TAKTL | About TAKTL
What is TAKTL?
A Company Manufacturing – Local, Automated Design + Engineering – New Products | Applications Ongoing R+D A Material Advanced Ultra High Performance Concrete (UHPC)
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TAKTL | About Ultra High Performance Concrete
UHPC Advancement
Forms+Surfaces® Research + Development (2007) Design and Manufacture of Architectural Products International Manufacturing and Direct Sales Active New Materials and Technology Development
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FORMS + SURFACES PROJECTS
7 World Trade Center Location: New York, New York Architect: SOM
FORMS+SURFACES
速
FORMS + SURFACES PROJECTS
Houston Ballet Center for Dance Skybridge Location: Houston, Texas Architect: Gensler
FORMS+SURFACES
速
FORMS + SURFACES PROJECTS
Niagara Falls Location: Niagara Falls, New York
FORMS+SURFACES
速
TAKTL | About Ultra High Performance Concrete
UHPC Advancement
G.tecz Research and Development Leading International Experts in UHPC Development Lightweight Structures and FEM Optimization Optimization Algorithms – Particle Packing | Water Film Thickness TAKTL | G.tecz Partnership Formulations Optimized for Architectural Elements Regional Materials and Manufacturing
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TAKTL TEAM | 2010
TAKTL TEAM | 2011
TAKTL TEAM | SALES
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TAKTL | About TAKTL
5%
MATRIX DENSITY
What is TAKTL?
SURFACE QUALITY
WATER CONTENT
GFRC
TA KT L
CONCRETE
TAKTL
CONCRETE
TAKTL
CONCRETE
TA KT L
20%
COLOR INTEGRITY
Material Characteristics Extremely Dense Matrix Superior Surface Quality Low Water Content Integral Pigments
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TAKTL | About TAKTL
compressive strength
C45/50 TAKTL
ÁH[XUDO VWUHQJWK
C45/50 TAKTL VECTR
tensile strength matrix only
C45/50 TAKTL
water suction
C45/50 TAKTL
What is TAKTL?
Performance Characteristics Strength Stability Durability
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TAKTL | About Ultra High Performance Concrete
UHPC
Steel
Prestressed Concrete
Reinforced Concrete
14 in, 94 lb/ft 355 mm, 140 kg/m
14 in, 75 lb/ft 355 mm, 110 kg/m
28 in, 313 lb/ft 710 mm, 465 kg/m
28 in, 355 lb/ft 710 mm, 530 kg/m
depth, weight
UHPC Advantages
Superior Strength | vs. Stressed and Reinforced Concrete Longer Spans Thinner Sections Less Material (~70%)
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TAKTL | Manufacturing
Local Raw Materials
TAKTL Composition (89% within 500 miles of Pittsburgh) Sand (50%) Cement (33%) Water (8%) Silica Fume Alkali-resistant Fibers
(9%)
Other
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TAKTL | Manufacturing
Turnkey Manufacturing
0RGXODU _ 6FDODEOH _ 5HVRXUFH (IÀFLHQW Control: Raw Materials to Finished Product Quality Energy Consumption Air | Water Emissions Waste Cost
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TAKTL | Manufacturing
Mold Development
In-house Mold Design + Manufacturing Rapid Prototyping 3- and 5-Axis Routers Tested Materials and Construction Methods Structural and Finish Quality 3FTPVSDF &GmDJFOU Cost Effective: Materials, Cycle Time, Life
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TAKTL | Manufacturing
Integrated Design
Multidisciplinary Collaboration Engineers Architects Industrial Designers Manufacturing Experts: Mold Makers, Process Designers
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TAKTL | About TAKTL
VECTR®
Facade and Wall Panels Exterior, Interior, Transitional Standard Colors, Textures, Sizes Custom Colors, Textures, Sizes
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TAKTL | VECTR Facade + Wall Panels
Panel Basics
0D[LPXP 6L]H All Textures 48" x 120" (1,220 mm x 3,050 mm) Matte Only 36" x 132" (915 mm x 3,100 mm) Thickness 1/2" (12.7 mm) Nominal Weight 5.7 lbs/ft3 (29.3 kg/m3)
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PRODUCT LINES | VECTR速 FACADE + WALL PANELS
Grass
Reeds
Arbos
Rough I
Rough III
Crinkle
Matte
Standard Colors + Textures Carbon
Graphite
Natural
Titanium
Platinum
Root
Terracotta
Flax
Dune
Bone
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White
TAKTL | VECTR Facade + Wall Panels
Custom Colors
Guidelines for Custom Color Price Increase 5-10% Minimum Order Size 4,000 ft2 (370 m2) Reference Pantone, RAL or Physical Sample Samples 1 Gratis Round | 6-7 Week Lead Time Delivery Minimum 16 Weeks (From Date of Final Approvals)
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TAKTL | VECTR Facade + Wall Panels
Color Performance
Natural Color Variation Raw Materials, Temperature, Humidity, Cure Time Darker Colors vs. Lighter Colors Color Management Cement Purity | Raw Material Sourcing Synthetic, UV Stable, Iron Oxide Pigments Batch Coordination
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TAKTL | VECTR Facade + Wall Panels
Weathering
MicroSeal/T™ Hydrophobic, Breathable Controls Weathering Invisible | Does Not Affect Natural Appearance ColorSeal/T™ Full Control of Surface Color Characteristics Eliminates Batch to Batch Variance Minimal Weathering Over Extended Time Specialty Finishes (T) 412.486.1600 | info@taktl-llc.com
TAKTL | VECTR Facade + Wall Panels
&XVWRP 7H[WXUHV
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VECTR | Custom Elements
Custom Elements
Engineered Solutions ƒ Perforated Panels
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TAKTL | About TAKTL
Custom Elements
Engineered Solutions Articulated Panels Fins | Louvres | Sun Shades "SDIJUFDUVSBM 1SPmMFT Corners
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VECTR | Applications
Ventilated Rain-screen with Undercut Anchors
Ventilated Rain-screen with Face Fasteners
Interior or Exterior Close Cladding
Interior Z-clip Cladding
Wall Types
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TAKTL | VECTR Facade + Wall Panels
Square Corner
Quirk Miter
Factory-adhered
Integral Corner
Formed Metal
Edges + Corners
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Formed Metal
TAKTL | Material Comparisons
TAKTL vs Concrete
Strength: Compressive, Flexural, Tensile Durability: Chloride Diffusion, Water Suction, Freeze-Thaw Weight: Less Material and Supporting Structure Weight Sustainability: Reduced CO2 &NJTTJPOT -POHFS -JGF 3FTPVSDF &GmDJFODZ Aesthetics: $PMPS 'JOJTI 1BUUFSO 5IJO 1SPmMFT BOE (FPNFUSJFT
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TAKTL | Material Comparisons
VECTR vs GFRC Panels
Aesthetics: Surface Quality, Integral Color, Pattern + Finish Options Strength: Longer Spans, Lower Installation Costs Stability: Minimal Expansion, Minimal Joints Durability: Long Term Performance Without Coating Sustainability: Longer Life, Less Maintenance, USA Manufactured
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TAKTL | Material Comparisons
5FYUVSFE 7&$53 1BOFM 1SPmMF
'MBU 7&$53 1BOFM 1SPmMF
-BSHF 5FSSBDPUUB 1BOFM 1SPmMF
VECTR vs Terracotta
Panel Size and Weight Thinner and Lighter Weight than Terracotta Larger Maximum Panel Size 'HVLJQ )OH[LELOLW\ Variety of Available Substructure Systems Design Flexibility in Panel Layout, Texture Options
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TAKTL | Comparisons
TAKTL vs Competitive UHPC
Vertical Integration: Formulation to Delivered Product Other UHPC: Europe Production of PreMix Only Mold Design, Fabrication and Manufacturing by Third Parties Cost and Quality Fewer Markups in Distribution; Single Point of Responsibility Formulated for Less Shrinkage and Lower Raw Material Costs Produced for Architectural Applications: Finish, AR Glass Fibers, Colors
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TAKTL | Testing + Quality
Performance Testing
Complete In-house Testing Facility Strength: Compressive, Flexural Weathering: Xenon Arc Weathering Chamber Anchor Pullout ,QGHSHQGHQW 7HVWLQJ DQG 4XDOLW\ &HUWLÀFDWLRQV US and Canada: Architectural Testing Laboratories (ATI) Europe: Institute for Facade and Fastening Technology (IFBT)
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TAKTL | Testing + Quality
VECTR Material Properties Density
136.7 lb/ft3 (2,190 kg/m3)
Nominal Weight
5.7 lb/ft2 (29.3 kg/m2)
Thickness Tolerance
ยฑ 0.05" (1.3 mm)
Flexural Strength
5,075-6,525 psi (35-45 MPa)
Compressive Strength (matrix only)
18,332 psi (126 MPa)
Tensile Strength (matrix only)
1,305 psi (9 MPa)
$PFGmDJFOU PG 5IFSNBM &YQBOTJPO
Freeze/Thaw Resistance 'JSF 3FTJTUBODF $MBTTJmDBUJPO
& JO JO ยก' & N N ยก$
PASS (97-100% Strength Retention)
/PO $PNCVTUJCMF
Selected Material Properties
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TAKTL | Testing + Quality
Quality Management
&HUWLÀHG 4XDOLW\ 6\VWHPV Conforming to ICC-ES AC10 Requirements "5* $FSUJmFE .BOVGBDUVSJOH 1SPDFTT ASTM C1186-08 Grade IV (highest)
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TAKTL | Testing + Quality
&HUWLÀHG 7HVW 5HVXOWV ASTM C1185 Flexural Strength
ASTM C1185 Warm Water Resistance
ASTM C1185 Density
ASTM C1185 Heat/Rain Resistance
ASTM C1185 Dimensions + Tolerances
ASTM E488
Anchor Pullout Tensile/Shear Strength
ASTM C1185 Moisture Movement
ASTM E84
Surface Burning Characteristics
ASTM C1185 Water Absorption
"45. $ $PFGmDJFOU PG 5IFSNBM &YQBOTJPO
ASTM C1185 Moisture Content
ASTM G155
ASTM C1185 Water Tightness
ASTM D2244 Accelerated Weathering Color Change
Accelerated Weathering Color Change
ASTM C1185 Frost Resistance
&HUWLÀHG 7HVWLQJ
VECTR Facade + Wall Panels All Strength Tests Performed on Uncoated, Unsealed Panels
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TAKTL | Testing + Quality
&HUWLĂ€HG 7HVW 5HVXOWV ASTM C496
Splitting Tensile Strength
DIN EN 196-1 Compressive Strength
ASTM C39
Compressive Strength
"45. $ $PFGmDJFOU PG 5IFSNBM &YQBOTJPO
ASTM C78
Flexural Strength
ASTM G155
ASTM C642
Density, Absorption, Voids
ASTM D2244 Accelerated Weathering Color Change
"45. $ $PFGmDJFOU -JOFBS 5IFSNBM Expansion ASTM E136
&HUWLĂ€HG 7HVWLQJ
Accelerated Weathering Color Change
In Progress ASTM C190
Direct Tensile Strength
Combustibility
TAKTL Material Performance Testing ƒ '&" .BUFSJBM 1SPmMF ,OJQQFST )FMCJH ƒ Engineering Handbook ƒ Ongoing Testing: Adhesives, Reinforcements, Assemblies
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TAKTL | Environmental Management
TAKTL Ozone (kg)
C55
Acidity (kg)
Greenhouse Effect (kg)
Primary Energy (GJ)
Primary Raw Materials (t)
0
Do More – With Less
1,000
2,000
(IĂ€FLHQW Ultra-High Strength = Less Material Local: Raw Materials and Manufacturing Durable: Extreme Matrix Density and Strength Extend Panel Life
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3,000
TAKTL | Environmental Management
Raw materials
Life Cycle Analysis (LCA)
Manufacturing
Service Life
After Life
Primary Goals of LCA is Continuous Improvement Identify and Rank Impacts: Energy, Emissions, Waste Measure Progress | Set New Goals Third Party Validation SimaPro® Development Software and Databases Green Design Institute (Carnegie Mellon University) – Consultative Oversight
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TAKTL | Environmental Management
Sustainability Systems
Inter-related Continuous Improvement Systems Environmental Management (EMS) Environmental Health + Safety (EH+S) Quality Management (QMS)
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TAKTL | Environmental Management
LEED® &HUWLÀHG 3URMHFWV
Relevant Characteristics 89% of Raw Materials Sourced within 500 miles Pittsburgh within 500 Miles of Major Metropolitan Areas Low-VOC Finishes Rain-screen Applications Applicable LEED Categories Building Reuse Regional Material Low-Emitting Materials Thermal Comfort Design + 7FSJmDBUJPO (T) 412.486.1600 | info@taktl-llc.com
UNDER CONSTRUCTION
Staten Island, Coney Island + Rockaway Beaches, New York
Beachfront Restoration Architect: Garrison Architects Panel Area: 24,000 ft 2 (2,230 m2) Texture + Color: Variety of Textures in Custom Raisin Features: Face-fastened Planks
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UNDER CONSTRUCTION
Staten Island, Coney Island + Rockaway Beaches, New York
Beachfront Restoration Architect: Garrison Architects Panel Area: 24,000 ft 2 (2,230 m2) Texture + Color: Variety of Textures in Custom Raisin Features: Face-fastened Planks
(T) 412.486.1600 | info@taktl-llc.com
COMPLETED PROJECTS
Pittsburgh, Pennsylvania
Gateway Youth Services Architect: Rothschild Doyno Collaborative Panel Area: 5,500 ft 2 (510 m2) Texture + Color: Arbos in Natural and Graphite Features: Concealed Fasteners
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COMPLETED PROJECTS
Columbus, Ohio
Hollywood Casino Architect: Marnell Panel Area: 40,000 ft 2 (3,700 m2) Texture + Color: Custom Chevron in Custom Bronze Features: Dual-texture Panels with Integral Chevrons
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COMPLETED PROJECTS
Cleveland, Ohio
Cleveland Hopkins International Airport Architect: AECOM Panel Area: 10,600 ft 2 (990 m2) Texture + Color: Matte in Custom Colors Features: Custom Color Matching
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COMPLETED PROJECTS
Cleveland, Ohio
Cleveland Hopkins International Airport Architect: AECOM Panel Area: 10,600 ft 2 (990 m2) Texture + Color: Matte in Custom Colors Features: Custom Color Matching
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COMPLETED PROJECTS
Brooklyn, New York
Sackett Union Architect: Rogers Marvel Architects Panel Area: 22,000 ft 2 (2,050 m2) Texture + Color: Custom Matte, Matte + Rough in Custom Raisin Features: Face Fasteners
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COMPLETED PROJECTS
Brooklyn, New York
Sackett Union Architect: Rogers Marvel Architects Panel Area: 22,000 ft 2 (2,050 m2) Texture + Color: Custom Matte, Matte + Rough in Custom Raisin Features: Face Fasteners
(T) 412.486.1600 | info@taktl-llc.com
COMPLETED PROJECTS
Brooklyn, New York
Sackett Union Architect: Rogers Marvel Architects Panel Area: 22,000 ft 2 (2,050 m2) Texture + Color: Custom Matte, Matte + Rough in Custom Raisin Features: Face Fasteners
(T) 412.486.1600 | info@taktl-llc.com
COMPLETED PROJECTS
Los Angeles, California
AKA Beverly Hills Architect: Koning Eizenberg Panel Area: 1,600 ft 2 (150 m2) Texture + Color: Custom Dual Texture in Natural Features: Dual-texture Panels with Waterjet Perforations
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UNDER CONSTRUCTION
Clinton, New York
Hamilton College Architect: Machado and Silvetti Associates Panel Area: 24,500 ft 2 (2,280 m2) Texture + Color: Custom Dual Texture in Custom White Features: Ribbed Panels Forming Abstracted Tree Pattern
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UNDER CONSTRUCTION
Clinton, New York
Hamilton College Architect: Machado and Silvetti Associates Panel Area: 24,500 ft 2 (2,280 m2) Texture + Color: Custom Dual Texture in Custom White Features: Ribbed Panels Forming Abstracted Tree Pattern
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UNDER CONSTRUCTION
Hollister, California
Hollister Courthouse Architect: The Smith Group Panel Area: 14,000 ft 2 (1,300 m2) Texture + Color: Grass in Custom White Features: Integral Cast Corners
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UNDER CONSTRUCTION
Hollister, California
Hollister Courthouse Architect: The Smith Group Panel Area: 14,000 ft 2 (1,300 m2) Texture + Color: Grass in Custom White Features: Integral Cast Corners
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UNDER CONSTRUCTION
Milwaukee, Wisconsin
UWM School of Freshwater Sciences Architect: Bohlin Cywinski Jackson Panel Area: 7,000 ft 2 (650 m2) Texture + Color: Custom Kalahari in Seven Custom Blues Features: Acrylic Clear Coat, Custom Waterjet Cutting
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UPCOMING PROJECTS
Pittsburgh, Pennsylvania
Chatham University Eden Hall Campus Architect: MITHUN Panel Area: 27,500 ft 2 (2,550 m2) Texture + Color: Matte in Platinum Features: Planks with Concealed Fasteners
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UPCOMING PROJECTS
Boston, Massachusetts
75-125 Binney Street Architect: Payette Panel Area: 32,000 ft 2 (3,000 m2) Texture + Color: Custom Arbos in Custom Taupe Features: Custom Oversize Panels
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UPCOMING PROJECTS
Stanford, California
McMurtry Building $UFKLWHFW 'LOOHU 6FRÂżGLR 5HQIUR Panel Area: 4,000 ft 2 (370 m2) Texture + Color: Matte in Custom Yellow Features: Rooftop Cladding
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UPCOMING PROJECTS
Brooklyn, New York
City Point Phase 2 Architect: COOKFOX Panel Area: 5,000 ft 2 (470 m2) Texture + Color: Matte, Custom Concrete Texture in White Features: Facade Cladding
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EXPECTED IN 2014
Washington, District of Columbia
Nat'l Museum of African American History + Culture Architect: David Adjaye + Freelon Group Panel Area: 100,000 ft 2 (9,300 m2) Texture + Color: Sandblast Aggregate in Custom Brown Features: Custom Aggregate Finish
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EXPECTED IN 2014
New York, New York
625 West 57th Street Architect: BIG (Bjarke Ingels Group) Panel Area: 59,000 ft 2 (5,500 m2) Texture + Color: Custom Matte in Fog Features: Concealed Fastener Balcony Cladding
(T) 412.486.1600 | info@taktl-llc.com