SHYQ

www.snt.sh.cn

永乾 解决之道，有始有终 Solution, From beginning to end

MANIPULATOR——MAKE TRANSPLANTING & ASSEMBLING EASIER

助力机械手--省力移载，轻松装配

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想象 Imagine 如果这些零件都漂浮起来， 装配将多么省力?

If these parts were all floated, how easy would it be?

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想象

Imagine

克服了重力影响， 操作就这么轻松！ Overcome the influence of gravity, it is so convenient !

浮动移载 纯电动汽车的电池重达百斤， 使用机械手 可轻松更换电池， 使换电汽车的推广变得 经济可行。 Floating transplanting: Batteries of pure electric vehicles weigh dozens of kilos.

Manipulators make it possible and easy to change batteries.

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精确装配 结构复杂的汽车仪表板， 与车体联接众 多， 使用机械手单人即可完成定位。 Precise assembling: Manipulators can accomplish the complicated assembling process precisely.

随心所欲 脆弱而精密的发动机砂芯， 任何磕碰都 会导致废品出现， 使用机械手可防止意外 掉落以及取放料时的冲击。 Moving at will: Sand mold for casting, which is heav y and f ragile, can be damaged on any collision. Any dropping and clash can be prevented by manipulator.

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中国最大的助力机械手生产商 Largest manipulator manufacturer in China 上海永乾机电有限公司，是从事助力机械手和平衡吊搬 运系统的专业厂商，具有十几年的专业经验，遥遥领先的 设计、制造规模；依托长三角地区先进的加工配套优势 和丰富的人才资源，深入钻研的物料移载方案。产品广泛 应用于生产、科研、军工等各领域的国内外高端企业。

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Shanghai New-Tronics M&E Co, Ltd. focused on manipulator and balancer system for over ten years, it is the best manufacturer of manipulator in china. Taking the advantage of advanced industrial base and rich human resources in the Yangtze River Delta region, we concentrated on material handling process. Our products are widely used in China and more than 10 other countries in Asia, Europe and America.

永乾的客户 Our Customer

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产品优势 1 Advantages of the products 1

Floating

举重若轻 浮动悬挂特性， 让搬运实现无重力化 工件在悬挂后处于悬浮状态，操作者可直接用双手推动 工件上升下降、左右移动，无需专门占用一只手操作控制 手柄，人们可以双手操纵一个上百公斤的重物，只需几公 斤的力量。

The Floating makes non-gravity possible.

The Work piece is in floating status when loaded. Operator moves it up and down, left and right directly as if there were no gravity.

It’s easy to operate a heavy work piece at will.

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产品优势 2 Advantages of the products 2

Precision

易如反掌 度身定做的系统， 让装配对位精确而轻松 传统搬运设备往往只能简单的起重，面对精确配合，或需要 调整姿态的装配则无能为力。而经人机工程设计平衡吊和 机械手系统使这类操作变得容易，让操作者的精力集中在 精细的装配工作上，大大节约辅助人工。

Systems for you: Makes the complicated assembling process easy and convenient.

With Manipulator and customized fixture, precise assembling operation is possible for complicated assembling process. The Ergonomic manipulator system allows the operator to concentrate on the precise assembling work.

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产品优势 3 Advantages of the products 3

Safety

高枕无忧 多项安全设置， 充分保障人员和工件的安全 通过内置的安全系统，确保只有当工件被有效地支撑后， 夹具才能释放，从而防止因为误操作致使工件脱落；通过 对操作过程的力学分析，用机械平衡各种超过人体生理条 件的力，进而消除作业中对人造成的安全隐患。

Safety devices, make it no danger in working process.

Equipped with built-in safety device, which only allows the gripper to be released in the absence of work piece on the manipulator, it prevents the drop of the work piece in the case of incorrect operation. Furthermore, the mechanical oversized protection systems will protect you from any danger in the process.

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度身定制 Just for you

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有始有终的解决方案

Solution from the beginning to the end

作为非标准的定制设备，每一部机器，既是试制 的样机，又要是合格的成品，任何新项目的风险都难以 100%地掌控。 唯有依靠技术、物资、团队组织上的实力，和精深的 解决问题的经验，才能从方案规划之初到项目收尾的全 过程中，最大限度地降低每个用户的项目风险。 而今永乾在业内已经成为质量和信誉的象征，专业 的团队、专属的服务，历经多年的市场实践证实：永乾设 备总会成为老客户的第一选择。

As customized equipment, risks of each new project can hardly be controlled entirely.

Only with the strength of designing technology, team organization and years of experience, greatly lowering the risk of each project from the beginning to the end can be possible.

Shanghai New-tronics (SNT) has become a symbol of quality and credibility in the material handling field. Professional team, fully covered after-sales services and years experience prove that SNT is the first choice for all clients.

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Manipulator 硬臂式机械手

Balancer 软索式平衡吊

The fixture

夹具和工装

Diversified models 丰富的机型

Production line 整体生产线

Manipulator

硬臂式机械手 典型应用：将较重的零部件送入产品内部进行安 装，尤其适合从侧方或下方进入的作业路径； ● 刚性臂杆： 能平稳地将待装零部件从来料状态， 翻转到适合安装的姿态； ● 安全装置： 断气保护、误操作保护，低压报警、安 全限位、碟式刹车、缓冲储气罐、全范围覆盖安 全索等安全机构； ● 动力规格： 0.4~0.7Mpa无油压缩空气 ● 负载规格： 20~600kg ●

● Typical

usage: install heavy work pieces in the inner of a space, specially entering from side or bottom; ● Rigid arm: smoothly handle work pieces to the status of assembling; ● Safety devices: Pneumatic press losing protection, Misoperation protection, Low press alarming, Safety limit switch, disk break, buffer air tank and safety cables; ● Power size: 0.4 ~0.7Mpa non-oil compressed air. ● Load capacity: 20~600kg

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1、专用的夹具，快捷稳固地抓取重物，并 轻松实现翻转等姿态转换。 2、自动或手动的顶棚安装，留出了地面作 业空间。 3、主力机型：PBF主机，刚性臂杆，多种控 制形式。 4、地面平台式，手动或电动底盘车加安全 撑脚。 5、固定立柱式安装，简洁而经济。 1、Customized fixture, Heavy work piece can be picked up easily and safely. Operator can handle the work piece at will, for instance, to clamp, release, and rotate. etc.

2、Ceiling Mounted, Save work space on the ground.

3、Main models: PBF Manipulator with rigid arm and various types of control model.

4、“Moving base Mounted type”, using mobile handcart with safety supporting feet, can serve in different places with ease.

5、Column Mounted type, with simple and low cost.

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19 年 Years

永乾建立于1993年，是中国最早发展平衡移载设备公司之一，至今 已有19年的非标定制设备的研发制造经验，无论是产品性能还是 技术实力，均在业内独占鳌头。 Shanghai New Tronics was founded in 1993, it has over 19 years of experiences in non-standard designed material handling systems,the name of Shanghai New Tronics has been synonymous with high quality performance.

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462 人 Employees 作为以设计研究为主的创新型企业，永乾拥有近100人的专业设 计师团队，员工总数已超过460人（2011年统计），其中四分之一以 上在非标设备的专业经验超过10年。 As an innovative enterprise, there are nearly 100 professional designers, more than 460 workers in SNT (statistics in 2011), one fourth of which has professional experience in non-standard designing for more than 10 years.

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Manipulator 硬臂式机械手

Balancer 软索式平衡吊

Diversified models 丰富的机型

The fixture

夹具和工装

Production line 整体生产线

Balancer

软索式平衡吊

适用于重物的垂直吊装，与“僵硬”的电葫芦不同，工件 被吊起后处于重力平衡的“漂浮”状态，故称“平衡吊” ● 系统设计上非常容易与气动夹具形成一个有机的整体， 工人能双手把持工件进行定位，可操作性大大提高； ● 配备有断气保护、 误操作保护，低压报警、缓冲储气罐、 全范围覆盖安全索、过速保护等安全机构； ● 体积小而轻便， 并可灵活搭接多种安装形式以满足具体 工艺条件； ● 动力规格： 0.4~0.7Mpa无油压缩空气 ● 负载规格： 68~909kg ●

Different with the typical electric hoist, Work piece is in “floating status” when loaded, so it’s called “’balancer”. ● It’s easy to integrate with all kinds of end effectors. Operators can hold the work piece by both hands, which will improve the operation. ● Safety components like Pneumatic press losing protection, Misoperation protection, Low press alarming, buffer air tank and safety cables, over-speed protecting. ● Small and convenient, applied with kinds of installation type ● Power supply: 0.4 ~0.7Mpa non-oil compressed air. ● Loading capacity: 68~909kg ●

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1、用于抓取娇贵的零件，比如玻璃制的真空 管，其浮动特性保证工件不受冲击。 2、悬挂具有精度要求的工装，可以使定位部分 轻松实现配合。 3、原装进口的主机，配以定制的安装基础和夹 具，形成完整的吊装方案。 4、地面安装：立柱悬臂式，布置灵活而经济。 5、顶棚安装：纵横轨道式，配合铝合金导轨和 柔性悬挂组件，移动轻便顺畅。 1、Clap fragile pieces, e.g. vacuum tube made up of glass. The floating characteristic makes sure that work pieces not be clashed.

2、Work with high precision devices, locate the high precision devices onto the position easily.

3、The original American balancer integrates with column and fixture.

4、Column Mounted type: flexible and economical.

5、Ceiling Mounted type: The original American aluminum rail system allows the movement smooth and easy.

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Manipulator 硬臂式机械手

Balancer 软索式平衡吊

The fixture 夹具和工装

Diversified models 丰富的机型

Production line 整体生产线

The fixture

夹具和工装 夹具是完成工件抓取和实现姿态调整 的执行装置，这部分的性能直接决定着 操作者的使用感受。 ● 作为一套完整的物料移载解决方案， 夹 具的设计往往是其中最具挑战性的一 块。面对千变万化的作业对象，唯有经 历过数千次的设计、制造与实践反馈， 才能精准地把握那些微妙的细节。 ●

● The fixture is the key part of the whole system.

The function of the fixture decides the feeling of the operator. ● As a completely set transporting scheme, the biggest challenge is the designing of a fixture.

Facing the various objects, only masters can accomplish this job.

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1、用于新型轨道交通的真空吸盘式 夹具。 2、用于汽车焊装生产线的夹持型夹具。 3、用于表面调整线的精密定位工装。 4、用于电力行业的大部件装配夹具。 5、用于机器人的自动智能夹具。 1、Vacuum suction cup fixture used for high speed train.

2、Clapping type fixture used in Body shop in car production line.

3、High Positioning Gauge used for Body shop in car production line.

4、Fixture for heavy work piece used in electric components manufacturing process.

5、Fixture for robotss.

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2786 年产量 Sets per year 据2011年底统计，永乾的机械臂系统，总装机量超过11386台套， 共设计建造了数十条生产线整线，和数百部相关自动化专机。 Till 2011, SNT has installed more than 11386 sets manipulator systems, dozens of product lines and hundreds of automatic machines.

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90% 市场份额 Share of the market 作为中国平衡机械手行业的第一品牌，根据2011年底 的业绩统计数据，国内同类产品每年装机量中的90% 以上来自永乾.

As the first brand name in the manipulator field in China, according to the statistics of 2011, 90% of the manipulator and Balancer systems in china came from SNT.

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Manipulator 硬臂式机械手

Balancer 软索式平衡吊

Diversified models 丰富的机型

The fixture

夹具和工装

Production line 整体生产线

Diversified models

丰富的机型 对于专业上更加细分的应用，需要针对性 更强的处理方案； ● 这些机型是在多年生产实践中， 历经反复 优化，逐渐形成代表性应用的一些门类； ●

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建立在人机工程学基础上的物流工程，精 确分析应用场合来设计整个系统，运动参 数和力学特性更直截了当，配置与成本更 恰到好处。

Different material handling process needs different schemes. ● Diversified models satisf y the dif ferent requirement. ● Ergonomics technology, years of experience, innovative designers create Diversified models. ●

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1、直线运动主机，PBB型，适用于较单纯 的运行轨迹，占用空间较小。 2、垂直的折臂，PBD型主机，运动轨迹可 满足特定的空间要求。 3、定扭矩扳手专用，PBS型，广泛用于承载 沉重的工具，并安全吸收反作用力。 4、软索主机和硬臂机架相结合，PBE型， 适应特殊的空间要求。 5、电动主机，EBF型，用于无压缩空气做动 力的场合。

主要产品结构表 Type of product

1、PBB model: Easily control moving trace, Space saving.

2、PBD model: Moving trace can meet the requirement of the specified space.

3、PBS model: Specially designed for torque Wrenches. This model can absorb the enormous instantaneous reaction torque.

4、PBE model: combined with balancer and rigid arm. Can fit special space requirement.

5、EBF model: Electric Manipulator, Used in occasions where there is no compressed air power.

End effector model No.

安装基础型号

Base model No. 主机型号 Main Body model No.

夹具型号

地面固定 HF

地面手动 HM

地面电动 HE

顶棚移动 SM

顶棚自动 SE

硬臂式 PBF

软索式 IRB

直线式 PBB

抗扭式 PBS

电动式 EBF

手动夹持 M

动力夹持 P

真空吸附 V

组合动力 精密检调 C A

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Manipulator 硬臂式机械手

Balancer 软索式平衡吊

The fixture 夹具和工装

Diversified models 丰富的机型

Production line 整体生产线

Production line

整体生产线 十数年来，永乾为各行各业高端生产 线配制物料移载设备，对自动化生产 线的理解博采众长。 ● 凭借深厚的机械设计底蕴， 我们擅长 建造处理大型、重型工件的高端生产 线设备和专用机械，图示为电力设备 生产线，目前在装机量和技术工艺方 面在业内一马当先。 ●

● For

over ten years, SNT has supply material handling systems for high-tech product lines, gotten full knowledge of production line. ● Widely absorb the successful solutions from the home and abroad, we step further in the production line. The picture shows electric power product lines.

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1、电力设备生产线，采用业界最先进的 模块式链板主线。 2、电力设备生产线，采用经济灵活的自 动伺服运载车加轨道式主线板。 3、生产线的核心部件，链板式移载机。 4、密集采用机械手装配的兼容式生产 线。 5、电力设备生产线，程控自动立体模 块库。 1、Electric components production line, adopts the most advanced modular chain-board line.

2、Electric components production line, applies automatic servo loader.

3、Core parts in a product line——modular chain-board transfer units.

4、Manipulators are intensively installed in a compatible product line.

5、Electric components production line, applies automatic module storage.

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650 配套机床 Machine tools by supplier 地处我国工业最发达的中心地区，上海永乾在配套工艺方面拥 有大批优质稳定的协作单位，在这些资源中，仅各种加工中心、 数控机床、常规机床的数量就超过650套。 Located in the most advanced industry place, SNT takes the advantages of developed machinery supply base. Available machining centers, CNC and normal machine tools are up to 650 sets. With strong quality control team, SNT achieved high quality parts supply sources.

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Full services

全方位服务 方案支持

永乾工程师通过现场勘测或技术交流，深入了解 用户的现场使用工况、工艺流程以及搬运要求，协 助用户提出最优化的解决方案。 设计制造

设计确认后，永乾将严格按双方会签的设计图纸 加工生产。厂内对主要参数的检验标准均达到或 高于欧洲同类产品的标准，经过ISO9001认证和欧 洲CE认证。 安装调试

进入实际应用环境后，按预定方案实施安装、调试 计划，一旦出现使用工况变化导致设备修改以致 方案调整，永乾凭借深厚的实践经验，可做出快速 反应，及时修改设计及制造。 售后保障

目前每年两千余套的非标设备生产量，得以并保 证随时备有多种关键零部件；专职的售后服务工程 师及训练有素的服务团队，分布在全国各地多处 直属办事处，确保及时有效的售后服务。

Solution Engineers in SNT will assist our users to make best solutions after visiting on site and discussion the applications.

Designing and Producing After designs being acknowledged, we’ll produce the products according to the designing drawings. The terms of ISO9001 certification and CE certification are followed during the whole process.

Installation and Modification During the installation, skilled technicians will install the systems according the plan. In case the customer’s application conditions change, with the years of experience, SNT will do the necessary modifications efficiently on site.

After Service Enough spare parts, well trained service engineers and direct service centers all over China guaranty the on time After - Sales service.

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人 设备 环境 ●

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始终是工业永恒的主题 Human, machine, environment, the Eternal themes of industry 通过引入更人性化的设备， 创造舒适高效的劳动 环境， 从而帮助企业实现更高的价值。 Through humanized equipment, we build high - efficiency manufacturing environment, and promote value for enterprises.

探索工业移载的未来 Innovating Material Handling Process

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上海永乾，始终专注于工业领域的物料搬运与输送， 已服务于数百家高端生产企业，定制精良的移载设 备。愿以十数年来成功经验和技术积累，为您提供愉 悦的服务体验。 People of Shanghai New-Tronics, focusing on material handling business, servicing hundreds of enterprises by high performance machines, carrying more than ten years of experiences, are ready to offer perfect service for you.

上海永乾机电有限公司 上海总部

Shanghai head quarter

地址：上海市嘉定区联星路99号 电话：021-6139 5788 传真：021- 6139 5789 邮件：snt@snt.sh.cn

A D D : N o . 9 9, L i a n x i n g R d , J i a d i n g District,Shanghai Tel: 021-6139 5788 Fax: 021-6139 5789 E-mail：snt@snt.sh.cn

武汉办事处

Wuhan office

地址：武汉经济开发区高科技产业 园19号楼东3楼 电话：027 - 8465 5960 传真：027 - 8465 5961

ADD: East floor 3 of Building 19, High-tech Industrial Park, economic development of Wuhan Tel: 027-8465 5960 Fax: 027-8465 5961

沈阳办事处

Shenyang office

地址：沈阳市皇姑区永安街139号 电话：024 - 8813 9669 传真：024 - 8813 8778

ADD: No.139,Yongan street,Huanggu District,Shenyang Tel: 024-8813 9669 Fax: 024-8813 8778

广州办事处

Guangzhou office

地址：广州市花都区新华镇金都路3 号富丽花园C3栋 电话：020 - 3686 5399 邮编：510800

ADD: Bid. C3 FuLi garden, No.3 Jindu Road, Xinhua Town, Huadu District, Guangzhou Tel: 020-3686 5399 Code: 510800

芜湖办事处

Wuhu office

地址：芜湖市经济开发区港湾小区 五栋 电话：0553 - 5843 538 邮编：241009

ADD: Bid. 5 Gangwan Residential quarter, economical development, Wuhu Tel: 0553 - 5843 538 Code: 241009

重庆办事处

Chongqing office

地址：重庆市渝北区双凤桥镇金航 路金港国际20栋905室 电话：023-6721 3127 传真：023-6721 3127 邮编：401120

ADD: Room 905, Building 20,The Jin Gang International,Jinhang Rd,Shuangfengqiao Town,Yubei District,Chongqing Tel: 023-6721 3127 Fax: 023-6721 3127 Code: 401120

授权代理

本手册图片及说明文字仅供参考。如有修改，恕不另行通知。本公司保留最终解释权。 We reserve the right to make changes in the course of technical development.

Shanghai New-Tronics M&E Co,Ltd.