Concept_MILL_250_EN-web

[

E[M]CONOMY means:

]

Not just training: Real action!

CONCEPT MILL 250 CNC training with industrial performance

Concept MILL 250 That’s training provided at the highest level: With 7 kW drive power and a 20-tool magazine with fast double-gripper. Thanks to its stable and compact structure, the Concept Mill 250 fits into the smallest of spaces.

[ Tool magazine ]

[ Control ]

- 20-station tool magazine - Quick release with double-gripper - Tool system SK 30 DIN 69871

- Latest digital AC control technology - LCD color monitor - Integrated industrial PC and PLC - WinNC: All standard NC controls on one machine

[ Main drive ] - Infinitely variable main drive - Powerful asynchronous AC motor - Main spindle bearing: Lifetime lubricated

[ Machine base ] - Stable construction

[ Rotating and swiveling unit ]

[ Machine design ]

- Optional:

- Stable, gray cast-iron construction - Roller slides in X/Y/Z with automatic central oil lubrication

DSE25 as 4. and 5. Axis

[ Workpieces ]

Contour milling

Bore templates

Groove milling

Milled part (Aluminum)

Cutter head (Non-ferrous metal)

Rotor (Aluminum)

[ Engineering ] Highlights

Options

■ High drive speed

■ Dividing attachment as 4th axis

■ 20-tool magazine

■ Rotating and swiveling unit as 5th axis

■ Stable and compact machine construction

■ Automatic door

■ Best view when fully enclosed

■ Large number of automation possibilities

■ USB and Ethernet interface integrated

■ Chip conveyor

■ Servo motor technology in all axes

■ Coolant system

■ Made in the Heart of Europe

■ Integration into FMS and CIM systems

using DNC and robotic interface

Power Power and torque diagram Concept MILL 250 M [Nm]

P [kW]

45

9

P (S6-60%)

M (S6-60%)

8,5

41

40

8 P (S1)

35

7

M (S1) 33

30

6

25

5

20

4

15

3

10

2

5

1 0 0

500

1000

2000

3000

4000

5000

6000

7000

7500

0 8000

9000

10000

n [rpm]

Concept Mill 250 with rotating and swiveling unit, tool in operation

[ The interchangeable control ] The unique concept of the interchangeable control unit can be fitted to all Concept machines. In doing so, the user is trained on all CNC industry controls that are common on the market.

The result: The CNC technicians can be applied more flexibly. And this is a decisive plus: for the qualified employees as well as for the company.

The conversion to another control system is carried out within a minute by calling up the respective software and by simply replacing the control specific keyboard module

Simple to program using the EMCO WinNC control units

Simulation suitable for training using Win3D View

1025 (40,3'')

450 (17.7'')

920 (36.17'')

1980 (77.9'')

2180 (85.7'')

345 (13.6'')

Installation plan

1332 (52.4'')

988 (38.8'')

1480 (58.2'') 1581 (62.2'')

1628 (63.7'')

Specifications in millimeters (inches)

Installation plan

711 (28'')

1522 (59.9'')

1 ......Option

1

1865 (73.4'')

930 (36.6'')

1

1

1655 (65.1'') 2400 (94.4'')

Specifications in millimeters (inches)

[ Technical data ] CONCEPT MILL 250 350 mm (13.8'') 250 mm (9.8'') 300 mm (11.8'') 120 mm (4.72'') 420 mm (16.54'') 500 x 300 mm (19.6 x 11.8'') 5 x 12 x 45 100 kg (220 lb) 10000 rpm 7 kW (12 hp) 41 Nm infinitely variable 15 m/min (59''/min) 0 - 10 m/min (0-39.3''/min) 2400 N 0.004 mm (0.00016'') 0.004 mm (0.00016'')

Tool system Number of tool stations Tool management Max. tool diameter (*free adjacent pockets) Max. tool length Max. permissible tool weight Tool changing time General data Connected load Machine diameters (L x W x H) Weight Compressed air required

20 chaotic* 63 (*80) mm 2.5'' (*3.15'') 200 mm (7.9'') 5 kg (11 lb) 2.5 s 9 kVA 1600 x 1700 x 2200 mm (63 x 66.9 x 86.5'') 1970 kg (4334 lb) 6 bar

EMCO WinNC controls Sinumerik 810D/840D Sinumerik 820 Sinumerik Operate GE FANUC Series 21 FAGOR 8055

Heidenhain TNC 426/430 Sinumerik 810 GE FANUC Series 0 EMCOTRONIC TM02

*only for Siemens 810/840D and Heidenhain TNC 426

www.emco-world.com

EMCO MAIER Ges.m.b.H. Salzburger Str. 80 . 5400 Hallein-Taxach . Austria Phone +43 6245 891-0 . Fax +43 6245 86965 . info@emco.at

EN4536 . 08/11 . Subject to change due to technical progress. Errors and omissions excepted.

Work area Travel along X axis Travel across Y axis Travel vertical Z axis Min. distance spindle nose - table surface Max. distance spindle nose - table surface Table Table dimensions (L x W) T-slots: Quantity, width, spacing: Max. table load Milling spindle Max. speed Power asynchronous AC motor Maximum torque Drive Axes Rapid motion speed in X/Y/Z axes Work feed Max. feed force Positioning variation acc. to VDI 3441 (X/Y axis) Positioning variation acc. to VDI 3441 (Z axis)