BIRAWA VALVE CATALOG by Birawa Adhi Pratama, PT

BIRAWA

BIRAWA VALVE PRODUCT CATALOG in-depth description

Technical Services - Supply

PRATAMA

ADHI

2017-v1 www.birawapratama.com www.birawa.co.id

CONTe

Corporate Mission Statement Mission - Vision - Value Ball Valve Series Gate Valve Series Globe Valve Series Check Valve Series Butterfly Valve Series Advanced Manufacturing Commitment to Quality Total Quality Control

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Tents

corporate mission statement Who we are?

PT. BIRAWA ADHI PRATAMA formed in February 17, 2015, though we are new, PT.BIRAWA ADHI PRATAMA consist of Experienced personnel in Oil and Gas Industry, Pipelines, Fabrication, Construction, Safety Gear. Having learned from past experienced we strive to do our best to fulfill our Clients demands and needs to its best satisfactory. PT. BIRAWA ADHI PRATAMA combines the capabilities of its highly skilled workforce and experiences to develop and deliver effective solutions to complex projects tailored to meet the current and future challenges of local and international Clients.

Brand Essence Wide variety of products local and abroad to cater the needs of our clients

We offers solutions and services to local industries and authorities in such domains as : water, oil & gas, civil aviation, urban development, infrastructuresâ&#x20AC;&#x2122; management, networks and Construction. w w w. b i ra wa p ra ta m a .c o m

Mission We deliver quality, and service solutions industries and authorities in such domains as : water, oil & gas, civil aviation, urban development, infrastructuresâ&#x20AC;&#x2122; management, networks and Construction.

Vision To Be the most Valued partner of customers and investors in every market we choose to enter. Improving our industry one job at a time.

Value Energy - Capture Opportunities and make things happen. Excellence - Do Things better than anyone else in our industry. Excitement - Foster Openness,respect and trust to create excitement. Innovation - Improve everything we do.

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BALL VALVE

Ball valve is widely used in oil refining, pipeline, chemistry, paper making, pharmaceutical, power station, municipal and construction.

GATE VALVE

02 03 04

Gate valve is widely used in water treatment, construction, oil, food and beverages, pharmaceuticals, chemistry. Used as medium connection and truncation.

GLOBE VALVE Globe valve is suitable for every full open or full closed pipeline and on-off equipment facility.

CHECK VALVE Check valve is an automatic valve, the role is to prevent the medium back, reverse pump

BUTTERFLY VALVE

05 06

Butterfly valve can be applied for water supply, sewage, F&B, heating, gas & electricity.

TKDN High Value TKDN

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valves

ball

A ball valve is described as a mechanical device that directs, guides and modulates the flow of various types of liquids by way of an opening of a ball which has an opening in the middle. The opening is referred to as the port. By turning the handle on the ball valve, this manually opens / closes the port which controls the pressure from the flow of the liquid. Durability and “Perfect” shutdown/shutoff are makes the ball valve advantegeous over other type of valves.

“ Ball Valve is widely used in oil refining, pipeline, chemistry, paper making, pharmaceutical, power station, municipal and construction. ” w w w. b i ra wa p ra ta m a .c o m

SIDE ENTRY TRUNNION Manufacturing Standards

TOP ENTRY

Manufacturing Standards

- Design : API 6D, ISO 14313, ASME B16.34, ISO 17292 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598, API 6D

Manufacturing Range

- Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 64” - Applicable Temperature : -64~200 C 0

Characteristics - Description : Bolted Bonnet Body, Side entry Trunnion Mounted ball, Fire safe Anti-static, and anti-blowout stem design Emergency Injection Self-Relleving Seat Effect Function Seat Function DBB, DIB-1.DIB-2 Soft Sealing and Metal to Metal Sealing - Connection : Flange(RF,FF,RTJ) and Butt Weld (BW)

Operation - Manual (Level or Gearbox) - Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)

BALL VALVES

- Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 64” - Applicable Temperature : -64~200 C

Characteristics - Description : One place Body, Top entry Online Maintenance, Fire safe Anti-static, and anti-blowout stem design Emergency Injection Self-Relleving Seat Effect Function Seat Function DBB, DIB-1.DIB-2 Soft Sealing and Metal to Metal Sealing - Connection : Flange(RF,FF,RTJ)and Butt Weld (BW)

Operation - Manual (Level or Gearbox) - Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)

BALL VALVES w w w. b i ra wa p ra ta m a .c o m

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METAL TO METAL SEALING Manufacturing Standards - Design : API 6D, ISO 14313, ASME B16.34, ISO 17292 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598, API 6D

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 32” - Applicable Temperature : -64~200 0 C

Characteristics - Description : Bolted Bonnet Body, Side entry Anti-blowout stem design Applicable for High Temperature High pressure, Resistance Double blood and bleed, Automatic cavity pressure relief function Fully Metal Sealing Seat, HVOF Spraying, Binding Force > 100.00psl Re-coking, Self Defense - Connection : Flange (RF,FF,RTJ) and Butt Weld (BW)

Operation - Manual (Level or Gearbox) - Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)

BALL VALVES w w w. b i ra wa p ra ta m a .c o m

CAST STEEL FLOATING Manufacturing Standards - Design : API 608, API 6D, ISO 14313, ASME B16.34, ISO 17292 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598, API 6D

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 1/2” - up to 6” - Applicable Temperature : -64~200 0 C

Characteristics - Description : Split body, Bolted Bonnet body Floating ball valve Fire-safe, anti-static Anti-blow out stem design Locked device Soft Sealing Seat and Metal to Metal Sealing - Connection : Flange (RF,FF,RTJ) and But Weld (BW)

Operation - Manual (Level or Gearbox) - Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)

BALL VALVES

FORGED STEEL FLOATING

Manufacturing Standards - Design : API 608, API 6D, ISO 14313, ASME B16.34, ISO 17292 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598, API 6D

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 1/2” - up to 6” - Applicable Temperature : -64~200 C

Characteristics

- Description : Split body, Bolted Bonnet body Floating ball valve Fire-Safe, Anti-Static Anti-blow out stem design Locked device Soft Sealing Seat and Metal to Metal Sealing Seat - Connection : Flange (RF,FF,RTJ) and Butt Weld (BW)

Operation - Manual (Level or Gearbox) - Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)

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valves

gate

A gate valve, also known as a sluice valve, is a valve which opens by lifting a round or rectangular gate/wedge out of the path of the fluid. The distinct feature of a gate valve is the sealing surfaces between the gate and seats are 0 planar, so gate valves are often used when a straight-line flow of fluid and minimum restriction is desired. The gate faces can be parallel, but are most commonly wedge-shaped. Gate valves are primarily used to permit or prevent the flow of liquids, but typical gate valves shouldn't be used for regulating flow, unless they are specifically designed for that purpose. Because of their ability to cut through liquids, gate valves are often used in the petroleum industry.

â&#x20AC;&#x153; Gate Valves are widely used in water treatment, construction, Oil and Gas, Food & Pharmaceuticals, Chemistry; Used as medium connection and truncation. â&#x20AC;?

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API 6D SLAB Manufacturing Standards - Design : API 6D - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 6D

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 64” - Applicable Temperature : -64~200 0 C

Characteristics - Description : Bolted Bonnet Parallel single disc gate valve Soft-metal double seal seat ring Divide to with conduct hole and non-conduct Adjusting Type have Flow control function Assembling direction - Vertical - Horizontal - Connection : Flange (RF,FF,RTJ) or Welded (BW)

API 6D EXPANDING Manufacturing Standards - Design : API 6D - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 6D

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 64” 0 - Applicable Temperature : -64~200 C

Characteristics - Description : Bolted Bonnet Parallel expanding gate valve metal double seal seat ring Divide to with conduct hole and non-conduct Adjustment Type have Flow control function Assembling direction - Vertical - Horizontal - Connection : Flange (RF,FF,RTJ) or Welded (BW)

Operation

- Manual (Handwheel or Gearbox) - Actuator (Electric, pneumatic or hydraulic )

GATE VALVES

GATE VALVES w w w. b i ra wa p ra ta m a .c o m

API 600

Manufacturing Standards - Design : API 600, ASME B16.34 - Pressure-Temp, Rating: ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 64” - Applicable Temperature : -64~560 0 C

Characteristics

API 602 Manufacturing Standards - Design : API 602 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) - Buff Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Range - Ratings : From 150Lbs. Up to 4500 Lbs - Sizes : 1/2” - up to 2” - Applicable Temperature : -46~560 0 C

Characteristics

- Description : Bolted bonnet Bonnet OS&Y, Lifting Stem Flexible Wedge Back seal design, Hard alloy sealing Surface

- Description : Bolted bonnet or pressure seal bonnet Design OS&Y, Lifting Stem Back seal design, Hard alloy sealing surface

- Connection : Flange (RF,FF,RTJ) or Welded (BW)

- Connection : Flange (RF,FF,RTJ) or Welded (SW)

Operation

- Manual (Handwheel or Gearbox) - Actuator (Electric, pneumatic or hydraulic)

- Manual (Level or Gearbox) - Actuator (Electric, pneumatic or hydraulic)

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GATE VALVES

valves

GLOBE

GLOBE VALVE

Manufacturing Standards - Design : BS1873, ASME B16.34 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Buff Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 24” - Applicable Temperature : -64~560 0 C

Characteristics - Description : Bolted bonnet OS&Y, Lifting Stem Back seal design Sealing surface weld satelite or Tungsten carbide+ - Connection : Flange (RF,FF,RTJ) or Welded (SW)

Operation

“ Globe valve is suitable for every

- Manual (Level or Gearbox) - Actuator (Electric, pneumatic or hydraulic)

full open or full closed pipeline and on-off equipment facility. Opening and closing the valves by stem through the seat axis. Commonly used in oil and gas industry”

GLOBE VALVES w w w. b i ra wa p ra ta m a .c o m

valves

check

Check valve is an automatic valve, the role is to prevent the medium back, reverse pump and drive motor and aslo discharge of the container medium. Check valves are two-port valves, meaning they have two openings in the body, one for fluid to enter and the other for fluid to leave. There are various types of check valves used in a wide variety of applications. Although they are available in a wide range of sizes and costs, check valves generally are very small, simple, or inexpensive. Check valves work automatically and most are not controlled by a person or any external control; accordingly, most do not have any valve handle or stem. The bodies (external shells) of most check valves are made of plastic or metal.

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SWING CHECK

LIFT TYPE

Manufacturing Standards - Design : BS 1868, ASME B16.34 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Standards - Design : BS 1868, ASME B16.34 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 64” - Applicable Temperature : -64~560 0 C

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 24” - Applicable Temperature : -64~560 0C

Characteristics

- Description : Bolted bonnet Swing Disc Hard alloy sealing surface Optional external lever and weight Optional setting buffer tank Smaller shut down impact

- Description : Bolted bonnet Pistion Lifting Disc Hard alloy sealing surface Disc fast closing, small impact

- Connection : Flange (RF,FF,RTJ) or Welded (SW)

- Standards :

- Connection : Flange (RF,FF,RTJ) or Welded (SW) API, BS, MSS, ASME, ASTM, GB

API, BS, MSS, ASME, ASTM, GB

Operation - Actuated (Hydraulic Damper)

CHECK VALVES

Operation - Automatic

CHECK VALVES w w w. b i ra wa p ra ta m a .c o m

WAFER TYPE DUAL PLATE

NOZZLE CHECK

Manufacturing Standards - Design : API 594 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Standards - Design : API 6D, ASME B16.34 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 64” - Applicable Temperature : -196~5600 C

Manufacturing Range - Ratings : From 150Lbs. Up to 2500 Lbs - Sizes : 2” - up to 24” - Applicable Temperature : -64~200 0C

Characteristics - Description : Soft seal or metal seal seat Built-in pin or external pin Swing disc Small volume, light weight Fast closing, small impact - Connection : Flange (RF, Water, RTJ) or Weld (SW)

Characteristics - Description : One pice body Streamline port and small fluid resistance Hard face alloy steal Disc flexible, fast closing, Small impact - Connection : Flange (RF, Water, RTJ) or Weld (SW)

Operation - Automatic

- Automatic

CHECK VALVES w w w. b i ra wa p ra ta m a .c o m

Operation

CHECK VALVES

valves

butterfly 16

Butterfly valve can be applied for water supply sewage, Food and beverage, heating, gas & electricity. Suitable for two ways sealing, adjusting flow and intercepting medium.

A butterfly valve is from a family of valves called quarter-turn valves. In operation, the valve is fully open or closed when the disc is rotated a quarter turn. The "butterfly" is a metal disc mounted on a rod. When the valve is closed, the disc is turned so that it completely blocks off the passageway. When the valve is fully open, the disc is rotated a quarter turn so that it allows an almost unrestricted passage of the fluid. The valve may also be opened incrementally to throttle flow.

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CENTRIC CONSTRUCTION Manufacturing Standards - Design : API 609, ASME B16.34 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : API 609, ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Range - Ratings : From 150Lbs. Up to 300 Lbs - Sizes : 2” - up to 24” - Applicable Temperature : -64~120 0 C

Characteristics - Description : Soft seal seat Centric type Small space for assembling light weight, easy maintenance Simple structure, small torque - Connection : Flange (RF,FF,RTJ, BW, Wafer)

DOUBLE-ECCENTRICITY Manufacturing Standards - Design : API 609, ASME B16.34 - Pressure-Temp Rating : ASME B16.34 - Face to face dimension : API 609, ASME B16.10 - Flanged Ends : ASME B16.5 (up to 24”) ASME B16.47 (above 26”) - Butt Weld Ends : ASME B16.25 - Pressure Test : API 598

Manufacturing Range - Ratings : From 150Lbs. Up to 600 Lbs - Sizes : 2” - up to 60” 0

Characteristics - Description : Soft seal or metal seal seat Double eccentric High performance sealing, Long service life Good flow adjustment ability High precision flow characteristic curve Small space for assembling, light weight, easy maintenance - Connection : Flange (RF,FF,RTJ) or Welded (BW, Wafer)

Operation - Manual (Level or Gearbox) - Actuator (Electric, pneumatic or hydraulic)

BUTTERFLY VALVES w w w. b i ra wa p ra ta m a .c o m

Operation - Manual (Level or Gearbox) - Actuator (Electric, pneumatic or hydraulic)

BUTTERFLY VALVES

product highlight 18

advanced technology

manufacturing

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| AUTO WAX INJECTION |

| ROBOTIC DIPPING |

| CONVEYOR DRYING ROOM |

| CERAMIC MOLDING |

| CNC LATHE MACHINE |

| MANUAL MACHINE |

| BALANCING MACHINE |

| MELTING-POURING INDUCTION FURNACE - STEP-1 | + Automatic Wax Injection Machine + Robotic Dipping Machine + Conveyor Drying Room + Electric Autoclave + Boiler Autoclave + Sintering Furnace + Gun Blasting + Heat Treatment Furnace + Induction Furnace 500 Kg + Shot Blasting Hanger + Vibrator Polish Machine + CNC Lathe Machine

QUALITY CONTROL EQUIPMENT

+ Optical Emission Spectrometer (OES-5500 Shimadzu) + Portable Spectrometer (Spectro) + Rockwell Hardness Tester + Penetrant Test (PT) + Magnetic Particle Test (MT) + Hydrotastic Pressure Test + Surface Roughness Tester (Ra Meter) + PosiTector / Thickness Meter + Light Scope / Endoscope

| MELTING-POURING INDUCTION FURNACE - STEP-2 |

MEASURING EQUIPMENT

+ Universal Testing Equipment + Gravimetric Test Equipment + Liquid Particle Analysis Machine

MACHINING FACILITY

+ CNC Lathe Machine + CNC Milling Machine + Manual Lathe + Milling Machine + Radial Drilling + Multi Spindle Drilling + Press Straightening machine + Welding GTAW + Welding SMAW + Electro Polish + Mechanical Polish + Painting Room + Balancing Machine

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CONTROL

QUALITY

| HYDROSTASTIC PRESSURE FOR VALVES REFER TO API 598API 6D, API 600 |

NOZZLE CHECK

| PosiTector/Thickness Meter |

| MEASURING DIMENSION ON GRANITE TABLE |

| PORTABLE SPECTROMETER |

| RA METER |

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| ROCKWELL HARDNESS TESTER |

| LIGHT SCOPE |

service

valve-repair

Our in-house repair capabilities include the repair of almost all types and sizes of gate, globe, check & ball valves. Utilizing the latest technology of machineries and equipment in the valve repair and service industry, enable us to effectively repair and re-test almost all types of valves. In-house capabilities mean the job is performed in a cost effective manner. Experienced staff engineers, along with our alliances with major valve manufacturers, has given us the technical expertise required to do the job right. We operate as a vital link between our end user customers and the major valve manufacturers. In this role, we provide valuable information to both parties that saves money and improves valve performance. By documenting the condition of a valve after it comes out of service, we can analyze the material condition and wear associated with the service.

Type of Service provided :

+ New valve & actuator supply + Valve & actuator repair + Valve modifications + Valve testing (FAT) + Engineering support + Valve diagnostics & condition monitoring

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Head Office.

Talavera Office Park, 28th Floor, Jl.TB.Simatupang Kav 22-26 Jakarta 12430. INDONESIA P :(62) 021 - 7599-9962, F: (62) 021 - 7599-9888

Operational Office.

Perkantoran Plaza Ciputat Mas Jl Ir.H.Juanda No.5A Blok D/C, Ciputat Tangsel Banten 15412 Workshop | JL. Cikunir Raya No.4. Jati Asih Kota Bekasi Jawa Barat

info@birawapratama.com | www.birawapratama.com info@birawa.co.id | www.birawa.co.id