BIRAWA Company profile
SERVICES COMPILATION
Technical Services - Supply
PRATAMA
ADHI
2018-v1 www.birawa.co.id info@birawa.co.id
2017-V.1
CONTe
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Corporate Mission Statement 02 Mission - Vision - Value 03 - SERVICES Rope Access 05 Welding Habitat 07 Hot Tap - Line Stop 09 Manpower Supply 11 WHCP | Well Head Control Panel 13 In-SITU Machining 15 NDT-Inspection 17 Boiler-Steam 19 Engine Overhaul 21 Calibration 22 ------------------------------------
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Tents
corporate mission statement
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Who we are?
PT. BIRAWA ADHI PRATAMA formed in February 2015. Though we are new, we consist of Experienced personnel in Oil and Gas Industries, Manufacturing, Pipelines, Construction, Fabrication. Having learned from past experienced we strive to do our best to fulfill our Clients demands and needs to its best satisfactory.
We offers solutions and services to local industries and authorities in such domains as : water, oil & gas, civil aviation, urban development, infrastructures’ management, networks and Construction.
Brand Essence Wide variety of products local and abroad to cater the needs of our clients
PT. BIRAWA ADHI PRATAMA, combines the capabilites of its highly skilled workforce and experience to develop and deliver effective solutions to complex projects tailored to meet the current and future challenges of local and international clients.
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Mission We deliver quality, and service solutions industries and authorities in such domains as : water, oil & gas, civil aviation, urban development, infrastructures’ management, networks and Construction.
Vision To Be the most Valued partner of customers and investors in every market we choose to enter. Improving our industry one job at a time.
Value Energy - Capture Opportunities and make things happen. Excellence - Do Things better than anyone else in our industry. Excitement - Foster Openness,respect and trust to create excitement. Innovation - Improve everything we do.
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Rope Access
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Rope Access NDT Rope Access Welder Rope Access Building maintenance,cleaning,pain ting
Welding Habitat
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Pressurized Hot Works at Zone 1 and 2
Hot Tapping Tapping Machine cover tapping range from ½” to 42”.
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Boiler-Steam Pipe Replacement Water Softener Modification - Overhaul
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Manpower Supply Welder-Pipefitter-Scaffol der-Rigger-Mechanic-Elec trician-PFM Operator,etc
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NDT-Inspection Ultrasonic Testing, Magnetic Particle Testing, Liquid Penetrant Testing, Hardness Testing, Drone Inspection
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Overhaul-On Site Machining Engine, Genset-Overhaul, Repair, Maintenance,Spare parts,
WHCP WHCP services offer ranging from designing, manufacturing, assembling and commissioning of Single-Well, Multi-Well, RTU
PWHT Preheating Stress Relieving (PWHT) Dry Out, PWHT Spherical Tank
Mechanical Electrical Cable Tray - Cable ladder Cable Trunking, Multitray SWITCHGEAR
PPE Gear-Clothing Flame Retardant, Non Flame Retardant, Protective Apparels,
Radiator-Air Cooler Intercooler, Charge Air Cooler, Heavy Duty Radiator&Oil coolerMerchandise Jacket
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Industrial rope access is a method of work positioning that takes climbing and abseiling techniques to provide a cost effective access solution to areas which would be otherwise inaccessible, impractical or unsafe, without the use of scaffolding, cradles or an aerial work platform.
access
ROPE
What is Rope Access?
Easier access to awkward or narrow areas. Rope access technicians can get access to all areas which ensure the integrity of plant and equipment is maintained
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APPLICATION :
+ NDT (NON DESTRUCTIVE TESTING) + ROPE ACCESS WELDING(WELDER) + CONFINED SPACE INSPECTIONS + CORROSION ASSESSMENT + STRUCTURAL SURVEYS + PAINTING -BLASTING - COATING + WATERPROOFING + FIREPROOFING + INDUSTRIAL COATING + REPAIR & MAINTENANCE + HIGH RISE BUILDINGS + FACTORY + BRIDGES + CLEANING + ALUMUNIUM COMPOSITE PANEL + HIGH BUILDING EKSTERIOR MIRROR AND WALL
Certified Crew
-SERV IRATA - Level 1-2-3 ARAI - Indonesia Rope Access Association
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VICES-
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habitat
welding
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PT. BIRAWA ADHI PRATAMA Provide Services for Positive Pressure Enclosure | Hot Works habitats * Welding * Grinding * Cutting * Abrasive Blasting * Brazing * Soldering
size Dynamic size, modular system can be adapted to the work area. Standard size is: 4m x 4m 2m.
alarm warning system * Temperature >42 C * Emergency Alarm Activated * Equipment Malfunction
RANGE OF USE ABS CERTIFIED FOR USE IN ZONE 1 - ZONE 2
INDUSTRIES Offshore Oil and Gas, Petrochemical, Refinery, Floating, Production, Storage and Offloading, FPSO.
PRESSURIZED HOT WORKS Habitat is a tent made of flexible fire retardant panels designed to be enclosed over an area where hot work is performed in other to create an overpressure environment that acts as a barrier between an ignition source (hot work) and an explosive/fire hazard (hydrocarbon). It is portable and inflatable structure designed to facilitate hot work for use in hazardous areas. It is a stand-alone system that does not require tie-in to vessel gas detection or control systems, or costly production shut downs. The fire retardant panels easily fit together to provide a pressurized environment, creating a safe enclosure when there is a requirement for hot work (welding, burning, cutting, grinding etc.) and electrical cabling in potentially hazardous areas.
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FEATURE - ADVANTAGES
- Environment Friendly - Fire retardant and interchangeable - Provides a barrier between heat source and flammables - Audio and Visual warning system inside and outside the enclosure - Safe Hot Works In Hazardous Areas - Automatic Gas Detection and Emergency Shutdown (ESD) - No Down Time on Oil & Gas Installations and Drilling Operations - Perforation covers allow construction around pipes, cable ducts, beams etc. - Flexible Design and Various Sizes to suit all applications, Pipe/Structural Repairs, Inspections and Maintenance
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line-stop
hot-tap
Hot Taps or Hot Tapping is the ability to safely tie into presurized system, by drilling or cutting, while it is on stream and under pressure. Or it refers to the installation of connections to pipelines while they remain in service without the need of shutdown. Typical fittings like Weldolet, Reinforced Branch or Split Tee. Split Tee often to be used as branch and main pipe has the same diameters.
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COMMON HOT TAP APPLICATION
- Preventing shutdown - New construction tie-ins - Installation of by-pass piping systems - Pressure and vacuum installations - New pipeline construction - Sight glass installation - Quality control sample points - Valve installations - Thermowell coupling installation - Orifice taps for flow meters
Common Pipeline Mediums: Natural Gas Process Chemicals Condensate Heating Compressed Air Chilled Water Raw Water Glycol Potable Water Sewage Petroleum products Domestic Water Service (Hot & cold) -
PT. BIRAWA PROVIDE HOT TAP FROM SIZE 1/2� UP TO 32�
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procedure-hot-tap 1
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1. At the Existing pipeline, Fittings and valve is installed. 4. Retract Cutter assembly. A special device retains 2. Install Hot Tap Machine. the “Coupon� removed during the Hot Tap 3. Perform Hot Tap through the open valve. operation. 5. Close Hot Tapping valve
procedure-line-stop 1
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1. Remove Hot Tap Machine to allow connection for Line Stop machine. 2. Line Stop equipment installed on the temporary tapping valve. 3. The Valve is open. 4. Line Stop head enters pipeline through the Hot connection. 5. Temporary seal is achieved and pipeline flow is stopped (unless bypass is in place)-(repair, relocation or alteration of the pipeline is performed. 6. Temporary valve is closed and the Line Stop equipment is removed. 7. Completion Plug and Tapping machine are installed on the temporary tapping valve. 8. Temporary tapping valve is opened and the completion Plug is put into position.
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9. Temporary tapping valve is opened and the completion Plug is installed int the branch of the Line Stop fitting and locked into position 10. Line Stop equipment and temporary tapping valve are removed from the line stop fitting. 11. Blind Flange is installed on the line stop fitting.
supply
manpower
We have the ability to source both locally and overseas the most qualifed personnel to fi ll in your future projects. Their abilities cover the fields of mechanical, piping, qualified welder, instrumentation or electrical. Determined for Teamwork, Quality, Commitment to Safety, Competitiveness. PT. BIRAWA ADHI PRATAMA has successfully owned highly experienced employee, a fully tested bussiness process and also an adequate Funding capability to enable PT. BIRAWA ADHI PRATAMA to perform in a broader spectrum and to compete manpower resources oriented services throughout the world.
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We cater the demands and needs of oil & gas companies, whether upstream or downstream, onshore-offshore locations, that need the support of qualified manpower. We are able to deal with documentation from Visa, Work Permit, Medical Check up, prior Mobilization since our crew are experience to work abroad
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skilled worker
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ONSHORE-OFFSHORE CREW
WELDER SMAW | 6G/6GR WELDER GMAW | MIG WELDER FCAW WELDER GTAW | TIG WELDER STT | RMD WELDER Duplex Semi Automatic WELDER Full Automatic WELDER (familiar with Phoenix | Saturnax | Vermaat) PIPE FITTER RIGGER ROPE ACCESS NDT ROPE ACCESS WELDER ROPE ACCESS BUILDING SCAFFOLDER FLANGE TECHNICIAN SPACER BEVELING CRANE OPERATOR QA/QC HSE ELECTRICAL ENGINEER ELECTRICIAN INSTRUMENT INSULATION CREW FLOORMAN DERRICKMAN MECHANIC MEDIC MOTORMAN RADIO OPERATOR OILER PFM OPERATOR
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whcp
well head control panel
Wellhead Control Panels (WHCPs) are designed for monitoring, controlling and shutdown of - Subsurface Controlled Safety Valves (SCSSV) - Surface Safety Valves (SSV) - Master Valves (MV) - Wing Valves (WV) and other wellhead safety valves, (e.g. Choke, ESD, HIPPS) to ensure safe operation of manned and unmanned platforms. All systems are designed and tailored to suit the individual project specifications or client/SMS developed standardised design philosophies always incorporating safety, environmental and statutory requirements. Birawa WHCP services offer ranging from designing, manufacturing, assembling and commissioning of Single-Well, Multi-Well, RTU & PLC-based, SOLAR-powered Wellhead Control Panels (WHCP) for all production fields, including onshore, offshore or artificial islands. Our WHCPs are engineered and built in line with customer specifications and international standards.
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FEATURE - ADVANTAGES - Hydraulic pressure testing and flushing - Preventative and correctivemaintenance routines - Hydraulic system modifications - Emergency and Fire Shutdown - Safe Operation of Riser Valves - Flow line Pressure control - Well Test Operation - System reliability control, repair and upgrade - Smaller systems such as test pumps and wireline units - Process instrumentation calibration and maintenance. - Commissioning and decommissioning
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We are driven to support your business,
with our dedicated project team always on hand for one-on-one contact, providing you with the best possible service. From concept through to design, production, testing and delivery, our project team will know your operating environment, and will use the latest technology to precisely meet your needs. w w w. b i ra wa .c o. i d
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IN-SITU
MACHINING
Onsite Machining services for scheduled maintenance, construction, emergency repairs. In-Situ Machining comes into its own when a workpiece is too large or fixed in application and cannot be moved to a machine shop. Portable machines can be used in some of the most remote situations and produce equally high standards of quality and finish to that of a machine shop. Be it Pipe Cutting, Flange Facing, Milling, Drilling or Boring, the range of portable machines can be mobilised to the location at minimal notice. In on-site machining work, technical specifications and practical demands often vary from job to job, site to site.Where the application is unique or requires special considerations, BIRAWA has the technical expertise and experience to develop customized work procedures, modifying machines and fixtures to suit the job.
Onsite machining services for scheduled maintenance, construction and emergency repairs. w w w. b i ra wa .c o. i d
metal-stiching
Metal Stiching is one of our services we provide for In-Situ Machining. “Metal Stitching� allows us to permanantly repair a crack or blow-out hole without welding. The cracked metal is replaced with special metal stitching pins that we install by drilling and tapping to draw the sides of the crack together. This results in a continuous row of interlocking stitching pins to create a strong, pressure-tight repair. To restore the casting to its original strength, we install locks across the joint line of the pins by drilling a precision hole pattern with special drill fixtures. After the hole pattern is created, the locks are driven in, pulling the repair togther even tighter.
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THE PROCESS
Metal Stitching Is Ideal For Repairing: - Frost damaged blocks and cylinder heads - Stress fractures - Holes in blocks - Broken lugs and studs - Fractured transmission and diff Intended Application Automotive Engines Compressors Ship Engines Diesel Engines Earth Moving Equipment Architectural Castings Gears Kilns Pumps, Earthmoving Equipment Gear Boxes Stamping Presses Stationary Engines Turbines Printing and Embossing Machinery -
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Using a drill jig, rows of blind holes are drilled perpendicular to the direction of the crack, each row to act as a key.
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The intermediate partitions are removed with pneumatic chisel.
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Lock keys are driven into the opening and caulked.
for lock screws are drilled along the 4 Holes crack between the keys.
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The screws are fitted to ensure they overlap, effecting a seal along the fracture.
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Finally, the entire installation is caulked to ensure stability and pressure tightness.
inspection
ndt non destructive testing
Birawa Inspection team offers a broad
range of Non-Destructive Testing and Inspection services both onshore and offshore site. Our technicians are supported by the latest equipment which can be mobilised to provide non destructive testing services for assets such as pipelines, storage tanks, pressure vessels, heat exchangers, condenser tubes, boiler tubes and process columns.
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The 6 (six) most frequently used NDT methods are eddy-current, magnetic-particle, liquid penetrant, radiographic, ultrasonic, and visual testing. NDT is commonly used in forensic engineering, mechanical engineering, petroleum engineering, electrical engineering, civil engineering, systems engineering, aeronautical engineering, medicine.
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ULTRASONIC TESTING | UT
MAGNETIC PARTICLE TESTING | MT
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skilled worker LIQUID PENETRANT TESTING | PT
HARDNESS TESTING | HT
VISUAL INSPECTION| VI
DRONE INSPECTION SURVEILLANCE
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Provide Services for Boiler and Steam our services includes : * Overhaul * Modification * Steam Pipe Installation & Equipment * Pipe Steam Cleaning * Pipe Replacement * Service / Repair * Water Softener * Steam Header
steam
boiler
PT. BIRAWA ADHI PRATAMA
modification
Modify the the old Burner system with a new, simpler , easy to care for and can save fuel and prevent the frequent occurrence of the damage and also it is easy on the spare part can be in the public market.
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Modify the use of diesel fuel by using the residue is mixed with Heater Tube Heater , to reduce the cost of purchasing diesel fuel is more expensive and can save a lot more.
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Modify or improving old Boiler becomes new boiler and Boiler spare parts complement incomplete or deficient / lost can be replaced with spare parts that are easily available and can be used as the original.
overhaul
Cleaning Water side with Special Chemicals
pipe replacement Cleaning Water side with Special Chemicals
Water side Neutralizer
Opening old Fire Lane Pipe with Act. & O2
Cleaning Fire Lane
Cleaning/Enlarge Tube Plate
Open/Setup Valves : Manhole, Handhole, Mobrey, Safety, Blowdown, Measure Glass
Unloading old Fire Lane Pipe
Burner Services/Repair
Installment,Welding new Fire Lane Pipe
Automatic Control Panel Checking
Cleaning,Painting in/outside boiler
Cleaning,Painting in/outside boiler
Hydraulic Test
Testing/Checking by Depnaker (License for extend of use boiler).
Thickness Test (If needed)
Duration 2-3 days
water softener Water filtration equipment to use boilers using Resin and with systems that can neutralize the water by way of regeneration and salt leaching by using pumps press.
Boiler inside cleaning
Capable to provide Fire Lane Pipe all size Certificate from German
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Certified Welding crew Testing/Checking by Depnaker (License for extend of use boiler) Duration 4-6 days (depends on Fire Lane Pipe condition and quantity
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ENGINE
OVERHAUL
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An OVERHAULED ENGINE is an engine which has Engine which has been been disassembled, disassembled, cleaned, cleaned, inspected, inspected, repaired as repaired as necessary and necessary tested. The engine may be B. Repair OVERHAULED to NEW LIMITS or SERVICE LIMITS Approved allowable and still be considered wear fits and tolerances approved OVERHAUL. The that a new limit part engine's previous may deteriorate to and still be a useable operating history is component. This may maintained and it is also be accomplished returned to you with zero using standard and time since major approved undersized and oversized OVERHAUL and a total tolerances. time since new that is the same as before the OVERHAUL. A. Overhaul
REPAIR SERVICES : 1. VALVE 2. SHAFT 3. GEAR 4. PUMP 5. PIPE
Additional Services Metal Work - Pneumatic Services *Hydraulic Pneumatic Services - Recondition - Lathe - Rubber Relining - Chrome w w w. b i ra wa .c o. i d
Top Overhaul Semi - Minor Overhaul General Overhaul
service
calibration
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Why Calibrate? -
Measuring instruments are the “heartbeat” of your company as they check and measure your production processes. They control the quality of your products and in the end are responsible for the success and the profitability of your business. A regular check of your “heartbeat” with traceable calibration equipment ensures your quality always matches the customer’s expectations. Regular calibration lets you: - Assure consistent quality of your production output - Lower operating cost due to enhanced reliability - Gain optimal access to international markets - Establish a quality system - Address quality audit and reviews - Maintain quality of specifications - Meet production control criteria - Measure inspection and testing results - Establish calibration traceability
We provide the following calibration -
PRESSURE GAUGE VACUUM TRANSDUCERS SURVEY METER VISCOMETERS PRESSURE TRANSDUCERS TORQUE (DRIVERS, TRANSDUCERS, WATCHES AND WRENCHES)
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Head Office.
Talavera Office Park, 28th Floor, Suite M281 Jl.TB.Simatupang Kav 22-26 Jakarta 12430. INDONESIA P :(62) 021 - 7599-9962, F: (62) 021 - 7599-9888
Operational Office.
Perkantoran Plaza Ciputat Mas Jl Ir.H.Juanda No.5A Blok D/C, Ciputat Tangsel Banten 15412 Workshop | JL. Cikunir Raya No.4. Jati Asih Kota Bekasi Jawa Barat
www.birawa.co.id info@birawa.co.id