boxed
Product code TJ.105
C
Qty boxed
110.4
70.4
20
DE.70
120
45
70.4
20
120.4
105.4
20
DE.105
120
50
105.4
20
FLAT ROSETTE
FLEXIBLE JOINT
A
size (mm) B
C
Qty boxed
200
105.4
105.4
20
C
B
FR.105
A
90
150.4
100
92.58
145.5
70.4
20
170.3
105.4
20
ALSO AVAILABLE:
• CET. CLIPS
C
115.4
92.58
Qty boxed
• ADP.93 DRAIN PIPE
B
B A
FR.70
FB.70.45 FB.105.45
C
• DS.70 & DS.105 DUCT STOP C
size (mm) B
A
size (mm) B
DUCT CAP
A
Product code
Product code
A
C
Qty boxed
Product code
70.4
20
FJ.70
105.4
20
FJ.105
40
A
size (mm) B
500
65
500
100
C
Qty boxed
Product code
65
20
DC.70
100
20
DC.105
• CCY. CONNECTORS
A
size (mm) B
C
Qty boxed
70
65
2
20
105
75
2
20
41
BBJ ECONOMY TRUNKING
C
C
STRAIGHT DUCT
OUTLET COVER
Product code
A
size (mm) B
C
Qty boxed
Product code
A
B
CD-60 CD-75 CD-100 CD-140
57.5 74 99 138
58 62 68 78
2000 2000 2000 2000
5 5 5 5
NW-60 NW-75 NW-100 NW-140
65.5 82 107 146
65 69 75 85
ELBOW (VERTICAL)
UNIVERSAL ELBOW (VERTICAL)
size (mm) C D 200 210 231 286
77 94 119 158
E
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
81 83 96 105
5 5 5 5
NZ-60 NZ-75
65.5 86
65 69
117.5 122.5
5 5
NS-60 NS-75 NS-100 NS-140
65.5 82 107 146
65 69 75 85
80 80 80 80
5 5 5 5
ELBOW (HORIZONTAL)
WALL CAP
A
size (mm) B
C
Qty boxed
Product code
A
NC-60 NC-75 NC-100 NC-140
65.5 82 107 146
65 69 75 85
120 124 135 149
5 5 5 5
NK-60 NK-75 NK-100
110 126 175
END SOCKET
size (mm) B C 110 114 145
16 16 16
D
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
40 40 40
5 5 5
NE-60 NE-75 NE-100 NE-140
65.5 82 107 146
65 69 75 85
119.5 141 161 200
5 5 5 5
NX-60 NX-75 NX-100 NX-140
65.5 82 107 146
65 69 75 85
136.8 153 193.5 248
5 5 5 5
T-JOINT
45ยบ ELBOW (VERTICAL)
Product code
A
B
NR-60 NR-75 NR-100
53 53 53
30 30 30
size (mm) C D 99 99 115
65.5 82 107
E
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
Product code
A
B
5 5 5
NU-60 NU-75 NU-100
65.5 82 107
65 69 75
67 72 83
5 5 5
NT-75 NT-100 NT-140
80 107 146
70 75 85
FLEXIBLE JOINT
Product code
A
B
NA-60 NA-75 NA-100
67 84 109
65 70 76
size (mm) C D 66 66 66
105 124 149
45O ELBOW (HORIZONTAL)
65 69 75
CORNER CAP
E
Qty boxed
Product code
A
110 125 140
5 5 5
NF-60 NF-75 NF-100 NF-140
59.5 76 101 140
42
size (mm) C D 120 161 200
160 215 254
E
Qty boxed
Product code
A
size (mm) B
C
Qty boxed
25 35 35
1 1 1
NM-60 NM-75 NM-100
65.5 82 107
65 69 75
68 74 84
5 5 5
SADDLE BAND
size (mm) B C 60 64 70 80
UNIVERSAL ELBOW (HORIZONTAL)
60 60 75 80
Qty boxed
Product code
size (mm)
D
Qty boxed
550 550 800 1000
5 5 5 5
NV-L
360
10
43
BBJ INOAC TRUNKING
Product code
SOCKET
BBJ Hangers are used to support pipe work hanging from ceilings. They hold both liquid and gas lines. They fit on both M8 and M10 size studding, saving time when supporting pipe work or condensate lines. They are adjusted by simply twisting them up or down the rod. They need to be installed every 6ft, and using Hangers means that you no longer need to hang cable trays.
METAL HANGER SPECIFICATIONS
of pipe clips, supporting individual pipes in a thermo-rubber cushion between 2 metal parts. Used in the air-conditioning and refrigeration industry, Insulclamps are
BBJ Insulclamps provide a simple yet excellently engineered solution to the problem of effective pipe support.
DIMENSIONS
• Bagged in 10’s
Approximate pipe sizes (allowing for insulation)
• Quick and easy pipe installation • Avoids the need for cable trays
BBJ 2
BBJ 3
BBJ 4
LIQUID
3/8”
1/2”
5/8”
GAS
5/8”
7/8”
1 1/8”
• 8 microns colour passivation coating • Use in area’s that are fire sensitive
ideal for bigger commercial installations. The clamps are made of metal and are therefore safe in the event of a fire if they are fitted in ceiling voids. The
NEW
Insulclamps can be used both internally
BBJ Plastic Hangers are the ideal solution to support pipe work hanging from ceilings.
and externally.
This dual stud size clamping system will fit securely to both M8 and M10 studding. Three sizes are available, all offering a wide range of
INSULCLAMP SPECIFICATIONS
adjustment to fit different insulated pipe diameters.
• Bagged in 10’s
• Quick to install with integral lock nuts
• A complete range of 14 sizes to fit 1/4” to 4 1/8” O/D pipes
• All metal parts are zinc plated and colour passivated to resist corrosion
• Insulates against heat loss and reduces vibration
• Fits into shallow ceiling void or unit • Fix to 40 x 40mm and 40 x 20mm channel
• Semi-rigid inserts offer good heat resistance
• Aluminium channel supplied in either 1 or 3 metre lengths
• Plastic inserts designed to withstand temperatures from –25°C to +125°C
PLASTIC HANGER SPECIFICATIONS • Bagged in 10’s
DIMENSIONS Approximate pipe sizes (allowing for insulation)
• Quick and easy pipe installation • Avoids the need for cable trays
BBJ P2
BBJ P3
BBJ P4
LIQUID
3/8”
1/2”
5/8”
GAS
5/8”
7/8”
1 1/8”
• Adjustable clipping mechanism
44
45
BBJ HANGERS
BBJ INSULCLAMPS
BBJ Insulclamps are a well-known range
BBJ Quick Positioning Clips are a simple pipe clip made from a UV resistant plastic. They are fitted into standard unistrut channels by just a single twist.
BBJ Grip Locks are particularly good for installers who, when installing the first pipe, can hold it within the Grip Lock whilst installing the second pipe.
The QPC’s are ideal for smaller installations and can be used both externally and internally.
Grip Locks are simple metal pipe clips
They are tidy and give a professional finish to
that hold both liquid and gas lines.
any installation. The thickness of the pipe clip
Designed to be fitted directly to the wall
is equal to the wall thickness of the insulation.
or solid ceiling, they can hold insulated
DIMENSIONS Approximate pipe sizes (allowing for insulation)
pipes without a break in the insulation. Installation requires only one screw to
Size 3
Size 4
LIQUID
1/4”
3/8”
1/2”
5/8”
GAS
1/2”
5/8”
7/8”
1 1/8”
be tightened.
• Bagged in 10’s
BBJ QPH’s / QPC’s
Size 2
• A complete range of 9 sizes to fit 1/4” to 15/8” O/D pipes • Easy installation to 40mm x 20mm channel
• External diameter matches diameter of pipes with 9mm insulation
GRIP LOCK SPECIFICATIONS
• Material withstands temperatures from –30°C to +135°C
• Bagged in 10’s
• Excellent resistance to oil
• Space for electrical cables and condensate tube
• Hinged for quick and easy pipe installation • Wide metal components for good pipe support
BBJ Quick Positioning Hangers reduce the number of stud clips needed to be kept in stock.
• 8 microns of yellow colour passivate
NEW BBJ Pipe Ties are great for multiple pipework routes. These simple ties can be fixed easily and directly to a wall or channel.
This dual stud size clamping system will fit securely to both M8 and M10 studding. Five sizes are available to fit a wide range of different pipe diameters.
There are 3 sizes of Pipe Tie bases and 5 QPH’s can support refrigeration pipework,
different lengths of cable ties to suit
TIE DIMENSIONS
insulated pipes and condensate lines. DIMENSIONS
Product
Length
Width
T250
250mm
20mm
various pipe diameters. BASE DIMENSIONS
No. 1
No. 2
No. 3
No. 4
No. 5
T300
300mm
20mm
Product
Length
Width
COPPER PIPE
1/4” - 3/8”
1/2” - 5/8”
3/4” - 7/8”
1” - 1 1/8”
11/4” - 13/8”
T350
350mm
20mm
B1
52mm
45mm
INSULATED COPPER PIPE
–
–
–
1/4” - 3/8”
1/2” - 5/8”
T400
400mm
20mm
B2
67mm
45mm
PLASTIC CONDENSATE
–
–
20mm
25mm
32mm
T450
450mm
20mm
B3
79mm
45mm
46
47
BBJ GRIP LOCKS / PIPE TIES
QPC SPECIFICATIONS
Size 1
There are 3 basic modular frameworks available for supporting 2, 4 or 6 small condenser units.
BIG FOOT
SYSTEMS
2 UNIT SYSTEM FRAMEWORK
For flexibility, all leg assemblies and cross-
F O R T O TA L S U P P O R T
bars on the modular frameworks slide up
4 UNIT SYSTEM FRAMEWORK
and down to the required location. For special requirements these frameworks may be double-stacked. • Ideal for Condenser units of all sizes, Split or VRV air conditioning systems & Ventilation units • Complete on-site flexibility
The modular frameworks come with 305mm2 feet which are provided with anti-vibration mats to fit underneath. (For
• Simple and quick to assemble and adjust
are available on request*). Standard box
• Framework intersections are tightened into position to provide a rigid and sturdy structure
section: 40x40mm (Heavy duty 50x50mm
• Easy maintenance of roof surface without removing or decommissioning units • Offers a neat and tidy support solution • Cost effective • Doesn't penetrate the waterproof membrane, thus eliminating any difficult detailing and reducing the risk of leaks • Each leg can be removed individually to allow access to the membrane below during re-roofing or refurbishment
6 UNIT SYSTEM FRAMEWORK
extra load spreading larger 450mm2 feet
• 2 Unit framework: 1m x 1.3m • 4 Unit framework: 2m x 1.3m • 6 Unit framework: 3m x 1.3m (Without feet)
box section available for some components). In most situations a basic modular framework is an adequate solution.
Total leg height: 375mm (575mm: stepped roof option)
Alternatively, with a plan of your roof
Height adjustment: 245mm - 350mm: floor to framework (245mm - 550mm: stepped roof option)
and dimensions / weights of your units, we can specify a complete Big Foot system, tailored to meet your needs.
Maximum load conditions: 120Kg per 305mm2 Foot 220Kg per 450mm2 Foot*
IMPORTANT: The purchaser or installer of these products must satisfy themselves that the roof structure is of sufficient strength to take the combined weight of the Big Foot System and units.
• Saves specification time • Flatpack system for easy transport • Hot dipped galvanized metalwork
EASY REMOVAL OF LEGS
FLEXIBLE HEIGHT ADJUSTMENT
EASY CLAMP ADJUSTMENT
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BIG FOOT FRAMEWORKS
The Big Foot Support System is a simple and universal framework which can be used to support anything on a flat roof. It is designed to spread the weight of plant on delicate roof surfaces and enables maintenance of the roof without the costly removal of equipment.
MULTI FOOT SUPPORT SYSTEM
THE FOOT IS DESIGNED TO ACCOMMODATE: • 41 x 41mm unistrut • 40mm wide channel (horizontally)
The Multi Foot is an extremely versatile and cost effective product that is available
• 12mm threaded rod (vertically) KIT DOES NOT INCLUDE UNISTRUT, CHANNEL OR THREADED ROD
in two sizes with optional AV mats. SMALL: 400 x 180 x 95mm LARGE: 600 x 220 x 95mm
As part of the expanding Big Foot range, the H Frame is a quick and economical solution for supporting pipework and ductwork.
KIT INCLUDES: • 2 x feet • 2 x AV mats • 2 x unistrut inserts • 2 x L-Brackets
Using an insert,
• 4 x M10 bolts
the foot adapts
• 4 x square channel nuts
to accommodate
KIT DOES NOT INCLUDE UNISTRUT
41 x 41mm offthe-shelf unistrut.
They can be used to support small and large pipework systems, cable trays,
You provide your own unistrut, keeping
ductwork or any combination of these.
the duct and pipe installations low cost and totally flexible by fabricating the frameworks on-site.
BIG FOOT
The H Frames are supplied with either 305mm2 feet (H: 75mm), or for larger scale
SYSTEMS
installations (where a greater load spread is required) 450mm2 feet (H: 100mm).
F O R T O TA L S U P P O R T
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51
H FRAME SUPPORT SYSTEM
The Multi Foot Support System is designed for multi-purpose ductwork and pipework support.
F O R T O TA L S U P P O R T
• QUICK & SIMPLE ASSEMBLY
a permanent non-slip surface in any weather. The Walkway frameworks comprise of straight sections in 1.5m, 1m & 0.5m lengths, plus 45°, 90° & T-junctions
• EASY TO REMOVE A SECTION FOR ACCESS
It offers a secure route for service
• DESIGNED TO SPREAD WEIGHT ON DELICATE ROOF SURFACES
managing the flow of other personnel.
• FLAT PACKED FOR EASY TRANSPORT
Once on-site, the Walkway is very simple
specially to meet your needs. All you
and quick to assemble and when
need to do is provide accurate
tightened into position provides a rigid
drawings of the flat roof and its
and sturdy structure. The metalwork is
existing installations and we will supply
galvanised to withstand the year-round
you with a planned layout and quote.
• GALVANISED METALWORK
engineers to gain access to plant and for At BBJ Engineering we will be happy to specify a Walkway designed
AA (1.5m)
90º
45º T-JUNCTION
PQ (1.5m)
PQ (1m)
OO (1m)
OO (0.5m)
1018mm
1388mm
SIMPLE & QUICK TO ASSEMBLE
53
NON-SLIP FIBREGLASS
BIG FOOT WALKWAY
• NON-SLIP FIBREGLASS GRATING AVAILABLE IN YELLOW OR GREY
(as shown below).
1065mm
WALKWAY
• 8 INDIVIDUAL SECTION DESIGNS CURRENTLY AVAILABLE
top to the Walkway grating provides
168mm
BIG FOOT
• MODULAR - CREATE YOUR OWN OR WE CAN DESIGN ONE FOR YOU!
103mm
NEW
elements on a roof, and the gritted
Based on the same good principles as the Big Foot support system, the Big Foot Walkway is ideal for establishing clear, safe pathways around installations on a flat roof.
BBJ Walkway Paving Blocks
BBJ Condensing Unit Blocks
Lightweight blocks which protect
• UPVC
the walkway on a roof surface from
• 2 lengths available: SB 450mm length (12 per box) including fixings SB 1000mm length (2 per box) including fixings
• Adapts to all units
• Maximum load 250 kilos on one point
2 sizes available:
70mm
80mm
900mm x 450mm
95mm
600mm x 600mm
BBJ Isolators • IP 65 electrical isolators for outside use 600 x 150 x 30mm Inserted metal plate
BBJ Vibromats The Vibromats are constructed from milled,
1000 x 500 x 30mm 2 Inserted metal plates
1000 x 75 x 15mm Multi purpose anti vibration strip
• 4 types available
Product
Height
Width
Depth
3 pole 25A
155mm
80mm
100mm
Embedded in two of the
3 pole 40A
185mm
95mm
110mm
Vibromats are metal plates
4 pole 25A
155mm
80mm
100mm
inserted to a depth of
4 pole 40A
185mm
95mm
110mm
sieved and graded Styrene Butadiene Rubber.
15mm. This allows you to screw a condenser unit down onto the Vibromat.
500 x 500 x 45mm Ideal for walkways and to protect roof surfaces
54
The mats are ideal for flat roofs and delicate surfaces.
Isolator Security Box Two part metal housing (270x190x125mm) to protect an electric isolator with a facility to utilise a padlock or otherwise. 55
CONDENSING BLOCKS / ISOLATORS
VIBROMATS / WALKWAY PAVING BLOCKS
continuous use.
BBJ CONDENSING UNIT BRACKETS
TYPE 1 Bracket • 4 sizes available: 60, 90, 140 or 250kg maximum load • 3 mounting positions: low, central & top
TYPE 2 Bracket • 3 sizes available: 60, 90, 140kg maximum load • Self-adjusting
BBJ Condensing Unit Drip Tray • Fits all BBJ Brackets • Available in 2 sizes • Flat packed with all required fixings (including 15mm tank connector for outlet) DIMENSIONS
BBJ offer a range of easy to install Condensing Unit Brackets that benefit from a high quality finish. They offer a professional appearance and highly economic solution for installations.
All steelwork undergoes a 5-part
These sturdy and secure Brackets all offer
The self-adjusting
phosphating pre-treatment prior to a 60 micron powder coat finish in ivory. The Type 1 Brackets (60, 90 or 140kg) are designed to give the choice of 3 positions, enabling the installation of equipment in difficult areas.
horizontal flexibility. They are designed for
Type 2 Brackets are
Product
Height
Width
Depth
easy installation and are boxed complete
designed for quick
SMALL
800mm
400mm
50mm
with all necessary fixings.
installation and easy
LARGE
1100mm
400mm
50mm
levelling on uneven wall surfaces.
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57
CONDENSING UNIT BRACKETS / TRAYS
TYPE 2 BRACKET
(Type 1 250kg - single mounting position only)
BBJ CONDENSING UNIT GUARD ASSEMBLY
1
Back frame is provided pre-assembled and should be fixed to the wall through the frame in four places.
2
Push horizontal bars on to fixed back frame.
3
Attach pre-assembled front frame and panel by pushing onto the horizontal bars.
4
Self drilling fixings for side and top panels secure the complete frame.
2
4 1
5
5
Self-adjusting feet are provided to level the front of the unit or to lift the unit off the ground to allow services at ground level.
BBJ Condenser Housings
EXTERNAL DIMENSIONS
• For refrigeration units • Designed for easy installation, boxed and ready with all necessary fixings.
Product
Height
Width
Depth
SMALL
500mm
710mm
600mm
MEDIUM
550mm
810mm
720mm
A range of 3 aesthetically pleasing, unobtrusive BBJ Condensing Unit Guards to deter vandalism and prevent damage to valuable equipment.
EXTERNAL DIMENSIONS Product
Height
Width
Depth
SMALL
700mm
1000mm
450mm
MEDIUM
1100mm
1100mm
600mm
LARGE
1400mm
1100mm
600mm
INTERNAL DIMENSIONS
The Unit Guard framework is a painted
INTERNAL DIMENSIONS
• All steelwork undergoes a 5-part phosphating pre-treatment prior to a 60 micron powder coat finish in ivory.
aluminium structure and the panels are
Product
Height
Width
Depth
Product
Height
Width
Depth
steelwork, which pass through a 5-part
SMALL
600mm
900mm
350mm
SMALL
410mm
640mm
530mm
phosphating pretreatment prior to a 60
MEDIUM
1000mm
1000mm
500mm
MEDIUM
460mm
740mm
640mm
micron powder coat finish in ivory.
LARGE
1300mm
1000mm
500mm
PACKING WEIGHTS Weight
SMALL
22kg
maintenance of the unit. A back panel
30kg
is available for free-standing units and
MEDIUM
PACKING WEIGHTS
The Guards are simple and easy to install,
Product
and all panels are removable to allow
Product
Weight
SMALL
19kg
MEDIUM
28.5kg
LARGE
34kg
extra bottom panels are also available for Guards fixed at high level on walls. 58
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(Units can be supplied in other colours subject to requirements)
CONDENSING UNIT GUARDS / HOUSINGS
3