Digital Density Disruptor

Mantex Technologies For Textiles DIGITIAL DENSITY DISRUPTOR DISRUPTO

Equal Density

Linear Integration Of Density

Sewing Thread Quality Yarn Dyers Soft Package Exporters

Equal Dyeing

Mantex Technologies For Textiles

Density Of Dye Package

The Physics of Yarn Dyeing

Flow Dynamics in Dye Package

Typical Precision Wound Dye Lot

20% has density of +/- 20 gpls 15% has density above +/- 10 gpl 2 to 4% are Toxic Density Flow Mapping In A Precision Wound Dye lot

Low Density : More Flow High Density : Less Flow Equal Density : Equal Flow

: Cross Talk Between Various Flow Regimes : Deformed Stratified Layers moving at different Velocities : Integrated Flow Regime

: Bubbly Fow : Segmental Flow : Annular Flow

: Yarn Capillary Instability

Unevenness in Yarn Surface Tension variation affects the mobility of the fluid solid interface and gives unlevelled dyeing.

Solution Integrated Dyeing Platform Via Digital Density Disruption

Mantex Technologies For Textiles Intelligence

Vision Based Rendering Traverse Outer Diameter Volume Weight Density Density Set to Digital Limits and Disrupted to Group for Robust Linear and Serial Integration Equal Density

Equal Flow

Equal Dyeing

Integrated Dyeing Platform does not have susceptibility to multiple flow regimes and pressure fluctuations.

The Capillary Instability and air pockets between layers is one major cause of density distortion. The linear integration packs the dye packages into one single lot to give rich dynamic macroscopic dye diffusion.

The density variation between dye packages needs to be neutralized. Because flow maps are very dependent on Inlet conditions. The linear Integration of dye packages renders simulated peripheral network modelled to give micro fluidic ,multiphase axial and radial dispersion of the dye liquor.

Channel Geometry on account of changing Angle of Wind in Precision Winders is the cause of within package Density Variation . This can only be neutralized by dynamic pressing of dye packages. However, can be checked on the DMS by unwinding in steps of 10mm of outer diameter and inspecting the density.

Mantex Technologies For Textiles

Mantex Digitial Density Disruptor ( Patented)

Degree of Freedom

Place the bobbin on the tray and start . The pusher brings it under the vision system and wraps up the volume, which is processed with the input from the pizo sensor for weight to get the Density.

The Program set as per the limits of density sorts the dye packages to bins of within, above and below range.

Linearly Integrated Density lots are clubbed together and dyed without the need of rewinding the out of limit lots.

The Dyer gets Additional Degree of Freedom for its RFT

Spec Sorts : 6 Dye Packages Per Min of any weight.

Foot Print : 3000mm(L) x 900mm(W) x 1600mm(H)

Power : 3 KVA, 50 hz, 220 v Air : Flow 2 cfm, Pressure: 5 Bar. Accuracy : +/- 2% based on Geometry of Dye Package.

Contact India

Indonesia

TexX Technologies Private Limited# 360, PT Mantex Indonesia 43RD Main Road Ideal Homes Township Jl Raya Gede Bage 16 Raja Rajeshwari Nagar Bandung 40294 Bangalore – 560 098 Tel : 0062-22-7802314 Telephone No.: 080 28605322 / 974-387-7863 mantex@rad.net.id E-mail: admin@dyespring.net / info@dyespring.net www.mantex-technologies.com