Concept_Turn_250_en-web

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That’s E[M]CONOMY:

]

Not just training: Real Action!

CONCEPT TURN 250 Training reality with industrial performance

Concept TURN 250 Uncompromising quality right down to the last bolt, at an unbeatable price. With an extremely solid machine base, a thermosymmetric headstock, high-precision spindle bearing, prestressed guideways in all axes and a fast tool turret.

And the interchangeable EMCO WinNC control unit to top it all off.

[ Work area ]

[ Tool turret ]

- Unobstructed chip fall - Best ergonomics - Human protection from chips and coolant - Large safety-glass door

- 12 positions VDI16 axial - With 6 driven tools for milling operations - Internal coolant supply - Synchronized thread cutting

[ Main spindle ] -

High performance Thermostable construction Large speed range Bar clearance dia. 25 mm (1“) Through-hole clamping cylinder

[ Control unit ] - Modern digital AC control technology - Color LCD flat screen - MOC: integrated PC - WinNC concept: all established NC control units on one machine

[ Guideways ] - In the X and Z axes - Free of play - Non-wearing - High speed

[ Machine base ] -

Small footprint Easy to transport Large coolant reservoir Easy to clean

[ Workpieces ]

Engraving using cylinder interpolation

Contour milled using cylinder interpolation

Polygon - milled by driven tool(axial)

Tapped or turned inside thread

Tensile test (Brass)

Fitting (Stainless steel)

Ring (Gold)

Valve cap (Stainless steel)

Plug (Stainless steel)

[ Engineering ] Highlights

Options

■ Extremely solid machine base,

■ Bar loader

■ ■ ■ ■ ■

■ Chip conveyor

top thermostability Highest precision Compact construction USB and ethernet interface integrated Servo-motor technology in all axes Made in the Heart of Europe

■ 3-jaw chuck dia. 95 mm (3.7“) ■ Collet chuck 385 E ■ Automatic door ■ Integration into FMS and CIM systems using DNC and

robotic interface ■ Attractive tool packages for the TC and TCM versions

Performance Working spindle performance and torque diagram

M [Nm]

P [kW]

40

8 M (S6-40%ED)

35

7

30

6

P (S6-40%ED)

25

5

20

4

15

3

10

2

5

1

1000

2000

3000

4000

5000

6000

6300

0 500

1500

0

n [rpm]

[ The interchangeable control ] The unique concept of the interchangeable control can be fitted to all Concept machines. In doing so, the user is trained on all CNC industry controls that are common on the market.

The result: All CNC technicians can be applied more flexibly. And this is a decisive plus: for qualified employees as well as for the business.

The conversion to another control system is carried out within a minute by calling up the respective software and by simply replacing the controller specific keyboard module

Simple to program using the EMCO WinNC control units

Simulation suitable for training using Win3D-View

300 (11.8”) 256 (10.1”)

36 (1.4”)

95 (3.7”)

12 (0.5”) 30 (1.2”) 87,5 (3.4”) 93,5 (3.7”)

25,5 (1”)

66 (2.6”)

25,5 (1”)

30 (1.2”) 51 (2”) 176 (6.93”)

61,5 (2.4”)

max. M6

(1.65”)

20 (0.8”)

M6 24 (0.94”)

12 (0.47”)

max.29,5 (1.16”) 7 (0.3”) 22,5 (0.9”)

42

LA7

(1.2”)

329 (13”) 256 (10.1”)

43 (1.7”) 68,5 (2.7”)

max.36,5 (1.4”)

8 (0.3”) max.105 (4.1”) LA7 29,5 41 (1.6”)

100 (3.94”)

44 (1.7”)

max. M8

max.61 (2.4”)

85 (3.35”) 2 (0.1”)

max. 16 (0.63”)

Work area

29 (1.1”)

211,5 (8.34”) 120 (4.7”)

200 (7.87”)

Specifications in millimeters (inches)

Machine layout

1583 (62.3”) 163 (6.4”)

1420 (55.9”) Concept TURN 250

1812 (71.34”)

1130 (44.5”)

1323 (52.1”)

LM 800

1123 (44.2”)

1812 (71.34”)

1200 (47.2”)

250 (9.8”) 1103 (43.4”)

2950 (116.1”)

1522 (59.9”)

1266 (49.8”)

45,3 715 (28.15”)

1025 (40.35”)

1684 (66.3”)

Specifications in millimeters (inches)

[ Technical data ] CONCEPT TURN 250 Ø 250 mm (9.8“) Ø 85 mm (3.35“) 405 mm (15.9“) Ø 85 mm (3.35“) 270 / 256 mm (10.6 / 10.1“) Ø 25.5 mm (1“) 100 mm (3.94“) 300 mm (11.8“) 60 – 6300 rpm 35 Nm (25.8 ft/lbs) Ø 70 h5 Ø 50 mm (2“) Ø 30 mm (1.2“)

Feed drives Time from 0 to rapid motion Position variation Ps (in accordance with VDI 3441) in X/Z Tailstock Quill stroke Quill diameter (live center integrated) Quill thrust

0.1 sec 0.004/0.004 mm (0.0002/0.0002“) 120 mm (4.7“) Ø 35 mm (1.4“) 800 – 2500 N (179.8 – 562 lbs)

Coolant system Tank volume Pump performance Dimensions Height of spindle center Machine height Required space for machine L x D Total weight

140 Liter (37.03 gal) 0.57 kW (0.76 hp) 1131 mm (44.5“) 1820 mm (71.65“) 1700 x 1270 mm (66.9 x 50“) 1100 kg (2425.06 lb)

0.01° 1000 rpm 5.5 kW (7.4 hp) 12 16 12 x 12 mm (0.47 x 0.47“) 16 mm (0.63“) 1.0 sec 0 resp. 6 1.2 kW (1.6 hp) 4 Nm (2.95 ft/lbs) 200 – 6000 rpm 15/15 m/min (590.6/590.6 ipm) 3000/3000 N (674.4/786.8 lbs)

EMCO WinNC control units Sinumerik 810D/840D Sinumerik 820 Sinumerik Operate GE FANUC Series 21

FAGOR 8055 Sinumerik 810 GE FANUC Series 0 EMCOTRONIC TM02

EMCO LM800 Bar length Bar diameter Material storage Length Width Weight

100 – 600 mm (3.9 – 23.6“) 6 – 25 mm (2.6 – 1“) 23 bars of Ø 25 mm (1“) 1200 mm (47.4“) 1150 mm (43.3“) approx. 190 kg (418.9 lb)

www.emco-world.com

EMCO MAIER Ges.m.b.H. Salzburger Str. 80 . 5400 Hallein-Taxach . Austria Phone +43 6245 891-0 . Fax +43 6245 86965 . info@emco.at

EN4552 . 08/11 Subject to change due to technical progress. Errors and omissions excepted.

Work area Swing over bed Swing over cross slide Maximum distance between centers Maximum turning diameter Maximum turning length TC / TCM Maximum bar-stock diameter Travel Travel in X Travel in Z Main spindle Speed range Spindle torque Spindle nose Spindle bearing (inner diameter at front) Spindle bore C axis Resolution Rapid motion speed Main motor Drive performance Tool turret Number of tool positions Tool holding shaft in accordance with VDI (DIN 69880) Tool cross-section for square tools Shank diameter for boring bars Turret indexing time Driven tools Number of stations Drive performance Maximum torque Speed range Feed drives Rapid motion speed X/Z Feed force in the X/Z axis